Copper Containing Patents (Class 502/318)
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Patent number: 7365041Abstract: An ammoxidation catalyst comprising a molybdenum (component (1)), bismuth (component (2)), at least one element selected from the group consisting of nickel, cobalt, zinc, magnesium, manganese and copper (component (3)) and at least one element selected from the group consisting of lanthanum, cerium, praseodymium and neodymium (component (4)), over which an organic compound is subject to ammoxidation which is a composite oxide fluid bed catalyst, is prepared by i) preparing a first solution that comprises at least a portion of component (1), at least a portion of component (2), and at least a portion of component (3) but none of component (4); ii) preparing a second solution by adding a solution of component (4) to the first solution; and iii) drying the second solution obtained and calcining the solid matter obtained from the drying step.Type: GrantFiled: September 25, 2002Date of Patent: April 29, 2008Assignee: Dia-Nitrix Co., Ltd.Inventors: Kenichi Miyaki, Motoo Yanagita, Kunio Mori
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Patent number: 7319179Abstract: The invention relates to a method for the oxidative dehydrogenation of ethane. The inventive method is characterized in that it consists of bringing the ethane into contact with the catalyst containing Mo, Te, V, Nb and at least a fifth element A which is selected from Cu, Ta, Sn, Se, W, Ti, Fe, Co, Ni, Cr, Zr, Sb, Bi, an alkali metal, an alkaline-earth metal and a rare earth, in which at least Mo, Te, V and Nb are present in the form of at least one oxide, said catalyst presenting, in calcined form, an X-ray diffractogram with more than ten intense diffraction lines, typically, the most intense lines corresponding to diffraction angles 2? of 7.7°±0.4, 8.9°±0.4, 22.1°+0.4, 26.6°±0.4, 26.9°±0.4, 27.1°±0.4, 28.1°±0.4, 31.2°±0.4, 35.0°±0.4 and 45.06°±0.Type: GrantFiled: July 30, 2004Date of Patent: January 15, 2008Assignees: Consejo Superior de Investigaciones Cientificas, Universidad Politecnica de ValenciaInventors: José Manuel López Nieto, Pablo Botella Asunción, Maria Isabel Vazquez Navarro, Ana Dejoz García
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Patent number: 7285514Abstract: The present invention relates to a method for preparing a catalyst for partial oxidation of acrolein, particularly to a method for preparing a catalyst for partial oxidation of acrolein that has a superior acrolein conversion rate, acrylic acid activity, selectivity, and yield, by introducing a base solution and an acid solution into a catalyst suspension prepared by dissolving salts of metal ingredients of the catalyst in water to control the acidity of the catalyst suspension, contacting the catalyst suspension of which acidity is controlled with an inert support to support the catalyst thereon, and then drying and firing the supported catalyst.Type: GrantFiled: October 24, 2003Date of Patent: October 23, 2007Assignee: LG Chem, Ltd.Inventors: Jung-Hwa Kang, Won-Ho Lee, Min-Ho Kil, Hyun-Jong Shin, Byung-Yul Choi, Yeon-Shick Yoo, Young-Hyun Choe, Ju-Yeon Park
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Patent number: 7271126Abstract: A method for producing a catalyst for use in the dehydrogenation of ethylbenzene to styrene is disclosed. The catalyst of the present invention comprises a high purity metal and at least one promoter in the form of solid oxides, oxide hydrates, hydroxides, hydroxycarbonates or metals. The catalyst is prepared via a method which comprises the preparation of at least one high purity iron precursor with or without an additional support material and which uses a nominal amount of water in the catalyst production. The catalyst pellets prepared with the high purity metal precursor are essentially free of sulfur and chloride contaminants.Type: GrantFiled: June 24, 2004Date of Patent: September 18, 2007Assignee: Sud-Chemie Inc.Inventors: Dennis J. Smith, Robert J. O'Brien, X. D. Hu
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Patent number: 7229945Abstract: The present invention is for a process for making a catalyst for production of unsaturated aldehydes, such as methacrolein, by gas phase catalytic oxidation of olefins, such as isobutylene, said catalyst containing oxides of molybdenum, bismuth, iron, cesium, tungsten, cobalt, nickel, antimony, magnesium and zinc. The process is a two-part synthesis of the catalyst with the water insoluble components in one part and the water soluble components in the other part. The water insoluble components are co-precipitated to form an intermediate catalyst precursor of a precipitated support incorporating oxides of the metal components. The intermediate catalyst precursor is filtered and washed to remove nitrates. The intermediate catalyst precursor is slurried with the remaining water soluble components. A final catalyst precursor is formed by removing the water and incorporating the water soluble components. This two-part process reduces the amount of nitrates in the final catalyst precursor.Type: GrantFiled: December 19, 2003Date of Patent: June 12, 2007Assignee: Saudi Basic Industrics CorporationInventor: James W. Kauffman
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Patent number: 7129195Abstract: The invention relates to a method for the heterogenically catalyed gas-phase partial oxidation of precursor compounds of (meth)acrylic acid in a fixed catalyst bed, containing as the catalyst an activated mass of mixed oxide, shaped to form a geometric body. Said geometric body is a geometric base body, into whose surface a cavity is incorporated.Type: GrantFiled: January 12, 2002Date of Patent: October 31, 2006Assignee: BASF AktiengesellschaftInventors: Raimund Felder, Signe Unverricht, Heiko Arnold, Jochen Petzoldt
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Patent number: 7128769Abstract: Methanol steam reforming catalysts, and steam reformers and fuel cell systems incorporating the same. In some embodiments, the methanol steam reforming catalyst includes zinc oxide as an active component. In some embodiments, the methanol steam reforming catalyst further includes at least one of chromium oxide and calcium aluminate. In some embodiments, the methanol steam reforming catalyst is not pyrophoric. Similarly, in some embodiments, steam reformers including a reforming catalyst according to the present disclosure may include an air-permeable or air-accessible reforming catalyst bed. In some embodiments, the methanol steam reforming catalyst is not reduced during use. In some embodiments, the methanol reforming catalysts are not active at temperatures below 275° C. In some embodiments, the methanol steam reforming catalyst includes a sulfur-absorbent material. Steam reformers, reforming systems, fuel cell systems and methods of using the reforming catalysts are also disclosed.Type: GrantFiled: June 20, 2003Date of Patent: October 31, 2006Assignee: IdaTech, LLCInventor: Curtiss Renn
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Patent number: 7091377Abstract: A multimetal oxide material contains the elements Mo, V and Te and/or Sb and at least one of the elements Nb, Ti, W, Ta and Ce and promoters and has a specific X-ray diffraction pattern. Moreover, such a multimetal oxide material is used as a catalyst for heterogeneously catalyzed gas-phase partial oxidations of hydrocarbons.Type: GrantFiled: October 15, 2003Date of Patent: August 15, 2006Assignee: BASF AktiengesellschaftInventors: Frieder Borgmeier, Martin Dieterle, Hartmut Hibst
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Patent number: 7060651Abstract: A silica-rich support and a catalyst containing the silica-rich support and a catalytic component. The support has a specific structure characterized by a set of claimed physicochemical properties: in the 29Si MAS NMR spectrum the state of silicon is characterized by the presence of lines with chemical shifts ?100±3 ppm (line Q3) and ?110±3 ppm (line Q4), with the ratio of the integral intensities of the lines Q3/Q4 of from 0.7 to 1.2 (FIG. 1); in the IR spectrum there is an absorption band of hydroxyl groups with the wave number 3620–3650 cm?1 and half-width 65–75 cm?1 (FIG. 2); the carrier has a specific surface area, as measured by the BET techniques from the thermal desorption of argon, SAR=0.5–30 m2/g and the surface, as measured by alkali titration techniques, SNa=10–250 m2/g, with SNa/SAr=5–30.Type: GrantFiled: December 4, 2000Date of Patent: June 13, 2006Assignee: Zakrytoe Aktsionernoe Obschestvo “Kholdingovaya Katalizatornaya Kompania”Inventors: Viktor Vladimirovich Barelko, Bair Sydypovich Balzhinimaev, Sergei Petrovich Kildyashev, Mikhail Grigorievich Makarenko, Anatoly Nikolaevich Parfenov, Ljudmila Grigorievna Simonova, Alexandr Viktorovich Toktarev
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Patent number: 7037877Abstract: The present invention provides a process for the preparation of an improved copper chromite catalyst for the hydrogenation of diethyl maleate to tetrahydrofuran with very high selectivity. This invention particularly relates to a process for the preparation of an improved copper chromite catalyst with specific composition and physical properties containing copper, chromium, zinc and aluminium as catalyst components in order to achieve selective production of tetrahydrofuran via single step hydrogenation of diethyl maleate. The calcination procedure has also been described to achieve the best activity. The catalyst has a life of more than 630 hours with constant activity. The used catalyst can also be regenerated to match the original hydrogenation activity.Type: GrantFiled: February 24, 1999Date of Patent: May 2, 2006Assignee: Council of Scientific and Industrial ResearchInventors: Raghunath Vitthal Chaudhari, Rengaswamy Jaganathan, Sopan Tukaram Chaudhari, Chandrashekhar Vasant Rode
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Patent number: 7038082Abstract: A process for preparing a multimetal oxide material which contains the elements Mo, V and Te and/or Sb and at least one of the elements Nb, Ti, W, Ta and Ce and if desired promoters and has a specific X-ray diffraction pattern, in which process the last process step comprises washing with acidic liquids. In addition, a multimetal oxide material obtainable in such a way is used as a catalyst for heterogeneously catalyzed gas-phase partial oxidations and/or ammoxidation of hydrocarbons.Type: GrantFiled: August 26, 2003Date of Patent: May 2, 2006Assignee: BASF AktiengesellschaftInventors: Frieder Borgmeier, Klaus Joachim Müller-Engel, Hartmut Hibst, Martin Dieterle
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Patent number: 7037876Abstract: A high temperature water gas shift catalyst comprising iron and at least one promoter is prepared via a method which comprises the preparation of a high purity iron precursor and which uses a nominal amount of water in the catalyst production. The catalyst prepared according to the inventive method is more efficient in hydrogen production under the high temperature water gas shift reaction conditions in a fixed bed test than prior art catalysts of similar composition.Type: GrantFiled: August 18, 2003Date of Patent: May 2, 2006Assignee: Sud-Chemie Inc.Inventors: Robert O'Brien, X. D. Hu, Richard Tuell, Yeping Cai
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Patent number: 7033566Abstract: A photocatalyst including a metal oxide semiconductor represented by the formula: In1?xMxAO4 wherein M represents a transition metal element, A represents an element belonging to the Group 5a of the Periodic Table and x is a number greater than 0 but smaller than 1.Type: GrantFiled: July 9, 2002Date of Patent: April 25, 2006Assignee: National Institute of Advanced Industrial Science and TechnologyInventors: Hironori Arakawa, Zhigang Zou, Kazuhiro Sayama
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Patent number: 7033972Abstract: A catalyst for producing dimethyl ether which comprises alumina particles having an average size of 200 ?m or less and a methanol synthesis catalyst layer formed around the alumina particles. The methanol synthesis catalyst is in an amount of 0.05 to 5 parts by weight to 1 part by weight of the alumina particles. Dimethyl ether is produced by the method of forming a slurry by introducing the catalyst into a solvent and introducing a mixed gas comprising carbon monoxide and hydrogen into the slurry.Type: GrantFiled: September 9, 2004Date of Patent: April 25, 2006Assignee: JFE Holdings, Inc.Inventors: Tsutomu Shikada, Yotaro Ohno, Takashi Ogawa, Masatsugu Mizuguchi, Masami Ono, Kaoru Fujimoto
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Patent number: 7030054Abstract: The present invention provides new platinum group metal (“PGM”) free catalytic compositions that comprise silver and/or cobalt stabilized ceria. These compositions facilitate soot oxidation during the regeneration of diesel particulate filters (DPF) thereby replacing PGM formulations. The compositions of the invention are particularly useful as washcoat compositions for DPFs as part of an automotive after-treatment system. Among the formulations tested, the silver-stabilized ceria and cobalt-stabilized ceria formulations e.g. can oxidize soot at 250–300° C. in the presence of NO2 and oxygen, while silver-stabilized ceria can oxidize diesel soot even in the presence of oxygen as the sole oxidizing agent at these temperatures. A perovshite composition containing Ag—La—Mn was very active at temperatures above 300° C.Type: GrantFiled: April 18, 2003Date of Patent: April 18, 2006Assignee: Ford Global Technologlies, LLC.Inventors: Albert N Chigapov, Alexei A Dubkov, Brendan Patrick Carberry, Robert Walter McCabe
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Patent number: 7030055Abstract: Compositions for reduction of gas phase reduced nitrogen species and NOx generated during a partial or incomplete combustion catalytic cracking process, preferably, a fluid catalytic cracking process, are disclosed. The compositions comprise (i) an acidic metal oxide containing substantially no zeolite, (ii) an alkali metal, alkaline earth metal, and mixtures thereof, (iii) an oxygen storage component, and (iv) a noble metal component, preferably rhodium or iridium, and mixtures thereof, are disclosed. Preferably, the compositions are used as separate additives particles circulated along with the circulating FCC catalyst inventory. Reduced emissions of gas phase reduced nitrogen species and NOx in an effluent off gas of a partial or incomplete combustion FCC regenerator provide for an overall NOx reduction as the effluent gas stream is passed from the FCC regenerator to a CO boiler, whereby as CO is oxidized to CO2 a lesser amount of the reduced nitrogen species is oxidized to NOx.Type: GrantFiled: May 3, 2004Date of Patent: April 18, 2006Assignee: W.R. Grace & Co.-Conn.Inventors: George Yaluris, John Allen Rudesill
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Patent number: 6998366Abstract: Raney alloy catalysts applied to a support are described, said catalysts having an extremely thin layer of Raney alloy with a thickness of 0.01 to 100 ?m. These catalysts are prepared by vapor deposition of the appropriate metals under reduced pressure. They are generally suitable for all known hydrogenation and dehydrogenation reactions and are extremely abrasion-resistant.Type: GrantFiled: December 21, 2000Date of Patent: February 14, 2006Assignee: BASF AktiengesellschaftInventors: Mathias Haake, Gerhard Dörsam, Helmut Boos
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Patent number: 6914032Abstract: The present invention relates to a method of producing W—Cu based composite powder, which is used in heat-sink materials for high-power integrated circuits, electric contact materials, etc, and to a method of producing a W—Cu based sintered alloy by using the composite powder. The method of producing tungsten-copper based composite powder includes first preparing composite oxide powder by dissolving ammonium metatungstate, [(NH4)6(H2W12O40).Type: GrantFiled: October 16, 2002Date of Patent: July 5, 2005Assignees: Korea Institute of Machinery and Materials, Nanotech Co., Ltd.Inventors: Byoung Kee Kim, Seong Hyeon Hong, Yong Won Woo
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Patent number: 6881390Abstract: Compositions for reduction of gas phase reduced nitrogen species and NOx generated during a partial or incomplete combustion catalytic cracking process, preferably, a fluid catalytic cracking process, are disclosed. The compositions comprise (i) an acidic metal oxide containing substantially no zeolite, (ii) an alkali metal, alkaline earth metal, and mixtures thereof, (iii) an oxygen storage component, and (iv) a noble metal component, preferably rhodium or iridium, and mixtures thereof, are disclosed. Preferably, the compositions are used as separate additives particles circulated along with the circulating FCC catalyst inventory. Reduced emissions of gas phase reduced nitrogen species and NOx in an effluent off gas of a partial or incomplete combustion FCC regenerator provide for an overall NOx reduction as the effluent gas stream is passed from the FCC regenerator to a CO boiler, whereby as CO is oxidized to CO2 a lesser amount of the reduced nitrogen species is oxidized to NOx.Type: GrantFiled: August 18, 2003Date of Patent: April 19, 2005Assignee: W. R. Grace & Co.-Conn.Inventors: George Yaluris, John Allen Rudesill
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Patent number: 6797839Abstract: Multimetal oxide materials containing molybdenum, vanadium, antimony, one or more of the elements W, Nb, Ta, Cr and Ce and nickel and, if required, one or more of the elements Cu, Zn, Co, Fe, Cd, Mn, Mg, Ca, Sr and Ba and having a 2-component structure are used for the gas-phase catalytic oxidative preparation of acrylic acid.Type: GrantFiled: October 5, 2000Date of Patent: September 28, 2004Assignee: BASF AktiengesellschaftInventors: Hartmut Hibst, Signe Unverricht
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Patent number: 6794539Abstract: In a process for preparing a multiplephase multimetal oxide composition comprising Mo, V, Cu and, if desired, further elements, at least one phase is preformed separately and dispersed in a plastically deformable precursor composition of a further phase. The mixture is dried and calcined. The multimetal oxide composition is suitable as active composition of catalysts for the catalytically oxidation of organic compounds in the gas phase, in particular for the oxidation of acrolein to acrylic acid.Type: GrantFiled: March 17, 2003Date of Patent: September 21, 2004Assignee: BASF AktiengesellschaftInventors: Signe Unverricht, Raimund Felder, Heiko Arnold, Jochen Petzoldt
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Patent number: 6780816Abstract: A modified carrier carrying on at least a part of an inert carrier surface an oxide which is represented by the formula (1): XaYbZcOd (wherein X is at least an element selected from alkaline earth metals; Y is at least an element selected from Si, Al, Ti and Zr; Z is at least an element selected from Group IA elements and Group IIIb elements of the periodic table, B, Fe, Bi, Co, Ni and Mn; and O is oxygen; a, b, c and d denote the atomic ratios of X, Y, Z and O, respectively, where a=1, 0<b≦100, 0≦c≦10, and d is a numerical value determined by the extents of oxidation of the other elements) is provided. A catalyst formed with the use of this modified carrier carrying a complex oxide containing Mo and V is useful as a vapor-phase catalytic oxidation catalyst, and is particularly suitable as a catalyst for preparing acrylic acid through vapor phase catalytic oxidation of acrolein.Type: GrantFiled: June 20, 2003Date of Patent: August 24, 2004Assignee: Nippon Shokubai Co., Ltd.Inventors: Michio Tanimoto, Hiromi Yunoki, Daisuke Nakamura
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Patent number: 6762148Abstract: An object of the present invention is to provide a catalyst that is highly active and has a large mechanical strength. The catalyst of the present invention contains molybdenum, vanadium, copper and antimony as the essential components, being produced by using antimony acetate for an antimony source material and preferably used for producing acrylic acid by vapor-phase catalytic oxidation of acrolein.Type: GrantFiled: December 17, 2002Date of Patent: July 13, 2004Assignee: Nippon Kayaku Kabushiki KaishaInventors: Junzo Ohishi, Masahiro Senyo, Yoshimasa Seo, Hideki Sugi
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Patent number: 6756339Abstract: A catalyst for the nonoxidative production of alkenylaromatics from alkylaromatics, wherein the catalyst is predominantly iron oxide, an alkali metal compound, copper oxide, cerium oxide and less than about 100 ppm of a source for a noble metal, such as palladium, platinum, ruthenium, rhenium, osmium, rhodium or iridium. Additional components of the catalyst may include compounds based on molybdenum, tungsten, calcium, magnesium, chromium and other such promoters.Type: GrantFiled: August 29, 2002Date of Patent: June 29, 2004Assignees: Sud-Chemie Inc., Sud-Chemie Catalysts Japan, Inc.Inventors: Andrzej Rokicki, Dennis Smith, David L. Williams
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Patent number: 6740769Abstract: A process for producing a molybdenum-bismuth-iron-containing metal oxide fluidized bed catalyst which has a controlled particle diameter and has satisfactory activity and physical properties. In a process for producing a fluidized bed catalyst containing molybdenum-bismuth-iron and silica as a carrier component, dried products formed in a spray drying step and having a particle diameter outside a desired range are pulverized, then the pulverized one is mixed into a slurry before spray drying, the resulting mixture is spray-dried, and the spray-dried particles are subjected to a classification operation to obtain particles having a diameter within the desired range, which are then calcined. The catalyst produced according to the present invention is suitable for producing acrylonitrile by ammoxidation of propylene.Type: GrantFiled: January 4, 2002Date of Patent: May 25, 2004Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Kouichi Mizutani, Yoshimi Nakamura, Yutaka Sasaki, Kunio Mori
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Patent number: 6706660Abstract: A lean NOx catalyst and method of preparing the same is disclosed. The lean NOx catalyst includes a ceramic substrate, an oxide support material, preferably &ggr;-alumina, deposited on the substrate and a metal promoter or dopant introduced into the oxide support material. The metal promoters or dopants are selected from the group consisting of indium, gallium, tin, silver, germanium, gold, nickel, cobalt, copper, iron, manganese, molybdenum, chromium, cerium, vanadium, oxides thereof, and combinations thereof. The &ggr;-alumina preferably has a pore volume of from about 0.5 to about 2.0 cc/g; a surface area of between about 80 to 350 m2/g; an average pore size diameter of between about 3 to 30 nm; and an impurity level of less than or equal to 0.2 weight percent. In a preferred embodiment the &ggr;-alumina is prepared by a sol-gel method, with the metal doping of the &ggr;-alumina preferably accomplished using an incipient wetness impregnation technique.Type: GrantFiled: December 18, 2001Date of Patent: March 16, 2004Assignee: Caterpillar IncInventor: Paul W. Park
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Publication number: 20040034249Abstract: A catalyst suitable for the gas-phase oxidation of organic compounds to &agr;,&bgr;-unsaturated aldehydes and/or carboxylic acids and having an active phase comprising a multimetal oxide material is prepared by a process in which a particulate catalyst precursor which contains oxides and/or compounds of the elements other than oxygen which constitute the multimetal oxide material, which compounds can be converted into oxides, is prepared and said catalyst precursor is converted by calcination into a catalytically active form, wherein a stream of the particulate catalyst precursor is passed at substantially constant speed through at least one calcination zone at constant temperature for calcination.Type: ApplicationFiled: March 14, 2003Publication date: February 19, 2004Inventors: Heiko Arnold, Signe Unverricht, Raimund Felder, Klaus Harth, Klaus Joachim Muller-Engel
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Patent number: 6686311Abstract: A catalyst system and method for making carbon fibrils is provided which comprises a catalytic amount of an inorganic catalyst comprising nickel and one of the following substances selected from the group consisting of chromium; chromium and iron; chromium and molybdenum; chromium, molybdenum, and iron; aluminum; yttrium and iron; yttrium, iron and aluminum; zinc; copper; yttrium; yttrium and chromium; and yttrium, chromium and zinc. In a further aspect of the invention, a catalyst system and method is provided for making carbon fibrils which comprises a catalytic amount of an inorganic catalyst comprising cobalt and one of the following substances selected from the group consisting of chromium; aluminum; zinc; copper; copper and zinc; copper, zinc, and chromium; copper and iron; copper, iron, and aluminum; copper and nickel; and yttrium, nickel and copper.Type: GrantFiled: December 11, 2002Date of Patent: February 3, 2004Assignee: General Electric CompanyInventors: Xiao-Dong Sun, Navjot Singh, Lionel Monty Levinson
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Patent number: 6683024Abstract: A sorbent composition is provided which can be used in the desulfurization of a hydrocarbon-containing fluid such as cracked gasoline or diesel fuel. The sorbent composition contains a support component and a promoter component with the promoter component being present as a skin on the support component. Such sorbent composition is prepared by a process of impregnating a support component with a promoter component, wherein the promoter component has been melted under a melting condition, followed by drying, calcining, and reducing to thereby provide the sorbent composition.Type: GrantFiled: March 15, 2000Date of Patent: January 27, 2004Assignee: ConocoPhillips CompanyInventors: Gyanesh P. Khare, Donald R. Engelbert
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Patent number: 6670515Abstract: A material composed of ultrafine particles, comprising at least a metal element M having catalytic properties and at least a metal element M′ having a standard oxidation potential less than that of M, part at least of M′ atoms being in oxidized form, the average size of the particles being less than 50 nm, at least 80% in number of the particles having an average size less than 10 nm. One particle of the material is constituted by at least a metal element M with oxidation level 0, or by at least a metal element M′ in oxidized form, or by at least a metal element M′ with oxidation level 0, or by the combination of at least two species selected from the three previous species. The material is useful as a catalyst for hydrogenation or coupling reactions.Type: GrantFiled: August 16, 2001Date of Patent: December 30, 2003Assignee: Centre National de la Recherche ScientifiqueInventors: Jean-Marie Dubois, Yves Fort, Olivier Tillement
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Patent number: 6660683Abstract: Compositions for reduction of gas phase reduced nitrogen species and NOx generated during a partial or incomplete combustion catalytic cracking process, preferably, a fluid catalytic cracking process, are disclosed. The compositions comprise (i) an acidic metal oxide containing substantially no zeolite, (ii) an alkali metal, alkaline earth metal, and mixtures thereof, (iii) an oxygen storage component, and (iv) a noble metal component, preferably rhodium or iridium, and mixtures thereof, are disclosed. Preferably, the compositions are used as separate additives particles circulated along with the circulating FCC catalyst inventory. Reduced emissions of gas phase reduced nitrogen species and NOx in an effluent off gas of a partial or incomplete combustion FCC regenerator provide for an overall NOx reduction as the effluent gas stream is passed from the FCC regenerator to a CO boiler, whereby as CO is oxidized to CO2 a lesser amount of the reduced nitrogen species is oxidized to NOx.Type: GrantFiled: October 21, 2002Date of Patent: December 9, 2003Assignee: W.R. Grace & Co.-Conn.Inventors: George Yaluris, John Allen Rudesill
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Publication number: 20030203812Abstract: A fixed bed Raney copper catalyst, which is doped with iron, noble metals or other metals, is employed as the fixed bed catalyst in the fixed bed dehydrogenation of alcohols.Type: ApplicationFiled: April 29, 2003Publication date: October 30, 2003Inventors: Daniel Ostgard, Monika Berweiler, Karsten Seelbach
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Patent number: 6638892Abstract: A process for the conversion of syngas by contact of syngas under conversion conditions with catalyst having as components zinc oxide, copper oxide, aluminum oxide, Y zeolite and clay in which (A) in a one step process for conversion of syngas to dimethyl ether, the catalyst has as components an extruded mixture of zinc oxide, copper oxide, gamma aluminum oxide, Y zeolite and clay; (B) in a two step process for conversion of syngas to light olefins, a catalyst system is employed that has in the first step a catalyst mixture of zinc oxide, copper oxide, aluminum oxide, Y zeolite and clay and the catalyst employed in the second step is SAPO-34; SAPO-34 modified with lanthanum(III) nitrate hexahydrate; SAPO-34 modified with magnesium nitrate hexahydrate; SAPO-34 modified with tributyl borate or SAPO-34 modified with triethyl phosphate or (C) in a two step process for conversion of syngas to light olefins, the pressure on the effluent from the contact of syngas with a mixture of zinc oxide, copper oxide, aluminumType: GrantFiled: April 18, 2002Date of Patent: October 28, 2003Assignee: ConocoPhillips CompanyInventors: An-hsiang Wu, Jianhua Yao, Charles A. Drake
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Patent number: 6638890Abstract: A modified carrier carrying on at least a part of an inert carrier surface an oxide which is represented by the formula (1): XaYbZcOd (wherein X is at least an element selected from alkaline earth metals; Y is at least an element selected from Si, Al, Ti and Zr; Z is at least an element selected from Group IA elements and Group IIIb elements of the periodic table, B, Fe, Bi, Co, Ni and Mn; and O is oxygen; a, b, c and d denote the atomic ratios of X, Y, Z and O, respectively, where a=1, 0<b≦100, 0≦c≦10, and d is a numerical value determined by the extents of oxidation of the other elements) is provided. A catalyst formed with the use of this modified carrier carrying a complex oxide containing Mo and V is useful as a vapor phase catalytic oxidation catalyst, and is particularly suitable as a catalyst for preparing acrylic acid through vapor phase catalytic oxidation of acrolein.Type: GrantFiled: October 31, 2002Date of Patent: October 28, 2003Assignee: Nippon Shokubai Co. Ltd.Inventors: Michio Tanimoto, Hiromi Yunoki, Daisuke Nakamura
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Patent number: 6632772Abstract: A method of coating a catalyst to a support for use in acrolein oxidation reaction. Metallic salt components of the catalyst including molybdate, vanadate and tungstate are dissolved in a liquid to form a suspension of particles of the catalyst. The precipitation of the catalyst particles is controlled by homogenizing the catalyst particles suspended in the liquid. The phase separation between the catalyst particles and the liquid can be substantially slowed down by the homogenization. Then the catalyst is coated on an inert support by applying the suspension of the catalyst particles to the support. In the suspension, the total weight of water is about 0.8 to about 5 times of the total weight of the metallic salts in the catalyst. This method of preparing suspension minimizes the amount of the liquid required to dissolve the metallic salts, which reduces the amount of time and energy to be used in evaporating the liquid from the suspension.Type: GrantFiled: December 22, 2000Date of Patent: October 14, 2003Assignee: LG Chemical, Ltd.Inventors: Won-Ho Lee, Kyung-Hwa Kang, Dong-Hyun Ko, Young-Chang Byun
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Patent number: 6627572Abstract: A low temperature metal promoted copper/zinc/aluminum water gas shift catalyst is described. The catalyst is formed from a precursor, wherein the precursor includes aluminum in the form of hydrotalcite and aluminum separate from the hydrotalcite. A method of making the catalyst and a process for using the catalyst are also described.Type: GrantFiled: December 17, 2002Date of Patent: September 30, 2003Assignee: Sud-Chemie Inc.Inventors: Yeping Cai, Sally Davies, Jon Wagner
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Publication number: 20030166465Abstract: Novel sorbent systems for the desulfurization of cracked-gasoline and diesel fuels are provided which are comprised of a bimetallic promotor on a particulate support such as that formed of zinc oxide and an inorganic or organic carrier. Such bimetallic promotors are formed of at least two metals of the group consisting of nickel, cobalt, iron, manganese, copper, zinc, molybdenum, tungsten, silver, tin, antimony and vanadium with the valence of same being reduced, preferably to zero. Processes for the production of such sorbents are provided wherein the sorbent is prepared from impregnated particulate supports or admixed to the support composite prior to particulation, drying, and calcination. Further disclosed is the use of such novel sorbents in the desulfurization of cracked-gasoline and diesel fuels whereby there is achieved not only removal of sulfur but also an increase in the olefin retention in the desulfurized product.Type: ApplicationFiled: January 21, 2003Publication date: September 4, 2003Inventor: Gyanesh P. Khare
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Patent number: 6596664Abstract: In accordance with the present invention, a catalyst is described which comprises at least one metal selected from the group consisting of copper, zinc, iron, tungsten, molybdenum, and chromium distributed over a catalyst support comprising a material containing at least one of silicon, titanium, zirconium, magnesium, aluminum, and activated carbon. The catalyst is used to remove phosgene from a contaminated gas stream and/or reduce or eliminate phosgene from an effluent of a previously treated gas stream. At least one metal in the catalyst of the present invention is preferably present in an amount from about 0.001 wt % to about 15 wt %. When more than one metal is present, the combined metals preferably do not exceed 20 wt %. Catalysts in accordance with the present invention may be used as photocatalysts. Processes for using the catalysts and photocatalysts of the present invention are also described.Type: GrantFiled: March 21, 2002Date of Patent: July 22, 2003Assignee: KSE, Inc.Inventors: James R. Kittrell, David A. Gerrish, Michael C. Milazzo
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Patent number: 6563000Abstract: A process for producing acrylic acid through vapor-phase catalytic oxidation of acrolein or acrolein-containing gas with molecular oxygen or a molecular oxygen-containing gas using a catalyst-filled fixed bed shell-and-tube reactor is provided, which is characterized in that plural catalysts of different activity levels which are prepared by changing the kind and/or amount of alkaline metal(s) therein are filled in the reaction tubes in such an arrangement that the activity levels rise from the gas-inlet side toward the gas-outlet side of said tubes. According to this process, not only yield and productivity of acrylic acid are improved but also excessive heat, accumulation in the catalyst layer can be inhibited and catalysts degradation under heat is prevented, resulting in prolongation of catalyst life.Type: GrantFiled: May 23, 2000Date of Patent: May 13, 2003Assignee: Nippon Shokubai Co., Ltd.Inventors: Hiromi Yunoki, Michio Tanimoto, Daisuke Nakamura
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Publication number: 20030073574Abstract: A process for the production mixed metal oxide containing catalysts comprising the steps of:Type: ApplicationFiled: October 7, 2002Publication date: April 17, 2003Inventors: Keld Johansen, Petru Gordes
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Patent number: 6548445Abstract: In the process for preparing an aromatic carbonate from an aromatic hydroxy compound, CO and O2 in the presence of a quaternary salt and a base using a platinum metal catalyst and a cocatalyst, use is advantageously made of supported catalysts containing, in the reaction-ready state, (i) a platinum metal, a platinum metal halide or a platinum metal halide complex and (ii) a metal compound acting as cocatalyst from groups IB, IIB, IIIA, IIIB, IVA, IVB, VB, VIB, VIIB, the iron group (atomic numbers 26-28) or the rare earth metals (atomic numbers 58-71) of the Periodic Table of the Elements (Mendeleev), each in an amount of 0.01-15% by weight, calculated as metal and based on the total weight of the catalyst.Type: GrantFiled: March 29, 1996Date of Patent: April 15, 2003Assignee: Bayer AktiengesellschaftInventors: Hans-Josef Buysch, Carsten Hesse, Jörg-Dietrich Jentsch, Johann Rechner, Eberhard Zirngiebl
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Patent number: 6489264Abstract: A catalyst for oxidation of ammonia is of the general formula (AxByO3z)k (MEmOn)f, wherein: A is a cation of Ca, Sr, Ba, Mg, Be, La or mixtures thereof, B is cations of Mn, Fe, Ni, Co, Cr, Cu, V or mixtures thereof, x=0-2, y=1-2, z=0.8-1.7; MemOn is an aluminum oxide and/or oxide of silicon zirconium, chromium, aluminosilicates, oxides of rare earth elements (REE) or mixtures thereof, m=1-3, n=1-2, k and f are % by weight, with the ratio f/k=0.01-1. The catalyst may be granules of different configuration, including blocks of honeycomb structure. The catalyst is thermally stable, resistant to thermal shocks. There is no water runoff.Type: GrantFiled: September 10, 1999Date of Patent: December 3, 2002Assignee: Institut Kataliza Imeni G.K.Inventors: Lubov Alexandrovna Isupova, Vladislav Alexandrovich Sadykov, Olga Ivanovna Snegurenko, Evgeny Abramovich Brushtein, Tatyana Viktorovna Telyatnikova, Valery Vasilievich Lunin
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Platinum group metal promoted copper oxidation catalysts and methods for carbon monoxide remediation
Publication number: 20020131915Abstract: The invention provides copper-based preferential oxidation catalysts containing low concentrations of platinum group metals. In some embodiments, the catalysts of the invention have an oxide support on which is dispersed copper or an oxide thereof, a platinum group metal and a reducible metal oxide. In other embodiments, the catalysts have a cerium oxide support on which is dispersed copper or an oxide thereof and a platinum group metal. The catalysts serve as effective preferential oxidation catalyst that selectively oxidize carbon monoxide with minimal consumption of hydrogen. In some embodiments the catalysts of the invention are able to achieve levels of carbon monoxide below 10 ppm in output gas streams containing hydrogen operating with wide temperature ranges. The invention also provides apparatus, such as fuel processors, that supply hydrogen to a fuel cell, that incorporate the preferential oxidation catalysts.Type: ApplicationFiled: November 9, 2001Publication date: September 19, 2002Inventors: Lawrence Shore, Wolfgang F. Ruettinger, Robert J. Farrauto -
Patent number: 6436870Abstract: A high-activity hydrotreating catalyst containing a uniformly dispersed active component at a high concentration, and particularly useful for deep desulfurization of a hydrocarbon oil for its high hydrodesulfurization activity. The present invention also provides a hydrotreating process using the same catalyst.Type: GrantFiled: August 31, 2000Date of Patent: August 20, 2002Assignee: Tonen CorporationInventors: Masahiko Iijima, Takao Hashimoto, Yoshinobu Okayasu, Takeshi Isoda
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Patent number: 6432870Abstract: A process for preparing a metal oxide catalyst for acrylic acid production which comprises calcining a metal compound mixture at 400° C. or higher to prepare a metal oxide powder comprising Mo, V, Sb, and at least one element selected from the group consisting of Nb and Ta, and supporting a compound comprising at least one element selected from the group consisting of Sb, Tl, Se, As, Pb, Sn, Ag, Cu, Ru, and Rh on the metal oxide powder, and a process for producing acrylic acid by gas phase oxidation of propane using the catalyst.Type: GrantFiled: May 24, 2000Date of Patent: August 13, 2002Assignee: Toagosei Co., Ltd.Inventors: Xinlin Tu, Mamoru Takahashi, Hiroshi Niizuma
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Patent number: 6429332Abstract: A catalyst for the production of acrylic acid by the vapor-phase catalytic oxidation of acrolein or acrolein-containing gas and a method for the production of acrylic acid by the use of this catalyst are provided. The catalyst of this invention comprises (A) a catalyst having Mo and V as essential components and used for the production of acrylic acid by vapor-phase catalytic oxidation of acrolein and (B) a solid acid having acid strength (Ho) of not more than −11.93. Since this catalyst excels in catalytic activity and service life, it allows acrylic acid to be produced stably at a high yield for a long time.Type: GrantFiled: May 31, 1995Date of Patent: August 6, 2002Assignee: Nippon Shokubai Co., Ltd.Inventors: Michio Tanimoto, Tatsuya Kawajiri, Hiromi Yunoki, Yukio Aoki
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Publication number: 20020087031Abstract: The method of the present invention involves the in situ formation of metal-molybdate catalyst particles active for methanol oxidation to formaldehyde, with iron as an example, the catalyst is made by mixing particulate forms of Fe2O3 and MoO3 which form an active Fe2(MoO4)3/MoO3 component inside the reactor during methanol oxidation.Type: ApplicationFiled: October 31, 2001Publication date: July 4, 2002Inventors: Israel E. Wachs, Laura E. Briand
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Patent number: 6403523Abstract: The present invention provides a catalyst for the oxidative dehydrogenation of a lower hydrocarbon to form at least one higher hydrocarbon and/or lower olefin. In one embodiment, the catalyst includes a nonstoichiometric rare earth oxycarbonate of the formula MXCYOZ having a disordered and/or defect structure, wherein M is at least one rare earth element selected from the group consisting of La, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, and Tm; X=2; Z=3+AY; A is less than about 1.8, and Y is the number of carbon atoms in the oxycarbonate. When used for the oxidative dehydrogenation of a lower hydrocarbon at a pressure above about 100 psig, the catalyst has a selectivity of at least about 40% to at least one higher hydrocarbon and/or lower olefin. Methods for preparing catalysts taught by the invention and processes for using the catalysts for the oxidative dehydrogenation of lower hydrocarbons are also provided.Type: GrantFiled: September 18, 2000Date of Patent: June 11, 2002Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventors: Rick David Cantrell, Anca Ghenciu, Kenneth Dwight Campbell, David Michael Anthony Minahan, Madan Mohan Bhasin, Alistair Duncan Westwood, Kenneth Andrew Nielsen
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Patent number: 6346228Abstract: The present invention relates to a novel hydrophobic multicomponent catalyst useful in the direct oxidation of hydrogen to hydrogen peroxide and to a method for the preparation of such catalyst. More specifically, this invention relates to a novel hydrophobic muticomponent catalyst comprising a hydrophobic polymer membrane deposited on a Pd containing acidic catalyst, useful for the direct oxidation of hydrogen by oxygen to hydrogen peroxide, an a method for preparing the same.Type: GrantFiled: January 19, 2000Date of Patent: February 12, 2002Assignee: Council of Scientific and Industrial ResearchInventors: Vasant Ramchandra Choudhary, Subhash Dwarkanath Sansare, Abaji Govind Gaikwad
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Publication number: 20020006374Abstract: Processes for the catalytic conversion of hydrocarbons to carbon monoxide and hydrogen employing new chromium-based catalysts are disclosed. One highly active and selective catalyst system, providing greater than 95% CH4 conversion, and 97-98 % selectivity to CO and H2, is a chromium-containing catalyst consisting of a CoCr2O4 cubic spinel precursor dispersed in a chromium oxide matrix. Some other preferred catalysts compositions comprise nickel-chromium containing and rare earth-chromium containing compounds.Type: ApplicationFiled: February 16, 2001Publication date: January 17, 2002Inventors: Kostantinos Kourtakis, Anne M. Gaffney, Lin Wang