Heterogeneous Arrangement Patents (Class 502/69)
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Patent number: 9034780Abstract: This disclosure relates to a catalyst system adapted for transalkylation a C9+ aromatic feedstock with a C6-C7 aromatic feedstock, comprising: (a) a first catalyst comprising a first molecular sieve having a Constraint Index in the range of 3-12 and 0.01 to 5 wt. % of at least one source of a first metal element of Groups 6-10; and (b) a second catalyst comprising a second molecular sieve having a Constraint Index less than 3 and 0 to 5 wt. % of at least one source of a second metal element of Groups 6-10, wherein the weight ratio of the first catalyst over the second catalyst is in the range of 5:95 to 75:25 and wherein the first catalyst is located in front of the second catalyst when they are brought into contacting with the C9+ aromatic feedstock and the C6-C7 aromatic feedstock in the present of hydrogen.Type: GrantFiled: December 17, 2009Date of Patent: May 19, 2015Assignee: ExxonMobil Chemical Patents Inc.Inventor: Doron Levin
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Patent number: 9018121Abstract: The invention is directed to a bimetallic catalyst system adapted for the manufacture of xylenes, a process for making said catalyst system, and to the process of manufacture of xylenes using said catalyst system, providing, in embodiments, improved selectivity by at least one of higher ethylene saturation and low xylene loss, decreased susceptibility to poisoning from feedstream impurities, and ability to operate at less severe conditions.Type: GrantFiled: January 23, 2013Date of Patent: April 28, 2015Assignee: ExxonMobil Chemicals Patents Inc.Inventors: April D. Ross, Jane C. Cheng
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Patent number: 9006125Abstract: In a process for producing xylene by transalkylation of a C9+ aromatic hydrocarbon feedstock with a C6 and/or C7 aromatic hydrocarbon, the C9+ aromatic hydrocarbon feedstock, at least one C6 and/or C7 aromatic hydrocarbon and hydrogen are contacted with a first catalyst comprising (i) a first molecular sieve having a Constraint Index in the range of about 3 to about 12 and (ii) at least first and second different metals or compounds thereof of Groups 6 to 12 of the Periodic Table of the Elements. Contacting with the first catalyst is conducted under conditions effective to dealkylate aromatic hydrocarbons in the feedstock containing C2+ alkyl groups and to saturate C2+ olefins formed so as to produce a first effluent.Type: GrantFiled: May 22, 2013Date of Patent: April 14, 2015Assignee: ExxonMobil Chemical Patents Inc.Inventors: Doron Levin, April D. Ross, James H. Beech, Jr.
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Patent number: 8932973Abstract: A catalyst for selective catalytic reduction of NOx having one or more transition metals selected from Cr, Mn, Fe, Co, Ce, Ni, Cu, Zn, Ga, Mo, Ru, Rh, Pd, Ag, In, Sn, Re, Ir, Pt, and mixtures thereof supported on a support, wherein the support has a molecular sieve having at least one intergrowth phase having at least two different small-pore, three-dimensional framework structures.Type: GrantFiled: January 19, 2012Date of Patent: January 13, 2015Assignee: Johnson Matthey Public Limited CompanyInventors: Paul J. Andersen, John Leonello Casci, Hai-Ying Chen, Joseph M. Fedeyko
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Patent number: 8889580Abstract: The present invention is a mixture comprising by weight 0.01 to 28% of at least one medium or large pore crystalline silicoaluminate, silicoaluminophosphate materials or silicoaluminate mesoporous molecular sieves (co-catalyst) (A) for respectively 99.99 to 72% of at least a MeAPO molecular sieve. Preferably the proportion of (A) is 1 to 15% for respectively 99 to 85% of MeAPO molecular sieves. MeAPO molecular sieves having CHA (SAPO-34) or AEI (SAPO-18) structure or mixture thereof are the most preferable. Si is the most desirable metal in MeAPO. The present invention also relates to catalysts consisting of the above mixture or comprising the above mixture.Type: GrantFiled: July 28, 2008Date of Patent: November 18, 2014Assignee: Total Research & Technology FeluyInventors: Walter Vermeiren, Nikolai Nesterenko
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Patent number: 8883667Abstract: A purification catalyst which prevents contamination within a reflow furnace, including flux components, while suppressing the generation of CO is provided. A purification catalyst for a reflow furnace gas, having one or two of zeolite and silica-alumina as an active ingredient.Type: GrantFiled: October 10, 2007Date of Patent: November 11, 2014Assignee: Nikki-Universal Co., Ltd.Inventors: Yoshiki Nakano, Takanobu Sakurai, Shinichi Ueno
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Patent number: 8877669Abstract: Provided are hydroisomerization catalysts for processing a bio-based feedstock into biodiesel fuels. These catalysts comprise a catalytic material and a matrix component. The catalytic material is made up of a molecular sieve that has a pre-loaded platinum group metal. The catalytic material and the matrix component are processed together to form the hydroisomerization catalyst. Methods of making these hydroisomerization catalysts include synthesizing a molecular sieve; purifying the molecular sieve; associating the molecular sieve with a platinum group metal in the absence of the matrix component to form the pre-loaded molecular sieve before formation of a catalyst body; mixing the pre-loaded molecular sieve with the matrix component to form a mixture; processing the mixture to form a catalyst body; and drying and calcining the catalyst body to form the hydroisomerization catalyst. These hydroisomerization catalysts can be used to process hydrodeoxygenated plant- or animal-derived feeds to yield a biofuel.Type: GrantFiled: July 29, 2011Date of Patent: November 4, 2014Assignee: BASF CorporationInventors: Michael A. Loewenstein, Ahmad Moini, Ivan Petrovic
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Patent number: 8877670Abstract: Catalysts are disclosed comprising fibrous substrates having silica-containing fibers with diameters generally from about 1 to about 50 microns, which act effectively as “micro cylinders.” Such catalysts can dramatically improve physical surface area, for example per unit length of a reactor or reaction zone. At least a portion of the silica, originally present in the silica-containing fibers of a fibrous material used to form the fibrous substrate, is converted to a zeolite (e.g., having a SiO2/Al2O3 ratio of at least about 150) that remains deposited on these fibers. The fibrous substrates possess important properties, for example in terms of acidity, which are useful in hydroprocessing (e.g., hydrotreating or hydrocracking) applications.Type: GrantFiled: August 7, 2013Date of Patent: November 4, 2014Assignee: UOP LLCInventors: Antoine Negiz, Hui Wang
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Patent number: 8835342Abstract: One aspect of the present invention relates to mesostructured zeolites. The invention also relates to a method of preparing mesostructured zeolites, as well as using them as cracking catalysts for organic compounds and degradation catalysts for polymers.Type: GrantFiled: April 22, 2005Date of Patent: September 16, 2014Assignee: Massachusetts Institute of TechnologyInventors: Jackie Y Ying, Javier Garcia-Martinez
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Patent number: 8809217Abstract: A catalyst for selective catalytic reduction of NOx having one or more transition metals selected from Cr, Mn, Fe, Co, Ce, Ni, Cu, Zn, Ga, Mo, Ru, Rh, Pd, Ag, In, Sn, Re, Ir, Pt, and mixtures thereof supported on a support, wherein the support has a molecular sieve having at least one intergrowth phase having at least two different small-pore, three-dimensional framework structures.Type: GrantFiled: January 19, 2012Date of Patent: August 19, 2014Assignee: Johnson Matthey Public Limited CompanyInventors: Paul J. Andersen, John Leonello Casci, Hai-Ying Chen, Joseph M. Fedeyko
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Catalyst for converting acid-containing inferior crude oil and process for making and using the same
Patent number: 8809216Abstract: The present invention relates to a catalyst for converting inferior acid-containing crude oil. Based on the total amount of the catalyst, said catalyst comprises from 1 to 50 wt % of a mesopore material, from 1 to 60 wt % of molecular sieves and from 5 to 98 wt % of thermotolerant inorganic oxides and from 0 to 70 wt % of clays. Said mesopore material is an amorphous material containing alkaline earth oxide, silica and alumina, and has an anhydrous chemical formula of (0-0.3)Na2O.(1-50)MO.(6-58)Al2O3.(40-92)SiO2, based on the weight percent of the oxides, wherein M is one or more selected from Mg, Ca and Ba. Said mesopore material has a specific surface area of 200-400 m2/g, a pore volume of 0.5-2.0 ml/g, an average pore diameter of 8-20 nm, and a most probable pore size of 5-15 nm. The catalyst provided in the present invention is suitable for the catalytic conversion of crude oil having a total acid number of greater than 0.Type: GrantFiled: January 9, 2009Date of Patent: August 19, 2014Assignees: China Petroleum & Chemical Corporation, Research Institute of Petroleum Processing, SinopecInventors: Jun Long, Jiushun Zhang, Huiping Tian, Yuxia Zhu -
Patent number: 8802582Abstract: A catalyst and a method for selectively reducing nitrogen oxides (“NOx”) with ammonia are provided. The catalyst includes a first component comprising a zeolite or mixture of zeolites selected from the group consisting of ZSM-5, ZSM-11, ZSM-12, ZSM-18, ZSM-23, MCM-zeolites, mordenite, faujasite, ferrierite, zeolite beta, and mixtures thereof; a second component comprising at least one member selected from the group consisting of cerium, iron, copper, gallium, manganese, chromium, cobalt, molybdenum, tin, rhenium, tantalum, osmium, barium, boron, calcium, strontium, potassium, vanadium, nickel, tungsten, an actinide, mixtures of actinides, a lanthanide, mixtures of lanthanides, and mixtures thereof; optionally an oxygen storage material and optionally an inorganic oxide. The catalyst selectively reduces nitrogen oxides to nitrogen with ammonia at high temperatures. The catalyst has high hydrothermal stability. The catalyst has high activity for conversion of low levels of nitrogen oxides in exhaust streams.Type: GrantFiled: March 29, 2007Date of Patent: August 12, 2014Assignee: Catalytic Solutions, Inc.Inventors: Rajashekharam Malyala, Svetlana Iretskaya, Stephen J. Golden
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Publication number: 20140219879Abstract: Zeolite catalysts and systems and methods for preparing and using zeolite catalysts having the CHA crystal structure are disclosed. The catalysts can be used to remove nitrogen oxides from a gaseous medium across a broad temperature range and exhibit hydrothermal stable at high reaction temperatures. The zeolite catalysts include a zeolite carrier having a silica to alumina ratio from about 15:1 to about 256:1 and a copper to alumina ratio from about 0.25:1 to about 1:1.Type: ApplicationFiled: April 4, 2014Publication date: August 7, 2014Applicant: BASF CorporationInventors: Ivor Bull, Wen-Mei Xue, Patrick Burk, R. Samuel Boorse, William M. Jaglowski, Gerald Stephen Koermer, Ahmad Moini, Joseph A. Patchett, Joseph C. Dettling, Matthew Tyler Caudle
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Patent number: 8772564Abstract: This invention relates to a method wherein a high-purity paraxylene can be produced efficiently by using a catalyst having a molecular sieving action (or shape selectivity) and being excellent in the catalytic activity without isomerization and adsorption-separation steps. More particularly, it relates to a method of producing a high-purity paraxylene, characterized in that MFI type zeolite having a primary particle size of not more than 100 ?m, a structure defining agent and silica material having an average particle size of not less than 10 nm but less than 1.0 ?m are used as a starting material, and a synthetic zeolite catalyst produced by subjecting the MFI type zeolite to a coating treatment with an aqueous solution obtained by mixing so as to satisfy X×Y<0.05 (wherein X is a concentration of the silica material (mol %) and Y is a concentration of the structure defining agent (mol %)) is used in the alkylation or disproportionation of at least one of benzene and toluene as a starting material.Type: GrantFiled: September 29, 2009Date of Patent: July 8, 2014Assignee: JX Nippon Oil & Energy CorporationInventors: Koichi Matsushita, Chikanori Nakaoka, Norikazu Nishiyama
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Publication number: 20140171292Abstract: A honeycomb structure includes at least one honeycomb unit having a plurality of through holes defined by partition walls extending along a longitudinal direction of the honeycomb unit. The honeycomb unit includes zeolite, an inorganic binder, and a noble metal catalyst. The zeolite is ion-exchanged with Cu and/or Fe to reduce NOx on the zeolite by providing ammonia or its precursor. The noble metal catalyst is supported only in a region of the honeycomb unit. The region extends from one end portion of the honeycomb unit in the longitudinal direction over approximately 1.5% or more to approximately 20% or less of an overall length of the honeycomb unit in the longitudinal direction. The region is provided on a downstream side of the honeycomb unit in a direction in which an exhaust gas is configured to flow through the honeycomb unit.Type: ApplicationFiled: February 19, 2014Publication date: June 19, 2014Applicant: IBIDEN CO., LTD.Inventors: Masafumi KUNIEDA, Ken YOSHIMURA, Toshiyuki MIYASHITA
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Patent number: 8748333Abstract: Surface-modified zeolites and methods for preparing surface-modified zeolites are provided. A hybrid polymer formed from a silicon alkoxide and a metal alkoxide, a co-monomer, or both, is contacted with a zeolite suspension. The zeolite suspension comprises a sodium-, an ammonium-, or a hydrogen-form zeolite and a solvent. The hybrid polymer and zeolite suspension are contacted under conditions sufficient to deposit hybrid polymer on external surfaces of the zeolite to form a treated zeolite. Solvent is removed therefrom. The treated zeolite is dried and calcinated to form a dried and calcinated treated zeolite. Forming of the zeolite suspension and the contacting, removing, drying, and calcinating steps are provided in one selectivation sequence to produce a surface-modified zeolite from the ammonium-form zeolite and the hydrogen-form zeolite. If the dried and calcinated treated zeolite is a sodium-form zeolite, the sodium is exchanged with ammonium and then additionally dried and calcinated.Type: GrantFiled: July 10, 2013Date of Patent: June 10, 2014Assignee: UOP LLCInventors: Laszlo T. Nemeth, Feng Xu
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Publication number: 20140148632Abstract: A process and catalyst for improving the yield of propylene from residual oil feedstock includes obtaining residual oil feedstock from a vacuum distillation tower. The residual oil feedstock has contaminant metals such as sodium or vanadium. The residual oil feedstock is contacted with a cracking catalyst in a catalytic cracking zone to make products. A ZSM-5 zeolite, a binder, a filler and a metal trap are components of the cracking catalyst. The metal trap has a trapping agent in an outer shell of the catalyst, a trapping agent in the ZSM-5 binder or combinations thereof. After reacting, the cracking catalyst is separated from the products in a separator zone, then regenerated by combusting coke deposited on a surface of the cracking catalyst in an oxygen-containing environment. The cracking catalyst is returned to the catalytic cracking zone. The catalyst with the metal trap is also disclosed.Type: ApplicationFiled: January 31, 2014Publication date: May 29, 2014Applicant: UOP LLCInventors: Robert L. Mehlberg, Erick D. Gamas-Castellanos, Chad R. Huovie, Christopher P. Nicholas
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Patent number: 8735643Abstract: The invention relates to aggregate zeolitic adsorbents based on faujasite X type zeolite powder having a low silica content and small crystals, exchanged with barium or based on faujasite X type zeolite having a low silica content and small crystals, exchanged with barium and potassium. The invention also relates to the method for preparing said aggregate zeolitic adsorbents, and also their uses for separating sugars, polyhydric alcohols, isomers of substituted toluene, cresols, or for recovering very high purity paraxylene.Type: GrantFiled: December 16, 2008Date of Patent: May 27, 2014Assignees: Cece S.A., Institut Francais du PetroleInventors: Ludivine Bouvier, Stéphane Kieger, Catherine Laroche, Philibert Leflaive, Tom Frising
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Publication number: 20140141963Abstract: According to the invention there is provided a zeolite having a porous structure produced by forming the zeolite on a porous carbon substrate which has been substantially or completely removed, wherein (i) the zeolite was formed on the substrate at a loading of at least 8% by weight and/or (ii) the zeolite has a reinforcing layer.Type: ApplicationFiled: June 27, 2012Publication date: May 22, 2014Inventors: Susan Jones, Paul Sermon
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Patent number: 8636959Abstract: The present invention is an exhaust gas purification catalyst equipment, and a method of use thereof, formed by arranging a selective catalytic reduction type catalyst for purifying nitrogen oxides in exhaust gas exhausted from lean combustion engines using ammonia or urea as a reducing agent, it is provided with a selective catalytic reduction type catalyst, characterized in that said catalyst comprises a lower-layer catalyst layer (A) having an oxidative function for nitrogen monoxide (NO) in exhaust gas and an upper-layer catalyst layer (B) having an adsorbing function for ammonia on the surface of a monolithic structure type carrier (C), and that the lower-layer catalyst layer (A) comprises a noble metal component (i), an inorganic base material constituent (ii) and zeolite (iii), and the upper-layer catalyst layer (B) comprises substantially none of component (i) but the component (iii), in a flow path of exhaust gas, characterized in that a spraying means to supply an urea aqueous solution or an aqueousType: GrantFiled: April 1, 2010Date of Patent: January 28, 2014Assignee: N.E. Chemcat CorporationInventors: Ryuji Ando, Takashi Hihara, Yasuharu Kanno, Makoto Nagata
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Publication number: 20140011667Abstract: A silicon carbide porous body according to the present invention contains silicon carbide particles, metallic silicon, and an oxide phase, in which the silicon carbide particles are bonded together via at least one of the metallic silicon and the oxide phase. The primary component of the oxide phase is cordierite, and the open porosity is 10% to 40%. Preferably, the silicon carbide porous body contains 50% to 80% by weight of silicon carbide, 15% to 40% by weight of metallic silicon, and 1% to 25% by weight of cordierite. Preferably, the volume resistivity is 1 to 80 ?cm, and the thermal conductivity is 30 to 70 W/m·K.Type: ApplicationFiled: September 10, 2013Publication date: January 9, 2014Applicant: NGK INSULATORS, LTD.Inventors: Takahiro TOMITA, Kiyoshi MATSUSHIMA, Katsuhiro INOUE, Yoshimasa KOBAYASHI
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Patent number: 8617513Abstract: One aspect of the present invention relates to mesostructured zeolites. The invention also relates to a method of preparing mesostructured zeolites, as well as using them as cracking catalysts for organic compounds and degradation catalysts for polymers.Type: GrantFiled: July 20, 2009Date of Patent: December 31, 2013Assignee: Massachusetts Institute of TechnologyInventors: Jackie Y. Ying, Javier García-Martínez
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Patent number: 8614160Abstract: Catalyst compositions comprising a siliceous zeolite component, either in separately formed catalyst particles or dispersed in the same binder or matrix as other zeolites of the compositions, are described. The catalyst compositions, for example as blends of three different bound zeolite catalysts, are particularly useful in fluid catalytic cracking (FCC) processes due to the reductions in coke and dry gas yields that allow FCC throughput, which is normally constrained by gas handling and/or catalyst regeneration capacity, to be increased.Type: GrantFiled: February 8, 2012Date of Patent: December 24, 2013Assignee: UOP LLCInventors: Lawrence L. Upson, Laszlo T. Nemeth
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Publication number: 20130336866Abstract: The invention relates to a catalytically active material for reacting nitrogen oxides with ammonia in the presence of hydrocarbons. The material consists of an inner core (1) made of a zeolite exchanged with one or more transition metals or a zeolite-like compound exchanged with one or more transition metals. The core of the catalytically active material is encased by a shell (2), which is made of one or more oxides selected from silicon dioxide, germanium dioxide, aluminum oxide, titanium oxide, tin oxide, cerium oxide, zirconium dioxide, and mixed oxides thereof.Type: ApplicationFiled: March 1, 2012Publication date: December 19, 2013Applicant: UMICORE AG & CO. KGInventors: Nicola Soeger, Katja Adelmann, Michael Seyler, Thomas R. Pauly, Gerald Jeske
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Publication number: 20130336863Abstract: A catalyst for the selective catalytic reduction of nitrogen oxides in diesel engine exhaust gases using ammonia or a precursor compound decomposable to ammonia is described. The catalyst comprises two superposed coatings applied to a support body, of which the first coating applied directly to the support body comprises a transition metal-exchanged zeolite and/or a transition metal-exchanged zeolite-like compound, and effectively catalyzes the SCR reaction. The second coating has been applied to the first coating so as to cover it on the exhaust gas side. It is configured so as to prevent the contact of hydrocarbons having at least three carbon atoms present in the exhaust gas with the layer beneath, without blocking the passage of nitrogen oxides and ammonia to the first coating.Type: ApplicationFiled: March 1, 2012Publication date: December 19, 2013Applicant: UMICORE AG & CO. KGInventors: Nicola Soeger, Katja Adelmann, Michael Seyler, Thomas R. Pauly, Gerald Jeske
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Patent number: 8597612Abstract: Disclosed is a method for producing a DDR zeolite, which can be carried out using materials that are less harmful to the environment. The method for producing a DDR zeolite has a short hydrothermal synthesis time and does not require continuous agitation of the raw material solution. Specifically disclosed is a method for producing a DDR zeolite, which comprises: a raw material solution preparation step in which a raw material solution that contains 1-adamantaneamine, silica (SiO2) and water at a molar ratio 1-adamantaneamine/SiO2 of 0.002-0.5 and a molar ratio water/SiO2 of 10-500 but does not contain ethylenediamine is prepared; and a crystal growth step in which hydrothermal synthesis is carried out while having the raw material solution and a DDR zeolite powder in contact with each other, so that crystals of DDR zeolite are grown using the DDR zeolite powder as a seed crystal.Type: GrantFiled: April 12, 2012Date of Patent: December 3, 2013Assignee: NGK Insulators, Ltd.Inventors: Tetsuya Uchikawa, Makiko Niino
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Publication number: 20130316895Abstract: Catalysts are disclosed comprising fibrous substrates having silica-containing fibers with diameters generally from about 1 to about 50 microns, which act effectively as “micro cylinders.” Such catalysts can dramatically improve physical surface area, for example per unit length of a reactor or reaction zone. At least a portion of the silica, originally present in the silica-containing fibers of a fibrous material used to form the fibrous substrate, is converted to a zeolite (e.g., having a SiO2/Al2O3 ratio of at least about 150) that remains deposited on these fibers. The fibrous substrates possess important properties, for example in terms of acidity, which are useful in hydroprocessing (e.g., hydrotreating or hydrocracking) applications.Type: ApplicationFiled: August 7, 2013Publication date: November 28, 2013Applicant: UOP LLCInventors: Antoine Negiz, Hui Wang
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Patent number: 8580702Abstract: The present invention discloses a catalyst for toluene shape selective disproportionation, comprising: a) 45 to 95 wt % of ZSM-5 molecular sieve having an average particle size of from 0.3 to 6 ?m and a molar ratio of SiO2 to Al2O3 of from 20 to 120; b) 0.01 to 30 wt % of at least one metal selected from the group consisting of Group IIB metals, Group IIIB metals, rare earth elements and Group VIII metals other than nickel, or oxide(s) thereof; c) 0 to 20 wt % of at least one metal selected from the group consisting of Group VA metals, Group VIB metals and alkaline earth metals, or oxide(s) thereof; d) 1 to 25 wt % of a silica inert surface coating derived from an organopolysiloxane; and e) 1 to 50 wt % of a binder. The present invention further discloses a process for shape selectively disproportionating toluene into p-xylene, comprising contacting a reaction stream containing toluene with the catalyst for toluene shape selective disproportionation under toluene disproportionation conditions.Type: GrantFiled: November 2, 2007Date of Patent: November 12, 2013Assignees: China Petroleum & Chemical Corporation, Shanghai Research Institute of Petrochemical Technology SinopecInventors: Zaiku Xie, Dejin Kong, Zhirong Zhu, Wei Li, Qingling Chen, Rong Zhang
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Publication number: 20130296160Abstract: Surface-modified zeolites and methods for preparing surface-modified zeolites are provided. A hybrid polymer formed from a silicon alkoxide and a metal alkoxide, a co-monomer, or both, is contacted with a zeolite suspension. The zeolite suspension comprises a sodium-, an ammonium-, or a hydrogen-form zeolite and a solvent. The hybrid polymer and zeolite suspension are contacted under conditions sufficient to deposit hybrid polymer on external surfaces of the zeolite to form a treated zeolite. Solvent is removed therefrom. The treated zeolite is dried and calcinated to form a dried and calcinated treated zeolite. Forming of the zeolite suspension and the contacting, removing, drying, and calcinating steps are provided in one selectivation sequence to produce a surface-modified zeolite from the ammonium-form zeolite and the hydrogen-form zeolite. If the dried and calcinated treated zeolite is a sodium-form zeolite, the sodium is exchanged with ammonium and then additionally dried and calcinated.Type: ApplicationFiled: July 10, 2013Publication date: November 7, 2013Inventors: Laszlo T. Nemeth, Feng Xu
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Patent number: 8575055Abstract: Surface-modified zeolites and methods for preparing surface-modified zeolites are provided. A hybrid polymer formed from a silicon alkoxide and a metal alkoxide, a co-monomer, or both, is contacted with a zeolite suspension. The zeolite suspension comprises a sodium-, an ammonium-, or a hydrogen-form zeolite and a solvent. The hybrid polymer and zeolite suspension are contacted under conditions sufficient to deposit hybrid polymer on external surfaces of the zeolite to form a treated zeolite. Solvent is removed therefrom. The treated zeolite is dried and calcinated to form a dried and calcinated treated zeolite. Forming of the zeolite suspension and the contacting, removing, drying, and calcinating steps are provided in one selectivation sequence to produce a surface-modified zeolite from the ammonium-form zeolite and the hydrogen-form zeolite. If the dried and calcinated treated zeolite is a sodium-form zeolite, the sodium is exchanged with ammonium and then additionally dried and calcinated.Type: GrantFiled: March 30, 2010Date of Patent: November 5, 2013Assignee: UOP LLCInventors: Laszlo Nemeth, Feng Xu
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Patent number: 8568882Abstract: A mesostructured material is described, which consists of at least two elementary spherical particles, each one of said particles comprising a mesostructured matrix based on aluminium oxide, said matrix having a pore diameter ranging between 1.5 and 30 nm, and an aluminium oxide content representing more than 46 wt. % of the mass of said matrix, which has amorphous walls of thickness ranging between 1 and 30 nm, said elementary spherical particles having a diameter D greater than 10 ?m and less than or equal to 100 ?m (10<D(?m)?100). Said mesostructured matrix can also contain silicon oxide. Each spherical particle of the mesostructured material can also contain zeolite nanocrystals so as to form a mixed porosity material of both mesostructured and zeolitic nature. The preparation of said material is also described.Type: GrantFiled: February 26, 2009Date of Patent: October 29, 2013Assignee: IFP Energies NouvellesInventors: Alexandra Chaumonnot, Aurelie Coupe, Clement Sanchez, Cedric Boissiere, Michel Martin
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Patent number: 8563135Abstract: A mesostructured aluminosilicate material is described, which consists of at least two elementary spherical particles, each one of said spherical particles consisting of a matrix based on silicon oxide and aluminium oxide, said matrix having a pore diameter ranging between 1.5 and 30 nm, a Si/Al molar ratio at least equal to 1 and amorphous walls of thickness ranging between 1 and 30 nm, said elementary spherical particles having a diameter D such that 10<D(?m)?100. A method of preparing said material and its application in the spheres of refining and petrochemistry are also described.Type: GrantFiled: February 26, 2009Date of Patent: October 22, 2013Assignee: IFP Energies NouvellesInventors: Alexandra Chaumonnot, Aurelie Coupe, Clement Sanchez, Cedric Boissiere, Michel Martin
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Patent number: 8551901Abstract: A nitrogen-oxide-removing catalyst includes ? zeolite bearing a rare earth metal oxide, and titanium dioxide bearing a rare earth metal oxide; includes ?-zeolite bearing a rare earth metal oxide and iron oxide or iron hydroxide, and titanium dioxide bearing a rare earth metal oxide and iron oxide or iron hydroxide; or includes a carrier made of a ceramic or metallic material, and a layer of the nitrogen-oxide-removing catalyst supported on the carrier.Type: GrantFiled: November 6, 2008Date of Patent: October 8, 2013Assignee: Mitsui Mining & Smelting Co., Ltd.Inventor: Kiyoshi Shinoda
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Publication number: 20130252802Abstract: A zeolite-containing fixed bed catalyst is formed by pre-shaping a mixture of a reactive aluminum-containing component and a matrix component into pre-shaped particles, and contacting the pre-shaped particles with a reactive liquid containing a silicate for a sufficient time and temperature to form an in-situ zeolite within the pre-shaped particles. The contacting of the pre-shaped particles and the liquid is achieved such that there is relative movement between the pre-shaped particles and the liquid.Type: ApplicationFiled: May 22, 2013Publication date: September 26, 2013Applicant: BASF CorporationInventors: Xingtao Gao, David Stockwell, Gary M. Smith
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Patent number: 8530367Abstract: The present invention relates to agglomerated zeolitic adsorbents based on zeolite X with an Si/Al ratio such that 1.15<Si/AL<1.5, consisting of crystals with a mean diameter of 1.7 mm or less and of an inert binder, at least 90% of the exchangeable cationic sites of the zeolite X being occupied by barium ions. They may be obtained by agglomerating a zeolite X powder having a mean diameter of 1.7 mm or less with a binder, followed by zeolitization of the binder, exchange of the zeolite ions with barium (and potassium) ions and activation of the adsorbents thus exchanged.Type: GrantFiled: July 13, 2007Date of Patent: September 10, 2013Assignees: CECA S.A., IFP Energies NouvellesInventors: Ludivine Bouvier, Stephane Kieger, Catherine Laroche, Philibert Leflaive, Dominique Plee
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Patent number: 8524624Abstract: One aspect of the present invention relates to mesostructured zeolites. The invention also relates to a method of preparing mesostructured zeolites, as well as using them as cracking catalysts for organic compounds and degradation catalysts for polymers.Type: GrantFiled: August 8, 2011Date of Patent: September 3, 2013Assignee: Massachusetts Institute of TechnologyInventor: Javier Garcia-Martinez
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Patent number: 8518242Abstract: Catalysts are disclosed comprising fibrous substrates having silica-containing fibers with diameters generally from about 1 to about 50 microns, which act effectively as “micro cylinders.” Such catalysts can dramatically improve physical surface area, for example per unit length of a reactor or reaction zone. At least a portion of the silica, originally present in the silica-containing fibers of a fibrous material used to form the fibrous substrate, is converted to a zeolite (e.g., having a SiO2/Al2O3 ratio of at least about 150) that remains deposited on these fibers. The fibrous substrates possess important properties, for example in terms of acidity, which are useful in hydroprocessing (e.g., hydrotreating or hydrocracking) applications.Type: GrantFiled: May 26, 2011Date of Patent: August 27, 2013Assignee: UOP LLCInventors: Antoine Negiz, Hui Wang
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Patent number: 8481443Abstract: In a process for producing xylene by transalkylation of a C9+aromatic hydrocarbon feedstock with a C6 and/or C7 aromatic hydrocarbon, the C9+aromatic hydrocarbon feedstock, at least one C6 and/or C7 aromatic hydrocarbon and hydrogen are contacted with a first catalyst under conditions effective to dealkylate aromatic hydrocarbons in the feedstock containing C2+alkyl groups and to saturate C2+olefins formed so as to produce a first effluent. At least a portion of the first effluent is then contacted with a second catalyst under conditions effective to transalkylate C9+aromatic hydrocarbons with said at least one C6-C7 aromatic hydrocarbon to form a second effluent comprising xylene.Type: GrantFiled: April 18, 2012Date of Patent: July 9, 2013Assignee: ExxonMobil Chemical Patents Inc.Inventors: Doron Levin, April D. Ross, James H. Beech, Jr.
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Publication number: 20130165315Abstract: The method of forming a hydrocarbon cracking catalyst provides a method of varying or tuning the mesophase MCM-41 or microporous ZSM-5 properties in biporous ZSM-5/MCM-41 composites, depending on the requirements of the intended application. The method includes the steps of performing a surfactant-mediated hydrolysis of ZSM-5 to form a solution, and then adjusting the pH of the solution to selectively tune the microporous and mesoporous properties of the final ZSM-5/MCM-41 catalyst product. Following tuning, soluble aluminosilicates are hydrothermically condensed to form a mesoporous material over the remaining ZSM-5 particles to form the ZSM-5/MCM-41 composite. The ZSM-5/MCM-41 composite may be used as a hydrocarbon cracking catalyst for cracking gas, oil or the like.Type: ApplicationFiled: December 27, 2011Publication date: June 27, 2013Applicant: KING FAHD UNIVERSITY OF PETROLEUM AND MINERALSInventors: SULAIMAN S. AL-KHATTAF, RABINDRAN JERMY BALASAMY, MOHAMMED ABDUL BARI SIDDIQUI, ABDULLAH M. AITANI, MIAN RAHAT SAEED
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Patent number: 8470726Abstract: A catalyst is presented for use in the production of linear alkylbenzenes. The catalyst includes two zeolites combined to improve the quality of the linear alkylbenzenes. The catalyst includes a first zeolite that is UZM-8 and a second zeolite that is a low silica to alumina ratio zeolite. The second zeolite is also cation exchanged with a rare earth elements to provide a zeolite that increases the alkylation of benzene while reducing the amount of skeletal isomerization.Type: GrantFiled: December 16, 2009Date of Patent: June 25, 2013Assignee: UOP LLCInventors: Mark G. Riley, Deng-Yang Jan, Stephen W. Sohn, Jaime G. Moscoso
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Publication number: 20130136664Abstract: A catalyst which remediates hydrocarbon fuel combustion exhaust, including a non-PGM containing aerogel which catalyzes the oxidation of carbon monoxide and hydrocarbons and the reduction of nitrogen oxides present in the exhaust, a catalytic converter made therefrom, and a method for the production thereof is disclosed.Type: ApplicationFiled: November 28, 2011Publication date: May 30, 2013Applicant: Union CollegeInventors: Michael S. BONO, Nicholas J.H. Dunn, Lauren B. Brown, Stephen J. Juhl, Ann M. Anderson, Bradford A. Bruno, Mary K. Mahony
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Publication number: 20130131412Abstract: A process and catalyst for improving the yield of propylene from residual oil feedstock includes obtaining residual oil feedstock from a vacuum distillation tower. The residual oil feedstock has contaminant metals such as sodium or vanadium. The residual oil feedstock is contacted with a cracking catalyst in a catalytic cracking zone to make products. A ZSM-5 zeolite, a binder, a filler and a metal trap are components of the cracking catalyst. The metal trap has a trapping agent in an outer shell of the catalyst, a trapping agent in the ZSM-5 binder or combinations thereof. After reacting, the cracking catalyst is separated from the products in a separator zone, then regenerated by combusting coke deposited on a surface of the cracking catalyst in an oxygen-containing environment. The cracking catalyst is returned to the catalytic cracking zone. The catalyst with the metal trap is also disclosed.Type: ApplicationFiled: November 18, 2011Publication date: May 23, 2013Applicant: UOP LLCInventors: Robert Mehlberg, Erick D. Gamas-Castellanos, Chad R. Huovie
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Patent number: 8372772Abstract: A hydrocracking catalyst comprising zeolite crystallized as a layer on the surface of a porous alumina-containing matrix, said zeolite-layered matrix arranged in a configuration to provide macropores in which the zeolite layer is provided on the walls of the macropores. Hydrogenating metals can be incorporated into the catalyst.Type: GrantFiled: November 25, 2009Date of Patent: February 12, 2013Assignee: BASF CorporationInventors: David M. Stockwell, Bruce A. Lerner
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Patent number: 8349754Abstract: The invention relates to a modified zeolite catalyst, useful for the conversion of paraffins, olefins and aromatics in a mixed feedstock such as FCC gasoline that contain high content of olefin, aromatic and n-paraffin into isoparaffins. The invention further relates to the use of such a catalyst, for example but not limited to, in a process for the conversion of paraffins, olefins and aromatics in a mixed feedstock into the product having high amount of branched paraffins with decreased aromatics and olefins, a useful gasoline blend, with negligible production of lighter gases.Type: GrantFiled: March 6, 2009Date of Patent: January 8, 2013Assignee: Council of Scientific & Industrial ResearchInventors: Viswanadham Nagabhatla, Raviraj Kamble, Amit Sharma, Jagdish Kumar, Bhagwan Singh Negi, Murali Dhar Gudimella, Madhukar Onkarnath Garg
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Patent number: 8333079Abstract: An adsorption heat pump is provided in which water vapor can be efficiently adsorbed and desorbed using a heat source having a lower temperature than ones heretofore in use because the pump employs an adsorbent which has a large difference in water adsorption amount in adsorption/desorption and can be regenerated (release the adsorbate) at a low temperature. The invention provides an adsorption heat pump which comprises an adsorbate, an adsorption/desorption part having an adsorbent for adsorbate adsorption/desorption, a vaporization part for adsorbate vaporization which has been connected to the adsorption/desorption part, and a condensation part for adsorbate condensation which has been connected to the adsorption/desorption part, wherein the adsorbent, when examined at 25° C., gives a water vapor adsorption isotherm which, in the relative vapor pressure range of from 0.05 to 0.30, has a relative vapor pressure region in which a change in relative vapor pressure of 0.Type: GrantFiled: October 1, 2008Date of Patent: December 18, 2012Assignees: Mitsubishi Plastics, Inc., Denso CorporationInventors: Hiroyuki Kakiuchi, Takahiko Takewaki, Masaru Fujii, Masanori Yamazaki, Hideaki Takumi, Hiromu Watanabe, Kouji Inagaki, Atsushi Kosaka, Seiji Inoue, Satoshi Inoue
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Patent number: 8323600Abstract: The invention relates to a method and a catalyst for removal of nitrogen oxides in a flue gas from a combustion engine or gas turbine by injecting a reducing agent and reducing the nitrogen oxides in the presence of a catalyst. The catalyst is a zeolite based catalyst on a corrugated monolithic substrate, the substrate has a density of 50-300 g/l and a porosity of at least 50%. The monolithic substrate is a paper of high silica content glass or a paper of E-glass fiber with a layer of diatomaceous earth or a layer of titania, and the catalyst is a Fe-? zeolite.Type: GrantFiled: November 27, 2009Date of Patent: December 4, 2012Assignee: Haldor Topsoe A/SInventor: Joakim Reimer Thøgersen
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Publication number: 20120301379Abstract: A method of converting nitrogen oxides in a gas to nitrogen by contacting the nitrogen oxides with a nitrogenous reducing agent in the presence of a zeolite catalyst containing at least one transition metal, wherein the zeolite is a small pore zeolite containing a maximum ring size of eight tetrahedral atoms, wherein the at least one transition metal is selected from the group consisting of Cr, Mn, Fe, Co, Ce, Ni, Cu, Zn, Ga, Mo, Ru, Rh, Pd, Ag, In, Sn, Re, Jr and Pt.Type: ApplicationFiled: August 6, 2012Publication date: November 29, 2012Applicant: JOHNSON MATTHEY PUBLIC LIMITED COMPANYInventors: JOSEPH MICHAEL FEDEYKO, RODNEY KOK SHIN FOO, JOHN LEONELLO CASCI, HAI-YING CHEN, PAUL JOSEPH ANDERSEN, JILLIAN ELAINE COLLIER, RAJ RAO RAJARAM
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Publication number: 20120298554Abstract: Catalysts are disclosed comprising fibrous substrates having silica-containing fibers with diameters generally from about 1 to about 50 microns, which act effectively as “micro cylinders.” Such catalysts can dramatically improve physical surface area, for example per unit length of a reactor or reaction zone. At least a portion of the silica, originally present in the silica-containing fibers of a fibrous material used to form the fibrous substrate, is converted to a zeolite (e.g., having a SiO2/Al2O3 ratio of at least about 150) that remains deposited on these fibers. The fibrous substrates possess important properties, for example in terms of acidity, which are useful in hydroprocessing (e.g., hydrotreating or hydrocracking) applications.Type: ApplicationFiled: May 26, 2011Publication date: November 29, 2012Applicant: UOP LLCInventors: ANTOINE NEGIZ, HUI WANG
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Patent number: 8288302Abstract: The present invention relates to a method for preparing substrate-molecular sieve layer complex by vising ultra-sound and apparatuses used therein, more particularly to a method for preparing substrate-molecular sieve layer complex by combining substrate, coupling compound and molecular sieve particle, wherein covalent, ionic, coordinate or hydrogen bond between a substrate and a coupling compound; molecular sieve particle and coupling compound; coupling compounds; coupling compound and intermediate coupling compound is induced by using 15 KHz-100 MHz of ultrasound instead of simple reflux to combine substrate and molecular sieve particles by various processes, further to reduce time and energy, to retain high binding velocity, binding strength, binding intensity and density remarkably, to attach molecular sieve particle uniformly onto all substrates combined with coupling compound selectively, even though substrate with coupling compound and substrate without coupling compound exist together; and apparatusesType: GrantFiled: June 23, 2005Date of Patent: October 16, 2012Assignee: Industry University Cooperation Foundation Sogang UniversityInventors: Kyung Byung Yoon, Jin Seok Lee, Kwang Ha, Yun-Jo Lee, Yong Chang
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Patent number: 8278235Abstract: A cracking catalyst contains a substantially inert core and an active shell, the active shell containing a zeolite catalyst and a matrix. The catalyst is formed by spray-drying a slurry containing water, substantially inert microspheres and a zeolite precursor and crystallizing zeolite in the active shell to create the cracking catalyst. Methods of using the cracking catalyst are also described.Type: GrantFiled: June 20, 2007Date of Patent: October 2, 2012Assignee: BASF CorporationInventors: David Matheson Stockwell, John M. Macaoay