Adding Nongaseous Inorganic, Or Inorganic Yielding Component, Prior To Or During Process Patents (Class 502/423)
-
Patent number: 5488023Abstract: A method for making an activated carbon supported catalyst, the method comprising combining a carbon precursor and a catalyst precursor, curing the carbon precursor if necessary, carbonizing the carbon precursor, and activating the carbon to produce the activated carbon supported catalyst. The activated carbon supported catalyst can take the form of a coating on a substrate, a powder, or a monolithic body.Type: GrantFiled: August 12, 1994Date of Patent: January 30, 1996Assignee: Corning IncorporatedInventors: Kishor P. Gadkaree, Mallanagouda D. Patil, Steven B. Dawes
-
Patent number: 5444031Abstract: An improved process is provided for the manufacture of a catalytically-active carbonaceous char capable of rapidly decomposing hydrogen peroxide in aqueous solutions. The process of the invention uses a low temperature carbonization and extensive oxidation of a bituminous coal or bituminous coal-like material followed by exposure to a nitrogen-containing compound at high temperatures during the initial calcination and/or activation. The resultant catalytically-active chars have the ability to rapidly decompose aqueous solutions of hydrogen peroxide and are useful for catalytic conversion of H.sub.2 S, SO.sub.x, NO.sub.x, chloramines, and/or peroxides in liquid and/or gaseous streams.Type: GrantFiled: January 21, 1993Date of Patent: August 22, 1995Assignee: Calgon Carbon CorporationInventor: Richard A. Hayden
-
Patent number: 5439864Abstract: This invention relates to a shaped composition composed of a carbonaceous pyropolymer having recurring units containing at least carbon and hydrogen atoms. The composition is characterized by a crush strength of at least 6 kg and has a bimodal pore distribution having maxima at pore diameters of about 60 to 900 .ANG. and about 120 to 160 .ANG..Type: GrantFiled: December 27, 1993Date of Patent: August 8, 1995Assignee: UOPInventors: Richard R. Rosin, Steven A. Bradley
-
Patent number: 5438029Abstract: A preparing process of activated carbon includes steps of: combusting scrap tires containing metal wire at 400.degree. C. to 900.degree. C. under the presence of oxygen, carbon dioxide and vapor; reheating the generated combustible gases up to 800.degree. C. to 900.degree. C. by adding a further fuel; causing the exhaust gas to heat-exchange with a water pipe boiler so that the temperature of the exhaust gas downs to 180.degree. C. to 250.degree. C.; and introducing the exhaust having a temperature of 180.degree. C. to 250.degree. C. into an electric dust collector so as to collect activated carbon. The particle size of the thus obtained distributed substantially in a range of 90 to 110 mesh and the CEC (cation exchange capacity) of the activated carbon falls within 30 to 40.Type: GrantFiled: February 17, 1994Date of Patent: August 1, 1995Assignee: The Social Welfare Foundation Hokkaido RehabilyInventors: Takeji Kobata, Yoshihiro Ikenaga
-
Patent number: 5403809Abstract: Porous bodies are produced which are suitable for use as supports for catalysts, including living cells, such as bacteria and which are upset resistant to acids and bases. The bodies have a significantly large average pore diameter of about 0.5 to 100 microns, (i.e. 5,000 to 1,000,000 .ANG.) and a total pore volume of about 0.1 to 1.5 cc/g with the large pores contributing a pore volume of from about 0.1 to 1.0 cc/g. The bodies are made by preparing a mixture of ultimate particles containing a zeolite and one or more optional ingredients such as inorganic binders, extrusion or forming aids, burnout agents, or a forming liquid, such as water. Incorporated into the support is activated carbon which provides improved properties. In a preferred embodiment, the ultimate particles are formed by spray drying.Type: GrantFiled: December 21, 1992Date of Patent: April 4, 1995Assignee: W. R. Grace & Co.-Conn.Inventors: James G. Miller, Michael J. Wax, Alan B. Chmurny, Donald R. Durham
-
Patent number: 5356849Abstract: Carbonaceous chars capable of catalytically decomposing aqueous hydrogen peroxide at higher rates at given char densities than other known catalytic chars are provided for. This improvement is provided by an increase in the catalytic activity at a given char density of the said catalytically-active carbonaceous char. The catalytically-active carbonaceous chars are useful for, but not limited to, the catalytic conversion of H.sub.2 S, SO.sub.x, NO.sub.x, peroxides, and/or chloramines in liquid and/or gaseous media.Type: GrantFiled: January 21, 1993Date of Patent: October 18, 1994Assignee: Calgon Carbon CorporationInventors: Thomas M. Matviya, Richard A. Hayden
-
Patent number: 5271917Abstract: Carbon fibers having substantially increased active surface area and total surface area are used to enhance carbon fiber bonding to matrix materials in carbon fiber products. The enhanced active surface area and total surface area are produced by carbon removal in disordered regions as well as perfect basal plane regions by catalytic silver oxidation.Type: GrantFiled: September 25, 1992Date of Patent: December 21, 1993Assignee: The United States of America as represented by the Secretary of the Air ForceInventor: Wesley P. Hoffman
-
Patent number: 5242879Abstract: The present invention relates to specific activated carbon materials including from 1 to 5% by weight of nitrogen, from 3 to 30% by weight of oxygen and from 40 to 95% by weight of carbon, and having an average pore radius of from 15 to 30 .ANG., with the proviso that mesopores occupy at least 50% by volume based on the total pore volume, and also relates a process for the preparation thereof, and to the use thereof as catalysts.Type: GrantFiled: December 11, 1991Date of Patent: September 7, 1993Assignee: Mitsubishi Gas Chemical Company, Inc.Inventors: Hisaki Abe, Toshio Kondoh, Hideki Fukuda, Mayumi Takahashi, Tetsuo Aoyama, Masahiro Miyake
-
Patent number: 5219819Abstract: Carbon molecular sieves modified by the incorporation of finely divided elemental copper useful for the selective sorption of oxygen at elevated temperatures. The carbon molecular sieves can be regenerated by reduction with hydrogen. The copper modified carbon molecular sieves are prepared by pyrolysis of a mixture of a copper-containing material and polyfurfuryl alcohol to form a sorbent precursor. The sorbent precursors are then heated and reduced to produce copper modified carbon molecular sieves. The copper modified carbon molecular sieves are useful for sorption of all concentrations of oxygen at temperatures up to about 200.degree. C. They are also useful for removal of trace amount of oxygen from gases at temperatures up to about 600.degree. C.Type: GrantFiled: January 7, 1992Date of Patent: June 15, 1993Assignee: California Institute of TechnologyInventors: Pramod K. Sharma, Panchalam K. Seshan
-
Patent number: 5212144Abstract: An improved apparatus and method for the manufacture of activated carbon wherein a carbonaceous raw material impregnated with a chemical activating agent is treated by controlling the rate of heat transfer to the particles via indirect heating of the activation furnace and simultaneously introducing a flow of independently controlled sweep gas at spaced intervals along the path of travel of the particles through the furnace to more precisely control the activation reaction and the level of densification of the particles during certain stages of treatment. In a more preferred embodiment, the particles are processed in a plurality of treatment stages related to the rate of evolution of water and/or the evolution of water and the chemical activating agent and the rates of heat transfer and the volume flow rate of sweep gas are closely controlled relative to achieving predetermined levels of densification of the particles during each treatment stage and selected levels of activation properties in the end product.Type: GrantFiled: June 1, 1992Date of Patent: May 18, 1993Assignee: Westvaco CorporationInventor: Frank R. Schwartz, Jr.
-
Patent number: 5204310Abstract: Lignocellulosic carbonaceous material is activated to produce a high activity, high density gas-phase activated carbon under conditions which effectively alter the particle pore size distribution to optimize the carbon's mesoporosity. Alternative processes are disclosed for producing the carbon, as are its application in emission control for vehicles.Type: GrantFiled: February 21, 1992Date of Patent: April 20, 1993Assignee: Westvaco CorporationInventors: Edward D. Tolles, Mitchell S. Dimitri, Charles C. Matthews
-
Patent number: 5202302Abstract: A process is provided for preparing fibrous or film type activated carbon including the steps of carbonizing a cellulosic material and activating the resulting carbon, each stop occurring at a temperature between 200.degree. C. and 1100.degree. C. in an oxidation-suppressing atmosphere, in which, prior to activation, the cellulosic material or carbon is impregnated with at least one boron-containing compound and at least one phosphorus-containing compound. This impregnation treatment greatly increases the activation rate, so reducing the activation time and therefore energy costs. Higher levels of production of fibrous activated carbons can thus be achieved.Type: GrantFiled: July 19, 1990Date of Patent: April 13, 1993Inventors: John M. D. De La Pena, Richard A. Roberts
-
Patent number: 5162286Abstract: There is described a method of producing activated carbon using the phosphoric acid activation process. The starting material employed is a young carbonaceous vegetable product which is comminuted to form particles having a very small particle size. The particles are then treated with phosphoric acid and carbonized to produce activated carbon. The starting materials are selected to have a concentration of natural binding agent greater than 30% by weight.Type: GrantFiled: October 9, 1990Date of Patent: November 10, 1992Inventor: James D. MacDowall
-
Patent number: 5081097Abstract: Carbon molecular sieves modified by the incorporation of finely divided elemental copper useful for the selective sorption of oxygen at elevated temperatures. The carbon molecular sieves can be regenerated by reduction with hydrogen. The copper modified carbon molecular sieves are prepared by pyrolysis of a mixture of a copper-containing material and polyfunctional alcohol to form a sorbent precursor. The sorbent precursors are then heated and reduced to produce copper modified carbon molecular sieves. The copper modified carbon molecular sieves are useful for sorption of all concentrations of oxygen at temperatures up to about 200.degree. C. They are also useful for removal of trace amount of oxygen from gases at temperatures up to about 600.degree. C.Type: GrantFiled: January 19, 1990Date of Patent: January 14, 1992Assignee: California Institute of TechnologyInventors: Pramod K. Sharma, Panchalam K. Seshan
-
Patent number: 5039651Abstract: A chemically activated shaped carbon suitable for adsorbing and desorbing hydrophobic organic compounds and having the specific properties in bulk density, pore volume, bulk density x pore volume, surface area, bulk density x surface area, mean pore size and the effective amount of adsorption of butane, a process for producing thereof and use thereof.Type: GrantFiled: September 7, 1989Date of Patent: August 13, 1991Assignee: Takeda Chemical Industries, Ltd.Inventors: Hiroaki Kosaka, Hideo Hirota, Yoshinori Iwashima
-
Patent number: 5021164Abstract: Aromatic hydrocarbons are readily recovered from aqueous solutions by contacting the aqueous solution with an oxidized activated carbon having a low concentration of acidic oxides.The novel oxidized activated carbon is produced by contacting activated carbon with an acidic oxidizing agent which is used in low concentrations.The process can be employed to reduce aromatic hydrocarbons such as benzene from aqueous solutions such as industrial effluents or potable water supplies to levels permissible by environmental protection regulations.Type: GrantFiled: December 27, 1988Date of Patent: June 4, 1991Assignee: Olin CorporationInventor: Walter A. Gay
-
Patent number: 4970189Abstract: A porous, metal-containing carbonaceous material is disclosed which comprises a porous, carbonaceous body, and fine particles of a metal having an average particle size of 1 .mu.m or less and dispersed in the carbonaceous body. The carbonaceous material may be obtained by a method including the steps of: (a) providing finely divided particles of a metal oxide having an average particle size of 1 .mu.m or less; (b) mixing the particles with an organic substance to obtain a mixture; and (c) carbonizing the mixture in a non-oxidizing atmosphere to convert the organic substance into a porous carbonaceous body and to convert the metal oxide particles into elemental metal particles dispersed in the carbonaceous body.Type: GrantFiled: June 23, 1989Date of Patent: November 13, 1990Assignee: Somar CorporationInventor: Masao Tachibana
-
Patent number: 4699896Abstract: A method of preparing a fibrous activated carbon including the steps of carbonizing and activating cellulose fibre at temperatures between 200.degree. C. and 1000.degree. C. in an inert atmosphere, characterized in that, prior to activation, the fibre is impregnated with an impregnating material comprising, in the form of one or more compounds, boron and at least one alkali metal.Type: GrantFiled: September 10, 1985Date of Patent: October 13, 1987Assignee: The Secretary of State for Defence in Her Britannic Majesty's Government of the United Kingdom of Great Britain and Northern IrelandInventors: Kenneth S. W. Sing, Frederick G. R. Gimblett, John J. Freeman
-
Patent number: 4650657Abstract: A fluidized bed disproportionation of carbon monoxide is effected using ferrous metal component-containing catalysts in particulate form. The bed also contains an abradant to continuously remove from the surface of those particles a substantial quantity of the carbonaceous fibers formed on those surfaces. The method produces a carbonaceous material of desired carbon and ferrous metal content. The process allows the use of two beds in series for producing high carbon content products.Type: GrantFiled: June 15, 1984Date of Patent: March 17, 1987Assignee: TRW Inc.Inventor: Edward F. Brooks
-
Patent number: 4544650Abstract: A composite mass with a major proportion of inorganic material and a minor proportion of organic material, preferably from industrial waste products, is activated by dehydration of its organic constituents whereupon the mass is subjected to a two-phase pyrolytic process. In a first stage, lasting for 2 to 3 hours it is heated to about 600.degree. C. with carbonization of the organic constituents; in a second stage, lasting for 1 to 2 hours, the mass is sintered or consolidated at a temperature between about 900.degree. and 1150.degree. C.Type: GrantFiled: May 29, 1984Date of Patent: October 1, 1985Assignee: Institut For Energetik Zentralstelle Fur Rationelle EnergieanwendungInventors: Reiner Kinder, Johannes Teubel, Herbert Schuster, Christine Fanslau
-
Patent number: 4528281Abstract: The instant invention is directed to a molecular sieve comprising a carbonaceous substrate selected from the group consisting of molecular sieve carbon, calcined coconut char, oxidized and devolatilized agglomerated coal, calcined agglomerated coal and calcined agglomerated coconut char, impregnated with an organic polymer having a molecular weight of at least 400, as determined by vapor phase osmometry, or with an inorganic polymer at a dosage of at least 0.001 weight percent (based on the substrate weight) up to a maximum dosage which still allows the resulting sieve to separate gas or liquid mixtures containing components of at least two different molecular diameters, molecular weights or molecular shapes.The instant invention is also directed to a process for preparing the molecular sieve and to a process for using it to separate gas or liquid mixtures.Type: GrantFiled: March 16, 1983Date of Patent: July 9, 1985Assignee: Calgon Carbon CorporationInventor: Robert F. Sutt, Jr.
-
Patent number: 4482641Abstract: A high surface area, porous active carbon matrix containing a substantially uniform dispersion of a metal or metal-containing material and a method for making the same are disclosed.Type: GrantFiled: February 28, 1983Date of Patent: November 13, 1984Assignee: Standard Oil Company (Indiana)Inventor: Arnold N. Wennerberg
-
Patent number: 4471072Abstract: Carbonaceous pyropolymers possessing recurring units containing at least carbon and hydrogen atoms composited on a solid support may be prepared in a solid state process. The process is effected by treating a high surface area solid support such as an inorganic oxide as exemplified by alumina with an organic monomer which is capable of being polymerized by thermal, ionic, or free radical polymerization methods. The monomer is polymerized on the surface of the support under polymerization conditions and thereafter the polymer-coated support is subjected to pyrolysis at temperatures ranging from about 600.degree. to about 1200.degree. C. to form a carbonaceous pyropolymer. If so desired, this composite may then be subjected to the action of a dissolving agent under conditions which will dissolve or leach out the solid support, thus leaving a carbonaceous pyropolymer possessing recurring units containing at least carbon and hydrogen atoms.Type: GrantFiled: December 20, 1982Date of Patent: September 11, 1984Assignee: UOP Inc.Inventors: Richard W. Leyerle, Lawrence B. Welsh, Mary A. Vanek
-
Patent number: 4412937Abstract: A method for manufacturing activated carbon fibers is disclosed. The method is comprised of the steps of:(1) causing an acrylic fiber to contain therein a treating agent selected from the group consisting of phosphorus and boron compounds in a concentration of 0.01 to 0.3% by weight as phosphorus or boron based on the weight of the fiber;(2) preoxidizing the acrylic fiber in an oxidizing atmosphere at a temperature exceeding 200.degree. C. and giving a core ratio of 18% until the amount of bonded oxygen becomes not less than 15% by weight based on the weight of the fiber thereby producing a preoxidized fiber;(3) adjusting the concentration of the treating agent in the preoxidized fiber to a level in the range of 0.04 to 1% by weight based on the thus obtained preoxidized fiber; and(4) thereafter activating the fiber at a temperature in the range of 900.degree. to 1,300.degree. C. The resulting fiber has improved high strength, high adsorbing ability and high processibility.Type: GrantFiled: April 23, 1982Date of Patent: November 1, 1983Assignee: Toho Belson Co., Ltd.Inventors: Shigeru Ikegami, Minoru Hirai, Kazuo Izumi, Kenji Shimazaki