N=c=x Reactant Having At Least Two C-nh-c(=x)- Groups, E.g., Prepolymers, Etc. Patents (Class 521/159)
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Patent number: 5856372Abstract: Microcellular polyurethane elastomer shoe sole components have exceptional physical properties may be prepared from isocyanate-terminated prepolymers derived from polyoxypropylene diols having a molecular weight of from about 2000 Da to 8000 Da, an unsaturation less than about 0.02 meq/g, and a random oxyethylene content of from about 5 to about 15 weight percent. The shoe sole components exhibit high tensile strength, elongation, resilience, and in addition have excellent tear strength, particularly 90.degree. angle tear.Type: GrantFiled: May 23, 1996Date of Patent: January 5, 1999Assignee: ARCO Chemical Technology, L.P.Inventors: David J. Ho, William A. Gill, Susan M. Clift, Nigel Barksby
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Patent number: 5856371Abstract: For the production of sandwich structure elements comprising non-cellular polyurethane layers and polyurethane foamed layers which are produced on a substrate by the application of layers to a substrate, it is proposed that at least the non-cellular polyurethane layers contain 15 to 55% by weight of mica. Sandwich structure elements are obtained which are particularly dimensionally accurate and which adhere well. The effect is believed to be based on a non-homogeneous curing reaction of the mixture which reacts to form polyurethane, due to the presence of mica.Type: GrantFiled: February 9, 1996Date of Patent: January 5, 1999Assignee: Bayer AktiengesellschaftInventors: Wolfgang Grimm, Heinz Hausmann, Hans Mandel, Ernst-Christoph Prolingheuer
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Patent number: 5854296Abstract: Azeotropic compositions made up of from about 60 to about 78% by weight of 1,1,1,3,3-pentafluoropropane and from about 22 to about 40% by weight of tetramethylsilane have been found to be particularly useful as blowing agents for the production of polyurethane foams.Type: GrantFiled: September 19, 1997Date of Patent: December 29, 1998Assignee: Bayer CorporationInventors: Joachim Werner, Scott A. Kane, Charles E. Mortimer, Herman P. Doerge, Eric F. Boonstra
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Patent number: 5849807Abstract: Rigid polyurethane foams having low thermal conductivity values are produced by reacting an organic polyisocyanate with an organic material having at least two isocyanate reactive hydrogen atoms and an OH value of from about 200 to about 650 in the presence of a blowing agent. The blowing agent is a mixture which includes dichlorofluoroethane (HCFC-141b) and greater than 1.0% by weight (based on total weight of the foam forming mixture) water. The foams obtained are characterized by a thermal conductivity of less than about 0.160 Btu-in./hr.ft.sup.2 .degree. F., preferably less than about 0.150 Btu-in./hr.ft.sup.2 .degree. F. These foams are particularly useful as insulation materials.Type: GrantFiled: March 9, 1998Date of Patent: December 15, 1998Assignee: Bayer CorporationInventor: Herman P. Doerge
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Patent number: 5844013Abstract: Hydrophilic polyurethane gel foams are obtainable from a polyurethane gel defined in the description, from a water-absorbing material and from a non-aqueous foaming agent and can be used in medicine, in particular for the management of deep wounds and wound cavities. Wound dressings are obtainable with a polyurethane sheet as backing and a polyurethane gel foam composed of a polyurethane gel defined in the description, of a water-absorbing material and of a non-aqueous foaming agent.Type: GrantFiled: May 30, 1995Date of Patent: December 1, 1998Assignee: Beiersdorf AGInventors: Jochen Kenndoff, Vadim Lenuck, Gunther Sachau
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Patent number: 5840782Abstract: Reaction system for preparing microcellular elastomers comprising an isocyanate-terminated prepolymer, a polyol and water.Type: GrantFiled: September 8, 1995Date of Patent: November 24, 1998Assignee: Imperial Chemical Industries PLCInventors: Dominicus Limerkens, Christopher Phanopoulos, Johan Mietje Jozef Indesteege
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Patent number: 5834529Abstract: Pressurized, blowing agent-containing isocyanate semiprepolymer mixtures advantageously having an isocyanate content of from 5 to 25% and based on organic polyisocyanates and alkoxylated lignin having a hydroxyl number of from 30 to 80, preferably in admixture with lignin-free polyhydroxyl compounds are used for producing single-component polyurethane foams.Type: GrantFiled: November 6, 1995Date of Patent: November 10, 1998Assignee: Elastogran GmbHInventors: Hans-Juergen Reese, Franz Heimpel, Heinz Forster
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Patent number: 5834527Abstract: A process for the manufacture of polyurethane foam moldings is described wherein carbon dioxide physically dissolved under pressure is used as the blowing agent and a pressure is maintained in the mold cavity during the introduction of the polyurethane reactive mixture so as to prevent the complete release of the dissolved carbon dioxide.Type: GrantFiled: July 8, 1996Date of Patent: November 10, 1998Assignee: Maschinenfabrik Hennecke GmbHInventor: Hans-Michael Sulzbach
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Patent number: 5824714Abstract: A polyether polyol is provided having an aromaticity in the range of from 5% to 35%, an average nominal functionality (Fn) in the range of from 2.0 to 4.5 and a hydroxyl value in the range of from 390 to 650 mg KOH/g, whereby the aromatic carbon atoms are contained in structural moieties of the general formula ##STR1## wherein both R1 groups independently represent hydrogen or a C1-C3 alkyl group; both R2 groups independently represent a C1-C3 alkyl group; and n is an integer of from 0 to 3. A further aspect of the disclosure is a process for the preparation of the above polyether polyol, which process comprises reacting an alkylene oxide with a polyhydric alcohol blend comprising a diphenylol alkane precursor of the above indicated structural moiety and at least one aliphatic or alicyclic polyhydric alcohol having a functionality of at least 2.0. A polyether polyol blend is also disclosed, the blend having an aromaticity in the range of from 2 to 10% and a Fn in the range of from 2.5 to 5.Type: GrantFiled: December 9, 1996Date of Patent: October 20, 1998Assignee: Shell Oil CompanyInventors: Thomas Broennum, Parminder Singh Sangha, Johannes Cornelis Steinmetz
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Patent number: 5821554Abstract: A polyester-polyol prepared by polycondensation of an acid component comprising terephthalic acid and adipic acid, and a polyhydric alcohol component, wherein the molar ratio of the terephthalic acid/adipic acid is 0.05 to 0.3; a process for preparing a polyurethane foam comprising reacting a polyisocyanate component and a polyol component, wherein the polyol component contains the above polyester-polyol; and a process for preparing a polyurethane foam comprising reacting an isocyanate prepolymer made of a polyisocyanate component and a polyol component (I) with a polyol component (II), wherein the polyol component (I) comprises the above polyester-polyol.Type: GrantFiled: March 12, 1997Date of Patent: October 13, 1998Assignee: Kao CorporationInventors: Shoichiro Harada, Mitsuru Sakai, Kazunari Takemura, Akito Itoi, Makoto Okubo
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Patent number: 5821275Abstract: This invention relates to flexible foams and flexible molded foams prepared from an isocyanate blend comprising an allophanate modified MDI, a polyether polyol, and a polymethylene poly(phenyl isocyanate). The present invention also relates to processes for the production of these flexible foams and flexible molded foams.Type: GrantFiled: November 10, 1997Date of Patent: October 13, 1998Assignee: Bayer CorporationInventors: Sanjeev Madan, William E. Slack, Jay M. Capelli
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Patent number: 5817860Abstract: A polyisocyanate prepolymer composition is comprised of the reaction product of (a) a polyisocyanate having an average functionality of at least 2 and containing at least about 20 percent by weight of a diisocyanate monomer, (b) a monohydric alcohol and (c) a polyol having an average hydroxyl functionality of at least about 1.8 to at most about 3.2 wherein the prepolymer composition has (i) an amount of isocyanate groups by weight sufficient to react with water in the absence of a supplemental blowing agent to make a foam, (ii) at most about 10.0 percent by weight of the diisocyanate monomer and (iii) an amount of the polyisocyanate that is capped by the monohydric alcohol sufficient to prevent gelling of the prepolymer composition. The prepolymer composition may be reacted with water to form a polyurethane foam.Type: GrantFiled: March 20, 1998Date of Patent: October 6, 1998Assignee: Essex Specialty Products, Inc.Inventors: Sidky D. Rizk, Jerry Lynn Spradling, Brad A. Pearson
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Patent number: 5817734Abstract: This invention relates to novel liquid toluene diisocyanate/polyether/polymethylene poly(phenylisocyanate) prepolymers having an NCO content of from about 2 to 20%, a viscosity or about 10,000 mPa.s or less at 25.degree. C., and which contains about 1.0% or less of monomeric TDI. This invention also relates to a process for the preparation of these liquid toluene diisocyanate/polyether/polymethylene poly(phenylisocyanate) prepolymers.Type: GrantFiled: November 3, 1997Date of Patent: October 6, 1998Assignee: Bayer CorporationInventors: Richard S. Pantone, Peter H. Markusch
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Patent number: 5801211Abstract: A resilient fiber mass and method of forming the same is provided whereby a conventional batting is sprayed with a polyurethane prepolymer and is then in one embodiment rolled into a tight cylindrical shape for subsequent molding. A steam catalyst is introduced into a mold having a specific shape which causes the prepolymer to foam and polymerize. The foaming action separates the fibers at the intersections to provide resiliency to the fiber mass. The molded mass is then removed and can, for example, be attached to a chair seat and covered with decorative fabric as is standard in furniture manufacturing. The chair cushion so formed is highly resilient and durable.Type: GrantFiled: October 4, 1996Date of Patent: September 1, 1998Assignee: CINCO, Inc.Inventors: Roger Tornero, S. David Gray
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Patent number: 5786402Abstract: The invention relates to a process for the production of (flexible) polyurethane foams having reduced odor and reduced fogging values by reactinga) modified or unmodified organic polyisocyanates withb) relatively high-molecular-weight polyhydroxyl compounds and, if desired,c) low-molecular-weight chain extenders and/or crosslinking agents,in the presence ofd) blowing agents,e) catalysts from the group consisting of aminoalkyl- and aminophenylimidazoles of the formula ##STR1## and, if desired, f) additives,and to the use of the aminoalkyl- and aminophenylimidazoles of the formula (I) and/or (II) as catalysts for the preparation of polyisocyanate polyaddition products.Type: GrantFiled: April 3, 1995Date of Patent: July 28, 1998Assignee: BASF AktiengesellschaftInventors: Bernd Bruchmann, Ruth Zschiesche, Heinz-Dieter Lutter, Claudia Spang, Werner Hinz
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Patent number: 5773483Abstract: A method for the preparation of flexible polyurethane foams by reacting a polyisocyanate containing at least 85% by weight of 4,4'-diphenylmethane diisocyanate or a liquid variant thereof with a polyol composition comprising at least one poly(oxyethylene-oxyalkylene) polyol having an average nominal hydroxyl functionality of from 2 to 6, a number average hydroxyl equivalent weight of from 1000 to 3000, and an average oxyethylene content of from 50 to 85% by weight and with water in the presence of a catalytically effective amount of an alkali or alkaline earth metal carboxylate salt.Type: GrantFiled: November 1, 1995Date of Patent: June 30, 1998Assignee: Imperial Chemical Industries PLCInventors: Berend Eling, Eric Huygens
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Patent number: 5772790Abstract: A method and a composition for removing HMPUR adhesives having isocyanate groups available for reaction are provided. The composition comprises an amine additive capable of reaction with isocyanate groups of the HMPUR adhesives to be removed and a noncurable polyurethane prepolymer which does not react with the isocyanate groups of the HMPUR adhesives.Type: GrantFiled: June 26, 1996Date of Patent: June 30, 1998Assignee: Reichhold Chemicals, Inc.Inventor: Lee M. Huber
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Patent number: 5763502Abstract: Microvoid polyurethane materials having densities below 300 kg/M.sup.3 and void sizes below 5 micron which are suitable for use as insulating filler in evacuated insulation panels.Type: GrantFiled: June 7, 1995Date of Patent: June 9, 1998Assignee: Imperial Chemical Industries PLCInventors: Martin Barker, Alain Luc Raymonde Marie Paul Herssens, Norman Washington Keane, Guy Leon Jean Ghislain Biesmans, Karen Liliane Jane Van Der Sande
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Patent number: 5760099Abstract: Rigid polyurethane foams, preferably semirigid polyurethane foams, are produced by reacting an organic and/or modified organic polyisocyanates with relatively high molecular weight polyhydroxyl compounds and, optionally, low molecular weight chain extenders and/or crosslinkers in the presence of water or mixtures of water and physically acting blowing agents, optionally, catalysts, at least one additive selected from the group consisting of sulfonate salts of an acid group-containing alkylene oxide polymer, a phosphonate salt of an acid group-containing alkylene oxide polymer, and mixtures thereof, additional other additives and optionally, auxiliaries. The polyurethane foams produced by this process can be used to produce composite comprising at least one covering layer and at least one layer comprising a rigid or semirigid polyurethane foam produced by the process of the present invention.Type: GrantFiled: September 6, 1996Date of Patent: June 2, 1998Assignee: BASF AktiengesellschaftInventors: Peter Horn, Gerhard Lehr, Sarbananda Chakrabarti, Dieter Hertel, Ludwig Jung
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Patent number: 5750583Abstract: The present invention is directed to a process for the preparation of a molded product. The method requires the introduction of a polyurethane foam forming reaction mixture into a mold. The present invention is directed to the use of a specific semi-rigid foam formulation which avoid problems associated with void formation in instrument panels.Type: GrantFiled: May 28, 1997Date of Patent: May 12, 1998Assignee: Bayer CorporationInventors: Peter Gansen, James R. Gricar
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Patent number: 5750586Abstract: A process for producing CFC-free polyurethane rigid foams having reduced thermal conductivity comprises reactinga) isocyanate semiprepolymers modified with urethane groups and containing from 31 to 20% by weight of NCO, based on aromatic polyisocyanates and at least one aromatic and/or preferably aliphatic polyester-polyol having a hydroxyl number of from 22 to 400,b) at least one relatively high molecular weight compound containing at least two reactive hydrogen atoms, which advantageously have arylene units bonded to them, and, if desired,c) low molecular weight chain extenders and/or crosslinkersin the presence ofd) blowing agents, preferably cyclopentane and/or cyclohexane in combination with water,e) catalysts and, if desired,f) additives.The CFC-free polyurethane rigid foams are preferably used as insulation material in refrigeration appliances and as insulation in composite and heating elements, for example for insulating remote heating pipes.Type: GrantFiled: May 2, 1997Date of Patent: May 12, 1998Assignee: BASF AktiengesellschaftInventors: Stefan Adams, Holger Seifert
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Patent number: 5739253Abstract: This invention relates to a process for the production of polyurethane/urea elastomers from a reaction injection molding process of a reaction mixture on the presence of a catalyst via the one-shot process. The isocyanate component of this invention is a prepolymer based on a cycloaliphatic diisocyanate, and having an NCO content of 12-27%, an average isocyanate functionality of less than 2.3, a monomer content of greater than about 25% by weight, and containing urethane or urea groups. The isocyanate-reactive blend comprises a high molecular weight polyether polyol and a low molecular weight chain extender wherein the equivalent ratio of hydroxyl groups to amine groups of the chain extender is from 1:2 to 20:1. This invention also relates to the polyurethane/urea molded article produced by the above process.Type: GrantFiled: June 4, 1996Date of Patent: April 14, 1998Assignee: Bayer CorporationInventors: Neil H. Nodelman, David D. Steppan
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Patent number: 5730909Abstract: The invention pertains to flame retardant flexible polyurethane foams prepared by reacting a polyether polyol and an organic isocyanate in the presence of a blowing agent and incorporating melamine and an effective amount of another flame retardant. The organic isocyanate comprises carbodiimide-uretonimine-modified diphenylmehtane diisocyanate and toluene diisocyanate. The polyurethane foams exceed conventional flame retardancy standards and exhibit flame spread index values of less than 25 as measured under flame test procedure ASTM D3675-90.Type: GrantFiled: November 26, 1996Date of Patent: March 24, 1998Assignee: BASF CorporationInventors: Theodore M. Smiecinski, Steven E. Wujcik, Donald C. Mente
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Patent number: 5728745Abstract: Elastomers exhibiting decreased demold times and improved green strength are prepared by reacting a di- or polyisocyanate with a monodisperse polyoxypropylene diol having ultra-low unsaturation, and preferably prepared by the double metal cyanide.t-butyl alcohol catalyzed polymerization of propylene oxide. Further improved demold times and elevated elastomer physical properties are made possible bythe use of multidisperse polyoxyalkylene polyether polyol blends having an overall unsaturation of less than 0.010 meq/g and a polydispersity of about 1.4 or greater.Type: GrantFiled: December 19, 1996Date of Patent: March 17, 1998Assignee: Arco Chemical Technology, L.P.Inventors: Gary L. Allen, Nigel Barksby, Stephen D. Seneker, Usama E. Younes
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Patent number: 5710231Abstract: An isocyanate-reactive composition is provided which comprises:(a) at least one compound having a plurality of isocyanate-reactive groups; and(b) a fatty polyamine having the formula:R.sup.1 --(NH--R.sup.2).sub.x --NH.sub.2wherein R.sup.1 is an alkyl group containing 8 to 40 carbon atoms, R.sup.2 is a divalent linking group containing 1 to 8 carbon atoms and x has a value of 1 to 4. Methods for preparing flexible foam articles utilizing the isocyanate-reactive compositions are also provided.Type: GrantFiled: February 20, 1996Date of Patent: January 20, 1998Assignee: Imperial Chemical Industries PLCInventors: Brian Fogg, Herbert Russell Gillis, Nai Wen Lin
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Patent number: 5710185Abstract: A process for producing moldings containing ester and urethane groups and having a cellular core and a compacted surface zone, preferably shoe soles, comprises reactinga) isocyanate semiprepolymers containing ester groups and having an isocyanate content of from 10 to 26% by weight, which in turn are prepared by reactingai) 4,4'-MDI or mixtures of 4,4'-MDI and modified or unmodified MDI isomers,withaii) difunctional to trifunctional polyester polyols having molecular weights of from 600 to 3000 andaiii) at least one branched-chain dihydroxy compound containing at least one bonded ester unit as bridge and having a molecular weight of up to 500,withb) at least one relatively high molecular weight polyhydroxyl compound and, if desired,c) low molecular weight chain extenders and/or crosslinkersin the presence ofd) blowing agents,e) catalystsand, if desired,f) additives in a closed mold with compaction.Type: GrantFiled: August 29, 1996Date of Patent: January 20, 1998Assignee: BASF AktiengesellschaftInventors: Otto Volkert, Peter Brandt, Harald Fuchs
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Patent number: 5708045Abstract: Very soft, very low density, all water-blown polyurethane foams are prepared by reacting an isocyanate-terminated prepolymer with from 30% to 150% stoichiometric excess of water. The foams have molded densities less than or equal to 1.5 lb/ft.sup.3 and softness, as measured by 25% ILD of less than or equal to 15 lbs., yet retain excellent resiliency, tear strength and elongation. The foams are suitable for use in cushioning applications such as those traditionally employing polyester fiberfill.Type: GrantFiled: March 26, 1997Date of Patent: January 13, 1998Assignee: Arco Chemical Technology, L.P.Inventors: Andrew M. Thompson, James L. Lambach
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Patent number: 5703136Abstract: A method for the preparation of rigid foams by reacting an organic polyisocyanate with an isocyanate-reactive material in the presence of a blowing promoter characterized in that the isocyanate-reactive material comprises at least one isocyanate-reactive cyclic carbonate or isocyanate-reactive cyclic urea, the reaction being performed in the presence of an inert insoluble organic liquid which is present as the disperse phase of an emulsion or a microemulsion, and in the presence of a metal salt catalyst.Type: GrantFiled: March 19, 1993Date of Patent: December 30, 1997Assignee: Imperial Chemical Industries plcInventors: Herbert Russell Gillis, Dirk Stanssens, Rik De Vos, Aaldrik Roelf Postema, David Randall
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Patent number: 5700846Abstract: A process, and the product produced thereby, for preparing a polyurea foam which comprises reacting an aliphatic polyamine having an average functionality from about 2 to about 6 wherein about 55 to about 95 percent of the functional groups are primary amine functional groups and about 5 to about 40 percent of the functional groups are primary or secondary hydroxyl groups with a polyisocyanate in the presence of a blowing agent that comprises water. The use of polyether polyamines having primary hydroxyl groups improves the cross-linking characteristics of the polyurea foam.Type: GrantFiled: August 18, 1995Date of Patent: December 23, 1997Assignee: Huntsman Petrochemical CorporationInventors: Robert Allison Grigsby, Jr., Robert LeRoy Zimmerman
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Patent number: 5700847Abstract: Isocyanate-terminated-prepolymers prepared from polyoxyalkylene polyether polyols having low unsaturation are suitable for producing polyurethane molded foam having exceptional physical properties. Preferably, the foams are all water blown, and process well. The foams are noted for concomitant increases in both tensile strength and elongation as well as displaying excellent wet set and other properties.Type: GrantFiled: December 4, 1995Date of Patent: December 23, 1997Assignee: Arco Chemical Technology, L.P.Inventor: Andrew M. Thompson
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Patent number: 5698608Abstract: A microcellular polyurethane elastomer obtained by mixing an NCO-terminated prepolymer, an OH-terminated prepolymer and a foaming component with stirring to cause foaming and curing is disclosed, in which the NCO-terminated prepolymer is (A) a prepolymer obtained by reacting a polyester polyol (a) having a number average molecular weight of 1,000 to 3,000 and diphenylmethane-4,4'-diisocyanate (MDI) or (B) a partially crosslinked prepolymer obtained by further reacting the reaction product of polyester polyol (a) and MDI with a low-molecular weight polyol, the OH-terminated prepolymer is (A) a prepolymer obtained by reacting polyester polyol (a) with a polyisocyanate or (B) a prepolymer obtained by reacting polyester polyol (b) and/or a polyether polyol both having a number average molecular weight of 500 to 3,000 with a polyisocyanate, and the foaming component contains water as a main blowing agent, which elastomer exhibits improved resistance to fatigue failure and permanent set in a fatigue test while retaType: GrantFiled: September 24, 1996Date of Patent: December 16, 1997Assignee: Polyurethane Chemical Co., Ltd.Inventor: Tohoru Nagashima
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Patent number: 5698609Abstract: An open-celled polyurethane foam is provided having a density of 1.5 to 5.0 pcf, a G value of 30 to 80 over a static load range of 1.0 to 2.0 psi based on a 2.0 inch thickness and a 24 inch drop height and, an airflow in the range of 0.05 to 0.5 scfm, 25% as compressive strength of 4.Type: GrantFiled: November 14, 1996Date of Patent: December 16, 1997Assignee: Imperial Chemical Industries PlcInventors: Robert John Lockwood, Brian Fogg
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Patent number: 5693682Abstract: A polyurethane foam essentially free of organic carbon-based blowing agent, the polyurethane foam comprising a foam core having a density of from about 5 to about 45 pounds per cubic foot and an integral skin consisting of substantially non-cellular, non-porous polyurethane. The presence of the integral skin is characterized by a compression force deflection index of at least about 1.20, the compression force deflection index being defined as the ratio of (i) the compression force deflection orthogonal to a cross-section of the foam to (ii) the compression force deflection of the foam core, the compression force deflection measured according to ASTM 3574C. In a preferred embodiment, the present polyurethane foam is further characterized by a flexural modulus index of at about 1.60. In another preferred embodiment, the present invention is characterized by a density index of at least about 1.60.Type: GrantFiled: February 20, 1996Date of Patent: December 2, 1997Assignee: Woodbridge Foam CorporationInventors: Edward T. Kuczynski, William M. Bayko
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Patent number: 5691389Abstract: Process for recycling flexible foams by glycolysis and extraction. The glycolysis is conducted by allowing the foam to react with low molecular weight polyols, then allowing the mixture to separate in two phases.Type: GrantFiled: November 27, 1996Date of Patent: November 25, 1997Assignee: Imperial Chemical Industries PLCInventors: Giovanni Parrinello, David Thorpe, Gabriel Verhelst, Julian Francis George Hopper, Mireille Berthine Albert De Witte
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Patent number: 5688989Abstract: A polyurethane composition for the production of single-component polyurethane foams on dry or wet substrates, wherein the composition is the reaction product of a polyol with a molar excess of difunctional or polyfunctional isocyanates and wherein 10% to 80% by weight of the polyol has been replaced by a nonionic surfactant containing at least one hydroxyl group.Type: GrantFiled: July 3, 1996Date of Patent: November 18, 1997Assignee: Henkel Kommanditgesellschaft auf AktienInventors: Peter Daute, Roland Gruetzmacher, Johann Klein, Hermann Kluth, Rainer Hoefer
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Patent number: 5674920Abstract: A flexible high-resilience polyurethane foam which has improved impact resilience and compression set, excellent effect on the reduction of transmissibility at 6 Hz and also improved mechanical strengths even under a reduced amount of a catalyst and is prepared by using, as an organic polyisocyanate composition, a mixture having a specified ratio of tolylene diisocyanate to polymethylenepolyphenyl isocyanate having a specific benzenoid composition or by using an isocyanate terminated prepolymer obtained by reacting the mixture with polyoxyalkylene polyol which has specific structure and is used for modification, and by using polyalkylene polyol which satisfies specific conditions in a hydroxyl value, monool content, and head-to-tail coupling selectivity; and a preparation process of the flexible high resilience polyurethane foam.Type: GrantFiled: November 16, 1995Date of Patent: October 7, 1997Assignee: Mitsui Toatsu Chemicals, Inc.Inventors: Masashi Obata, Seijiro Sakai, Kaoru Ueno
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Patent number: 5672632Abstract: The present invention relates to water-blown integral skin polyurethane foam compositions, molded polyurethane articles, a process of preparing said articles, and an isocyanate composition for use therein. In particular, the invention relates to water-blown integral skin molded polyurethane articles having particularly advantageous physical properties, and compositions useful for producing such articles. In particular, the invention provides a polyurethane composition which has an isocyanate component (a) an isocyanate reactive component (b), a blowing agent comprising water (c), a polyether (d) selected from the group consisting of polytetrahydrofuran and polyethylene glycol having a number average molecular weight of from 200 to 2000 and optionally, one or more additives (e) from the group consisting of catalysts, chain extenders, oxo alcohols, and mixtures thereof.Type: GrantFiled: October 30, 1995Date of Patent: September 30, 1997Assignee: BASF CorporationInventors: Valeri L. Voloppi, Thirumurti Narayan
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Patent number: 5672635Abstract: Disclosed as a particular isocyanate prepolymer composition particularly suitable for use in polyurethane compositions having particular applicability for producing microcellular molded polyurethane articles particularly suitable for use as sealing devices. In particular, the isocyanate prepolymer composition is the result of reacting an isocyanate blend (a) having(i) 0 to 10 pbw 2,4'-diphenylmethane diisocyanate;(ii) 30 to 80 pbw 4,4'-diphenylmethane diisocyanate;(iii) 1 to 10 pbw of a mixture of uretonimine with from 10 to 70 parts by weight of a polyol (b) having a number average molecular weight of between 1000 and 10,000, and a hydroxyl number of between 10 to 75. The resulting isocyanate prepolymer (I) has a free NCO of less than 20 and a viscosity of from 200 to 1000 cPs.Type: GrantFiled: October 23, 1995Date of Patent: September 30, 1997Assignee: BASF CorporationInventors: Thirumurti Narayan, Steven Hicks
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Patent number: 5670599Abstract: This invention relates to improved two part, low VOC polyurethane coatings comprising a low viscosity polyisocyanate component having an isocyanate functionality greater than two and a polyol component having a functionality equal to or greater than two. The improvement resides in the utilization of a unique isocyanate component in the two part polyurethane coating formulation. The isocyanate component comprises said low viscosity polyisocyanate component and an isocyanate terminated or end capped prepolymer formed by the reaction of a diisocyanate and a multifunctional polyol, the prepolymer having at least about 85 preferably 90 percent by weight of a 2:1 adduct of isocyanate to polyol (NCO/OH) and less than about 1 and preferably less than about 0.5% by weight of residual diisocyanate monomer therein.Type: GrantFiled: March 8, 1995Date of Patent: September 23, 1997Assignee: Air Products and Chemicals, Inc.Inventor: Sherri Lynn Bassner
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Patent number: 5670554Abstract: A process for producing CFC-free polyurethane rigid foams having reduced thermal conductivity comprises reactinga) isocyanate semiprepolymers modified with urethane groups and containing from 31 to 20% by weight of NCO, based on aromatic polyisocyanates and at least one aromatic and/or preferably aliphatic polyester-polyol having a hydroxyl number of from 22 to 400,b) at least one relatively high molecular weight compound containing at least two reactive hydrogen atoms, which advantageously have arylene units bonded to them, and, if desired,c) low molecular weight chain extenders and/or crosslinkers in the presence ofd) blowing agents, preferably cyclopentane and/or cyclohexane in combination with water,e) catalysts and, if desired,f) additives.The CFC-free polyurethane rigid foams are preferably used as insulation material in refrigeration appliances and as insulation in composite and heating elements, for example for insulating remote heating pipes.Type: GrantFiled: November 28, 1995Date of Patent: September 23, 1997Assignee: Elastogran GmbHInventors: Stefan Adams, Holger Seifert
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Patent number: 5668239Abstract: This invention relates to a process for the production of polyurethane/urea moldings which exhibit both high flexural modulus and high impact strength. The process comprises reaction injection molding of a reaction mixture in the presence of a catalyst via the one-shot process. The isocyanate component of this invention is a prepolymer of methylenebis(cyclohexyl isocyanate) having an NCO content of 12-27%, an average isocyanate functionality of less than 2.3, a monomer content of greater than about 25% by weight, and containing urethane or urea groups. The isocyanate-reactive blend comprises a high molecular weight polyether polyol and a low molecular weight chain extender, wherein the isocyanate-reactive blend has an OH:NH equivalent ratio of from 1:1 to 15:1. This invention also relates to the polyurethane/urea molded article produced by the above process.Type: GrantFiled: June 4, 1996Date of Patent: September 16, 1997Assignee: Bayer CorporationInventors: Neil H. Nodelman, David D. Steppan, Jan L. R. Clatty, A. Donald Meltzer
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Patent number: 5658959Abstract: The present invention relates to water-blown integral skin polyurethane foam compositions, molded polyurethane articles, a process of preparing said articles, and an isocyanate composition for use therein. In particular, the invention relates to water-blown integral skin molded polyurethane articles having particularly advantageous physical properties, and compositions useful for producing such articles. In particular, the invention provides a polyurethane composition which has an isocyanate component (a) an isocyanate reactive component (b), a blowing agent comprising water (c), a polyether (d) selected from the group consisting of polytetrahydrofuran and polyethylene glycol having a number average molecular weight of from 200 to 2000 and optionally, one or more additives (e) from the group consisting of catalysts, chain extenders, oxo alcohols, and mixtures thereof.Type: GrantFiled: October 30, 1995Date of Patent: August 19, 1997Assignee: BASF CorporationInventors: Valeri L. Voloppi, Thirumurti Narayan
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Patent number: 5656344Abstract: The electroconductive polyurethane foam according to the present invention is obtained by adding and dispersing, in the composition constituting polyurethane foam, a substance with electron conduction mechanism, and a substance with ionic conduction mechanism and mechanically agitating the resultant mixture in the presence of inert gas. The substance with ionic conduction mechanism is an antistatic agent selected from cationic surfactant, anionic surfactant, ampholytic surfactant, and non-ionic surfactant.Type: GrantFiled: March 3, 1994Date of Patent: August 12, 1997Assignee: Bridgestone CorporationInventors: Eiji Sawa, Hiroya Fukuda, Shohei Morikawa, Hitoshi Yaguchi, Yuichiro Mori
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Patent number: 5650452Abstract: Very soft, very low density, all water-blown polyurethane foams are prepared by reacting an isocyanate-terminated prepolymer with from 30% to 150% stoichiometric excess of water. The foams have molded densities less than or equal to 1.5 lb/ft.sup.3 and softness, as measured by 25% ILD of less than or equal to 15 lbs., yet retain excellent resiliency, tear strength and elongation. The foams are suitable for use in cushioning applications such as those traditionally employing polyester fiberfill.Type: GrantFiled: October 18, 1995Date of Patent: July 22, 1997Assignee: ARCO Chemical Technology, L.P.Inventors: Andrew M. Thompson, James L. Lambach
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Patent number: 5650450Abstract: Hydrophilic polyurethane foams with rapid wet out properties are formed from the reaction product of an MDI-based or polymeric MDI-based isocyanate capped prepolymer with an aqueous component, such as water, and about 0.5 to 2.0 parts by weight, based on 100 parts by weight prepolymer, of a silicone glycol copolymer liquid surfactant with a polyether portion, said surfactant having a viscosity of about 175 to 350 CST at 25.degree. C., a molecular weight in the range of about 1500 to 20,000, with the polyether portion having a molecular weight in the range of about 200 to 2000 and containing about 40 to 100 percent by weight ethylene oxide. The surface of the hydrophilic foam wets out or absorbs droplets of water in less than thirty (30) seconds, preferably instantaneously (less than one second).Type: GrantFiled: January 25, 1996Date of Patent: July 22, 1997Assignee: Foamex L.P.Inventors: Joseph W. Lovette, Sharon A. Free
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Patent number: 5648447Abstract: Polyurethane elastomers of improved elongation, tensile strength and other physical properties are prepared from a polyol component containing a crystallizable polyol and from 5 to 35 equivalent percent of a low monol polyoxypropylene polyol by one-shot, quasiprepolymer, and preferably, by prepolymer techniques involving chain extension with an aliphatic diol or aromatic amine.Type: GrantFiled: December 22, 1995Date of Patent: July 15, 1997Assignee: ARCO Chemical Technology, L.P.Inventors: Stephen D. Seneker, Nigel Barksby, Bruce D. Lawrey
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Patent number: 5639847Abstract: A conductive quasi-solution useful for making a homogeneously conductive single-phase polyurethane, comprising a transition metal salt, a carrier solution, and a dispersing agent, wherein said conductive quasi-solution has a transition metal salt concentration between 10 and 30% by weight, and methods of making thermoset and thermoplastic polyurethane polymers therewith.Type: GrantFiled: May 25, 1995Date of Patent: June 17, 1997Assignee: Mearthane Products Corp.Inventors: Albert C. Chiang, John A. Roderick
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Patent number: 5633289Abstract: A process and a polyurethane material for molding a semi-rigid integral skin foam which comprising an integral skin having a low degree of foaming and a core having a high degree of foaming. The process includes evacuating a mold cavity to reduce the pressure thereof below atmospheric pressure; injecting into the evacuated mold cavity a polyurethane material; and foaming the material to fill the cavity. The polyurethane material contains a polyol component and an isocyanate component with, at most, 5 parts by weight of a solvent for 100 parts by weight of the polyol component, in the absence of freon.Type: GrantFiled: March 14, 1994Date of Patent: May 27, 1997Assignee: Toyoda Gosei Co., Ltd.Inventors: Michihiko Nakamura, Masanao Ishikake, Yukio Kawakita, Akira Mabuchi, Osamu Yamanaka
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Patent number: 5631319Abstract: The invention relates to pressurized, blowing-agent-containing isocyanate semiprepolymer mixtures, advantageously having an isocyanate content of from 5 to 25% by weight, based on organic polyisocyanates and polyhydroxyl compounds which are used in combination with a linear, branched or cyclic, saturated or olefinically unsaturated monoalcohol having 1 to 25 carbon atoms and/or hydroxyketones, preferably .beta.-hydroxyketones, the use thereof for the production of one-component polyurethane foams by allowing the isocyanate semiprepolymer mixtures to depressurize, and a process therefor.Type: GrantFiled: November 29, 1995Date of Patent: May 20, 1997Assignee: BASF AktiengesellschaftInventors: Hans-Juergen Reese, Franz Heimpel, Heinz Forster
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Patent number: 5624966Abstract: The present invention relates to water-blown integral skin polyurethane foam compositions, molded polyurethane articles, a process of preparing said articles, and an isocyanate composition for use therein. In particular, the invention relates to water-blown integral skin molded polyurethane articles having particularly advantageous physical properties, and compositions useful for producing such articles.In particular, the invention provides a polyurethane composition which has an isocyanate component (a) an isocyanate reactive component (b), a blowing agent comprising water (c), a polyether (d) selected from the group consisting of polytetrahydrofuran and polyethylene glycol having a number average molecular weight of from 200 to 2000 and optionally, one or more additives (e) from the group consisting of catalysts, chain extenders, oxo alcohols, and mixtures thereof.Type: GrantFiled: October 30, 1995Date of Patent: April 29, 1997Assignee: BASF CorporationInventors: Thirumurti Narayan, Valeri L. Voloppi