Of Platinum Patents (Class 502/334)
  • Publication number: 20130225876
    Abstract: A process for producing a catalyst that results in improved yields and productivity to ethanol. The process involves the steps of preparing a solution comprising one or more precursors to an active metal and impregnating a first portion of the solution on a support to form a first impregnated support. The first impregnated support is calcined to form a first calcined support and a second portion of the solution is impregnated on the first calcined support. The catalyst is useful for hydrogenating alkanoic acids to ethanol.
    Type: Application
    Filed: February 29, 2012
    Publication date: August 29, 2013
    Applicant: Celanese International Corporation
    Inventors: Heiko Weiner, Zhenhua Zhou
  • Patent number: 8518846
    Abstract: In the present invention, slurry is formed by mixing noble metal-supported powder particles (3) and a binder (4) with each other in a liquid (Step S1), and the noble metal-supported powder particles (3) are dispersed by applying vibrations to the slurry (Step S2), and thereafter, the slurry is spray dried while keeping a state where the noble metal-supported powder particles (3) are dispersed (Step S3), whereby noble metal-supported powder (1) is produced. In the noble metal-supported powder (1) produced by such a method, pores through which exhaust gas flows are formed appropriately, and accordingly, exhaust gas purification performance can be enhanced.
    Type: Grant
    Filed: August 10, 2012
    Date of Patent: August 27, 2013
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Fumihiro Uchikawa, Yoshiaki Hiramoto, Haruhiko Shibayama, Keita Manyu
  • Patent number: 8507403
    Abstract: A process is described for producing a powder batch comprises a plurality of particles, wherein the particles include (a) a first catalytically active component comprising at least one transition metal or a compound thereof; (b) a second component different from said first component and capable of removing oxygen from, or releasing oxygen to, an exhaust gas stream; and (c) a third component different from said first and second components and comprising a refractory support. The process comprises providing a precursor medium comprising a liquid vehicle and a precursor to al least one of said components (a) to (c) and heating droplets of said precursor medium carried in a gas stream to remove at least part of the liquid vehicle and chemically convert said precursor to said at least one component.
    Type: Grant
    Filed: June 27, 2008
    Date of Patent: August 13, 2013
    Assignee: Cabot Corporation
    Inventors: Miodrag Oljaca, Toivo T. Kodas, Ranko P. Bontchev, Klaus Kunze, Kenneth C. Koehlert
  • Patent number: 8501132
    Abstract: A nanocomposite particle, its use as a catalyst, and a method of making it are disclosed. The nanocomposite particle comprises titanium dioxide nanoparticles, metal oxide nanoparticles, and a surface stabilizer. The metal oxide nanoparticles are formed hydrothermally in the presence of the titanium dioxide nanoparticles. The nanocomposite particle is an effective catalyst support, particularly for DeNOx catalyst applications.
    Type: Grant
    Filed: December 5, 2011
    Date of Patent: August 6, 2013
    Assignee: Cristal USA Inc.
    Inventors: Guoyi Fu, Steven M. Augustine
  • Patent number: 8501133
    Abstract: A catalyst for treating exhaust gases containing nitrogen monoxide, carbon monoxide and volatile organic compounds includes a plurality of layers, an upper layer of which has an active component contained uniformly therein and a lower layer of which has no active component contained therein. The catalyst is obtained through the steps of: forming the lower layer by coating the surface of substrate with a slurry of a porous inorganic compound, followed by drying; and forming the upper layer, which is to be the top surface of the catalyst, by coating the surface of the lower layer with a slurry of a porous inorganic compound that has the active component composed of one or more precious metals supported thereon, followed by drying. The oxidation power of the resulting catalyst is enhanced without increasing the amount of precious metal supported thereon.
    Type: Grant
    Filed: March 13, 2012
    Date of Patent: August 6, 2013
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Katsumi Nochi, Masanao Yonemura, Yoshiaki Obayashi, Hitoshi Nakamura
  • Patent number: 8496899
    Abstract: An exhaust gas purifying catalyst 1 has a catalyst substrate 3 and catalyst coating layers 5, 7 that are formed on the catalyst substrate 3 and contain (a) Rh, (b) Pt, (c) an alkali metal or alkaline earth element, and (d) an inorganic oxide. The catalyst coating layers 5, 7 has a layered structure including an inside layer 5 where the component (a) is substantially locally existing, and an outside layer 7 where the component (b) is substantially locally existing. The inside layer 5 also contains a zirconia oxide.
    Type: Grant
    Filed: January 25, 2008
    Date of Patent: July 30, 2013
    Assignee: Cataler Corporation
    Inventor: Hiroto Imai
  • Patent number: 8491966
    Abstract: Disclosed herein is a process for coating ceramic honeycomb bodies with a catalyst suspension comprising catalyst components as solids and/or in dissolved form in a carrier liquid. Parallel flow channels run through the honeycomb bodies. The walls of the flow channels have an open pore structure. To coat the channel walls and in particular also the interior surfaces of the pores with the catalyst suspension, the entry and exit end faces of the vertically aligned honeycomb bodies are each brought into contact with a perforated mask, with the perforated masks being arranged so that the open regions of the perforated mask on the one end face are opposite the closed regions of the perforated mask on the other end face and vice versa. The catalyst suspension is then pumped or sucked from below into the honeycomb bodies until it exits at the upper end face.
    Type: Grant
    Filed: March 18, 2008
    Date of Patent: July 23, 2013
    Assignee: Umicore AG & Co. KG
    Inventor: Wolfgang Hasselmann
  • Patent number: 8486853
    Abstract: An exhaust gas purifying catalyst (1) according to the present invention includes noble metal particles (6), a first compound (7) supporting the noble metal particles (6), and a second compound (9) disposed not in contact with the noble metal particles (6) and having an oxygen storage capacity. An average distance between the first compound (7) and the second compound (9) is between 5 nm and 300 nm.
    Type: Grant
    Filed: March 4, 2010
    Date of Patent: July 16, 2013
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Kazuyuki Shiratori, Katsuo Suga, Masanori Nakamura, Hironori Wakamatsu, Hiroto Kikuchi, Tetsuro Naito, Jun Ikezawa
  • Patent number: 8481450
    Abstract: Methods and systems for contacting of a crude feed with one or more catalysts to produce a total product that includes a crude product are described. The crude product is a liquid mixture at 25° C. and 0.101 MPa. The crude product has an MCR content of at most 90% of the MCR content of the crude feed. One or more other properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed.
    Type: Grant
    Filed: March 9, 2011
    Date of Patent: July 9, 2013
    Assignee: Shell Oil Company
    Inventor: Opinder Kishan Bhan
  • Patent number: 8475921
    Abstract: A composite material includes an aggregate which contains a first metal particle constituting a core and second metal oxide particulates surrounding the first metal particle and having an average primary particle diameter ranging from 1 to 100 nm.
    Type: Grant
    Filed: July 20, 2006
    Date of Patent: July 2, 2013
    Assignee: Kabushiki Kaisha Toyota Chuo Kenkyusho
    Inventors: Tomoyuki Kayama, Kouzi Banno, Kiyoshi Yamazaki, Koji Yokota
  • Publication number: 20130165700
    Abstract: The present invention relates to a catalyst comprising platinum, tin and a secondary noble metal selected from the group consisting of rhodium, palladium, gold and iridium. The catalyst may be on a support. In some embodiments, the support may comprise calcium. The catalyst is used for converting acetic acid to ethanol.
    Type: Application
    Filed: May 24, 2012
    Publication date: June 27, 2013
    Applicant: CELANESE INTERNATIONAL CORPORATION
    Inventors: Zhenhua Zhou, Victor Johnston, Heiko Weiner, Radmila Wollrab
  • Patent number: 8461373
    Abstract: Disclosed is a catalyst for use in production of carboxylic acid ester by reacting (a) aldehyde and alcohol, or (b) one or more types of alcohols, in the presence of oxygen; wherein oxidized nickel and X (wherein X represents at least one element selected from the group consisting of nickel, palladium, platinum, ruthenium, gold, silver and copper) are loaded onto a support within the range of the atomic ratio of Ni/(Ni+X) of from 0.20 to 0.99.
    Type: Grant
    Filed: July 31, 2008
    Date of Patent: June 11, 2013
    Assignee: Asahi Kasei Chemicals Corporation
    Inventors: Ken Suzuki, Tatsuo Yamaguchi
  • Publication number: 20130142714
    Abstract: Diesel oxidation catalysts comprising a first washcoat layer including a platinum group metal impregnated on a promoted non-zeolitic support are described. The promoter is one or more of tin, manganese, indium, group VIII metals. Methods of making and using the diesel oxidation catalyst, including emissions treatment systems, are also described.
    Type: Application
    Filed: December 1, 2011
    Publication date: June 6, 2013
    Applicant: BASF Catalysts LLC
    Inventors: Shiang Sung, Stanley A. Roth, Torsten W. Mueller-Stach, Attilio Siani
  • Patent number: 8455390
    Abstract: An exhaust gas purifying catalyst includes a monolithic substrate (2), and a transition metal oxide layer (3) formed in the monolithic substrate (2). The transition metal oxide layer (3) contains transition metal oxide powder including: transition metal oxide particles (10); a first compound (20) on which the transition metal oxide particles (10) are supported; and a second compound (30) that surrounds a single body or an aggregate of the transition metal oxide particles (10) and the first compound (20).
    Type: Grant
    Filed: June 23, 2009
    Date of Patent: June 4, 2013
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Hiroto Kikuchi, Masanori Nakamura, Hironori Wakamatsu, Katsuo Suga, Toshiharu Miyamura, Jun Ikezawa, Tetsuro Naito, Junji Ito
  • Patent number: 8450235
    Abstract: A supported composite particle material comprises: a composite particle formed of an oxidized nickel and X (wherein X represents at least one of elements selected from the group consisting of nickel, palladium, platinum, ruthenium, gold, silver and copper); and a support on which the composite particle is supported, the supported composite particle material having a supported layer in which the composite particle is localized.
    Type: Grant
    Filed: October 23, 2008
    Date of Patent: May 28, 2013
    Assignee: Asahi Kasei Chemicals Corporation
    Inventors: Ken Suzuki, Tatsuo Yamaguchi
  • Patent number: 8450236
    Abstract: A process for making a catalyst having precious metal nanoparticles deposited on a support includes first providing an aqueous dispersion of support particles. A pre-treatment slurry is prepared by mixing the aqueous dispersion of support particles with a water-soluble precious metal precursor and a reducing agent. The pre-treatment slurry is hydrothermally treated at a temperature in the range of from about 40° C. to about 220° C. for a time sufficient to deposit precious metal nanoparticles on the surface of the support particles, the precious metal nanoparticles having an average particle size less about 50 nm.
    Type: Grant
    Filed: April 13, 2010
    Date of Patent: May 28, 2013
    Assignee: Cristal USA Inc.
    Inventors: Guoyi Fu, Mark B. Watson, Charles B. Muehlberger
  • Publication number: 20130131399
    Abstract: A process for producing a catalyst, the process comprising the steps of: impregnating a first metal from a first metal precursor on a support to form a first impregnated support; calcining the first impregnated support; impregnating a second metal from a second metal precursor on the first impregnated support to form a second impregnated support; calcining the second impregnated support to form the catalyst, wherein the catalyst has a total metal loading of at least 2 wt. % based on the total weight of the catalyst. A method for hydrogenating alkanoic acids in the presence of the catalyst is also disclosed.
    Type: Application
    Filed: November 23, 2011
    Publication date: May 23, 2013
    Applicant: CELANESE INTERNATIONAL CORPORATION
    Inventors: Heiko Weiner, Ana Rita Almeida, Graham Ormsby
  • Patent number: 8415511
    Abstract: A catalyst composition/system can include: a platinum catalyst metal (Pt) and/or rhenium catalyst metal (Re) on a first support; and a ruthenium catalyst metal (Ru) and/or rhenium catalyst metal (Re) on a second support or a platinum catalyst metal (Pt) and a ruthenium catalyst metal (Ru) and/or a rhenium catalyst metal (Re) on the same support. The Pt:Ru, Re:Pt and/or Re:Ru weight ratio can be between about 1:4 and about 4:1. The support can be alumina, carbon, silica, a zeolite, TiO2, ZrO2 or another suitable material. The first and second support can be on the same support structure or on different support structures. In one option, the first and second supports can be positioned such that the Pt and/or Re are capable of catalyzing a dehydrogenation and/or reforming reaction that produces hydrogen and the Ru and/or Re are capable of catalyzing a hydrogenolysis reaction.
    Type: Grant
    Filed: June 8, 2010
    Date of Patent: April 9, 2013
    Assignee: University of Kansas
    Inventors: Raghunath V. Chaudhari, Debdut S. Roy, Bala Subramaniam
  • Patent number: 8415269
    Abstract: A supported palladium-gold catalyst is produced under mild conditions using a commonly available base, such as sodium hydroxide (NaOH) or sodium carbonate (Na2CO3). In this method, support materials and a base solution are mixed together and the temperature of the mixture is increased to a temperature above room temperature. Then, palladium salt and gold salt are added to the mixture while maintaining the pH of the mixture to be greater than 7.0 and keeping the mixture at a temperature above room temperature. This is followed by cooling the mixture while adding acetic acid to maintain the pH of the mixture to be within a desired pH range, filtering out the supported palladium-gold particles, washing with a pH buffer solution and calcining.
    Type: Grant
    Filed: January 13, 2010
    Date of Patent: April 9, 2013
    Assignee: WGCH Technology Limited
    Inventors: Xianghong Hao, Ramesh Sharma, Geoffrey McCool, Brian Harrison, Dietmar Wahl
  • Patent number: 8410014
    Abstract: Especially physically stable metal oxide catalyst supports are prepared by suspending a metal oxide in a continuous phase, activating by fine dispersion, coagulation to a viscoelastic mass, shaping, drying, and calcining. The catalyst support thus prepared may be treated with catalytic agents to produce supported catalysts for olefin oxidation.
    Type: Grant
    Filed: December 6, 2007
    Date of Patent: April 2, 2013
    Assignee: Wacker Chemie AG
    Inventors: Roland Heidenreich, Hans-Jurgen Eberle, Johann Weis
  • Patent number: 8388898
    Abstract: The reduction of nitrogen oxides in gas is carried out, by means of selective reaction of the nitrogen oxide with the reducing agent in the in the solid catalyst. In order to achieve high catalytic activity, the above is carried out at high gas temperatures. As a rule, ceramic filter elements, coated with catalytic material are used. This does, however, give rise to the risk the catalytically active components are stripped from the filter during the hot gas filtration. A ceramic filter element with support material in the form of particles, with binder material and catalytic material is thus disclosed, whereby the binder material comprises catalytic material, or the binder material is partly replaced by the catalyst material and the support material particles (1) are connected to each other by means of the catalyst and/or binder material.
    Type: Grant
    Filed: November 16, 2010
    Date of Patent: March 5, 2013
    Assignee: Pall Corporation
    Inventors: Steffen Heidenreich, Max-Eckhard Roessler, Astrid Walch, Manfred Gutmann, Sven Chudzinski
  • Patent number: 8389435
    Abstract: A metal oxide catalyst carrier particle has a center portion and an outer skin portion each containing a first metal oxide and a second metal oxide. The center portion and the outer skin portion are different in composition. The mole fraction of the metal of the first metal oxide is higher in the center portion than in the outer skin portion and the mole fraction of the metal of the second metal oxide is higher in the outer skin portion than in the center portion. The second metal oxide is selected from the group consisting of rare earth oxides, except for ceria, and alkali earth metal oxides. In addition, platinum is supported on the metal oxide catalyst carrier particle, thus forming an exhaust gas purification catalyst.
    Type: Grant
    Filed: March 30, 2007
    Date of Patent: March 5, 2013
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Masahide Miura, Nobuyuki Takagi, Shinichi Matsumoto, Toshitaka Tanabe, Yasutaka Nagai, Kazuhiko Dohmae, Yasuo Ikeda
  • Patent number: 8349762
    Abstract: The present invention provides a method for producing a catalyst for use in preferential carbon monoxide oxidation, which catalyst has a high preferential carbon monoxide oxidation activity and a high methanation activity with respect to the carbon monoxide contained in hydrogen gas, can thus stably reduce the carbon monoxide concentration to an extremely lower level and comprises porous inorganic oxide support particles and, on the basis of the mass thereof, 0.01 to 10 percent by mass of ruthenium and 0.01 to 1 percent by mass of platinum, loaded on the support. The method comprises (1) a step of loading 30 to 70 percent of the total amount of ruthenium to be loaded, on the support particles by a competitive adsorption method and (2) a step of loading the rest of the total amount of ruthenium to be loaded and the total amount of platinum to be loaded, on the ruthenium-loaded support particles produced in step (1) without using a competitive adsorption agent.
    Type: Grant
    Filed: February 12, 2010
    Date of Patent: January 8, 2013
    Assignee: JX Nippon Oil & Energy Corporation
    Inventors: Yasuyuki Iwasa, Takaya Matsumoto
  • Patent number: 8349761
    Abstract: A catalyst material for use at elevated temperatures is provided. The material can include a plurality of fibers and a plurality of particles supported on the fibers. In addition, a porous layer can cover the plurality of particles and allow for process fluid to come into contact with the particles, and yet retard sintering of the particles at elevated temperatures is present. The plurality of fibers can be a plurality of nanofibers which may or may not be oxide nanofibers. The particles can be metallic nanoparticles and the porous layer can be a porous oxide layer.
    Type: Grant
    Filed: July 27, 2010
    Date of Patent: January 8, 2013
    Assignees: Toyota Motor Engineering & Manufacturing North America, Inc., University of Washington Center for Commercialization, Washington University
    Inventors: Younan Xia, Charles Taylor Campbell, Yunqian Dai, Byungkwon Lim, Benjamin Alan Grayson, Paul T. Fanson
  • Patent number: 8343888
    Abstract: Precursor cations of A and B elements of an ABO3 perovskite in aqueous solution are formed as an ionic complex gel with citric acid or other suitable polybasic carboxylic acid. The aqueous gel is coated onto a desired catalyst substrate and calcined to form, in-situ, particles of the crystalline perovskite as, for example, an oxidation catalyst on the substrate. In one embodiment, a perovskite catalyst such as LaCoO3 is formed on catalyst supporting cell walls of an extruded ceramic monolith for oxidation of NO in the exhaust gas of a lean burn vehicle engine.
    Type: Grant
    Filed: October 1, 2009
    Date of Patent: January 1, 2013
    Assignee: GM Global Technology Operations LLC
    Inventors: Chang H Kim, Wei Li, Kevin A Dahlberg
  • Patent number: 8324127
    Abstract: In the present invention, slurry is formed by mixing noble metal-supported powder particles (3) and a binder (4) with each other in a liquid (Step S1), and the noble metal-supported powder particles (3) are dispersed by applying vibrations to the slurry (Step S2), and thereafter, the slurry is spray dried while keeping a state where the noble metal-supported powder particles (3) are dispersed (Step S3), whereby noble metal-supported powder (1) is produced. In the noble metal-supported powder (1) produced by such a method, pores through which exhaust gas flows are formed appropriately, and accordingly, exhaust gas purification performance can be enhanced.
    Type: Grant
    Filed: November 7, 2008
    Date of Patent: December 4, 2012
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Fumihiro Uchikawa, Yoshiaki Hiramoto, Haruhiko Shibayama, Keita Manyu
  • Publication number: 20120297779
    Abstract: Ceramic catalyst carriers that are mechanically, thermally and chemically stable in a ionic salt monopropellant decomposition environment and high temperature catalysts for decomposition of liquid high-energy-density monopropellants are disclosed. The ceramic catalyst carrier has excellent thermal shock resistance, good compatibility with the active metal coating and metal coating deposition processes, melting point above 1800° C., chemical resistance to steam, nitrogen oxides and acids, resistance to sintering to prevent void formation, and the absence of phase transition associated with volumetric changes at temperatures up to and beyond 1800° C.
    Type: Application
    Filed: May 25, 2011
    Publication date: November 29, 2012
    Applicant: SIENNA TECHNOLOGIES, INC.
    Inventors: Ender Savrun, Stephanie J. Sawhill
  • Patent number: 8318632
    Abstract: An exhaust gas purification catalyst includes a substrate, and a first catalyst layer formed on the substrate, the first catalyst layer containing palladium and/or platinum and alumina doped with an alkaline-earth metal element. The exhaust gas purification catalyst has a correlation coefficient ?Al,AE given by the following formula of 0.75 or more: ? Al , AE = C Al , AE ? Al ? ? AE .
    Type: Grant
    Filed: June 17, 2011
    Date of Patent: November 27, 2012
    Assignee: Cataler Corporation
    Inventors: Satoshi Matsueda, Akimasa Hirai, Kenichi Taki, Keiichi Narita, Yuji Yabuzaki, Daisuke Ochiai
  • Patent number: 8309487
    Abstract: An exhaust gas purifying catalyst (1) is composed of: a noble metal (2); a first compound (3); and a second compound (4). The noble metal (2) is supported on the first compound (3). The exhaust gas purifying catalyst (1) includes units having a structure in which the first compound (3) supporting the noble metal (2) is surrounded by the second compound (4), and the first compound (3) supporting the noble metal (2) is isolated from one another by the second compound (4). The noble metal (2) is one or more selected from [Pt, Pd and Rh], the first compound (3) contains Ti as a main component, and the second compound (4) contains, as a main component, one or more selected from [Al and Si].
    Type: Grant
    Filed: June 4, 2009
    Date of Patent: November 13, 2012
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Kazuyuki Shiratori, Masanori Nakamura, Hironori Wakamatsu, Katsuo Suga
  • Patent number: 8309488
    Abstract: An exhaust gas purifying catalyst includes a catalyst substrate and a catalyst coating layer containing a noble metal and a refractory inorganic oxide. The catalyst coating layer includes an upstream portion located upstream and a downstream portion located downstream in a flow direction of an exhaust gas. The upstream portion has a layered structure including an upstream portion inside layer containing a cerium-zirconium composite oxide in which a relative proportion of CeO2 is 50 to 95 wt %, as the refractory inorganic oxide and an upstream portion outside layer containing a cerium-zirconium composite oxide in which a relative proportion of ZrO2 is 50 to 95 wt %, as the refractory inorganic oxide. The upstream portion outside layer and the downstream portion contain Rh as the noble metal, and an amount of Rh contained in the upstream portion outside layer is larger than an amount of Rh contained in the downstream portion.
    Type: Grant
    Filed: July 18, 2006
    Date of Patent: November 13, 2012
    Assignee: Cataler Corporation
    Inventors: Ichiro Kitamura, Kenichi Taki, Akimasa Hirai
  • Patent number: 8309489
    Abstract: An inverse micelle-based method for forming nanoparticles on supports includes dissolving a polymeric material in a solvent to provide a micelle solution. A nanoparticle source is dissolved in the micelle solution. A plurality of micelles having a nanoparticle in their core and an outer polymeric coating layer are formed in the micelle solution. The micelles are applied to a support. The polymeric coating layer is then removed from the micelles to expose the nanoparticles. A supported catalyst includes a nanocrystalline powder, thin film, or single crystal support. Metal nanoparticles having a median size from 0.5 nm to 25 nm, a size distribution having a standard deviation ?0.1 of their median size are on or embedded in the support. The plurality of metal nanoparticles are dispersed and in a periodic arrangement. The metal nanoparticles maintain their periodic arrangement and size distribution following heat treatments of at least 1,000° C.
    Type: Grant
    Filed: June 18, 2010
    Date of Patent: November 13, 2012
    Assignee: University of Central Florida Research Foundation, Inc.
    Inventors: Beatriz Roldan Cuenya, Ahmed R. Naitabdi, Farzad Behafarid
  • Patent number: 8304366
    Abstract: One aspect of the present invention relates to a system for remediating emissions using a hybrid oxidation catalyst system. The hybrid oxidation catalyst system includes a noble metal oxidation catalyst having noble metal particles in a first ceramic layer. The system also includes a base metal oxide catalyst disposed in a second ceramic layer situated downstream of the noble metal oxidation catalyst. The noble metal oxidation catalyst is effective to substantially prevent hydrocarbon or carbon monoxide inhibition of the base metal oxide catalyst when enhancing the NO+O2 conversion effectiveness of the base metal oxide catalyst.
    Type: Grant
    Filed: November 24, 2010
    Date of Patent: November 6, 2012
    Assignee: Ford Global Technologies, LLC
    Inventors: Andrew Robert Drews, Robert J. Kudla
  • Publication number: 20120258037
    Abstract: A catalytic membrane reactor assembly for producing a hydrogen stream from a feed stream having liquid hydrocarbons, steam, and an oxygen source through the use of an autothermal reforming reaction, a water-gas-shift reaction, and a hydrogen permeable membrane.
    Type: Application
    Filed: April 11, 2011
    Publication date: October 11, 2012
    Applicant: Saudi Arabian Oil Company
    Inventors: Thang V. Pham, Sai P. Katikaneni, Jorge N. Beltramini, Moses O. Adebajo, Joao Carlos Diniz Da Costa, G.Q. Lu
  • Patent number: 8278240
    Abstract: There is provided a method of stably producing nanoparticles of a metal alone, in particular a transition metal alone, the method comprises heating a chelate complex (M-DMG) comprised of two dimethyl glyoxime (DMG) molecules and one transition metal (M) ion at 300 to 400° C. so as to generate transition metal (M) nanoparticles carried on carbon particles. The method preferably comprises heating a mixture of said chelate complex (M-DMG) and alumina so as to generate transition metal (M) nanoparticles carried on alumina. Preferably, the transition metal (M) is one of Ni, Cu, Pd, and Pt. Typically, the generated transition metal (M) nanoparticles have a size of a diameter of 5 to 15 nm.
    Type: Grant
    Filed: February 28, 2008
    Date of Patent: October 2, 2012
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Kyoichi Tange, Alexander Talyzin, Fanny Barde
  • Patent number: 8273504
    Abstract: The invention provides a method for manufacturing supported noble metal based alloy catalysts with a high degree of alloying and a small crystallite size. The method involves using polyol solvents as reaction medium and comprises a two-step reduction process in the presence of a support material. In the first step, the first metal (transition metal; e.g. Co, Cr, Ru) is activated by increasing the reaction temperature to 80 to 160° C. In the second step, the second metal (noble metal; e.g. Pt, Pd, Au) is added and the slurry is heated to the boiling point of the polyol solvent in a range of 160 to 300 ° C. The catalysts manufactured according to the method are used as electrocatalysts for polymer electrolyte membrane fuel cells (PEMFC), direct-methanol fuel cells (DMFC) or as gas phase catalysts for CO oxidation or exhaust gas purification.
    Type: Grant
    Filed: September 1, 2011
    Date of Patent: September 25, 2012
    Assignee: Umicore AG & Co. KG
    Inventors: Dan V. Goia, Marco Lopez, Tapan Kumar Sau, Mihaela-Ortansa Jitianu
  • Patent number: 8273681
    Abstract: An exhaust gas purifying catalyst includes: rhodium; a zirconium-containing oxide which supports rhodium, and comprises: at least one element selected from the group consisting of calcium, lanthanum, cerium, neodymium and yttrium; and zirconium; and a NOx absorbing material comprising at least one selected from the group consisting of magnesium, barium, sodium, potassium and cesium. A degree of dispersion of rhodium is 20% or more after baking at 900° C. in air for three hours. A method for manufacturing the exhaust gas purifying catalyst includes: mixing the zirconium-containing oxide with water, thereby preparing an aqueous liquid of the zirconium-containing oxide; and supporting rhodium on the zirconium-containing oxide by mixing the aqueous liquid of the zirconium-containing oxide with an aqueous solution of a rhodium salt. A pH of a mixed liquid of the aqueous solution of the rhodium salt and the aqueous liquid of the zirconium-containing oxide is adjusted to 7 or more.
    Type: Grant
    Filed: June 8, 2009
    Date of Patent: September 25, 2012
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Tetsuro Naito, Masanori Nakamura, Hironori Wakamatsu
  • Patent number: 8263033
    Abstract: According to one aspect of the present invention, a palladium-containing oxidation catalyst is provided. In one embodiment, the palladium-containing oxidation catalyst includes a first zone having a first PGM catalyst loading with a platinum (Pt) to palladium (Pd) weight ratio of no greater than 10.0; and a second zone disposed next to the first zone. In another embodiment, the second PGM catalyst loading has a palladium (Pd) to platinum (Pt) weight ratio of no greater than 4.0.
    Type: Grant
    Filed: February 23, 2010
    Date of Patent: September 11, 2012
    Assignee: Ford Global Technologies, LLC
    Inventors: Douglas Allen Dobson, Robert Henry Hammerle
  • Patent number: 8258075
    Abstract: To provide a catalyst for treating exhaust gases containing nitrogen monoxide, carbon monoxide and volatile organic compounds whose oxidation power has been enhanced without increasing the amount of precious metal supported thereon; a method for producing the same; and a method for treating exhaust gases. A catalyst for treating exhaust gases, including coat layers made up of a plurality of layers, an upper layer of which has an active component contained uniformly therein and a lower layer of which has no active component contained therein, can be obtained through the steps of: forming the lower layer by coating the surface of substrate with a slurry of a porous inorganic compound, followed by drying; and forming the upper layer, which is to be the top surface of the catalyst, by coating the surface of the lower layer with a slurry of a porous inorganic compound that has the active component composed of one or more precious metals supported thereon, followed by drying.
    Type: Grant
    Filed: September 28, 2007
    Date of Patent: September 4, 2012
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Katsumi Nochi, Masanao Yonemura, Yoshiaki Obayashi, Hitoshi Nakamura
  • Patent number: 8246922
    Abstract: Provided are catalyst articles, emission treatment systems and methods for simultaneously remediating the carbon monoxide, nitrogen oxides (NOx), particulate matter, and gaseous hydrocarbons present in diesel engine exhaust streams. The emission treatment system of specific embodiment effectively treats diesel engine exhaust with a single catalyst article.
    Type: Grant
    Filed: October 2, 2009
    Date of Patent: August 21, 2012
    Assignee: BASF Corporation
    Inventors: R. Samuel Boorse, Martin Dieterle
  • Publication number: 20120207667
    Abstract: A catalyst for steam reforming of methanol, which includes a carrier material comprising a metal oxide and deposited thereon a) indium oxide (In2O3) and at least one further metal from the group of palladium (Pd), platinum (Pt), rhodium (Rh) and iridium (Ir) and/or b) an alloy comprising indium and at least one further metal from the group of palladium (Pd), platinum (Pt), rhodium (Rh) and iridium (Ir), as catalytically active substances.
    Type: Application
    Filed: October 7, 2010
    Publication date: August 16, 2012
    Inventors: Yong Men, Ralf Zapf
  • Patent number: 8211825
    Abstract: A methanol oxidation catalyst comprises a material of composition: PtxMzTau in which Pt is platinum, Ta is tantalum, M is an element includes at least one selected from the group consisting of V (vanadium), W (tungsten), Ni (nickel) and Mo (molybdenum), x is 40 to 98 at. %, z is 1.5 to 55 at. %, and u is 0.5 to 40 at. %. To maximize catalytic activity the material is preferably in the form of nanoparticles. The values of x, z and u are selected such that the element exhibits X-ray photoelectron spectroscopy peaks derived from an oxygen bond and a metal bond in which a peak area derived from the oxygen bond is twice or less of a peak area derived from the metal bond.
    Type: Grant
    Filed: March 10, 2009
    Date of Patent: July 3, 2012
    Assignees: Kabushiki Kaisha Toshiba, Intematix Corporation
    Inventors: Wu Mei, Taishi Fukazawa, Itsuko Mizutani, Tsuyoshi Kobayashi, Yoshihiko Nakano, Mina Farag, Shinji Aoki, Yi-Qun Li
  • Patent number: 8211824
    Abstract: A catalytic metal 5 is supported on oxide particles 4, 6 in a first catalyst layer 2, and first binder particles 7 which are fine, and have oxygen ion conductivity are interposed among the oxide particles. A catalytic metal 11 is supported on oxide particles 8, 9, 12 in a second catalyst layer 3 provided on or above the first catalyst layer 2, and second binder particles 13 which are fine, and are capable of storing and releasing oxygen are interposed among the oxide particles.
    Type: Grant
    Filed: February 9, 2011
    Date of Patent: July 3, 2012
    Assignee: Mazda Motor Corporation
    Inventors: Masaaki Akamine, Masahiko Shigetsu
  • Patent number: 8202815
    Abstract: In one embodiment, a catalyst composition comprises from about 5 weight percent to about 70 weight percent of silica-alumina; from about 30 weight percent to about 90 weight percent alumina; and from about 0.01 weight percent to about 2.0 weight percent of a group VIII metal. In another embodiment, a method for processing hydrocarbons comprises hydro-treating the hydrocarbons in the presence of a catalyst composition, wherein the catalyst comprises from about 5 weight percent to about 70 weight percent silica-alumina; from about 30 weight percent to about 90 weight percent alumina; and from about 0.01 weight percent to about 2.0 weight percent of a group VIII metal.
    Type: Grant
    Filed: December 26, 2008
    Date of Patent: June 19, 2012
    Assignee: General Electric Company
    Inventors: Gregg Anthony Deluga, Daniel Lawrence Derr
  • Patent number: 8202483
    Abstract: In at least part of a catalyst layer of a particulate filter, a second catalyst part is exposed on the surface of the catalyst layer to overlie a first catalyst part, the first catalyst part contains Pt-carried activated alumina particles, the second catalyst part contains ZrNd-based mixed oxide particles containing a rare earth metal M and at least one of the first catalyst part and the second catalyst part further contains CeZr-based mixed oxide particles containing a rare earth metal R.
    Type: Grant
    Filed: July 9, 2008
    Date of Patent: June 19, 2012
    Assignee: Mazda Motor Corporation
    Inventors: Koichiro Harada, Kenji Suzuki, Kenji Okamoto, Hiroshi Yamada, Akihide Tamani
  • Publication number: 20120122660
    Abstract: An oxidation catalyst comprises an extruded solid body comprising: 10-95% by weight of at least one binder/matrix component; 5-90% by weight of a zeolitic molecular sieve, a non-zeolitic molecular sieve or a mixture of any two or more thereof; and 0-80% by weight optionally stabilised ceria, which catalyst comprising at least one precious metal and optionally at least one non-precious metal, wherein: (i) a majority of the at least one precious metal is located at a surface of the extruded solid body; (ii) the at least one precious metal is carried in one or more coating layer(s) on a surface; (iii) at least one metal is present throughout the extruded solid body and in a higher concentration at a surface; (iv) at least one metal is present throughout the extruded solid body and in a coating layer(s) on a surface; or (v) a combination of (ii) and (iii).
    Type: Application
    Filed: February 1, 2011
    Publication date: May 17, 2012
    Applicant: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
    Inventors: Paul Joseph Andersen, Todd Ballinger, David Bergeal, Hsiao-Lan Chang, Hai-Ying Chen, Julian Cox, Ralf Dotzel, Rainer Leppelt, Jörg Werner Münch, Hubert Schedel, Duncan John William Winterborn
  • Publication number: 20120122674
    Abstract: The present invention relates to petrochemistry and gas chemistry, and discloses a support for catalysis of exothermic processes, particularly the Fischer-Tropsch process, methanol synthesis, hydrogenation and purification of exhaust gases. The support comprises metallic aluminium in the form of a mixture of dispersed powders of flaky and spherical aluminium and the support is in the form of pellets, preferably cylinders, tablets, balls, obtained by extrusion, pelletization, tabletting, rounding or liquid molding. The catalyst prepared on the support comprises an active metal selected from the group consisting of Co, Fe, Ni, Ru, Rh, Pt, Pd, Cu and mixtures thereof.
    Type: Application
    Filed: August 3, 2010
    Publication date: May 17, 2012
    Applicant: INFRA TECHNOLOGIES LTD.
    Inventors: Vladimir Zalmanovich Mordkovich, Lilia Vadimovna Sineva, Igor Grigorievich Solomonik, Vadim Sergeevich Ermolaev, Eduard Borisovich Mitberg
  • Patent number: 8178735
    Abstract: A process for the treatment of an olefinic fraction, using a catalyst prepared by a process comprising: a) The preparation of a colloidal oxide suspension of a first metal M1 by the neutralization of a basic solution by an acidic mineral solution that contains the precursor of the metal M1, b) Bringing into contact the precursor of the promoter M2, either directly in its crystallized form or after dissolution in aqueous phase, with the colloidal suspension that is obtained in stage a), c) Bringing into contact the colloidal suspension that is obtained in stage b) with the substrate, d) Drying at a temperature of between 30° C. and 200° C., under a flow of air.
    Type: Grant
    Filed: April 25, 2011
    Date of Patent: May 15, 2012
    Assignee: IFP Energies nouvelles
    Inventors: Vincent Coupard, Denis Uzio, Carine Petit-Clair, Lars Fischer, Frederic Portejole
  • Patent number: 8178469
    Abstract: A catalyst for purifying exhaust gas in vehicles may include a precious metal and porous structures that serve as a supporting material for the precious metal. The porous structures are comprised of a plurality of channels which are connected with each other by a plurality of bridges. The channels may have multiple entrances that allow reactants to pass through and react with the precious metal.
    Type: Grant
    Filed: July 22, 2011
    Date of Patent: May 15, 2012
    Assignee: Hyundai Motor Company
    Inventor: Hyokyung Lee
  • Publication number: 20120115713
    Abstract: Exemplary embodiments of the present invention relate to the processing of hydrocarbon-containing feedstreams in the presence of an active catalyst component comprising a surface, and a metal oxide film coated on the surface of the active catalyst component. The catalysts and processes of the present invention can improve overall hydrogenation, product conversion, as well as improved resistance to catalytic deactivation due to sulfur and nitrogen compounds present in the hydrocarbon feedstreams.
    Type: Application
    Filed: November 9, 2010
    Publication date: May 10, 2012
    Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANY
    Inventors: Chuansheng Bai, Adrienne J. Thornburg, Heather A. Elsen, William G. Borghard, Cody R. Cole
  • Patent number: 8173572
    Abstract: A sol includes metal oxide nanoparticles dispersed in an aqueous liquid, and further includes stabilizer ions. The metal oxide particles include one or more metals selected from a first group consisting of cerium, zirconium, iron, manganese and titanium, and one or more metals selected from a second group consisting of platinum, palladium, rhodium, ruthenium, iridium and osmium. The sols can be used to deposit catalytic coatings onto catalyst substrates, including substrates with narrow channels (i.e. channels with a diameter of less than 500 ?m).
    Type: Grant
    Filed: June 17, 2005
    Date of Patent: May 8, 2012
    Assignee: Johnson Matthey PLC
    Inventor: Mark Robert Feaviour