Abstract: A fire retardant composition for rigid polyurethanes or polyisocyanurates comprises dimethyl methyl phosphonate, diethyl ethyl phosphonate or a mixture thereof and a triaryl phosphate, a trialkyl phosphate or an alkyl/aryl phosphate in a ratio by weight of 5:95 to 95:5. The composition may also contain a halogen-containing flame retardant compound.

Abstract: The present invention is directed to a combustion modified flexible polyurethane foam produced by reacting:(A) an organic polyisocyanate,(B) a polyether polyol selected from the group consisting of(i) a polymer polyol, and(ii) mixtures of said polymer polyol and a polyoxyalkylene triol having an OH number of from about 25 to about 40,(C) from about 80 to about 150 parts by weight of hydrated alumina of an average particle size of from about 1.5 to about 5 microns,(D) from about 4 to about 12 parts by weight of antimony trioxide,(E) from about 5 to about 30 parts by weight of decabromodiphenyl oxide,(F) from about 15 to about 30 parts by weight of a halogenated phosphate ester,(G) from 0 to about 5 parts by weight of a char former,(H) from about 1.5 to about 3.

Abstract: The softness of filled polyurethane foams is enhanced by the incorporation in the formulation used to make the foam of a polyethylene glycol softening agent. Generally, from about 2 to about 12 parts by weight of polyethylene glycol can be used in the foam formulation. Use of this glycol softening agent obviates the need for relatively high amounts of halogenated hydrocarbon auxiliary blowing agents with the water blowing agent normally used and this obviates the foam processing instability which can result from use of such high levels of auxiliary blowing agent. If desired, the polyethylene glycol softening agent can be combined with a liquid compatible plasticizer (e.g. a phosphate or phthalate plasticizer) to ensure that it is in a liquid form for processing ease of the foamable formulation used to make the foam.

Abstract: This invention relates to flame retarding compositions comprising a pentate salt selected from melammonium pentate and the pentate salt of ammelide, and a nitrogen-containing phosphate selected from amine phosphates, ammonium phosphates, and ammonium polyphosphates in amount of 25 to 95 volume % phosphate to 75 to 5 volume % pentate salt which produce unexpected results in thermoplastic polyurethane compositions in terms of oxygen index, and UL-94 rating. This invention also pertains to polyurethane compositions containing a thermoplastic polyurethane resin and a flame retarding combination of a pentate salt and a phosphate, defined above, in amount of 10 to 35 volume % of the two flame retarding components based on the total volume of the resin plus the two flame retarding componets. An aryl phosphate can also be included to enhance the flame retarding properties of thermoplastic polyurethanes. Such polyurethane compositions are intumescent, drip retardant, and are halogen-free.

Abstract: A U.F. foam that is diamensionally stable, but low in formaldehyde, was made by adding to a conventional solution of a urea formaldehyde resin precondensate, before foaming, up to 50% urea, relative to the solid resin substance, and one or several connecting agents from the group of sulfurous alkyl compounds, saturated monobasic carbonic acids, saturated and unsaturated dicarbonic acids, purine compounds, inorganic acids of the group of halogens and chalcogens, and their salts, phosphoric acids and their salts, alkali metal salts and alkaline earth metal salts, in such quantity and in such a way that the pH of the resulting solution remains above 7; and subsequently foaming the solution with a hardener/foaming-agent solution in the conventional manner.

Abstract: A polyester polyurethane foam formulation useful in medical pads to support bedridden patients is described. The foam is formed by reaction of a polyester polyol, isocyanate and blowing agent combination of water and halogenated hydrocarbon auxiliary blowing agent. A halogenated flame retardant, e.g., an organophosphorus compound, is present. A liquid char forming and dripping ember retardant additive is also present.

Abstract: Polyurethane foams which may be rendered flame resistant by the addition of flame retardants are produced by reaction between a carbohydrate, a polyisocyanate and water in the presence of a suitable surfactant and polyurethane forming catalyst.

Abstract: The present invention relates to optionally foamed intumescent masses obtained by reacting(1) polyisocyanates with a mixture containing(2) polyethers having an average OH number of from about 150 to 500 and obtained by the chemical addition of alkylene oxides having an ethylene oxide content of from about 50 to 100% by weight to low molecular weight starters, and/or(3) hydroxyl polyesters having an OH number of from about 100 to 350 obtained by the reaction of aliphatic, cycloaliphatic, araliphatic and aromatic polycarboxylic acids having 2 to 10 carbon atoms with at least two polyols selected from two different groups of the three following groups:(a) hydroxyl compounds with a molecular weight of up to about 200 having more than three OH groups,(b) hydroxyl groups with a molecular weight of up to about 150 having three OH groups, and(c) hydroxyl compounds with a molecular weight of up to about 80 having two OH groups, wherein one of the polyols belongs to group (a), and(4) a phosphate of the melamine phospha

Abstract: Non-burning, non-dripping instant set microcellular polyurethanes involving an isocyanate-terminated reaction product of polyisocyanate with low molecular weight polyether polyol or polyol blends in the presence of other ingredients such as inert liquids with boiling points above about 150.degree. Celsius and accelerating agents for urethane formation. Specifically, this invention provides an improved mode for flame retarding polyurethane compositions by incorporating a mixture of dibromoneopentyl glycol (DBNG) or its esters and a non-reactive flame retardant plasticizer when dissolved or dispersed into the urethane polymer. Molecular sieves are included, which enhance char formation. The compositions have applications with stringent fire retardancy standards, such as electrical insulators, industrial housings, annular spacers, decorative objects, furniture or furniture components, gear and machine components, agricultural components and other related areas.

Abstract: A polyurethane foam can be made from waste cellulosic products such as papermill sludge, wood chips, wood particles, sawdust, waste paper or cardboard scraps. The polyurethane foam is made by reacting together a polyisocyanate, a catalyst, and a cellulosic material.

Abstract: Compositions which are storage stable at room temperature are made from an organic polyisocyanate, a compound containing at least two isocyanate-reactive groups and a latent catalyst. The latent catalyst is formed from an amine and an alkylating ester of an acid of phosphorus. These compositions react to form isocyanate polyaddition products when exposed to a temperature of 60.degree. C. or higher. These compositions are useful in the production of adhesives, foamed and non-foamed plastics and coatings.

Abstract: Flexible, resilient, polyurethane foam having improved flame retardancy and intumescent properties is prepared from the reaction of polyether polyol with organic isocyanate and an additive combination comprising: (i) a polyester polyol, (ii) an halogenated flame retardant, and (iii) water or alcohol soluble urea-formaldehyde resin.

Abstract: Polyurethane prepolymers containing terminal isocyanate groups in which oleochemical polyols are present as the polyol component. The oleochemical polyols are ring opened products or partial ring-opened products of epoxidized fatty acid triglycerides with alcohols. The use of oleochemical polyols having a residual epoxide number of from 1.0 to 4.0% by weight of epoxide oxygen is preferred. The polyurethane prepolymers are particularly suitable for use in one-component or two-component polyurethane foam formulations.

Abstract: The fire hazard associated with the use of dibasic lead phosphite as a stabilizer for vinyl resins is reduced by mixing with the dibasic lead phosphite an additive selected from hydroxides or hydrated oxides of aluminium, magnesium or antimony, stearates of barium or calcium, dibasic lead stearate and carbonates of calcium or magnesium.

Abstract: Hydroxylated lecithins are employed as mold release agents in the preparation of molded articles from polyurethane-forming compositions. Polyol compositions containing such mold release agents are also disclosed.

Abstract: The present invention relates to a process for the preparation of polyisocyanates containing isocyanurate groups by the trimerization of a proportion of the isocyanate groups of organic polyisocyanates and termination of the trimerization reaction by the addition of a catalyst poison, characterized in that the trimerization catalysts employed are quaternary ammonium salts based on the reaction product of tertiary amines and esters of acids of phosphorus which have an alkylating action. The invention also relates to the use of the polyisocyanates with isocyanurate groups obtainable by this process, optionally in a form freed from excess starting polyisocyanates and/or optionally in a form in which the isocyanate groups are blocked with blocking agents, as isocyanate components for the preparation of isocyanate-polyaddition products, especially polyurethanes.

Abstract: Polyurethane foams prepared with halogenated phosphoric acid flame retardant have low scorch and surface discoloration when prepared in the presence of a composition containing phenothiazine, 4,4'-thio-bis-(6-tertiary butyl meta cresol), and organophosphite.

Abstract: Flame retardant oligomeric phosphate ester compositions having the structural formula: ##STR1## are prepared, wherein R is C.sub.1 -C.sub.10 alkyl or haloalkyl, R.sup.1 and R.sup.2 can be the same or different and are hydrogen, C.sub.1 -C.sub.10 alkyl or haloalkyl and n is an integer from zero to about 10.The method of preparing the compositions comprises reacting P.sub.2 O.sub.5 with a trialkyl or tris(haloalkyl)phosphate in the presence of about 0.01% to about 5% of a phosphite at a temperature from about 0.degree.-200.degree. C. A polyphosphate ester having P--O--P bonds is formed which is then reacted with an epoxide to yield the oligomeric phosphate ester flame retardant compositions.Alternatively, a method of preparing similar compositions comprises reacting P.sub.2 O.sub.5 with a trialkyl or tris (haloalkyl)phosphite at a temperature from about 0.degree. C. to about 200.degree. C.

Abstract: Flame retardant, char-forming, flexible polyurethane foams are described which include, in addition to suitable diisocyanates and other basic foam-forming components, a flame retardant material and a polyol which has substantially non-reactive hydroxyl groups with respect to the diisocyanate component under the conditions of the foam-forming reaction. Accordingly, the polyol remains in the finished polyurethane foam substantially unreacted. When the finished foam product is subjected to combustion conditions the flame retardant material and unreacted polyol combine to retard flame formation and to provide a dripless char. In addition to the flame retardant and char-forming characteristics, the flexible polyurethane foam is firm, permitting the manufacture of clickable foams.

Abstract: Polyurethane foams prepared from the reaction of polyester polyol with organic isocyanate have improved flame retardance and dripping ember retardance by incorporation of an additive comprising (1) halogenated flame retardant, and (2) organic solvent soluble glycoluril-formaldehyde material.

Abstract: Polyurea foam formulations, prepared by reacting a polymeric isocyanate with an aqueous activator component, and having incorporated therein a small but density-lowering and/or compressive strength enhancing amount of a lower-alkanol or alkylenediol, preferably having up to and including six (6) carbon atoms, especially isopropanol, are disclosed.

Abstract: Polyurethane foam products comprising a foam filled with a foam and a large amount of combustion retardant materials are described. The foams are prepared by foaming a polyurethane foam-forming diisocyanate and polyol around pre-formed polyurethane foam chips having incorporated therein solid combustion retardant materials. The polyurethane foam-filled foams have excellent physical characteristics and, because of their combustion properties, are particularly suitable for furniture upholstery and cushioning applications including in mattresses.

Abstract: Polyurethane foam products comprising a foam filled with a foam and a large amount of solid material inert to the foam products are described. The foams are prepared by foaming a polyurethane foam-forming diisocyanate and polyol around pre-formed polyurethane foam chips having incorporated therein or therewith solid materials inert to the foam. The inert material can be a fire- or combustion-retardant material; a material such as graphite or the like to render the foam conductive; or a filler material to impart various other characteristics. The polyurethane foam-filled foams can be tailored to have excellent physical characteristics and are particularly suitable for furniture upholstery, cushioning applications including in mattresses, and where special properties are required.

Abstract: Novel polymers of excellent heat- and flame-resistance are obtained by reacting together an aqueous solution of an aminoplast precondensate such as a urea-formaldehyde syrup, an organic polyisocyanate comprising di(isocyanatophenyl)methane or a mixture of di(isocyanatophenyl)methane with poly(isocyanatophenyl)polymethylenes, and an isocyanate-reactive organic polyol in the presence of a tertiary amine as catalyst and a poly(haloalkyl)phosphate, especially tris-(2-chloroethyl)phosphate.Under normal circumstances, foamed materials are obtained, but non-foamed materials can be obtained by carrying out the reaction in the presence of a CO.sub.2 absorbent.

Abstract: Polyurethane foams prepared from the reaction of polyester polyol with organic isocyanate have improved flame retardance and dripping ember retardance by incorporation of an additive comprising (1) halogenated flame retardant, and (2) water or alcohol soluble urea-formaldehyde resin.

Abstract: An oxyalkylated product useful for making polyurethane foams is prepared by reacting an alkylene oxide with a heated mixture of a phenol and a non-phenolic active hydrogen compound, at least one of which can be halogenated, in the presence of a catalyst complex of a phenol and an iron or aluminum substance. The mixture can also include a neutral phosphorus compound and/or acid anhydrides to enhance flame retardant properties. Optionally, also, the oxyalkylation reaction can be terminated by adding a tri (lower alkyl) amine and alkylene oxide to react with residual phenolic hydrogen in the mixture.

Abstract: The invention relates to stabilizer-containing reactive components for the production of polyurethane foams having little or no tendency towards core discoloration which are characterized by a stabilizing addition of monomeric and/or oligomeric derivatives of the diphenylamine series, including the phenothiazine series. The invention also relates to new stabilizers of the diphenylamine and/or phenothiazine series and to a process for their production, characterized in that aromatic amines of the diphenylamine and/or phenothiazine series are reacted with bifunctional halogen derivatives, diols, bis-ethers or bis-esters or with bis-olefins formed therefrom at elevated temperatures in the presence of strong acids and the amines are optionally further alkylated.

Abstract: Polymeric foam compositions, useful as insulating material are obtained from the reaction of polymaleic anhydride with a hydroxyl-containing compound like ethylene glycol or its derivatives, in the presence of an organic isocyanate. Hydroxyl-containing compounds suitable for reaction with polymaleic anhydride include C.sub.2 -C.sub.10 diols, C.sub.3 -C.sub.6 trilos, C.sub.4 -C.sub.5 tetraols and their derivatives.

Abstract: This invention relates to polyurethane foams capable of being welded by high frequency welding and a process for producing the same, characterized by the addition of certain ammonium salts of acids containing phosphorus to the starting components for the polyurethane foam in order that the polyurethane starting materials and the polyurethanes contain from 0.1 to 10%, by weight, of ammonium salts of phosphorus-containing acids. Phosphorus-containing ammonium salts which are available in the liquid form and completely soluble in polyols are particularly suitable with salts of phosphoric acid mono- and dibutyl esters, dialkyl phosphinic acids, alkyl phosphonic acids and alkyl phosphonic acid monomethyl esters being preferred. The addition of these acids significantly increases the dielectric loss factor of thermoplastic polyurethane foams and, therefore, also considerably increases their capacity for being welded by high frequency welding.

Abstract: A composition for polyurethane foam comprising (a) polyols containing at least one of alkylene oxide adducts of aniline-formaldehyde condensates and alkylene oxide adducts of reduced compounds of nitrated toluenes in an amount of 30 to 70% by weight of the polyols, (b) at least one isocyanate of the formula: ##STR1## a fire retardant, together with one or more conventional catalysts, foam stabilizers, blowing agents and the like additives, can give fire retardant, high impact and heat resistant urethane foams.

Abstract: A composition comprises polyurethane, a two-component flame retardant system consisting of an additive first flame retardant containing organophosphorus, and a second flame retardant containing organochlorine or organobromine.The composition of the invention may be employed for polyurethane foams, especially rigid foams.Diminished combustibility for rigid foam is measured by a flame-spread index less than 75 and a smoke developed index less than 450 when subjected to ASTM Test E-84, Surface Burning Characteristics of Building Materials.Dimethyl methylphosphonate is a representative additive organophosphorus first flame retardant. Trichloroisopropyl alcohol is a representative second flame retardant containing organochlorine.

Abstract: Light foams containing urea and urethane groups and having a density of at most 0.025 g/cc are produced by reacting a polyisocyanate with at least one equivalent of water in which mono- and/or oligo-saccharides have been dissolved (as blowing agent) in the presence of organic compounds containing at least two hydroxyl groups and having an OH number of from 30 to 250, a catalyst and a flameproofing agent. Chain extending agents having a molecular weight of from 32 to 62 and other known auxiliaries and additives may also be used. The foams thus produced are nonflammable and are particularly useful in insulation applications.

Abstract: Polyurethane foams which may be rendered flame resistant by the addition of flame retardants are produced by reaction between a carbohydrate, a polyisocyanate and water in the presence of a suitable surfactant and polyurethane forming catalyst.

Abstract: The addition of a small amount of a halogen compound, e.g. chloroethyl phosphate, in a process producing elastomeric polyurethane RIM parts using tertiary amines as the chief catalyst component results in scavenging the residual amines after the part has been cured by annealing. The parts from such a process can be coated with a wide variety of enamels having a high solids content and completely cured to result in a higher degree of adhesive between the coating and the part's surface than those parts from a process without the use of such a halogen.

Abstract: Vesiculated polymer granules having high refractive indices can be made from an aqueous slurry of particulate TiO.sub.2 if the slurry contains a phosphate ester.

Abstract: High temperature-resistant thermobarriers have a filler therein. The filler can be an opaque thermobarrier material, a fabric or cloth such that a laminated thermobarrier is formed, or preformed bubbles of glass, ceramic or plastic such that a syntactic foam thermobarrier is formed. The thermobarrier contains a boroxine compound therein as well as epoxy resins and various phosphorus compounds and/or aromatic alcohols. Generally, the syntactic foam thermobarriers give the best heat protection.

Abstract: The present invention is directed to a combustion modified flexible polyurethane foam produced by reacting:(A) an organic polyisocyanate,(B) a polyether polyol selected from the group consisting of(i) a dispersion of a polyurea and/or polyhydrazodicarbonamide in a relatively high molecular weight organic compound containing at least two hydroxyl groups, wherein the concentration of the polyurea and/or polyhydrazodicarbonamide is from 1 to 40% by weight of the dispersion based on 100 parts by weight of said organic compound,(ii) a polyoxyalkylene triol having an OH number of from about 25 to about 40, and,(iii) mixtures thereof,(C) from about 80 to about 150 parts by weight of hydrated alumina of an average particle size of from about 1.5 to about 5 microns.

Abstract: The invention relates to a composition for the production of stiff and self-supporting expanded materials, the composition being based on an unsaturated polyester resin, an isocyanate and a filler, preferably an inert silicate material, with or without other fillers such as cork and ash, said composition having improved expandibility features and being especially useful for the production of stiff, expanded, and noncrumbling materials. These materials are especially useful for self-supporting structures such as doors and wall partitions.

Abstract: Flexible, resilient, polyurethane foam having improved flame retardancy and intumescent properties is prepared from a reaction mixture comprising a polyether polyol, an organic polyisocyanate, a blowing agent, a surfactant, a catalyst, a flame retardant, and hydrated alumina. Alternatively, the mixture also comprises a low-viscosity linear polyester.The hydrated alumina is predispersed in a mixture comprising flame retardant and low-viscosity linear polyester, and alternatively a char former and a fugitive viscosity modifier.

Abstract: Polyurethane foams having improved physical properties are prepared by reacting a polyisocyanate and polyol in the presence of a melamine polyol which contains no polyether linkages and a foaming agent.

Abstract: Novel (halo)(hydroxy)-substituted phosphorus-containing acid derivatives are disclosed. Preferred compounds are 2-halo-3-hydroxypropyl ester derivatives of phosphorus and phosphoric acid formed by reaction of at least some amount of tertiary butyl glycidyl ether with a halogenated derivative of a phosphorus-containing acid followed by acid dealkylation of the product. The polyol products are useful in the production of polyurethane articles such as foams having increased resistance to the effects of fire.

Abstract: This invention is directed to a process for producing flame retardant flexible polyurethane foams having a porosity generally in the range between 0.5 and 10 cubic feet per minute. A polyol having an average molecular weight between about 250 and about 6,500, preferably about 3,500 to 6,500, is reacted with a polyisocyanate, such as toluene diisocyanate, which comprises a mixture of 2,4- and 2,6-toluene diisocyanate isomers. The formulation of the present invention includes a flame retardant mixture of a plasticizer and dibromoneopentyl glycol. The plasticizer is either a halogented phosphonate or halogenated phosphate ester. Chlorine is the preferred halogen atom. The weight ratio of those ingredients is between about 20/80 and about 90/10. The concentration of that mixture is in excess of about 20 to about 60 percent by weight of the polyol.

Abstract: An oxidated silicon compound will react with a substituted organic compound in the presence of an alkali compound to produce organic alkali metal silicate products which may be used as molding powders, as adhesives, as coating agents and be reacted with polyisocyanates to produce insulating foams.

Abstract: The instant invention relates to a process for producing stable equilibrium mixtures of carbodiimides, uretone imines and organic isocyanates and storage-stable solutions of carbodiimides and uretone imines in polyisocyanates which are free from carbodiimide groups. Either the carbodiimide, or the uretone imine, or both, may contain isocyanate groups. The invention relates to the process for the preparation of these products by so-called heterogeneous catalysis and the use of these products for the production of polyurethane resins.

Abstract: Thermoplastic polyurethane elastomer compositions comprising a polyurethane elastomer, a pentate salt of an amino-s-triazine, and optionally a polyol are flame retardant and intumescent and may be compounded to be self-extinguishing.

Abstract: Foam products are disclosed which are produced by incorporating active materials, utilizing in situ methods, into the cell structure of hydrophillic polyurethane foams. The products obtained are characterized by a controlled rate of release of the active material from the foam structure.

Abstract: Improved adhesion between the skin and core of laminates having rigid polyisocyanurate foam cores is obtained by incorporating a dipolar aprotic organic solvent, in minor amount, into the reaction mixture employed to prepare the polyisocyanurate foam core.

Abstract: In the preparation of conventional or high resiliency flexible polyurethane flame retarded foams by reacting organic polyisocyanates with polyols containing vinylic polymers and employing flame retardant compounds, less flame retardant compound is required to pass the California Bulletin No. 117 flame test when the particle size of the vinylic polymers is greater than 0.5 microns.

Abstract: Polyurethane foams prepared with chlorinated oligomeric phosphate ester or tris(dichloropropyl) phosphate flame retardants have low scorch and surface discoloration by addition of a mixture of phenothiazine and 4,4'-thio-bis(6-tertiary butyl meta cresol).

Abstract: A low reactive pressure flame-retardant polyurethane foam made by reacting together a polymeric isocyanate, a polyol, an aqueous solution of a carbohydrate, calcium acid phosphate, sodium aluminum sulfate, sodium bicarbonate, and a flame retardant. A blowing agent may be present.