Abstract: The subject invention provides a viscoelastic polyurethane foam having a density of from one to twenty pounds per cubic foot. The foam is formed from a composition that is a reaction product of an isocyanate component (A), a first polyether polyol (B), a second polyether polyol (C), and a chain extender (D). The chain extender (D) has a backbone chain with from two to eight carbon atoms and has a weight-average molecular weight of less than 1,000 and is present in an amount of from 5 to 50 parts by weight based on 100 parts by weight of the composition. The viscoelastic polyurethane foam a first glass transition temperature greater than zero and a second glass transition temperature less than zero and having a tan delta peak ratio of the first glass transition temperature to the second glass transition temperature less than 2.2.

Abstract: A method of preparing an adhesive, the method comprising combining an isocyanate, a polyhydroxyl phenol-containing compound, a polyol, and a trimerization catalyst.

Abstract: The present invention relates to low viscosity polymer polyols and to a process for the preparation of these low viscosity polymer polyols. These polymer polyols comprise the free-radical polymerization product of (A) a base polyol, (B) a pre-formed stabilizer, and (C) at least one ethylenically unsaturated monomer, in the presence of (D) at least one free-radical polymerization initiator, and (E) at least one polymer control agent. The total amount of polymer control agent present in the polymer polyols of the present invention ranges from greater than about 5.0% up to about 20% by weight, based on 100% by weight of the polymer polyol.

Abstract: The present invention relates to a method of producing one or more macroporous cross-linked polymer particles, which comprises polymerization and cross-linking of divinyl ether monomers in an inert solvent, in which method the polymerization is free radical initiated. The invention also relates to particles so produced, which are useful as separation medium e.g. in RPC or, after suitable derivatization, in other chromatographic methods.

Abstract: A process for producing a finely cellular polyurethane foam by mixing a first ingredient comprising an isocyanate compound and a second ingredient comprising a compound containing an active hydrogen group, characterized by comprising adding a nonionic silicone surfactant containing no hydroxyl group to at least one of the first ingredient and the second ingredient in an amount of 0.1 to 5 wt %, excluding 5 wt %, based on the total amount of the first ingredient and the second ingredient, subsequently agitating the surfactant containing ingredient together with an unreactive gas, which has no reactivity to isocyanate group or active hydrogen group, to disperse the unreactive gas as fine bubbles to prepare a bubble dispersion and then mixing the bubble dispersion with the remaining ingredient to cure the resultant mixture and forming finely cellular structure into the resultant polyurethane foam by the fine bubbles of the bubble dispersion.

Abstract: A viscoelastic foam is provided having an amine-based polyol system to impart strength, recoverability and endurance to the foam, and an appropriately selected trifunctional non-amine-based polyol system to provide flexibility to the foam. The combination of amine-based and non amine-based polyols provides a viscoelastic semi-rigid foam with excellent impact and recovery properties, recovering to substantially 100% of its initial volume and shape following an impact, yet with high rigidity and stiffness so that it is effective at absorbing high as well as low-energy impacts. A method of making the above viscoelastic foam is also provided. In a preferred embodiment, the foam is made using an allophanate-modified MDI prepolymer in order to provide the isocyanate in liquid form at standard temperature and pressure in order to simplify the production of the invented viscoelastic foams.

Abstract: Process for preparing flexible polyurethane foam by reacting an MDI-based polyisocyanate terminated prepolymer and a polyether polyol with a high oxyethylene content and foams produced by such process.

Abstract: Single component compositions for making a moisture-cured polyurethane foam are disclosed. Foam produced from the compositions of the present invention produce very low foaming pressure due to their 60-95 percent open-cell content. After these compositions are applied and cure, they form a permanent seal around the perimeter of installed fenestration products.

Abstract: Process for preparing a polyurethane elastomer having an apparent overall density of more than 150 kg/m3 comprising reacting a polyisocyanate and an isocyanate-reactive composition, optionally in the presence of water, wherein the reaction is conducted at an isocyanate index of 85 to 120, the polyisocyanate comprising: a) 80-100% by weight of a diphenylmethane diisocyanate comprising at least 40% by weight of 4,4?-diphenylmethane diisocyanate and/or a derivative of said diphenylmethane diisocyanate which derivative is liquid at 25° C.

Abstract: The present invention provides tough, high modulus, low density thermoset polyurethane compositions which are useful in general as, for example, cast structural materials and in a preferred embodiment can be cured directly onto an aircraft engine fan blade, thereby providing a lighter blade, without concomitant loss in structural integrity or blade performance due to, for example, resistance to foreign object impacts and fuel efficiency. In a preferred embodiment, the composition is comprised of bis-amine compounds reacted with isocyanate-functional polyether polymers in the presence of hollow polymeric microspheres. The thermoset polymer compositions are formed by casting into a mold which is formed by a cavity within the metallic or composite fan blade or guide vane in the form of a pocket and a removable caul sheet. After the elastomeric polyurethane foam is injected through at least one injector port into the mold, the foam is cured.

Abstract: Polyurethane elastomers having a defined node density are produced from specific polyetherester polyols. These elastomers are particularly useful for the production of microcellular and solid polyurethane elastomer components.

Abstract: A polyurethane foam compound for an ink holder, characterized in that it comprises a polyol and an isocyanate as main components, and also a crosslinking agent; an ink holder, characterized in that it is prepared by foaming, curing and crosslinking the compound; a method for securing the close contact of an ink holder, which comprises using the above described ink holder, and placing the ink holder in an ink tank for containing an ink in a manner such that the ink holder is attached to the inner wall of the ink tank.

Abstract: A process is disclosed for producing resilient polyurethane foams by foaming an organic polyisocyanate, an iso-cyanate-reactive compound and a fusible polymer. The improvement in the hardness of the foams is achieved without adversely affecting the other properties of the foams, such as tensile strength and elongation.

Abstract: A golf ball comprising a core and a cover layer, wherein at least one of the core or cover layer comprises a plasticized polyurethane composition comprising at least one polyurethane and at least one plasticizer.

Abstract: The present invention is directed to a process for preparing water-blown rigid polyurethane foams having at least an 80% closed-cell content which involves reacting a) at least one polyol mixture which is composed of (i) at least one polymer polyol; (ii) at least one polyol having a hydroxyl value within the range of from about 200 to about 800; and (iii) optionally, at least one polyol having a hydroxyl value within the range of from about 25 to about 115; with b) at least one polymeric isocyanate and/or a prepolymer thereof; in the presence of c) optionally, at least one catalyst; d) water; and e) optionally, at least one additive or auxiliary agent. The present invention is also directed to the closed-cell water blown rigid polyurethane foams produced by the process of the present invention. The invention is further directed to a polyurethane-foam forming mixture which is used to produce the water-blown rigid polyurethane foams of the present invention.

Abstract: There are disclosed an elastic member which comprises (A) polyurethane foam obtained by agitationally mixing a foaming agent, a foam stabiizer and a urethane prepolymer synthesized from a polyol and a polyisocyanate in the presence of a modified silicone, or (B) polyurethane foam obtained by agitationally mixing a polyol, a polyisocyanate, a modified silicone oil bearing a functional group reactive with a polyisocyanate, a foaming agent and a foam stabiizer comprising a polyether modified silicone containing 50 to 100% by weight of a polyoxyethylene unit in the polyether moiety; image formation equipment equipped with the above elastic member; and a toner supply roller which is composed of a foamed elastic member mounted on a developing apparatus and which has a compression spring constant in the range of 0.25 to 5.0 N/mm and a surface friction resistance in the range of 0.4 to 1.2 N.

Abstract: A composition useful for the production of foam plastics from disposable pressurized containers is provided. The composition comprises at least one polyisocyanate or isocyanate prepolymer, at least one catalyst for the reaction of the isocyanate group with the OH group, at least one blowing agent and at least one foam stabilizer. One day at the latest after application from said disposable pressurized container, the residue of said composition left in the pressurized container has a diisocyanate monomer content of less than 5.0% by weight, based on the residual contents of the emptied container.

Abstract: Polyurethane foams are made using a prepolymer that is the reaction product of an organic polyisocyanate, a hydroxy-functional acrylate or methacrylate, and a polyol. This prepolymer is reacted at specified volume ratios and isocyanate indices with a polyol component that includes at least one polyol. The foam is made in the presence of a blowing agent and catalyst. Preferred blowing agents are water and chemical blowing agents that generate carbon dioxide in the reaction. Preferred catalysts have primary or secondary amine groups that allow them to react into the resulting polymer structure, thus decreasing the level of volatile components.

Abstract: A polyurethane-polymer composition suitable for preparing a lightweight tire support includes at least one isocyanate, at least one polyol, and at least one chain extender. A polyurethane-polymer composition can also include an additive such as a catalyst, a filler, a surfactant, a colorant, and a mold-release agent. A lightweight tire support can be prepared from a polyurethane-polymer composition by, for example, reaction injection molding. Such a tire support desirably has temperature stability and load-bearing capability.

Abstract: Process for preparing rigid urethane-modified polyisocyanurate foams from polyisocyanates and polyfunctional isocyanate-reactive components in the presence of a blowing agent, a metal salt trimerisation catalyst and a functionalised carboxylic acid.

Abstract: The present invention is a low density polyurethane foam cushion useful as an attached carpet cushion or as a detached carpet underlay. The low density foams of the present invention are prepared by a process wherein a polyurethane foam formulation is blown by both mechanical and chemical processes.

Abstract: The present invention relates to polyurethane cast elastomers which are prepared from higher molecular weight polyhydroxy compounds, durene diisocyanate and low molecular weight chain-lengthening and/or crosslinking agents. These elastomers are particularly useful for the production of moldings exposed to high mechanical stresses.

Abstract: A prepolymer process for preparing a high resilience flexible polyurethane foam by reacting a polyisocyanate composition comprising at least 80% by weight of 4,4′-MDI and having an NCO value below 20% with a polyol composition comprising b1) an EO-rich polyol; b2) a polyol with an EO content between 20-50% and a primary hydroxy content of at least 50%; and b3) a polyol with an EO content between 10-20% and a primary hydroxy content of at least 50%; according to the following proportions: b1: 40-90 wt %, b2: 5-60 wt %, b3: 0-20 wt %. The invention also relates to reaction systems comprising the above components.

Abstract: The present invention provides rigid foams made from aromatic polyester polyols and polyisocyanates. The foams are isocyanate-based foams and are preferably prepared without cell nucleating agents, and are formed from a mixture containing an aromatic polyester polyol, a polyisocyanate, and a blowing agent that includes water. The foams have a high closed cell content with cells having diameters of about 160 microns or less, high thermal resistance, and flame retardancy.

Abstract: A process for producing a finely cellular polyurethane foam by mixing a first ingredient comprising an isocyanate compound and a second ingredient comprising a compound containing an active hydrogen group, characterized by comprising adding a nonionic silicone surfactant containing no hydroxyl group to at least one of the first ingredient and the second ingredient in an amount of 0.1 to 5 wt %, excluding 5 wt %, based on the total amount of the first ingredient and the second ingredient, subsequently agitating the surfactant containing ingredient together with an unreactive gas, which has no reactivity to isocyanate group or active hydrogen group, to disperse the unreactive gas as fine bubbles to prepare a bubble dispersion and then mixing the bubble dispersion with the remaining ingredient to cure the resultant mixture and forming finely cellular structure into the resultant polyurethane foam by the fine bubbles of the bubble dispersion.

Abstract: Disclosed is a polyurethane closed-cell foam composition exhibiting an ability to absorb very high strain rate compression without loss of structural integrity by brittle fracture, spalling, or splintering. The new composition further exhibits no loss or degradation in conventional mechanical properties, particularly its response to low rate compression. The new formulation of the present embodiemnt is based on the reaction product of a modified MDI isocyanate and a sucrose/glycerine based polyether polyol resin catalyzed by a mixture of one or more tertiary amines and water wherein the isocyanate and polyol resin each have a low number of functional groups per monomer and a high number of rotational degrees of freedom.

Abstract: A prepolymer composition for producing polyurethane insulating foams with fire-retardant properties from pressure tanks which consists of a prepolymer component with at least one PU prepolymer with a content of NCO groups of 4 to 20 wt % and usual additives, as well as a propellant component, wherein the prepolymer component is substantially halogenfree and has 5 to 40 wt %, based on the prepolymer component, of softening phosphates and/or phosphonates with the formulae O═P(OR3 and O═P(OR)2R.

Abstract: A solid and/or cellular polyurethane elastomers which are produced using polyester polyols are disclosed. The elastomers which exhibit improved stability to hydrolysis are characterized in that their preparation is carried out in the presence of at least one esters of monobasic carboxylic acid or polybasic carboxylic acids, the (first) dissociation constant (pK) of which is 0.5 to 4.

Abstract: The invention relates to flame-resistant high resilience cold-cure moulded foams, processes for the production thereof and use thereof.

Abstract: Polyurethane foam products with controlled release of agents and additives, if any, are formed from the reaction products of an aqueous formulation of a limited quantity of superabsorbent polymer, an agent or agents from the group of detergents, abrasives, waxes, polishes, drugs, cosmetics, biologicals, volatiles, odor absorbing and controlling compositions and water soluble chemicals, optionally selective additives, and water with a predetermined ratio of hydrophilic urethane prepolymer to provide a polymerizing mixture. The agents and additives, if any, are incorporated directly into the matrix of the formed foam product to increase the number of times that the formed foam products can be used. The products and methods include a formed foam product with an abrasive material uniformly dispersed therein and/or formed on at least one exterior face of the products. Sized granular formed foam product can be comminuted to provide filters materials and animal litter.

Abstract: A polyurethane foam or elastomer comprises an organic polyisocyanate component, an active hydrogen-containing component reactive with the polyisocyanate component, wherein the viscosity of this component is less than about 500 cP at room temperature, a catalyst component, a surfactant, and a flame retarding composition. The components may be low VOC. A preferred flame retarding composition comprises an antimony-based compound, a halogenated, active hydrogen-containing component reactive with the polyisocyanate component, and a halogenated flame-retarding agent. Such polyurethanes are useful as gaskets, seals, padding, in automotive applications, and the like.

Abstract: The two-component type polyurethane composition according to the present invention is obtained from a principal component containing a compound having an isocyanate group and a curing agent containing a compound having active hydrogen, and is characterized in that both the principal component and the curing agent contain substantially no thixotropic agent, the mixture of the principal component and the curing agent has a specific thixotropy-developing time and a specific slump, the active hydrogen compound has a specific flash point, and that the mass change of the two-component type polyurethane composition before/after boiling in boiling water under specific conditions is in a specific range.

Abstract: Rigid foams having excellent compression strength, dimensional stability, flame retardance and adhesion are produced by reacting an active hydrogen compound having at least two functionalities with a polyisocyanate compound in the presence of a catalyst and a blowing agent comprising either water alone or a mixture of water and a low boiling compound, wherein (1) the polyisocyanate compound is a prepolymer obtained by reacting a polymeric MDI with 5 to 30% by weight, based on the polymeric MDI, of a polyether polyol and/or polyester polyol having a hydroxyl value of at most 100 mg KOH/g, and (2) the number of isocyanate groups in the polyisocyanate compound is at least 1.5 times by mole as large as the number of active hydrogen atoms in the active hydrogen compound and water.

Abstract: This invention relates to flame-laminable polyurethane block foams having high peel strength, a process for their production and the use thereof for textile lamination.

Abstract: Reticulated flexible polyurethane foams are prepared by reacting organic and/or modified organic polyisocyanates (a) with a polyetherol mixture (b) and, if required, further compounds (c) having hydrogen atoms reactive toward isocyanates, in the presence of water and/or other blowing agents (d), catalysts (e) and further assistants and additives (f), by a process in which the polyetherol mixture (b) comprises b1) at least one difunctional or polyfunctional polyetherol having an OH number of from 20 to 150 mg KOH/g, based on propylene oxide and/or butylene oxide and ethylene oxide and having an ethylene oxide content of more than 40% by weight, based on the total amount of alkylene oxide used, (b1.

Abstract: Low unsaturation, high molecular weight polyols having an unsaturation level below or equal to 0.006 milli-equivalents per gram, and preferably below 0.004 milli-equivalents per gram, and molecular weights of greater than or equal to about 2,000, and preferably between about 2,000 and 10,000, are converted into low unsaturation, high molecular-weight (LUSHMW) polyamines directly by amination reactions. The LUSHMW polyamines produce polymers having elongation, modulus, and tensile characteristics that are substantially better than those of conventional analogous polymers.

Abstract: This invention relates to flame-laminable polyurethane block foams having high peel strength, a process for their production and the use thereof for textile lamination.

Abstract: Urethane molded products for polishing pad comprise two types of cells having different sizes in urethane molded products formed by mixing and curing an isocyanate-terminated urethane prepolymer and an active hydrogen-containing compound. The molded products may be made by a procedure comprising mixing expanded microballoons or non-expanded, thermally expandable microspheres and water with the isocyanate-terminated urethane prepolymer and active hydrogen-containing compound and curing the mixture.

Abstract: This invention relates to a process for the preparation of an isotropic rigid foam comprising the step of reacting: (A) an organic polyisocyanate component selected from the group consisting of: (1) a polymethylene poly(phenylisocyanate) and (2) an NCO-terminated prepolymer, and comprising the reaction product of: (a) a polyester comprising the reaction product of (i) pure ortho-phthalic acid or phthalic anhydride and (ii) a glycol and (b) a polymethylene poly(phenylisocyanate); with (B) an isocyanate-reactive component comprising: (1) a liquid OH-terminated prepolymer having a viscosity of more than about 100,000 mPa·s at 25° C.

Abstract: The invention relates to thermoplastic compositions that contain reactive isocyanate groups and that are suitable for use as desiccants for packaging moisture-sensitive goods, especially for polyurethane hotmelt adhesives that are cross-linked upon exposure to moisture. The compositions are formed by the reaction of hydroxy- or amino-containing polyols, including sugars, with an excess of polyisocyanates, and admixing the resulting product with polyurethane catalysts.

Abstract: An inorganic/organic composite foam that has a foam structure obtained from a combination of a phosphoric acid compound and/or a sulfuric acid compound with a blowing agent therefor, has reduced brittleness due to a cured material of an urethane prepolymer having NCO groups, and contains a powdery boric acid compound, and a process for producing the same. The foam is not only reduced in brittleness but also improved in foam strength after combustion due to the incorporation of the powdery boric acid compound while retaining inherent foam properties and inherent low quantities of heat of combustion and smoking in combustion. It is used in exterior wall panels, heat insulating materials, sound insulating materials, fireproof covering materials, lightweight aggregates, filling materials for cavities, and the like, which are required to have fire-proofing performance.

Abstract: A composition for production of cover packing, comprising: (A) a blocked isocyanate, (B) an active hydrogen group-containing compound having average two or more functional groups, (C) an organic substance powder having an average particle diameter of 40 to 250 &mgr;m, and (D) an inorganic substance powder having an average particle diameter of less than 40 &mgr;m; and a method for production of cover packing using the composition. With this composition which is a one-pack type, curable composition, no apparatus for mixing the main material and the curing agent is required; by heating, dissociation of blocking agent and completion of reaction are allowed to take place simultaneously; and a cover packing superior in mechanical strength, etc. can be formed.

Abstract: This invention relates to a process for the preparation of an isotropic rigid foam comprising the step of reacting: (A) an organic polyisocyanate component selected from the group consisting of: (1) a polymethylene poly(phenylisocyanate) and (2) an NCO-terminated prepolymer, and comprising the reaction product of: (a) a polyester comprising the reaction product of (i) pure ortho-phthalic acid or phthalic anhydride and (ii) a glycol and (b) a polymethylene poly(phenylisocyanate); with (B) an isocyanate-reactive component comprising: (1) a liquid OH-terminated prepolymer having a viscosity of more than about 100,000 mPa.s at 25° C.

Abstract: The invention is directed to polyurethane foam shoe soles containing an additive comprising a mixture of polyethylene wax and PTFE (polytetrafluoroethylene), and to polyol components containing the additive. The additive is produced to include the mixture at a density from greater than 0.97 to about 1.1 times the density of the polyol component.

Abstract: The invention relates to a prepolymer process for preparing a high resilience flexible polyurethane foam by reacting a polyisocyanate composition comprising at least 80% by weight of 4,4′-MDI and having an NCO value below 20% with a polyol composition comprising b1) an EO-rich polyol; b2) a polyol with an EO content between 20-50% and a primary hydroxy content of at least 50%; and b3) a polyol with an EO content between 10-20% and a primary hydroxy content of at least 50%; according to the following proportions: b1:40-90 wt %, b2:5-60 wt %, b3:0-20 wt %. The invention also relates to reaction systems comprising the above components.

Abstract: A method for making an energy-absorbing foam having a density that is less than about 7 pcf that exhibits excellent strength properties and that is particularly suitable for automobile bumper applications. The invention is also directed to the energy-absorbing foam made with the method.

Abstract: Low-density hydrophilic flexible polyurethane foams are prepared by reacting organic and/or modified organic polyisocyanates (a) with a polyetherol mixture (b) and, if required, further compounds (c) having hydrogen atoms reactive toward isocyanates, in the presence of water and/or other blowing agents (d), catalysts (e) and, if required, further assistants and additives (f), by a process in which the polyetherol mixture (b) consists of b1) at least one difunctional or polyfunctional polyetherol based on propylene oxide and/or butylene oxide and ethylene oxide, having an ethylene oxide content of more than 40% by weight, based on the total amount of alkylene oxide used, an OH number of from 20 to 120 mg KOH/g and a proportion of primary OH groups of more than 20% and b2) at least one difunctional or polyfunctional polyetherol based on propylene oxide and/or butylene oxide and, if required, ethylene oxide, the ethylene oxide content being not more than 40% by weight, and having an OH number of more than 25 m

Abstract: Flexible polyurethane foams are prepared by reacting organic and/or modified organic polyisocyanates (a) with a polyetherol mixture (b) and, if required, further compounds (c) having hydrogen atoms reactive toward isocyanates, in the presence of water and/or other blowing agents (d), catalysts (e) and, if required, further assistants and additives (f), by a process in which the polyetherol mixture (b) consists of b1) at least one polyetherol which is at least difunctional, has an OH number of from 20 to 100 mg KOH/g and is based on propylene oxide and/or butylene oxide and ethylene oxide, having an ethylene oxide content of more than 40% by weight, based on the total amount of alkylene oxide used, and, if required, further polyetherols which are at least difunctional, are based on propylene oxide and/or butylene oxide and ethylene oxide and have an OH number of from 20 to 160 mg KOH/g and b2) at least one difunctional to hexafunctional polyetherol based on propylene oxide and/or butylene oxide and having an

Abstract: There is disclosed an elastic member constituted of polyurethane foam obtained by agitationally mixing with water, a urethane prepolymer synthesized from a polyol and a polyisocyanate, characterized by simultaneously employing as polyols, a (A) polymer polyol synthesized from a polyether polyol as a basis, comprising at least 70% by weight of oxypropylene moiety; and a (B) hydrophilic polyether polyol comprising at least 50% by weight of oxyethylene moiety, or simultaneously employing as polyols, the component (A), the component (B) and a (C) polyether polyol comprising at least 70% by weight of oxypropylene moiety. The above elastic member is simultaneously imparted with excellent characteristics such as low hardness, fine cells, low residual compressive strain, high strength and the like. The polyurethane foam which constitutes the elastic member can be produced by free foaming.

Abstract: Novel isocyanate-terminated prepolymers and a process for making flexible polyurethane foams thereof. The prepolymers are made from polyether polyols having a high equivalent weight.