N=c=x Reactant Having At Least Two C-nh-c(=x)- Groups, E.g., Prepolymers, Etc. Patents (Class 521/159)
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Patent number: 5631319Abstract: The invention relates to pressurized, blowing-agent-containing isocyanate semiprepolymer mixtures, advantageously having an isocyanate content of from 5 to 25% by weight, based on organic polyisocyanates and polyhydroxyl compounds which are used in combination with a linear, branched or cyclic, saturated or olefinically unsaturated monoalcohol having 1 to 25 carbon atoms and/or hydroxyketones, preferably .beta.-hydroxyketones, the use thereof for the production of one-component polyurethane foams by allowing the isocyanate semiprepolymer mixtures to depressurize, and a process therefor.Type: GrantFiled: November 29, 1995Date of Patent: May 20, 1997Assignee: BASF AktiengesellschaftInventors: Hans-Juergen Reese, Franz Heimpel, Heinz Forster
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Patent number: 5624972Abstract: A method for the preparation of flexible polymeric foam by reacting a polyisocyanate component with an isocyanate-reactive component comprising at least 50% by weight of water, the polyisocyanate component comprising at least two polyisocyanate compositions, one of them being a low NCO isocyanate terminated prepolymer and the second being a high NCO polyisocyanate.Type: GrantFiled: April 3, 1995Date of Patent: April 29, 1997Assignee: Imperial Chemical Industries PLCInventors: Louis Muller, Tu Pham, Gabriel Verhelst
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Patent number: 5624966Abstract: The present invention relates to water-blown integral skin polyurethane foam compositions, molded polyurethane articles, a process of preparing said articles, and an isocyanate composition for use therein. In particular, the invention relates to water-blown integral skin molded polyurethane articles having particularly advantageous physical properties, and compositions useful for producing such articles.In particular, the invention provides a polyurethane composition which has an isocyanate component (a) an isocyanate reactive component (b), a blowing agent comprising water (c), a polyether (d) selected from the group consisting of polytetrahydrofuran and polyethylene glycol having a number average molecular weight of from 200 to 2000 and optionally, one or more additives (e) from the group consisting of catalysts, chain extenders, oxo alcohols, and mixtures thereof.Type: GrantFiled: October 30, 1995Date of Patent: April 29, 1997Assignee: BASF CorporationInventors: Thirumurti Narayan, Valeri L. Voloppi
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Patent number: 5621016Abstract: Polyisocyanate compositions are provided which comprise the reaction product of a diphenylmethane diisocyanate composition comprising 25 to 70% by weight of 2,4'-diphenylmethane diisocyanate and an isocyanate-reactive polyoxyethylene polyoxypropylene polyahl having an ethylene oxide content of at least 30% by weight, a number average hydroxyl equivalent weight of 700-2000 and an average nominal hydroxyl functionality of 2-6, the reaction product having a free NCO content of 2-31% by weight.Type: GrantFiled: March 16, 1994Date of Patent: April 15, 1997Assignee: Imperial Chemical Industries PLCInventors: Vabilisetti S. Murty, Gabriel Verhelst, Mireille B. De Witte
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Patent number: 5618967Abstract: The present invention to water-blown integral skin polyurethane foam compositions, molded polyurethane articles, a process of preparing said articles, and an isocyanate composition for use therein. In particular, the invention relates to water-blown integral skin molded polyurethane articles having particularly advantageous physical properties, and compositions useful for producing such articles.In particular, the invention provides a polyurethane composition which has an isocyanate component (a) an isocyanate reactive component (b), a blowing agent comprising water (c), a polyether (d) selected from the group consisting of polytetrahydrofuran and polyethylene glycol having a number average molecular weight of from 200 to 2000 and optionally, one or more additives (e) from the group consisting of catalysts, chain extenders, oxo alcohols, and mixtures thereof.Type: GrantFiled: October 30, 1995Date of Patent: April 8, 1997Assignee: BASF CorporationInventors: Thirumurti Narayan, Valeri L. Voloppi
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Patent number: 5616625Abstract: A process for foaming polyurethane reactive hot melt adhesive comprising the steps of:a) melting a reactive polyurethane adhesive containing 0.05 to 0.5% by weight of a 2,2'dimorpholinodiethyl ether or di(2,6-dimethylmorpholinodiethyl)ether catalyst in a heated reservoirb) pumping the adhesive from the heated into a heated reservoir recirculating foaming device;c) foaming the adhesive by injecting therein an effective amount of an anhydrous gas;d) discharging a portion of the foamed adhesive through an orifice onto a substrate to be bonded; ande) recirculating the remaining foamed adhesive back to the foaming device for discharge at a later time.Type: GrantFiled: February 17, 1995Date of Patent: April 1, 1997Assignee: National Starch and Chemical Investment Holding CorporationInventors: Ju-Ming Hung, James W. Nowicki
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Patent number: 5614605Abstract: This invention relates to rigid polyurethanes prepared by reaction, at an isocyanate index of 95 to 110, of(a) an allophanate-modified aliphatic and/or cycloaliphatic polyisocyanurate;(b) 20 to 100% by weight, relative to the total of components (b) and (c), of(i) one or more polyether and/or polyester polyols containing three or more isocyanate-reactive hydroxyl groups and having a molecular weight of 200 to 6000, and(ii) 0 to 30% by weight, relative to component (b)(i), of one or more isocyanate-reactive compounds other than a polyether or polyester of component (b)(i) and containing two or more isocyanate-reactive hydroxyl groups and having a molecular weight of about 400 to about 10,000,(c) 0 to 30% by weight, relative to the total of components (b) and (c), of a chain extender and/or crosslinker other than a polyether or polyester and having a molecular weight of from 32 to 399, wherein the amounts of components (b) and (c) total 100% by weight.Type: GrantFiled: December 19, 1994Date of Patent: March 25, 1997Assignee: Bayer CorporationInventors: Robson Mafoti, William E. Slack
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Patent number: 5605721Abstract: The present invention is directed to an underlayment composition for an artificial playing surface comprised of a butadiene rubber, such as polybutadiene or styrene-butadiene that is commercially available as recycled polycord tires that have been granulized. An inorganic-base moisture-retaining agent such as vermiculite or perlite is also included in the composition in addition to a binder comprised of a mixture of isocyanate polyurethane and an inorganic acid. The present invention also provides a method of making the present composition. The method comprises the steps of mixing thoroughly granulized particles of butadiene rubber in a mixing container, mixing an inorganic-based moisture-retaining component with the butadiene rubber, mixing an acid having a pH .ltoreq.3 with the butadiene rubber and the inorganic-based moisture-retaining component, and mixing an isocyanate polyurethane with the butadiene rubber, the inorganic-based moisture-retaining component and the acid.Type: GrantFiled: June 7, 1995Date of Patent: February 25, 1997Inventor: Joseph W. Di Geronimo
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Patent number: 5605935Abstract: Process for recycling flexible foams by glycolysis and extraction. The glycolysis is conducted by allowing the foam to react with low molecular weight polyols, then allowing the mixture to separate in two phases.Type: GrantFiled: March 3, 1994Date of Patent: February 25, 1997Assignee: Imperial Chemical IndustriesInventors: Giovanni Parrinello, David Thorpe, Gabriel Verhelst, Julian F. G. Hopper, Mireille B. A. De Witte
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Patent number: 5594039Abstract: Process for making a flexible foam by reacting a polyisocyanate composition having an NCO value of 10-25% by weight and 30-150 parts by weight, per 100 parts by weight of polyisocyanate composition, of a polyol composition comprising water at an isocyanate-index of 40-100.Type: GrantFiled: January 25, 1996Date of Patent: January 14, 1997Assignee: Imperial Chemical IndustriesInventors: Dirk Gerber, Johan R. Derluyn, Eric Huygens
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Patent number: 5594040Abstract: Process for making a flexible foam by reacting a polyisocyanate composition having an NCO value of 10-25% by weight and 30-150 parts by weight, per 100 parts by weight of polyisocyanate composition, of a polyol composition comprising water at an isocyanate-index of 40-100.Type: GrantFiled: January 25, 1996Date of Patent: January 14, 1997Assignee: Imperial Chemical Industries PLCInventors: Dirk Gerber, Johan R. Derluyn, Eric Huygens
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Patent number: 5591779Abstract: Process for preparing a flexible foam by reacting a prepolymer having an NCO value of 3-15% by weight, which is the reaction product obtained by reacting an excessive amount of a polyisocyanate with a polyether polyol or a mixture of such polyols, said polyol or mixture having an average nominal hydroxyl functionality of from 2 to 6, an average hydroxyl equivalent weight of from 500 to 5000 and an oxyethylene content of at least 50% by weight, with water, the amount of water being 15-500 parts by weight per 100 parts by weight of prepolymer, at the start of the reaction the temperature of the prepolymer being 10.degree.-50.degree. C. and the temperature of the water being 10.degree.-50.degree. C. higher than the temperature of the prepolymer and a process for preparing a flexible foam by reacting the above prepolymer with water in the presence of a superabsorbent polymer.Type: GrantFiled: November 20, 1995Date of Patent: January 7, 1997Assignee: Imperial Chemical Industries PLCInventors: Gerhard J. Bleys, Dirk Gerber, Vivane G. J. Neyens
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Patent number: 5585452Abstract: A novel polyisocyanate which is liquid and room temperature stable and has an isocyanate group content of from 10 to 30% by weight is prepared by reacting:a) an isocyanate mixture of 4,4'-diphenylmethane diisocyanate, 2,4'-diphenylmethane diisocyanate, and an amount of an isocyanate based upon diphenylmethane diisocyanate having an isocyanate functionality of more than 2, such that the total isocyanate mixture a) has an average isocyanate functionality of from 2.02 to 2.50, andb) one or more polyols selected from the group consisting of1) diols having molecular weights of from 1000 to 5000,2) triols having molecular weights of from 1000 to 6000, and3) mixtures thereof.When used in a RIM process, parts are produced which have excellent low temperature impact properties.Type: GrantFiled: June 6, 1995Date of Patent: December 17, 1996Assignee: Bayer CorporationInventors: Michael F. Hurley, Robert G. Eiben
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Patent number: 5585409Abstract: A process for producing moldings containing ester and urethane groups and having a cellular core and a compacted surface zone, preferably shoe soles, comprises reactinga) isocyanate semiprepolymers containing ester groups and having an isocyanate content of from 10 to 26% by weight, which in turn are prepared by reactingai) 4,4'-MDI or mixtures of 4,4'-MDI and modified or unmodified MDI isomers,withaii) difunctional to trifunctional polyester polyols having molecular weights of from 600 to 3000 andaiii) at least one branched-chain dihydroxy compound containing at least one bonded ester unit as bridge and having a molecular weight of up to 500,withb) at least one relatively high molecular weight polyhydroxyl compound and, if desired,c) low molecular weight chain extenders and/or crosslinkers in the presence ofd) blowing agents,e) catalystsand, if desired,f) additives in a closed mold with compaction.Type: GrantFiled: May 24, 1996Date of Patent: December 17, 1996Assignee: BASF AktiengesellschaftInventors: Otto Volkert, Peter Brandt, Harald Fuchs
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Patent number: 5585413Abstract: A microcellular polyurethane elastomer obtained by mixing an NCO-terminated prepolymer, an OH-terminated prepolymer and a foaming component with stirring to cause foaming and curing is disclosed, in which the NCO-terminated prepolymer is (A) a prepolymer obtained by reacting a polyester polyol (a) having a number average molecular weight of 1,000 to 3,000 and diphenylmethane-4,4'-diisocyanate (MDI) or (B) a partially crosslinked prepolymer obtained by further reacting the reaction product of polyester polyol (a) and MDI with a low-molecular weight polyol, the OH-terminated prepolymer is (A) a prepolymer obtained by reacting polyester polyol (a) with a polyisocyanate or (B) a prepolymer obtained by reacting polyester polyol (b) and/or a polyether polyol both having a number average molecular weight of 500 to 3,000 with a polyisocyanate, and the foaming component contains water as a main blowing agent, which elastomer exhibits improved resistance to fatigue failure and permanent set in a fatigue test while retaType: GrantFiled: March 15, 1995Date of Patent: December 17, 1996Assignee: Polyurethane Chemical Co., Ltd.Inventor: Tohoru Nagashima
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Patent number: 5585412Abstract: The present invention relates to a process for producing a flexible polyurethane foam by reacting, at a reaction temperature within a temperature range of between about 70.degree. F. and about 150.degree. F., a reaction mixture comprised of a polyol, an organic isocyanate, water, an encapsulated blowing agent, and a reaction catalyst, wherein the encapsulated blowing agent comprises a shell and a core, said shell comprising a polymer having a melting point above the initial reaction temperature, and said core comprising a gaseous blowing agent or blowing agent precursor for blowing said reaction mixture at said reaction temperature. In another aspect, the present invention relates to a process for cooling a hot polyurethane foam utilizing encapsulated water contained in the foam forming reaction mixture.Type: GrantFiled: November 1, 1991Date of Patent: December 17, 1996Assignee: Olin CorporationInventors: Frank S. Natoli, Kiran B. Chandalia
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Patent number: 5578656Abstract: A method for the preparation of cellular polymeric products which comprises reacting an organic polyisocyanate with an isocyanate-reactive composition, characterised in that the isocyanate-reactive composition comprises a blowing promoter which is a cyclic urea compound having at least one isocyanate-reactive substituent.Type: GrantFiled: June 24, 1994Date of Patent: November 26, 1996Assignee: Imperial Chemical Industries PLCInventors: Herbert R. Gillis, Aaldrik R. Postema, Dirk Stanssens
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Patent number: 5571529Abstract: A polyurethane foam suitable for use as a wound-contact layer in a wound dressing is made by mixing 1 part by weight of an isocyanate-capped prepolymer having from 0.5 to 1.2 meq NCO groups/g with from 0.4 to 1.0 parts by weight of water in the presence of from 0.05 to 0.4 parts by weight of a C.sub.1 to C.sub.3 monohydric alcohol, and then drying the product. The monohydric alcohol is preferably methanol, and the isocyanate-capped prepolymer is preferably an isocyanate-capped ethyleneoxy/propyleneoxy copolymer.Type: GrantFiled: November 4, 1992Date of Patent: November 5, 1996Assignee: Johnson & Johnson Medical, Inc.Inventor: Catherine L. Cheong
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Patent number: 5563232Abstract: A RIM process utilizing a reaction product of an MDI containing from 6 to 50% by weight of the 2,4'-isomer and a polypropylene glycol as the isocyanate reactant results in a molded product having excellent low temperature impact properties.Type: GrantFiled: February 7, 1995Date of Patent: October 8, 1996Assignee: Bayer CorporationInventors: Michael F. Hurley, Robert G. Eiben
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Patent number: 5561172Abstract: A primary object of the invention is to provide a method of producing rigid polyurethane foams using 1,1-dichloro-1-fluoroethane (HCFC-141b) as the blowing agent while substantially avoiding the formation of decomposition products from HCFC-141b. The above object can be achieved by a method of producing rigid polyurethane foams which comprises reacting a polyol with an organic polyisocyanate for foaming in the presence of HCFC-141b and a stabilizer therefor and in the presence of an organic metal catalyst and/or an imidazole compound catalyst and by the thus-produced rigid polyurethane foams.Type: GrantFiled: November 12, 1994Date of Patent: October 1, 1996Assignee: Daikin Industries, Ltd.Inventors: Yukio Omure, Tatsumi Tsuchiya, Kiyohiro Yuge, Hitoshi Muramatsu
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Patent number: 5539009Abstract: Disclosed as a particular isocyanate prepolymer composition particularly suitable for use in polyurethane compositions having particular applicability for producing microcellular molded polyurethane articles particularly suitable for use as sealing devices. In particular, the isocyanate prepolymer composition is the result of reacting an isocyanate blend (a) having(i) 0 to 10 pbw 2,4'-diphenylmethane diisocyanate;(ii) 40 to 90 pbw 4,4'-diphenylmethane diisocyanate;(iii) 1 to 10 pbw 3-ring oligomers of polymethylene polyphenyl polyisocyanate;(iv) 1 to 20 pbw of n-ring oligomers of polymethylene polyphenyl polyisocyanate (n being greater than 3); and(v) 1 to 10 pbw of a mixture of uretonimine with from 5 to 50 parts by weight of a propoxylated propylene glycol (b) having a number average molecular weight of between 2000 and 6000, and a hydroxyl number of between 10 to 75. The resulting isocyanate prepolymer (I) has a free NCO of from 20 to 30 and a viscosity of from 50 to 500 cPs.Type: GrantFiled: October 26, 1995Date of Patent: July 23, 1996Assignee: BASF CorporationInventors: Thirumurti Narayan, Steven Hicks
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Patent number: 5539010Abstract: Disclosed as a particular isocyanate prepolymer composition particularly suitable for use in polyurethane compositions having particular applicability for producing microcellular molded polyurethane articles particularly suitable for use as sealing devices. In particular, the isocyanate prepolymer composition is the result of reacting an isocyanate blend (a) having(i) 0 to 10 pbw 2,4'-diphenylmethane diisocyanate;(ii) 40 to 90 pbw 4,4'-diphenylmethane diisocyanate;(iii) 1 to 10 pbw 3-ring oligomers of polymethylenepolyphenyl polyisocyanate;(iv) 1 to 20 pbw of n-ring oligomers ofpolymethylene polyphenyl polyisocyanate (n being greater than 3); and(v) 1 to 10 pbw of a mixture of uretonimine with from 5 to 50 parts by weight of a propoxylated propylene glycol (b) having a number average molecular weight of between 2000 and 6000, and a hydroxyl number of between 10 to 75. The resulting isocyanate prepolymer (I) has a free NCO of from 20 to 30 and a viscosity of from 50 to 500 cPs.Type: GrantFiled: October 30, 1995Date of Patent: July 23, 1996Assignee: BASF CorporationInventors: Thirumurti Narayan, Steven Hicks
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Patent number: 5534185Abstract: Method for preparation of fluorochlorohydrocarbon-free (FCHC-free) low-density polyurethane soft-foam materials and soft-elastic polyurethane soft-foam materials as well as polyisocyanate mixtures modified with urethane groups, and based on diphenylmethane-diisocyanate, which are applicable thereto.Type: GrantFiled: September 21, 1994Date of Patent: July 9, 1996Assignee: BASF AktiengesellschaftInventors: Werner Hinz, Ruth Zschiesche, Heinz-Dieter Lutter, Bernd Bruchmann
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Patent number: 5532403Abstract: Disclosed as a particular isocyanate prepolymer composition particularly suitable for use in polyurethane compositions having particular applicability for producing microcellular molded polyurethane articles particularly suitable for use as sealing devices. In particular, the isocyanate prepolymer composition is the result of reacting an isocyanate blend (a) having(i) 0 to 10 pbw 2,4'-diphenylmethane diisocyanate;(ii) 30 to 80 pbw 4,4'-diphenylmethane diisocyanate;(iii) 1 to 10 pbw of a mixture of uretoniminewith from 10 to 70 parts by weight of a polyol (b) having a number average molecular weight of between 1000 and 10,000, and a hydroxyl number of between 10 to 75. The resulting isocyanate prepolymer (I) has a free NCO of less than 20 and a viscosity of from 200 to 1000 cPs.Type: GrantFiled: October 25, 1995Date of Patent: July 2, 1996Assignee: BASF CorporationInventors: Thirumurti Narayan, Steven Hicks
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Patent number: 5532285Abstract: Disclosed as a particular isocyanate prepolymer composition particularly suitable for use in polyurethane compositions having particular applicability for producing microcellular molded polyurethane articles particularly suitable for use as sealing devices. In particular, the isocyanate prepolymer composition is the result of reacting an isocyanate blend (a) having(i) 0 to 10 pbw 2,4'-diphenylmethane diisocyanate;(ii) 30 to 80 pbw 4,4'-diphenylmethane diisocyanate;(iii) 1 to 10 pbw of a mixture of uretonimine with from 10 to 70 parts by weight of a polyol (b) having a number average molecular weight of between 1000 and 10,000, and a hydroxyl number of between 10 to 75. The resulting isocyanate prepolymer (I) has a free NCO of less than 20 and a viscosity of from 200 to 1000 cPs.Type: GrantFiled: October 23, 1995Date of Patent: July 2, 1996Assignee: BASF CorporationInventors: Thirumurti Narayan, Steven Hicks
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Patent number: 5532283Abstract: Azeotropic compositions made up of from about 64 to about 80% by weight of 1,1,1,4,4,4-hexafluorobutane and from about 20 to about 36% by weight of 2-methyl butane have been found to be particularly useful as blowing agents for the production of polyurethane foams.Type: GrantFiled: March 24, 1995Date of Patent: July 2, 1996Assignee: Bayer CorporationInventors: Joachim Werner, Scott A. Kane, Eric F. Boonstra, Herman P. Doerge
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Patent number: 5530033Abstract: A process for preparing formed articles made of polyurethane foams, which comprises reacting at least a polyisocyanate with at least a compound containing end activated hydrogens in the presence of an expanding medium, selected from at least a hydrofluoroalkane and/or perfluoroalkane, and of a product, containing at least a structural unit of the aminic type, chemically bound or present in free form in one of the two polyurethane reagents, said expanding medium being dissolved in said one of the two polyurethane reagents.Type: GrantFiled: May 15, 1995Date of Patent: June 25, 1996Assignee: ECP Enichem Polimeri s.r.lInventors: Gianflavio Lunardon, Corrado Cecchini, Luciano Ciriello, Vito Cancellier
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Patent number: 5530034Abstract: Disclosed as a particular isocyanate prepolymer composition particularly suitable for use in polyurethane compositions having particular applicability for producing microcellular molded polyurethane articles particularly suitable for use as sealing devices. In particular, the isocyanate prepolymer composition is the result of reacting an isocyanate blend (a) having(i) 0 to 10 pbw 2,4'-diphenylmethane diisocyanate;(ii) 40 to 90 pbw 4,4'-diphenylmethane diisocyanate;(iii) 1 to 10 pbw 3-ring oligomers of polymethylene polyphenyl polyisocyanate;(iv) 1 to 20 pbw of n-ring oligomers of polymethylene polyphenyl polyisocyanate (n being greater than 3); and(v) 1 to 10 pbw of a mixture of uretonimine with from 5 to 50 parts by weight of a propoxylated propylene glycol (b) having a number average molecular weight of between 2000 and 6000, and a hydroxyl number of between 10 to 75. The resulting isocyanate prepolymer (I) has a free NCO of from 20 to 30 and a viscosity of from 50 to 500 cPs.Type: GrantFiled: October 26, 1995Date of Patent: June 25, 1996Assignee: BASF CorporationInventors: Thirumurti Narayan, Steven Hicks
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Patent number: 5530154Abstract: The invention relates to prepolymers containing isocyanate groups which can be prepared by reactinga) organic isocyanates withb) polyetherols containing at least 2 hydroxyl groups per molecule and having molecular weights of greater than 400 and/or polyesterols containing at least 2 hydroxyl groups per molecule and having molecular weights of greater than 400,c) isocyanate-reactive compounds which are at least difunctional and have molecular weights of from 18 to 399, and, if desired,d) Lewis and/or Bronsted acidic compounds ande) conventional auxiliaries and additives, such as antioxidants, light stabilizers or fillers,wherein at least one aromatic aminopolyether alcohol of the formula ##STR1## where R is aryl, alkylaryl containing one or more C.sub.1 - to C.sub.4 -alkyl groups, haloaryl, nitroaryl or cyanoaryl,R' and R" are identical or different and are, independently of one another, hydrogen, alkyl, aryl, aralkyl, alkoxyalkyl, alkoxyaryl or aroxyaryl,x and y are independent of one another andx+y.ltoreq.Type: GrantFiled: May 17, 1995Date of Patent: June 25, 1996Assignee: BASF Schwarzheide GmbHInventors: Holger Seifert, Juergen Winkler, Regina Pretzsch, Robert O'Meara
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Patent number: 5525697Abstract: The invention provides a process for the preparation of a cellular polymeric product which comprises reaction of a polyisocyanate composition with an isocyanate-reactive composition having a functionality of at least 2, in the presence of a blowing agent and in the presence of an inert, organic liquid which is substantially insoluble in the reaction mixture and which is present as the disperse phase of an emulsion or a microemulsion, characterized in that the polyisocyanate composition comprises polymethylene polyphenylene polyisocyanate having a functionality of at least 2.5 and a urethane-modified, isocyanate-ended prepolymer, wherein the isocyanate functionality of the polyisocyanate composition is at least 2.3 and wherein the concentration of urethane linkages in the polyisocyanate composition is in the range from 1 millimole to 150 millimoles per 100 grams thereof.Type: GrantFiled: June 7, 1995Date of Patent: June 11, 1996Assignee: Imperial Chemical Industries PLCInventors: Rik De Vos, David Randall
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Patent number: 5521249Abstract: Copolymers of vinyl aromatic monomers and propoxylated allyl alcohols having an average of 2 or less oxypropylene groups are disclosed. The copolymers, which have hydroxyl numbers of 80-260 mg KOH/g and number average molecular weights from 500-3500, are particularly useful for polyurethanes, alkyd resins and coatings, melamine-based coatings, and unsaturated polyester resins.Type: GrantFiled: April 12, 1995Date of Patent: May 28, 1996Assignee: ARCO Chemical Technology, L.P.Inventor: Shao-Hua Guo
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Patent number: 5521225Abstract: Process for making a flexible foam by reacting a polyisocyanate composition having an NCO value of 10-25% by weight and 30-150 parts by weight, per 100 parts by weight of polyisocyanate composition, of a polyol composition comprising water at an isocyanate-index of 40-100.Type: GrantFiled: June 5, 1995Date of Patent: May 28, 1996Assignee: Imperial Chemical Industries plcInventors: Dirk Gerber, Johan R. Derluyn, Eric Huygens
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Patent number: 5521226Abstract: Polyol composition comprising a polyol having a high functionality and a high ethylene oxide content and another polyol. Process for preparing a flexible foam from such polyols.Type: GrantFiled: January 27, 1995Date of Patent: May 28, 1996Assignee: Imperial Chemical Industries PLCInventor: Geert Bleys
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Patent number: 5514192Abstract: A porous and abrasive plastic stone is disclosed for use in a stonewashing process to commercially age garments or fabric. The plastic stone replaces the pumice stone that is typically used in the stonewashing process. A method for manufacturing the stone includes mixing plastic material with a gas-producing agent within a plastic extruder. This produces a plurality of cells or voids in the plastic as gas expands during the cooling of the plastic. The cells along the periphery of the plastic material are ruptured by the gas to form an abrasive surface comparable to that of pumice and yield a plastic stone with a desired density.Type: GrantFiled: February 9, 1993Date of Patent: May 7, 1996Inventor: Jerry L. Grigsby, Jr.
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Patent number: 5514722Abstract: The present invention is directed to an underlayment composition for an artificial playing surface comprised of a butadiene rubber, such as polybutadiene or styrene-butadiene that is commercially available as recycled polycord tires that have been granulized. An inorganic-base moisture-retaining agent such as vermiculite or perlite is also included in the composition in addition to a binder comprised of a mixture of isocyanate polyurethane and an inorganic acid. The present invention also provides a method of making the present composition. The method comprises the steps of mixing thoroughly granulized particles of butadiene rubber in a mixing container, mixing an inorganic-based moisture-retaining component with the butadiene rubber, mixing an acid having a pH.ltoreq.3 with the butadiene rubber and the inorganic-based moisture-retaining component, and mixing an isocyanate polyurethane with the butadiene rubber, the inorganic-based moisture-retaining component and the acid.Type: GrantFiled: August 12, 1994Date of Patent: May 7, 1996Assignee: Presidential Sports Systems, Inc.Inventor: Joseph W. Di Geronimo
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Patent number: 5510053Abstract: Disclosed as a particular isocyanate prepolymer composition particularly suitable for use in polyurethane compositions having particular applicability for producing microcellular molded polyurethane articles particularly suitable for use as sealing devices. In particular, the isocyanate prepolymer composition is the result of reacting an isocyanate blend (a) having(i) 0 to 10 pbw 2,4'-diphenylmethane diisocyanate;(ii) 40 to 90 pbw 4,4'-diphenylmethane diisocyanate;(iii) 1 to 10 pbw 3-ring oligomers of polymethylene polyphenyl polyisocyanate;(iv) 1 to 20 pbw of n-ring oligomers of polymethylene polyphenyl polyisocyanate (n being greater than 3); and(v) 1 to 10 pbw of a mixture of uretonimine with from 5 to 50 parts by weight of a propoxylated propylene glycol (b) having a number average molecular weight of between 2000 and 6000, and a hydroxyl number of between 10 to 75. The resulting isocyanate prepolymer (I) has a free NCO of from 20 to 30 and a viscosity of from 50 to 500 cPs.Type: GrantFiled: December 29, 1994Date of Patent: April 23, 1996Assignee: BASF CorporationInventors: Thirumurti Narayan, Steven Hicks
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Patent number: 5503844Abstract: Devices for the controlled release of an active agent to the skin or mucosa of a host are disclosed, which devices are laminates of a cellular foam layer having a first surface and a second surface, which foam layer has an active agent incorporated therein; a backing layer having an inner surface and an outer surface, wherein the inner surface is affixed to the second surface of the foam layer so that the active agent cannot permeate from the second surface of the foam layer through the outer surface of the backing layer; and means for affixing the laminate to the skin or mucosa of the host so that the active agent is capable of being continuously released from the first surface of the foam layer thereto. Methods for assembling the laminate devices are also disclosed, as are methods in which the foam layer is formed from a prepolymer solution on the backing layer. Methods are also disclosed for the polymerization of cellular urethane foams having active agents uniformly dispersed therethrough.Type: GrantFiled: May 18, 1993Date of Patent: April 2, 1996Assignee: MLI Acquisition Corp. IIInventors: Alfred Kwiatek, Ludwig J. Weimann, Wayne C. Pollock, Sharad K. Govil
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Patent number: 5504124Abstract: Process for removing unwanted material from wanted material containing water by bringing an isocyanate-containing prepolymer into contact with the materials, allowing the prepolymer to react with the water to form a flexible foam and removing the foam obtained from the wanted material.Type: GrantFiled: May 9, 1995Date of Patent: April 2, 1996Assignee: Imperial Chemical Indutries PLCInventors: Edward F. Cassidy, Gerhard J. Bleys
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Patent number: 5502150Abstract: The present invention is directed to polyurethane moldings produced via the RIM process. These polyurethane moldings have excellent reactivity, demold properties (at a 30s demold), and good elongation and tear strength, and comprise the reaction product of an HDI prepolymer having an NCO content of 5 to 25%, a functionality of less than 2.3, and a monomer content of less than 10%, with an isocyanate-reactive component comprising b1) at least one relatively high molecular weight organic compound containing at least about two isocyanate-reactive hydroxyl groups; b2) at least one relatively low molecular weight organic compound selected from the group consisting of diols, aminoalcohols, and mixtures thereof; and b3) at least one relatively low molecular weight hydroxyl-based crosslinking compound containing no more than one aliphatic amine hydrogen atoms capable of reacting with isocyanate groups; in the presence of at least one catalyst.Type: GrantFiled: June 29, 1994Date of Patent: March 26, 1996Assignee: Bayer CorporationInventors: David D. Steppan, Ronald A. Cageao, Neil H. Nodelman, William E. Slack, Frank Sanns, Jr.
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Patent number: 5502147Abstract: The present invention is directed to polyurethane moldings produced via the RIM process. These polyurethane moldings have excellent reactivity, demold properties (at a 30 s demold), and good elongation and tear strength, and comprise the reaction product of an aliphatic polyisocyanate having a viscosity of less than about 20,000 mPa.multidot.s at 25.degree. C. and a NCO functionality of 2.3 to 4.0 with an isocyanatereactive component comprising b1) a relatively high molecular weight organic compound containing at least one of the groups selected from the group consisting of hydroxy groups and amine groups; and b2) a low molecular weight chain extender selected from the group consisting of diols, triols, primary amines, secondary amines, aminoalcohols, and mixtures thereof; in the presence of a catalyst. The OH:NH ratio of the chain extender is from 1:1 to 25:1.Type: GrantFiled: December 21, 1993Date of Patent: March 26, 1996Assignee: Bayer CorporationInventors: Neil H. Nodelman, David D. Steppan, Albert Magnotta, Robert M. Loring, Richard E. Keegan, William E. Slack
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Patent number: 5494942Abstract: Rigid polyurethane foam and laminate articles comprising a facing material and the said polyurethane foam are prepared by contacting under reaction conditions a urethane-modified polyisocyanate with a polyahl in the presence of a blowing agent comprising water. The urethane-modified polyisocyanate has an isocyanate content of from about 10 to about 29 weight percent and is obtained by reacting a polymethylene polyphenylisocyanate with a polyether polyol having a molecular weight of at least 2000 and an oxyethylene content of at least 35 weight percent. Use of this polyisocyanate provides for enhanced adhesion of the resulting foam, especialIy when it is an all-water blown foam, to facing materials such as metal.Type: GrantFiled: December 27, 1993Date of Patent: February 27, 1996Assignee: The Dow Chemical CompanyInventors: Andreas Ottens, Peter Keller, Ulrich Muller
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Patent number: 5494941Abstract: The invention relates to a process for the preparation of CFC-free, flexible polyurethane foams or molded foams by reactingA) liquid polyisocyanate mixtures containing bonded urethane groups and having a content of NCO groups of from 20 to 30% by weight, these mixtures themselves being prepared by reacting a mixture of diphenylmethane diisocyanates and polyphenyl-polymethylene polyisocyanates (crude diphenylmethane diisocyanate) with a polyether-polyol mixture, having a hydroxyl number of from 120 to 25, of at least one polyoxypropylene glycol and at least one trifunctional polyoxypropylene-polyoxyethylene glycol having a content of ethylene oxide units of from 90 to 10% by weight or by reacting 4,4'-diphenylmethane diisocyanate (diphenylmethyl diisocyanate) or an diphenylmethane diisocyanate isomer mixture with said polyether-polyol mixture to give an NCO-containing quasi-prepolymer and diluting this quasi-prepolymer with crude diphenylmethane diisocyanate, withB) relatively high-molecular-weight polyhydroxyType: GrantFiled: February 10, 1993Date of Patent: February 27, 1996Assignee: BASF AktiengesellschaftInventors: Heinz-Dieter Lutter, Bernd Bruchmann, Claudia Spang, Roland Minges, Dietrich Scherzer, Michael Lugmayr, Ruth Zschiesche
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Patent number: 5491175Abstract: This invention relates to polyurethane foam moldings prepared by reacting a specific polyisocyanate with a polyol in the presence of water as the primary blowing agent, wherein the polyisocyanate comprises a specific polyisocyanate mixture of a NCO-terminated prepolymer prepared employing poly(oxytetramethylene)glycol ("PTMG") with polymethylene polyphenyl polyisocyanate ("Polymeric MDI"), or a specific NCO-terminated prepolymer prepared from the reaction of an organic polyisocyanate containing Polymeric MDI as an essential component with PTMG. The polyurethane foam moldings have excellent abrasion resistance and can be useful for automotive steering wheels, headrests, armrests and the like.Type: GrantFiled: March 25, 1993Date of Patent: February 13, 1996Assignees: The Dow Chemical Company, Dow Mitsubishi Kasei Ltd.Inventors: Yoshiaki Miyazaki, Kazuo Mizumura
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Patent number: 5491177Abstract: Process for preparing a flexible foam by reacting a polyisocyanate composition having an NCO value of 11-22% by weight with an isocyanate-reactive compound having a number average molecular weight of 1000-12000 using water as blowing agent.Type: GrantFiled: June 5, 1995Date of Patent: February 13, 1996Assignee: Imperial Chemical Industries PLCInventor: Mireille B. A. De Witte
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Patent number: 5491176Abstract: Process for preparing a flexible foam by reacting an isocyanate-terminated prepolymer having an NCO value of 5-18% by weight, a polyisocyanate having an NCO value of at least 25% by weight, 20-95 parts by weight, per 100 parts by weight of polyisocyanate, of an isocyanate-reactive compound of molecular weight of 1000-12000, and water.Type: GrantFiled: June 5, 1995Date of Patent: February 13, 1996Assignee: Imperial Chemical Industries PLCInventor: Eric Huygens
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Patent number: 5491252Abstract: The invention provides a liquid polyisocyanate prepolymer composition which is a result of combining about 50 to 90 percent by weight of an isocyanate blend (a.) having 55 to 75 weight percent 4,4'-MDI, 17 to 27 weight percent 2,4'-MDI, 1 to 10 weight percent 3-ring MDI oligomer, and 1 to 15 weight percent n-ring MDI oligomer (n greater than 3); about 5 to 30 weight percent of a polyhydroxy containing polyol (b.) having a molecular weight of from 700 to about 6,000, and about 5 to 15 weight percent of a toluene diisocyanate (c.). The resulting isocyanate prepolymer composition has a free NCO content of from about 20 to 40 weight percent and particularly desirable flow characteristics. The invention further provides a method of making an isocyanate prepolymer composition, a process of making a polyurethane foam utilizing the isocyanate prepolymer composition of the invention, and polyurethane foams produced by the disclosed process.Type: GrantFiled: April 10, 1995Date of Patent: February 13, 1996Assignee: BASF CorporationInventors: Thirumurti Narayan, David J. Lovell, Carlos H. Lopez
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Patent number: 5489620Abstract: A method for the preparation of flexible polyurethane foams by reacting a prepolymer having an NCO value of 5-10% by weight which is the reaction product obtained by reacting an excessive amount of a polyisocyanate containing at least 85% by weight of 4,4'-diphenylmethane diisocyanate or a variant thereof with a polyol having an average nominal hydroxyl functionality of from 2.5 to 3.5, an average hydroxyl equivalent weight of from 1000 to 3000, and an oxyethylene content of from 50 to 85% by weight with water, the amount of water being at least 20 parts by weight per 100 parts by weight of prepolymer.Type: GrantFiled: May 19, 1994Date of Patent: February 6, 1996Assignee: Imperial Chemical Industries PLCInventor: Gerhard J. Bleys
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Patent number: 5488074Abstract: The invention relates to polyetheresterols obtained by condensation of a polyfunctional carboxylic acid with an alcohol component, wherein the alcohol component comprises a mixture of alkanediols and etherdiols of the formula ##STR1## where m=1 to 3n.gtoreq.3 andR.sup.I, R.sup.II, R.sup.III and R.sup.IV are identical or different and, independently of one another, are hydrogen or C.sub.1 - to C.sub.4 -alkyl,and the ratio between ether and ester groups in the polyetheresterol is in the range from 0.3:1 to 1.5:1, which are suitable, in particular, for the preparation of polyurethanes having reduced fogging.Type: GrantFiled: July 10, 1995Date of Patent: January 30, 1996Assignee: BASF Schwarzheide GmbHInventors: Gerd Mueller-Hagen, Horst Heinrich, Baerbel Meyer
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Patent number: 5484819Abstract: The present invention encompasses an improved process for preparing polymethylene polyphenyl polyisocyanate comprising reacting phosgene with polymethylene polyphenyl polyamine, the improvement wherein the polymethylene polyphenyl polyamine is acidified prior to phosgenation.Type: GrantFiled: October 13, 1994Date of Patent: January 16, 1996Assignee: Bayer CorporationInventors: Jeffrey S. Bolton, Ramon Kalyanaraman, Steven L. Schilling, Clarence D. Blue
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Patent number: 5468783Abstract: Polyaromatic polyisocyanates are modified by reaction with 0.1 to 10 weight %, preferably 2 to 7 weight % (based on polyisocyanate) of a polyether alcohol of molecular weight 206 to 948, obtainable by the reaction of alkylene oxides with C.sub.6 -C.sub.30, preferably C.sub.8 -C.sub.20, hydrocarbons containing 1 to 3 active H atoms, and are used for the production of rigid polyurethane foamed materials.Type: GrantFiled: March 1, 1995Date of Patent: November 21, 1995Assignee: Bayer AktiengesellschaftInventors: Herbert Gebauer, Pramod Gupta, Christian Konig