Heterogeneous Arrangement Patents (Class 502/69)
  • Patent number: 8263516
    Abstract: A method for manufacturing a DDR zeolite membrane element including the steps of: immersing a porous substrate in a raw material solution, forming a DDR zeolite membrane containing 1-adamanthanamine on a surface of the porous substrate by subjecting a DDR zeolite to hydrothermal synthesis in the presence of DDR zeolite seed crystals, applying a glass paste onto the surface of the porous substrate so as to contact the membrane, and heating the membrane at 500 to 800° C., thereby burning away the 1-adamanthanamine contained in the membrane and melting the glass paste to form a membrane-like glass seal contacting the membrane on the surface of the porous substrate. The method for manufacturing a DDR zeolite membrane element can inhibit the permeation of the DDR zeolite membrane from being hindered in a contact portion between the membrane and the glass seal and inhibit poor seal of the glass seal.
    Type: Grant
    Filed: July 29, 2010
    Date of Patent: September 11, 2012
    Assignee: NGK Insulators, Ltd.
    Inventors: Kenji Yajima, Hisayoshi Nonaka, Toshihiro Tomita
  • Patent number: 8258071
    Abstract: The invention relates to a catalyst that comes in the form of grains, each grain consisting of a core covered by at least one external layer, the core consisting of an acidic porous solid and having a size of between 0.1 micron and 0.4 millimeter, in which the external layer has a uniform thickness with a uniformity criterion C, which is less than 0.30, whereby said uniformity criterion C is defined as being equal to an average, on a number N of catalyst grain samples, of the ratio of the difference between the maximum thickness, Eimax, of the external layer and the minimum thickness, Eimin, of this same layer to the average of these two thicknesses Eimax and Eimin.
    Type: Grant
    Filed: January 13, 2005
    Date of Patent: September 4, 2012
    Assignee: IFP Energies nouvelles
    Inventors: Younes Bouizi, Valentin Valtchev, Loiec Rouleau, Nicolas Bats, Laurent Simon
  • Patent number: 8258070
    Abstract: An emission control catalyst that exhibits improved CO and HC reduction performance includes supported precious group metal catalysts that are coated onto different layers of the substrate for the emission control catalyst. Zeolites of one or more types are added to the emission control catalyst as a hydrocarbon absorbing component to boost the low temperature performance of the emission control catalyst. Y zeolite is used by itself or mixed with other zeolites to enhance hydrocarbon storage at low temperatures.
    Type: Grant
    Filed: November 9, 2009
    Date of Patent: September 4, 2012
    Inventors: Kyle L. Fujdala, Timothy J. Truex, Juan Cai, Chaitanya Sampara
  • Publication number: 20120198769
    Abstract: A catalyst-coated support including a sheetlike support, a primer layer applied thereto and composed of nanoparticles composed of silicon oxide-comprising material, and at least one catalyst layer applied to the primer layer. The layers applied are notable for a particularly good adhesive bond strength and can be used particularly efficiently in heterogeneously catalyzed gas phase reactions, especially in microreactors.
    Type: Application
    Filed: June 23, 2010
    Publication date: August 9, 2012
    Inventors: Steffen Schirrmeister, Martin Schmitz-Niederau, Ingo Klüppel, Christoph Filthaut
  • Patent number: 8236419
    Abstract: Material with hierarchical porosity consisting of at least two elementary spherical particles, each one of said particles comprising a matrix based on silicon oxide, mesostructured, having a mesopore diameter ranging between 1.5 and 30 nm and exhibiting amorphous and microporous walls of thickness ranging between 1.5 and 50 nm, said elementary spherical particles having a maximum diameter of 200 microns. The matrix based on silicon oxide can contain aluminium. The preparation of said material is also described.
    Type: Grant
    Filed: August 19, 2008
    Date of Patent: August 7, 2012
    Assignee: IFP Energies nouvelles
    Inventors: Alexandra Chaumonnot, Stephanie Pega, Clement Sanchez, Cedric Boissiere
  • Publication number: 20120193270
    Abstract: Provided is a catalyst for hydrocracking of heavy oil which is excellent in both functions of cracking activity and desulfurization activity with respect to heavy oil by striking a balance between the cracking activity and desulfurization activity and which includes a support including a crystalline aluminosilicate and a porous inorganic oxide excluding the crystalline aluminosilicate, with an active metal being supported on the support, in which (a) the support includes the crystalline aluminosilicate in an amount of 45% by mass or greater and smaller than 60% by mass and the porous inorganic oxide excluding the crystalline aluminosilicate in an amount of greater than 40% by mass and 55% by mass or smaller, based on the sum of an amount of the crystalline aluminosilicate and an amount of the porous inorganic oxide excluding the crystalline aluminosilicate, (b) the active metal is at least one kind of metal selected from metals belonging to Groups 6, 8, 9, and 10 of the Periodic Table, and (c) the catalyst fo
    Type: Application
    Filed: August 2, 2010
    Publication date: August 2, 2012
    Inventors: Kazuhiro Inamura, Akira Ilno, Nobuyuki Takahashi, Yoji Sunagawa, Mitsunori Watabe, Yuichi Yamahata, Shinya Eura, Yuji Shirahama
  • Publication number: 20120184429
    Abstract: A catalyst for selective catalytic reduction of NOx having one or more transition metals selected from Cr, Mn, Fe, Co, Ce, Ni, Cu, Zn, Ga, Mo, Ru, Rh, Pd, Ag, In, Sn, Re, Ir, Pt, and mixtures thereof supported on a support, wherein the support has a molecular sieve having at least one intergrowth phase having at least two different small-pore, three-dimensional framework structures.
    Type: Application
    Filed: January 19, 2012
    Publication date: July 19, 2012
    Applicant: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
    Inventors: Paul J. Andersen, John Leonello Casci, Hai-Ying Chen, Joseph M. Fedeyko
  • Publication number: 20120122660
    Abstract: An oxidation catalyst comprises an extruded solid body comprising: 10-95% by weight of at least one binder/matrix component; 5-90% by weight of a zeolitic molecular sieve, a non-zeolitic molecular sieve or a mixture of any two or more thereof; and 0-80% by weight optionally stabilised ceria, which catalyst comprising at least one precious metal and optionally at least one non-precious metal, wherein: (i) a majority of the at least one precious metal is located at a surface of the extruded solid body; (ii) the at least one precious metal is carried in one or more coating layer(s) on a surface; (iii) at least one metal is present throughout the extruded solid body and in a higher concentration at a surface; (iv) at least one metal is present throughout the extruded solid body and in a coating layer(s) on a surface; or (v) a combination of (ii) and (iii).
    Type: Application
    Filed: February 1, 2011
    Publication date: May 17, 2012
    Applicant: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
    Inventors: Paul Joseph Andersen, Todd Ballinger, David Bergeal, Hsiao-Lan Chang, Hai-Ying Chen, Julian Cox, Ralf Dotzel, Rainer Leppelt, Jörg Werner Münch, Hubert Schedel, Duncan John William Winterborn
  • Patent number: 8153543
    Abstract: A method for preparing a composite of zeolite-fiber substrate includes the steps of reacting a fiber substrate or a zeolite with a linking compound to form an intermediate of linking compound-fiber substrate or zeolite-linking compound, and preparing the composite of zeolite-linking compound-fiber substrate by linking the intermediate of linking compound-fiber substrate to the fiber substrate or linking the intermediate of zeolite-linking compound to the zeolite, in which the linking is induced by sonication.
    Type: Grant
    Filed: October 27, 2005
    Date of Patent: April 10, 2012
    Assignee: Industry-University Cooperation Foundation Sogang University
    Inventors: Kyung Byung Yoon, Jin Seok Lee, Nak-Cheon Jeong
  • Publication number: 20120079817
    Abstract: A diesel oxidation catalyst for the treatment of exhaust gas emissions, such as the oxidation of unburned hydrocarbons (HC) and carbon monoxide (CO) is described. Also described is a novel washcoat composition including a surface-coated zeolite coated with at least one of zirconia and alumina, and a platinum group metal supported on a high surface area alumina.
    Type: Application
    Filed: September 26, 2011
    Publication date: April 5, 2012
    Applicant: BASF Corporation
    Inventors: Xinyi Wei, Stanley A. Roth
  • Publication number: 20120004487
    Abstract: This invention relates to a novel catalyst which enables an efficient production of a high-purity para-substituted aromatic hydrocarbon even without conducting isomerization step and/or adsorption separation step, and more particularly to a catalyst for producing a para-substituted aromatic hydrocarbon, which is formed by coating an MFI-type zeolite having an SiO2/Al2O3 ratio (molar ratio) of 20 to 5000 and a primary particle size of not more than 1 ?m with a crystalline silicate and is characterized by having a pKa value as measured by a Hammett indicator of not less than ?8.
    Type: Application
    Filed: March 11, 2010
    Publication date: January 5, 2012
    Applicant: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Naoharu Igarashi, Chikanori Nakaoka
  • Patent number: 8084383
    Abstract: The present invention is directed to certain catalyst compositions and processes that are capable of reducing sulfur compounds normally found as part of the gasoline fraction streams of fluid catalytic cracking processes. The present invention is a cracking catalyst composition comprising a zeolite in combination with a Lewis Acid containing component, wherein the cracking catalyst composition comprises 0.2% Na2O or less. It has been found that sulfur compounds in hydrocarbon feeds to fluid catalytic cracking processes can be reduced by at least 15% compared to the same composition, which does not comprise the aforementioned Lewis Acid containing component.
    Type: Grant
    Filed: March 16, 2004
    Date of Patent: December 27, 2011
    Assignee: W.R. Grace & Co.-Conn.
    Inventors: Ruizhong Hu, Xinjin Zhao, Richard Franklin Wormsbecher, Michael Scott Ziebarth
  • Patent number: 8043989
    Abstract: A system is provided for desulfurizing a hydrocarbon fuel containing a light amount of methanol and a slight amount of water. The desulfurization system uses a Y-type zeolite-based desulfurizing agent containing at least copper arranged upstream of the system and an X-type zeolite-based desulfurizing agent containing at least silver arranged downstream of the system and thus can maintain desulfurization effect for a long period of time.
    Type: Grant
    Filed: March 4, 2009
    Date of Patent: October 25, 2011
    Assignee: Nippon Oil Corporation
    Inventors: Yoshiyuki Nagayasu, Atsushi Segawa, Kazunori Miyazawa, Yoshihiro Kobori
  • Publication number: 20110237426
    Abstract: The manufacturing method includes a mixing step of mixing a plurality of zeolite particles, an inorganic binding material and an organic binder, to prepare a zeolite raw material; a forming step of extruding the zeolite raw material to obtain a formed zeolite article; and a firing step of firing the formed zeolite article to prepare the zeolite structure, the mixing step uses the inorganic binding material containing at least one type of silica sol selected from the group consisting of acid silica sol, silica sol containing silica particles coated with alumina, cationic silica sol, silica sol containing string-like silica particles, and silica sol containing bead-like silica particles, and a content ratio of silica particles contained in the silica sol selected from the group is from 10 to 30 mass % with respect to 100 mass % of the zeolite particles.
    Type: Application
    Filed: March 21, 2011
    Publication date: September 29, 2011
    Applicant: NGK Industries, Ltd.
    Inventors: Yoshio Kikuchi, Haruo Otsuka
  • Publication number: 20110217221
    Abstract: The invention relates to a method and a catalyst for removal of nitrogen oxides in a flue gas from a combustion engine or gas turbine by injecting a reducing agent and reducing the nitrogen oxides in the presence of a catalyst. The catalyst is a zeolite based catalyst on a corrugated monolithic substrate, the substrate has a density of 50-300 g/l and a porosity of at least 50%. The monolithic substrate is a paper of high silica content glass or a paper of E-glass fibre with a layer of diatomaceous earth or a layer of titania, and the catalyst is a Fe-? zeolite.
    Type: Application
    Filed: November 27, 2009
    Publication date: September 8, 2011
    Inventor: Joakim Reimer Thøgersen
  • Patent number: 8008223
    Abstract: One aspect of the present invention relates to mesostructured zeolites. The invention also relates to a method of preparing mesostructured zeolites, as well as using them as cracking catalysts for organic compounds and degradation catalysts for polymers.
    Type: Grant
    Filed: April 25, 2005
    Date of Patent: August 30, 2011
    Assignee: Massachusetts Institute of Technology
    Inventor: Javier Garcia-Martinez
  • Publication number: 20110201863
    Abstract: This invention relates to a method wherein a high-purity paraxylene can be produced efficiently by using a catalyst having a molecular sieving action (or shape selectivity) and being excellent in the catalytic activity without isomerization and adsorption-separation steps. More particularly, it relates to a method of producing a high-purity paraxylene, characterized in that MFI type zeolite having a primary particle size of not more than 100 ?m, a structure defining agent and silica material having an average particle size of not less than 10 nm but less than 1.0 ?m are used as a starting material, and a synthetic zeolite catalyst produced by subjecting the MFI type zeolite to a coating treatment with an aqueous solution obtained by mixing so as to satisfy X×Y<0.05 (wherein X is a concentration of the silica material (mol %) and Y is a concentration of the structure defining agent (mol %)) is used in the alkylation or disproportionation of at least one of benzene and toluene as a starting material.
    Type: Application
    Filed: September 29, 2009
    Publication date: August 18, 2011
    Applicant: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Koichi Matsushita, Chikanori Nakaoka, Norikazu Nishiyama
  • Patent number: 7994085
    Abstract: A material with a hierarchical porosity is described, constituted by at least two spherical elementary particles, each of said spherical particles comprising zeolitic nanocrystals having a pore size in the range 0.2 to 2 nm and a matrix based on silicon oxide, which is mesostructured, having a pore size in the range 1.5 to 30 nm and having amorphous walls with a thickness in the range 1 to 20 nm, said spherical elementary particles having a maximum diameter of 10 ?m. the matrix based on silicon oxide may contain aluminium. The preparation of said material is also described.
    Type: Grant
    Filed: June 24, 2005
    Date of Patent: August 9, 2011
    Assignee: IFP Energies Nouvelles
    Inventors: Alexandra Chaumonnot, Aurélie Coupe, Clément Sanchez, Patrick Euzen, Cédric Boissiere, David Grosso
  • Patent number: 7977523
    Abstract: A catalyst, useful in the preparation of isoolefins and containing 0.1 to 20% by mass of an alkali metal oxide, an alkaline earth metal oxide and mixtures thereof; 0.1 to 99% by mass of aluminum oxide; and 0.1 to 99% by mass of silicon dioxide, is prepared by a) treating an aluminosilicate with an aqueous alkali metal salt solution, an alkaline earth metal salt solution and mixtures thereof, under acidic conditions, to obtain a treated aluminosilicate; and b) calcining the treated aluminosilicate, to obtain the catalyst.
    Type: Grant
    Filed: August 10, 2007
    Date of Patent: July 12, 2011
    Assignee: Evonik Oxeno GmbH
    Inventors: Horst-Werner Zanthoff, Dietrich Maschmeyer, Thomas Quandt, Franz Nierlich, Silvia Santiago Fernandez, Stephan Houbrechts, Georg Skillas, Kurt-Alfred Gaudschun
  • Publication number: 20110137093
    Abstract: The present invention relates to the use of atomic layer deposition (ALD) techniques to enhance the acid catalytic activity of nanoporous materials.
    Type: Application
    Filed: June 7, 2010
    Publication date: June 9, 2011
    Inventors: Johan Martens, Davy Deduytsche, Christophe Detavernier, Sreeprasanth Pulinthanathu Sree
  • Publication number: 20110124489
    Abstract: A carbon-based combustion catalyst is obtained by calcining sodalite at a temperature of 600° C. or more. Alternatively, a carbon-based combustion catalyst is obtained by performing the following mixing step, drying step, and calcination step. In the mixing step, aluminosilicate (sodalite), and an alkali metal source, and/or an alkaline earth metal source are mixed in water to obtain a liquid mixture. In the drying step, the liquid mixture is heated to evaporate the water, thereby obtaining a solid. In the calcination step, the solid is calcined at a temperature of 600° C. or more so that a part or all of the sodalite structure is changed. The thus-obtained catalyst can cause carbon-based material to be stably burned and removed at a low temperature for a long time.
    Type: Application
    Filed: November 23, 2010
    Publication date: May 26, 2011
    Applicants: DENSO CORPORATION, NIPPON SOKEN, INC.
    Inventors: Keisuke MIZUTANI, Takumi SUZAWA, Naohisa OHYAMA, Yukihiro YAMASHITA, Kensuke TAKIZAWA, Hironobu SHIMOKAWA
  • Patent number: 7906449
    Abstract: The present invention is a selective catalytic reduction type catalyst for purifying nitrogen oxides in exhaust gas exhausted from lean combustion engines using ammonia or urea as a reducing agent, it is provided with a selective catalytic reduction type catalyst The catalyst comprises a lower-layer catalyst layer (A) having an oxidative function for nitrogen monoxide (NO) in exhaust gas and an upper-layer catalyst layer (B) having an adsorbing function for ammonia on the surface of a monolithic structure type carrier (C), and that the lower-layer catalyst layer (A) comprises a noble metal component (i), an inorganic base material constituent (ii) and zeolite (iii), and the upper-layer catalyst layer (B) comprises substantially none of component (i) but the component (iii).
    Type: Grant
    Filed: May 5, 2008
    Date of Patent: March 15, 2011
    Assignee: N.E. Chemcat Corporation
    Inventors: Ryuji Ando, Takashi Hihara, Yasuharu Kanno, Makoto Nagata
  • Patent number: 7902103
    Abstract: The invention relates to the use of particulate silicone resins in the absence of added organic solvents with particulate inorganic materials to form structured bodies and in particular molecular sieve containing structured bodies. The silicone resin is used in the form of a particulate with an average particle size of less than 700 um. Upon calcining, the silicone resin is converted to silica which acts as a binder.
    Type: Grant
    Filed: June 30, 2009
    Date of Patent: March 8, 2011
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Jean W. Beeckman, Glenn R. Sweeten, Arthur W. Chester, John P. McWilliams, Dominick N. Mazzone
  • Publication number: 20110053762
    Abstract: A composition comprising an inner core and an outer layer comprising a molecular sieve has been prepared. The molecular sieve layer is characterized in that the molecular sieve layers are intergrown into each other. The inner core can be alpha alumina or other inert materials.
    Type: Application
    Filed: November 8, 2010
    Publication date: March 3, 2011
    Applicant: UOP LLC
    Inventors: Lance L Jacobsen, Brian S. Konrad, David A. Lesch, Julio C. Marte, Beckay J. Mezza
  • Publication number: 20100304958
    Abstract: A method for preparing monolithic catalyst washcoat is disclosed and includes the following steps: preparing a coating slurry; pretreating a monolithic carrier; applying the coating slurry onto the monolithic carrier by vacuum spraying; removing the excess coating slurry by vacuum extraction; and obtaining the monolithic carrier applied with the washcoat after drying and calcination. The washcoat of 5-20 wt % can be obtained on the monolithic carrier of the present invention by one-off applying. The method can be used to prepare the washcoat on monolithic cordierite ceramic carrier, monolithic metal carrier, monolithic active carbon carrier or monolithic molecular sieve carrier. The obtained washcoat is uniform, and has good adhesion with the carrier and excellent repeatability.
    Type: Application
    Filed: March 8, 2007
    Publication date: December 2, 2010
    Inventors: Yun Guo, Guanzhong Lu, Zhigang Zhang
  • Patent number: 7825056
    Abstract: The present invention relates to zeolitic compositions of at least one A, X, Y zeolite and/or chabazite and at least one clinoptilolite type of zeolite. These zeolitic compositions can be used in adsorption methods for removing H2O and/or CO2 and/or H2S present in gas or liquid mixtures, particularly for purifying natural gas, acid gases, alcohols and mercaptans.
    Type: Grant
    Filed: March 30, 2005
    Date of Patent: November 2, 2010
    Assignee: Ceca, S.A.
    Inventors: Rémi Le Bec, Nicolas Serge
  • Patent number: 7807598
    Abstract: A mesostructured material that consists of at least two elementary spherical particles, each of said particles comprising a mesostructured matrix based on aluminum oxide and having a pore size of between 1.5 and 30 nm, an aluminum oxide content that represents more than 46% by weight relative to the mass of said matrix, which has amorphous walls with a thickness of between 1 and 30 nm and whereby said elementary spherical particles have a maximum diameter of 10 ?m, is described. Said mesostructured matrix can also contain silicon oxide. Each of the spherical particles of the mesostructured material can also contain zeolitic nanocrystals so as to form a material with a mixed porosity that is both mesostructured and zeolitic in nature. The preparation of said material is also described.
    Type: Grant
    Filed: August 17, 2007
    Date of Patent: October 5, 2010
    Assignee: IFP Energies Nouvelles
    Inventors: Patrick Euzen, Alexandra Chaumonnot, Aurelie Coupe, Clement Sanchez, Cedric Boissiere, David Grosso
  • Patent number: 7767610
    Abstract: A metal nanocluster composite material for use as a conductive catalyst. The metal nanocluster composite material has metal nanoclusters on a carbon substrate formed within a porous zeolitic material, forming stable metal nanoclusters with a size distribution between 0.6-10 nm and, more particularly, nanoclusters with a size distribution in a range as low as 0.6-0.9 nm.
    Type: Grant
    Filed: February 25, 2004
    Date of Patent: August 3, 2010
    Assignee: Sandia Corporation
    Inventor: Eric N. Coker
  • Patent number: 7745367
    Abstract: An emission control catalyst that exhibits improved CO and HC reduction performance includes a supported platinum-based catalyst, and a supported palladium-gold catalyst. The two catalysts are coated onto different layers, zones, or monoliths of the substrate for the emission control catalyst such that the platinum-based catalyst encounters the exhaust stream before the palladium-gold catalyst. Zeolite may be added to the emission control catalyst as a hydrocarbon absorbing component to boost the oxidation activity of the palladium-gold catalyst.
    Type: Grant
    Filed: May 5, 2009
    Date of Patent: June 29, 2010
    Assignee: Nanostellar, Inc.
    Inventors: Kyle L. Fujdala, Timothy J. Truex, Jifei Jia
  • Patent number: 7727923
    Abstract: The challenge for the present invention is to provide a catalyst composition restrained from declining in performance over time in purifying an exhaust gas containing an organic compound a silicon compound, a catalyst containing the catalyst composition, and a method for producing the catalyst. This challenge is solved by using a catalyst composition containing zeolite added to precious metal-carried alumina, and the silicon resistance of the catalyst is improved greatly. The amount of acid of the zeolite added is preferably in the range of 0.4 mmol·NH3/g to 1.5 mmol·NH3/g.
    Type: Grant
    Filed: March 28, 2005
    Date of Patent: June 1, 2010
    Assignee: Nikki-Universal Co., Ltd.
    Inventors: Yoshiki Nakano, Takanobu Sakurai
  • Patent number: 7686949
    Abstract: An improved hydrotreating process for use with lube oil boiling range feedstreams utilizing a catalyst comprising a hydrogenation-dehydrogenation component selected from the Group VIII noble metals and mixtures thereof, a mesoporous support, and a binder.
    Type: Grant
    Filed: August 17, 2005
    Date of Patent: March 30, 2010
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Stephen J. McCarthy, Jean W. Beeckman, Sylvain S. Hantzer, Geoffrey L. Woolery, Glenn R. Sweeten
  • Publication number: 20100075832
    Abstract: A hydrocracking catalyst comprising zeolite crystallized as a layer on the surface of a porous alumina-containing matrix, said zeolite-layered matrix arranged in a configuration to provide macropores in which the zeolite layer is provided on the walls of the macropores. Hydrogenating metals can be incorporated into the catalyst.
    Type: Application
    Filed: November 25, 2009
    Publication date: March 25, 2010
    Inventors: David M. Stockwell, Bruce A. Lerner
  • Patent number: 7622413
    Abstract: A multifunctional additive for maximizing yield of light olefins and LPG, with a tolerance to contaminant metals. Maximization of the referenced properties is accomplished through the use of a zeolite treated with a phosphorus source, calcined and impregnated with a rare earth salt. The process for preparation of the referenced catalyst includes the following steps: preparation of a precursor containing a zeolite that is selective of olefins with a source of phosphorus; placement of a source of phosphorus in this precursor through calcination; deposition of rare earth salts on the surface of the additive for maximizing the yield of light olefins and LPG that forms; and drying the multifunctional additive formed.
    Type: Grant
    Filed: August 2, 2006
    Date of Patent: November 24, 2009
    Assignee: Petroleo Brasileiro S.A. - Petrobras
    Inventors: Lam Yiu Lau, Eliane Bernad Castro Mattos, Joao Eduardo Cerutti Karam, Ricardo Drolhe Montaury Pimenta, Rodolfo Eugênio Roncolatto
  • Patent number: 7608554
    Abstract: There are provided methods for producing a zeolite layered composite, methods for producing a zeolite shaped body and methods for producing a zeolite layered intermediate body. In one aspect, there is provided a method for producing a zeolite layered composite, comprising layering a template-containing zeolite membrane having a composition the same as or similar to that of a zeolite shaped body of a completely crystallized zeolite composed of tetrapropylammonium ion (TPA) and silica sol in a mixing ratio (TPA/SiO2) of 0.015 to 0.08 by mole and containing a template therein on the zeolite shaped body, and simultaneously removing the template from the zeolite membrane and the zeolite shaped body by calcining the resulting layered product to obtain a zeolite layered composite comprising the zeolite shaped body and the zeolite membrane layered thereon.
    Type: Grant
    Filed: September 14, 2006
    Date of Patent: October 27, 2009
    Assignee: NGK Insulators, Ltd.
    Inventors: Toshihiro Tomita, Shinji Nakamura
  • Patent number: 7589041
    Abstract: One aspect of the present invention relates to mesostructured zeolites. The invention also relates to a method of preparing mesostructured zeolites, as well as using them as cracking catalysts for organic compounds and degradation catalysts for polymers.
    Type: Grant
    Filed: April 23, 2004
    Date of Patent: September 15, 2009
    Assignee: Massachusetts Institute of Technology
    Inventors: Jackie Y. Ying, Javier Garcia Martinez
  • Patent number: 7572749
    Abstract: The invention relates to the use of particulate silicone resins in the absence of added organic solvents with particulate inorganic materials to form structured bodies and in particular molecular sieve containing structured bodies. The silicone resin is used in the form of a particulate with an average particle size of less than 700 um. Upon calcining, the silicone resin is converted to silica which acts as a binder.
    Type: Grant
    Filed: July 26, 2005
    Date of Patent: August 11, 2009
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Jean W. Beeckman, Glenn R. Sweeten, Arthur W. Chester, John P. McWilliams, Dominick N. Mazzone
  • Patent number: 7563739
    Abstract: The invention relates to a desiccant based on clay-bound zeolite which is characterized in that it comprises hygroscopic salt and optionally further conventional additives. Preferably, it is present in the form of granules, the hygroscopic salt being arranged in the pores of the granular particles. Furthermore the invention relates to a process for the preparation of the desiccant as well as its use, in particular in insulating glass windows and spacers for insulating glass windows.
    Type: Grant
    Filed: August 20, 2002
    Date of Patent: July 21, 2009
    Assignee: Grace GmbH & Co. KG.
    Inventors: Fritz Kilthau, Thomas E. W. Niessen, Heide Wetzel
  • Patent number: 7553791
    Abstract: A catalyst composition, a process for producing the composition and a process for the conversion of a feedstock containing C9+ aromatic hydrocarbons to produce a resulting product containing lighter aromatic products and less than about 0.5 wt % of ethylbenzene based on the weight of C8 aromatics fraction of the resulting product. The C9+ aromatic hydrocarbons are converted under the transalkylation reaction conditions to a reaction product containing xylene. The catalyst composition comprises (i) an acidity component having an alpha value of at least 300; and (ii) a hydrogenation component having hydrogenation activity of at least 300. The composition can be produced by to incorporating at least one hydrogenation component into an acidity component having an alpha value of at least 300.
    Type: Grant
    Filed: November 5, 2004
    Date of Patent: June 30, 2009
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Timothy Edward McMinn, David Anthony Stachelczyk
  • Patent number: 7534738
    Abstract: An emission control catalyst that exhibits improved CO and HC reduction performance includes a supported platinum-based catalyst, and a supported palladium-gold catalyst. The two catalysts are coated onto different layers, zones, or monoliths of the substrate for the emission control catalyst such that the platinum-based catalyst encounters the exhaust stream before the palladium-gold catalyst. Zeolite may be added to the emission control catalyst as a hydrocarbon absorbing component to boost the oxidation activity of the palladium-gold catalyst.
    Type: Grant
    Filed: November 20, 2007
    Date of Patent: May 19, 2009
    Assignee: Nanostellar, Inc.
    Inventors: Kyle L. Fujdala, Timothy J. Truex
  • Patent number: 7534737
    Abstract: A selective hydrogenation process and a layered catalyst composition for use in the selective hydrogenation process are disclosed. The process is useful for the selective hydrogenation of diolefins having from about 8 to about 19 carbon atoms per molecule to monoolefins.
    Type: Grant
    Filed: June 12, 2008
    Date of Patent: May 19, 2009
    Assignee: UOP LLC
    Inventor: Gregory J. Gajda
  • Patent number: 7517826
    Abstract: A multi-layer emission control catalyst exhibits improved CO and HC reduction performance. The bottom layer includes a supported catalyst comprising platinum and palladium particles or palladium and gold particles. The middle layer includes zeolites. The top layer includes a supported catalyst comprising platinum and palladium particles. The use of zeolite mixture in the middle layer further improves CO and HC reduction performance in comparison with using zeolite of a single type. The use of a supported catalyst comprising palladium and gold particles in the bottom layer further improves CO and HC reduction performance in comparison with using a supported catalyst comprising platinum and palladium particles.
    Type: Grant
    Filed: November 20, 2007
    Date of Patent: April 14, 2009
    Assignee: Nanostellar, Inc.
    Inventors: Kyle L. Fujdala, Timothy J. Truex
  • Patent number: 7497089
    Abstract: An adsorption heat pump is provided in which water vapor can be efficiently adsorbed and desorbed using a heat source having a lower temperature than ones heretofore in use because the pump employs an adsorbent which has a large difference in water adsorption amount in adsorption/desorption and can be regenerated (release the adsorbate) at a low temperature. The invention provides an adsorption heat pump which comprises an adsorbate, an adsorption/desorption part having an adsorbent for adsorbate adsorption/desorption, a vaporization part for adsorbate vaporization which has been connected to the adsorption/desorption part, and a condensation part for adsorbate condensation which has been connected to the adsorption/desorption part, wherein the adsorbent, when examined at 25° C., gives a water vapor adsorption isotherm which, in the relative vapor pressure range of from 0.05 to 0.30, has a relative vapor pressure region in which a change in relative vapor pressure of 0.
    Type: Grant
    Filed: August 21, 2003
    Date of Patent: March 3, 2009
    Assignees: Mitsubishi Chemical Corporation, Denso Corporation
    Inventors: Hiroyuki Kakiuchi, Takahiko Takewaki, Masaru Fujii, Masanori Yamazaki, Hideaki Takumi, Hiromu Watanabe, Kouji Inagaki, Atsushi Kosaka, Seiji Inoue, Satoshi Inoue
  • Patent number: 7476637
    Abstract: A catalyst useful for multi-phase reactors that includes an active component surrounded by a coating on a surface of the active component, wherein the coating provides a liquid film around the active component to increase the useful life of the active component as compared to an uncoated active component.
    Type: Grant
    Filed: July 19, 2007
    Date of Patent: January 13, 2009
    Assignee: Catalytic Distillation Technologies
    Inventor: Christopher C. Boyer
  • Patent number: 7459413
    Abstract: The present invention provides a catalyst and a process for its preparation and its use in cracking heavy feedstocks. The catalyst comprises one or more zeolites having a controlled silica to alumina ratio and preferably treated with alkali in the presence of a matrix component selected from the group consisting of clays, synthetic matrix other than pillared clay, and mixtures thereof. The catalyst are particularly useful in treating heavy feedstock such as residues from oil sands processing.
    Type: Grant
    Filed: February 21, 2007
    Date of Patent: December 2, 2008
    Assignee: State Key Laboratory of Heavy Oil Processing
    Inventors: Baojian Shen, Jinsen Gao, Chunming Xu, Liang Zhao, Xianfeng Li, Pei Wu
  • Patent number: 7452839
    Abstract: The sulfur content of liquid cracking products, especially the cracked gasoline, of the catalytic cracking process is reduced by the use of a sulfur reduction catalyst composition comprising a porous molecular sieve which contains a metal in an oxidation state above zero within the interior of the pore structure of the sieve as well as a rare earth component which enhances the cracking activity of the cracking catalyst. The molecular sieve is normally a faujasite such as USY. The primary sulfur reduction component is normally a metal of Period 3 of the Periodic Table, preferably vanadium. The rare earth component preferably includes cerium which enhances the sulfur reduction activity of the catalyst. The sulfur reduction catalyst may be used in the form of a separate particle additive or as a component of an integrated cracking/sulfur reduction catalyst.
    Type: Grant
    Filed: December 16, 2004
    Date of Patent: November 18, 2008
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Wu-Cheng Cheng, Terry G. Roberie, Hye Kyung Cho Timken, Scott Kevin Purnell, Xinjin Zhao
  • Patent number: 7435699
    Abstract: A non-homogeneous adsorbent is described, formed of a core and at least one continuous outer layer in which the core of said adsorbent has a volume adsorptive capacity representing at least 35% of the volume of the adsorbent and the outer layer has a diffusional selectivity greater than 5. The adsorbent is used in gas-separation processes or liquid-separation processes.
    Type: Grant
    Filed: July 11, 2003
    Date of Patent: October 14, 2008
    Assignee: Institut Francais du Petrole
    Inventors: Elsa Jolimaitre, Loïc Rouleau, Olivier Ducreux
  • Publication number: 20080146825
    Abstract: A catalyst comprising a noble metal supported on a diatomaceous earth and a transition metal zeolite is disclosed. The catalyst is used in an epoxidation process comprising reacting an olefin, hydrogen, and oxygen. The diatomaceous earth is readily available and may be used in a slurry process without further particle size enlargement.
    Type: Application
    Filed: December 19, 2006
    Publication date: June 19, 2008
    Inventors: Jude T. Ruszkay, Roger A. Grey
  • Patent number: 7375047
    Abstract: Catalysts comprising a combination of molecular sieve having a pore diameter of from about 4 to 8 angstroms and a catalytically-effective amount of molybdenum hydrogenation component in an amorphous aluminum phosphate binder provide processes for isomerizing xylene and dealkylating ethylbenzene in feed streams that exhibit stability, selectivity and low ring loss.
    Type: Grant
    Filed: September 14, 2005
    Date of Patent: May 20, 2008
    Assignee: UOP LLC
    Inventors: Robert B. Larson, James E. Rekoske, Patrick C. Whitchurch, Paula L. Bogdan
  • Patent number: 7285512
    Abstract: This invention relates to a catalyst and process for selectively hydrodesulfurizing naphtha feedstreams using a catalyst comprising at least one hydrodesulfurizing metal supported on a low acidity, ordered mesoporous support material.
    Type: Grant
    Filed: July 26, 2005
    Date of Patent: October 23, 2007
    Assignee: ExxonMobile Research and Engineering Company
    Inventors: Chuansheng Bai, Gary B. McVicker, Stuart S. Shih, Michael C. Kerby, Edward A. Lemon, Jr., Jean W. Beeckman
  • Patent number: 7273827
    Abstract: The invention relates to a molecular sieve catalyst composition, to a method of making or forming the molecular sieve catalyst composition, and to a conversion process using the catalyst composition. In particular, the invention is directed to a catalyst composition comprising a molecular sieve having a framework including at least [AlO4] and [PO4] tetrahedral units, at least one of a binder and a matrix material and at least one phosphorus compound separate from said molecular sieve wherein, after calcination at 760° C. for 3 hours, said catalyst composition has a microporous surface area in excess of 20% of the microporous surface area of said molecular sieve after calcination at 650° C. in nitrogen for 2 hours. The catalyst composition is particularly useful in a conversion process for producing olefin(s), preferably ethylene and/or propylene, from a feedstock, preferably an oxygenate containing feedstock.
    Type: Grant
    Filed: December 19, 2005
    Date of Patent: September 25, 2007
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Yun-Feng Chang, Stephen N. Vaughn, Luc Roger Marc Martens, Jeffrey Wayne Sprinkle, Ian Nathaniel Walker