-xh Reactant Contains A C-x-c Group Patents (Class 521/174)
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Patent number: 7635723Abstract: A method for producing a rigid, closed-cell polyurethane foam having a free-rise density of from about 1.3 lbs/ft.3 to about 4 lbs/ft.3 and exhibiting a shrinkage of less than 10%, comprises mixing together an isocyanate, at least one alkyl alkanoate blowing agent and at least one polyol having a hydroxyl number of from about 150 to about 800 and being selected from the group consisting of polyalkoxylated amines, polyalkoxylated ethers, and polyester polyols, to form a reaction mixture that is curable to produce such foam.Type: GrantFiled: December 18, 2002Date of Patent: December 22, 2009Assignee: Foam Supplies, Inc.Inventors: Timothy T. Kalinowski, David G. Keske, Victor Matimba, David L. Modray, Mark Schulte
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Patent number: 7635724Abstract: To provide a flexible polyurethane foam having good vibration characteristics and suitable particularly for a seat for an automobile. A flexible polyurethane foam obtained by reacting a polyol composition with a polyisocyanate compound in the presence of a catalyst, a blowing agent and a foam stabilizer, characterized in that the polyol composition comprises a high molecular weight polyoxyalkylene polyol (A) and a polymer-dispersed polyol (C) containing fine polymer particles in a high molecular weight polyoxyalkylene polyol (B), and at least part of the fine polymer particles are fine polymer particles obtained by polymerizing a monomer containing a fluorinated acrylate or a fluorinated methacrylate.Type: GrantFiled: November 26, 2007Date of Patent: December 22, 2009Assignee: Asahi Glass Company, LimitedInventors: Takayuki Sasaki, Takashi Ito, Chitoshi Suzuki, Tomohiro Hayashi
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Patent number: 7625954Abstract: The invention relates to a process for producing flexible polyurethane foams, in particular molded flexible polyurethane foams, by reacting a) polyisocyanates with b) compounds having at least two hydrogen atoms which are reactive toward isocyanate groups, wherein at least one polyether alcohol bi) which has been prepared by means of a DMC catalyst and has a hydroxyl number in the range from 15 to 35 mg KOH/g, and ethylene oxide content in the range from 5 to 18% by weight, based on the total weight of the polyether alcohol and an end block of ethylene oxide and propylene oxide having an ethylene oxide content of from 25 to 75% by weight, based on the amount of alkylene oxide in the end block, is used as compound b) having at least two hydrogen atoms which are reactive toward isocyanate groups.Type: GrantFiled: September 20, 2005Date of Patent: December 1, 2009Assignee: BASF AktiengesellschaftInventors: Kathrin Harre, Raimund Ruppel, Berend Eling
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Patent number: 7622542Abstract: The present invention relates to plastic moldings that are prepared from optionally filled polyurethanes. The plastic molding of the present invention exhibit high tenacity, flexural strength and heat stability. This invention also relates to a process for the preparation of these plastic moldings and specifically to a process for the production of large parts comprising these plastic moldings.Type: GrantFiled: December 14, 2005Date of Patent: November 24, 2009Assignee: Bayer MaterialScience AGInventors: Peter Haas, Reiner Paul, Dirk Wegener
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Patent number: 7619014Abstract: A rigid polyurethane foam having lose density without an increased k-factor can be produced by adding small amounts of butyl alcohol to a polyurethane composition containing an isocyanate, at least one polyol, a catalyst and a gaseous blowing agent.Type: GrantFiled: May 23, 2002Date of Patent: November 17, 2009Assignee: Bayer MaterialScience LLCInventors: Steven L. Schilling, Edward E. Ball
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Patent number: 7601762Abstract: The present invention provides a rigid polyurethane foam comprising the reaction product, at an isocyanate index of from about 90 to about 400, of a polyisocyanate and a polyol component comprising, about 20 wt. % to about 80 wt. %, based on the weight of the polyol component, of a double metal cyanide (DMC)-catalyzed polyether polyol having a number average molecular weight of greater than about 1,000 Daltons (Da), about 80 wt. % to about 20 wt. %, based on the weight of the polyol component, of a sucrose-based polyol having a functionality of from about 2.5 to about 6 and a number average molecular weight of from about 350 Da to less than about 1,000 Da, and about 0 wt. % to about 40 wt. %, based on the weight of the polyol component, of a low molecular weight organic compound having a number average molecular weight of less than about 600 Da in the presence of water, polyvinylchloride (PVC) particles having a diameter of from about 0.Type: GrantFiled: July 27, 2007Date of Patent: October 13, 2009Assignee: Bayer MaterialScience LLCInventors: Jan L. Clatty, Michael T. Wellman, Michael A. Masciantonio
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Patent number: 7601761Abstract: The present invention provides a rigid polyurethane foam made from the reaction product, at an isocyanate index of from about 90 to about 400, of a polyisocyanate, and a polyol component containing about 20 to about 80 wt. %, based on the weight of the polyol component, of a double metal cyanide (DMC)-catalyzed polyether polyol having a number average molecular weight of greater than about 1000 Daltons (Da), about 80 to about 20 wt. %, based on the weight of the polyol component, of a sucrose-based polyol having a functionality of from about 2.5 to about 6 and a molecular weight of from about 350 to less than about 1,000, and about 0 to about 40 wt. %, based on the weight of the polyol component, of a low molecular weight organic compound having a number average molecular weight of less than about 600 Da, in the presence of water, polyvinylchloride (PVC) particles having a diameter of from about 0.Type: GrantFiled: February 26, 2007Date of Patent: October 13, 2009Assignee: Bayer MaterialScience LLCInventors: Jan L. Clatty, Timothy R. Whelan, Susanne Whelan, legal representative, Michael T. Wellman, John W. Liddle, Marie W. Urick
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Patent number: 7588121Abstract: To provide a flexible polyurethane foam having improved sound absorbing properties in a low frequency region. A process for producing a flexible polyurethane foam which comprises foaming a starting material composition (E) comprising a high molecular weight polyoxyalkylene polyol (A), an organic polyisocyanate compound (B), a blowing agent (C) and a catalyst (D) in a closed mold, characterized in that at least a part of the high molecular weight polyoxyalkylene polyol (A) is a polyoxyalkylene polyol (p) having at least two hydroxyl groups on the average and having a molecular weight (Mc) per hydroxyl group of from 1,800 to 2,800 and a total unsaturation value (USV) of at most 0.08 meq/g, and that the air flowability of a flexible polyurethane foam obtained by foaming the starting material composition (E) in a thickness of 26 mm, is at most 0.085 m3/min.Type: GrantFiled: September 15, 2008Date of Patent: September 15, 2009Assignee: Asahi Glass Company, LimitedInventors: Takayuki Sasaki, Shigeo Hatano, Yoshinori Toyota, Katsuji Kuribayashi
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Publication number: 20090215918Abstract: To provide a flexible polyurethane foam which is excellent in low resiliency and durability without using a plasticizer and which shows little change in hardness against a change in temperature and at the same time, has high air flow.Type: ApplicationFiled: April 24, 2009Publication date: August 27, 2009Applicant: ASAHI GLASS COMPANY, LIMITEDInventors: Takayuki SASAKI, Daisuke Kaku, Takashi Ito, Naohiro Kumagai
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Patent number: 7576137Abstract: A polyurethane molding is composed of at least two different polyurethane materials, namely of a polyurethane gel and a polyurethane foam. The foam and the gel are arranged in layers one above another so that both materials act together as spring or damping element with respect to a load in the transverse direction. These moldings may preferably be used as seat cushions.Type: GrantFiled: November 29, 2000Date of Patent: August 18, 2009Assignee: Technogel GmbH & Co. KGInventors: Peter Gansen, Massimo Losio
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Patent number: 7572837Abstract: Flexible polyurethane foams are produced by reacting a polyol and a polyisocyanate in the presence of a catalysts and other auxiliary agents, the process characterized in that a tin-based catalyst is not used. One process includes reacting a polyether polyol containing at least 5% by weight of an oxyethylene group in the chain and having a terminal secondary OH group, a toluene diisocyanate and/or a derivative, and one or more specified imidazole compounds, the process conducted in the absence of a tin-based catalyst.Type: GrantFiled: October 30, 2002Date of Patent: August 11, 2009Assignee: TOSOH CorporationInventors: Hiroyuki Kometani, Yutaka Tamano
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Patent number: 7538154Abstract: The invention provides aqueous preparations having soft-feel properties, foams obtainable by mechanically foaming these preparations, and soft-feel coatings based on the foams. The preparations comprise aqueous polyurethane-polyurea dispersions, hydroxy-functional, aqueous or water-dilutable binders, polyisocyanates which may have been hydrophilically modified, and foam stabilizers.Type: GrantFiled: October 6, 2005Date of Patent: May 26, 2009Assignee: Bayer MaterialScience AGInventors: Torsten Pohl, Uwe Klippert, Thomas Münzmay, Frank Kobor
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Patent number: 7511082Abstract: The invention provides a polyurethane foam manufactured from a polyisocyanate and a polycarbonate polyol. Moreover, the invention provides a method of manufacturing the polyurethane foam manufactured from a polyisocyanate and a polycarbonate polyol, comprising mixing the polyisocyanate and polycarbonate polyol together and foaming same.Type: GrantFiled: August 6, 2004Date of Patent: March 31, 2009Assignee: Yukigaya Chemical Industry Co., Ltd.Inventors: Keisuke Nakamura, Masaaki Takagi
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Publication number: 20090062415Abstract: Methods comprising: providing an aromatic polyisocyanate and a polyol; and reacting the aromatic polyisocyanate and the polyol in the presence of a blowing agent and a catalyst to form a rigid polyurethane foam; wherein the blowing agent comprises water and a hydrocarbon having 3 to 8 carbon atoms; and wherein the polyol comprises a mixture of two or more polyether polyols according to formula (1): wherein each R independently represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms and n represents an integer of 0 to 5; the mixture of polyether polyols having a mean functionality of 4.5 or more; and wherein the mixture of polyether polyols comprises 50 to 70% by weight of a compound of formula (1) wherein n=0 is and 30 to 50% by weight of a compound of formula (1) wherein n?1; and wherein the mixture of polyether polyols comprises 2.5% by weight or more a compound of formula (1) wherein n=4, all percentages by weight based on the mixture of polyether polyol.Type: ApplicationFiled: August 28, 2008Publication date: March 5, 2009Applicant: Bayer MaterialScience AGInventors: Tomoaki Fukuba, Katsuki Kanoh, Teruo Hama, Yuudai Kashiwamoto, Atsushi Urano, Hirokazu Yoshihara
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Publication number: 20090062416Abstract: A process for producing a flexible polyurethane foam, which comprises reacting a polyol mixture with a polyisocyanate compound in the presence of a urethane-forming catalyst and a blowing agent, characterized in that the polyol mixture comprises the following polyol (A) and the polyol (B), and the proportion of the polyisocyanate compound to the polyol mixture is at least 90 by isocyanate index, and the total amount of Zn and Co contained in the polyol mixture is from 0.1 to 200 ppm.Type: ApplicationFiled: August 28, 2008Publication date: March 5, 2009Applicant: ASAHI GLASS CO., LTD.Inventors: Takayuki Sasaki, Daisuke Kaku, Naohiro Kumagai, Hideo Sakurai, Takashi Ito
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Patent number: 7465757Abstract: The invention relates to a foamed isocyanate-based polymer derived from a reaction mixture comprising an isocyanate, an active hydrogen-containing compound, a blowing agent and a highly branched polysaccharide which is derivatized to provide a hydrophobicity which renders it compatible with a polyether polyol with which the underivatized polysaccharide is incompatible. Further the invention relates to a mix and a process for the production of isocyanate-based polymer. The mix for the production of a foamed isocyanate-based polymer comprises a mixture of the derivatized polysaccharide of the invention and an active hydrogen-containing compound. The process for producing a foamed isocyanate-based polymer comprises the steps of: contacting an isocyanate, an active hydrogen-containing compound, a derivatized highly branched polysaccharide and a blowing agent to form a reaction mixture and expanding the reaction mixture to produce the foamed isocyanate-based polymer.Type: GrantFiled: February 27, 2006Date of Patent: December 16, 2008Assignee: Danisco A/SInventors: James O'Connor, Charles Nichols, Kenneth Knoblock
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Patent number: 7432312Abstract: The purpose of the present invention is to provide a polyurethane foam that is excellent in adsorption property of odor and humidity and antibacterial property. Further, the purpose of the present invention is to provide the polyurethane foam that a user can recognize compounding of added agent such as deodorant and antibacterial agent in the polyurethane foam. The polyurethane foam of the present invention has carbon powder and/or inorganic antibacterial agent in it. Low resilience polyurethane foam is suitable as the polyurethane foam.Type: GrantFiled: April 28, 2004Date of Patent: October 7, 2008Assignee: Takashima Co., Ltd (Japan Corp)Inventor: Hisato Takashima
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Patent number: 7423069Abstract: Flame retardant flexible polyurethane foam compositions, methods of flame retarding flexible polyurethane foam compositions, articles made therefrom and flame retardants that comprise blends of tetrahalophthalate esters and phosphorus-containing flame retardant having at least about 5 wt. % phosphorus additives. The combined weight of the tetrahalophthalate ester and the phosphorus-containing flame retardant comprises about 5 to about 20% by weight of the flexible polyurethane foam compositions or reaction mixtures. The ratio of the tetrahalophthalate ester to the phosphorus-containing flame retardant is from about 80:20 to about 20:80 percent by weight and preferably from about 60:40 to about 40:60 percent by weight.Type: GrantFiled: May 5, 2003Date of Patent: September 9, 2008Assignee: Crompton CorporationInventors: David Buszard, Matthew D. Phillips, Richard S. Rose, Stephen B. Falloon
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Publication number: 20080207791Abstract: Mechanically compressible polyurethane foamed materials with low bulk density are produced by reacting a polyol component satisfying specified compositional requirements with an isocyanate component that includes a modified toluene diisocyanate. The polyurethane foamed materials produced are useful as acoustic and thermal insulation.Type: ApplicationFiled: February 20, 2008Publication date: August 28, 2008Inventors: Bert Klesczewski, Manduela Otten, Bernd Dohmen
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Patent number: 7414080Abstract: The polishing pad is suitable for planarizing at least one of semiconductor, optical and magnetic substrates. The polishing pad includes a cast polyurethane polymeric material formed with an isocyanate-terminated reaction product formed from a prepolymer reaction of a prepolymer polyol and a polyfunctional isocyanate. The isocyanate-terminated section product has 4.5 to 8.7 weight percent unreacted NCO; and the isocyanate-terminated reaction product is cured with a curative agent selected from the group comprising curative polyamines, curative polyols, curative alcoholamines and mixtures thereof. The polishing pad contains at least 0.1 volume percent filler or porosity.Type: GrantFiled: January 13, 2005Date of Patent: August 19, 2008Assignee: Materials CMP Holdings, Inc.Inventor: Mary Jo Kulp
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Publication number: 20080161441Abstract: Provided by the present invention is a rigid polyurethane/polyisocyanurate foam board product. The board product is comprised of a castor oil based rigid polyurethane/polyisocyanurate foam. Preferably, the board product is based on a polyol mixture of a highly functional castor oil and a polyester and/or polyether polyol.Type: ApplicationFiled: December 27, 2006Publication date: July 3, 2008Inventors: Lance Wang, Julian Eugene Duerr
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Patent number: 7393465Abstract: A process for preparing hydrophobic polyols that includes reacting A) a mixture having an OH content of from 180 to 300 mg KOH/g, a viscosity at 23° C. of from 5000 to 20 000 mPas and an OH functionality of from 2.8 to 4.5 including from 5 to 20 wt. % of 3-pentadecadienylphenol, from 5 to 10 wt. % of 3-pentadecadienyl-recorcinol and from 1 to 5 wt. % of 2-methyl 3-pentadecadienylrecorcinol; with B) alkylene oxides (AO) with addition of the AO monomers onto the AO-reactive groups of component A); the ratio of the amounts of A) to B) being from 1:9 to 9:1; where the hydrophobic polyols have an OH number of from 140 to 220 mg KOH/g and a viscosity at 23° C. of from 1000 to 4000 mPas. The hydrophobic polyols can be used in polyurethane systems, in coatings, adhesive bonds, sealants or moulding compounds, which can be used to coat substrates.Type: GrantFiled: February 24, 2005Date of Patent: July 1, 2008Assignee: Bayer MaterialScience AGInventors: Meike Niesten, Jack Reese, Joachim Simon, Gerhard Ruttmann
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Patent number: 7393879Abstract: A method for producing a novel silicone foam by reaction of a polyisocyanate with a silicone oligomer having a plurality of functional end groups with active hydrogens, optionally in the presence of fire-retardants, under foam forming conditions which creates a new silicone foam for use in items such as residential upholstered furniture industry, seat cushions and bedding etc., and specifically for use in applications that require, high resilience and fire-retardant properties such as aircraft and surface transportation seat cushioning, military and shipboard mattresses etc.Type: GrantFiled: June 6, 2002Date of Patent: July 1, 2008Assignee: Chestnut Ridge Foam, Inc.Inventors: Jiri E. Kresta, David Munoz Rojas, Ramon Moliner, Chandrasiri Jayakody, Dan Myers
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Patent number: 7390867Abstract: The invention relates to isocyanate adducts which can be prepared by reacting at least one polyisocyanate with compounds having at least two hydrogen atoms which are reactive toward isocyanate groups and have a crystalline content of less than 10 J/g determined by differential scanning calorimetry in accordance with DIN 51 004 at 20 K/min from room temperature to 250° C. using a nitrogen flow of 3 l/h as carrier gas and an aromatics content reported as carbon atoms in aromatic rings of less than 31% by weight, based on the total weight of the isocyanate adducts.Type: GrantFiled: December 12, 2003Date of Patent: June 24, 2008Assignee: BASF SEInventors: Marion Heinz, Udo Rotermund, Peter Huntemann, Udo Schilling
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Patent number: 7390839Abstract: Flame retardant flexible polyurethane foam compositions, methods of flame retarding flexible polyurethane foam compositions, articles made therefrom and flame retardants that comprise blends of (alkyl substituted) triaryl phosphate ester and phosphorus-containing flame retardant having at least about 5 wt. % phosphorus additives. The combined weight of the (alkyl substituted) triaryl phosphate ester and the phosphorus-containing flame retardant comprises about 5 to about 40% by weight of the flexible polyurethane foam compositions or reaction mixtures. The ratio of the (alkyl substituted) triaryl phosphate ester to the phosphorus-containing flame retardant is from about 95:5 to about 50:50 percent by weight.Type: GrantFiled: January 17, 2006Date of Patent: June 24, 2008Assignee: Great Lakes Chemical CorporationInventors: Matthew D Phillips, Richard S Rose, Stephen B Falloon
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Patent number: 7388036Abstract: A novel flexible polyurethane foam having good vibration characteristics and being excellent in occupant posture stability, is provided. A flexible polyurethane foam obtainable by reacting a high molecular weight polyoxyalkylene polyol or a polymer-dispersed polyol containing fine polymer particles in the high molecular weight polyoxyalkylene polyol, with a polyisocyanate compound in the presence of a catalyst, a blowing agent and a foam stabilizer, characterized in that as at least a part of the foam stabilizer, the following fluorinated compound (F) is used in an amount of from 0.Type: GrantFiled: May 11, 2006Date of Patent: June 17, 2008Assignees: Asahi Glass Company, Limited, NHK Spring Co., Ltd.Inventors: Takayuki Sasaki, Yoshinori Toyota, Akio Horie, Takashi Ito, Satoru Hashimoto, Kunio Asobe
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Patent number: 7388037Abstract: A flexible polyurethane foam whereby exceedingly low resilience can be obtained without using a plasticizer and the hardness change due to a temperature change is little; and a process for its production, are provided. The flexible polyurethane foam is characterized by having a core resilience of 30% or lower and a glass transition point within a range of from ?80° C. to ?60° C. The process for producing a flexible polyurethane foam comprises reacting a polyol with a polyisocyanate compound in the presence of a catalyst, a foam stabilizer, and a blowing agent, and is characterized by using as the polyol a polyol(l) having a hydroxyl value of from 5 to 15 mgKOH/g.Type: GrantFiled: March 22, 2006Date of Patent: June 17, 2008Assignee: Asahi Glass Company, LimitedInventors: Takayuki Sasaki, Yuuji Kimura, Katsuji Kuribayashi
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Publication number: 20080139685Abstract: This invention relates to novel polyether polyols which are prepared by alkoxylation of renewable resource materials, and particularly cashew nutshell liquid (CNSL), and to a process for the preparation of these novel polyether polyols. This invention also relates to flexible polyurethane foams prepared from these long chain polyether polyols, and to a process for the production of these flexible polyurethane foams.Type: ApplicationFiled: December 8, 2006Publication date: June 12, 2008Inventors: Jack R. Reese, Micah N. Moore, Don S. Wardius, Stanley L. Hager
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Patent number: 7378454Abstract: A polyurethane composition containing solid beads dispersed therein, is formed of a microcellular polyurethane foam, and the composition has a storage modulus of elasticity at 40° C. of 270 MPa or more as measured by means of a dynamic elasticity measuring device. Another polyurethane composition of this invention contains solid beads dispersed therein, that are capable of swelling with or are soluble in an aqueous medium. The former composition has excellent flattening capability, and the latter composition can provide a polished surface which combines good flatness and good uniformity and can also reduce scratches on the surface.Type: GrantFiled: April 4, 2002Date of Patent: May 27, 2008Assignee: Toyo Tire & Rubber Co., Ltd.Inventors: Takashi Masui, Masahiko Nakamori, Takatoshi Yamada, Koichi Ono, Kazuyuki Ogawa, Atsushi Kazuno, Hiroshi Seyanagi
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Publication number: 20080114088Abstract: To provide a flexible polyurethane foam which is excellent in low resiliency and durability without using a plasticizer and which shows little change in hardness against a change in temperature and at the same time, has high air permeability. A process for producing a flexible polyurethane foam, which comprises reacting a polyol mixture comprising polyol (A), polyol (B) and monool (D) with a polyisocyanate compound in the presence of a blowing agent etc. at an isocyanate index of at least 90. Polyol (A) is a polyether polyol having an average of 2-3 hydroxyl groups and a hydroxyl value of from 10 to 90 mgKOH/g, obtained by ring-opening addition polymerization of an alkylene oxide to an initiator using a double metal cyanide complex catalyst; Polyol (B) is a polyether polyol having an average of 2-3 hydroxyl groups and a hydroxyl value of from 15 to 250 mgKOH/g, other than the polyol (A); and Monool (D) is a polyether monool having a hydroxyl value of from 10 to 200 mgKOH/g.Type: ApplicationFiled: October 22, 2007Publication date: May 15, 2008Applicant: ASAHI GLASS COMPANY, LIMITEDInventors: Takayuki SASAKI, Takashi Ito
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Patent number: 7361695Abstract: The present invention is to the production of flexible polyurethane foam in the absence of an amine catalyst. The reactivity of the foam forming system can be controlled by the addition of an autocatalytic polyol containing a tertiary amine where the amount of autocatalytic polyol comprises less than 5 percent by weight of the total polyol.Type: GrantFiled: August 15, 2002Date of Patent: April 22, 2008Assignee: Dow Global Technologies Inc.Inventors: Johnson Tu, Lance A. Cooper, Francois M. Casati, Jean-Marie L. Sooney
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Patent number: 7338983Abstract: A method for producing a cured, low-density polyurethane foam, the method comprises frothing a reactive polyurethane-forming composition comprising an isocyanate-containing component, an active hydrogen-containing component reactive with the isocyanate-containing component, a blowing agent, a surfactant, and catalyst system, wherein the catalyst system provides for a delayed curing of the foam; casting the frothed reactive polyurethane-forming composition onto a first carrier; placing a second carrier on a side of the cast foam opposite the first carrier; blowing the froth with the second carrier in place; and curing the blown froth so as to provide a polyurethane foam layer having a density of about 50 to about 400 kg/m3 and a thickness of about 0.3 to about 13 mm. The foams are useful as sealing members.Type: GrantFiled: August 9, 2005Date of Patent: March 4, 2008Assignee: World Properties, Inc.Inventors: Scott S. Simpson, Tadashi Sato
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Patent number: 7326738Abstract: The subject invention provides a composition and a process for forming a flexible polyurethane foam sealing device having improved compression set properties at increased temperatures. The sealing device is formed without the use of chemical blowing agents. The composition includes an isocyanate component for reaction with a resin component comprising an isocyanate-reactive component having a functionality of least four and a hydroxyl number of less than 40, a graft dispersion, and a physical blowing agent. The most preferred physical blowing agent is HFC-245 fa or 1,1,1,3,3-pentafluoropropane.Type: GrantFiled: July 29, 2004Date of Patent: February 5, 2008Assignee: BASF CorporationInventors: Robert B. Stearns, John P. Erickson, Steven Hicks, John Cook, Raghuram Gummaraju
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Patent number: 7326362Abstract: In the present invention, a rigid polyurethane foam or polyisocyanurate foam is prepared by mixing an isocyanate with a premix of a polyol, a blowing agent, a reaction catalyst, a foam stabilizer and other additives, in which 1,1,1,3,3-pentafluoropropane is used as the blowing agent in combination with a vapor pressure depressant therefor that includes at least one compound compatible with 1,1,1,3,3-pentafluoropropane.Type: GrantFiled: September 17, 2002Date of Patent: February 5, 2008Assignee: Central Glass Company, LimitedInventors: Yasuo Hibino, Toshio Hesaka, Naoto Takada
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Patent number: 7307136Abstract: A polyisocyanate-based elastomer having a ratio of the storage modulus (E?) at 20° C. and the storage modulus (E?) at 120° C. of between 0.75 and 1.5, a tan ? at 100° C. of less than 0.1 and a maximum value of the tan ? of more than 0.8, the tan ? being the ratio of the loss modulus (E?) and the storage modulus (E?).Type: GrantFiled: February 4, 2002Date of Patent: December 11, 2007Assignee: Huntsman International LLCInventors: Gerhard Jozef Bleys, Alan James Hamilton, Jan Willem Leenslag
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Patent number: 7300961Abstract: The present invention relates to polyol compositions which can be used to produce dimensionally stable, low density water-blown rigid foams which have acceptable compressive strengths and acceptable k-factors. In one embodiment of the present invention, the polyol compositions are composed of at least one aromatic amine-initiated polyether polyol and at least one polyether polyol having a functionality greater than or equal to 2.5 in which at least 50% by weight of the polyol composition is aromatic amine-initiated polyether polyol and in which no more than 50% by weight of the polyol composition is polyether polyol having a functionality greater than or equal to 2.5.Type: GrantFiled: June 24, 2002Date of Patent: November 27, 2007Assignee: Bayer MaterialScience LLCInventors: Karl W. Haider, David D. Steppan, Michael E. McGregor, Kerry A. Ingold, Vincent M. Mautino, Michael A. Dobransky
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Patent number: 7285577Abstract: A method to produce a rigid polyurethane foam includes emulsifying a nucleating agent by mixing the nucleating agent with a polyol and a foam stabilizer, preparing a polyol mixture by mixing water, a catalyst, and a blowing agent at one of: before the emulsifying, during the emulsifying and after the emulsifying, and reacting the polyol mixture with a polyisocyanate.Type: GrantFiled: October 7, 2004Date of Patent: October 23, 2007Assignee: Samsung Electronics Co., Ltd.Inventors: Sang-jo Suck, Bong-ku Kim, Jang-su An, Hyo-seob Kim, Dae-sung Yang, Seong-ho Ahn, Hong-gi Kim, Suk-jo Lee, Jeong-hon Kim
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Patent number: 7268170Abstract: This invention relates to novel foam modifiers which can be used to prepare flexible foams. These novel foam modifiers provide improved processability and improved properties of the resultant flexible foams. The present invention also relates to the process of preparing these flexible foams and to the resultant foams.Type: GrantFiled: October 13, 2004Date of Patent: September 11, 2007Assignee: Bayer MaterialScience LLCInventors: Nathan L. Anderson, Veril C. Jividen, Stanley L. Hager
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Patent number: 7262227Abstract: The present invention relates to a process for producing a synthetic resin foam which comprises reacting at least one polyol with at least one polyisocyanate compound in the presence of an organic blowing agent, wherein the organic blowing agent is a blowing agent for synthetic resin foams which is characterized by being a mixture comprising 1,1,1,3,3-pentafluorobutane (HFC-365mfc) and at least one halogen-containing compound and optionally containing at least one member selected from the group consisting of glycol compounds and amide compounds. Also provided are: a premix comprising the blowing agent and a polyol mixture; and a process for producing a synthetic resin foam from these.Type: GrantFiled: April 25, 2003Date of Patent: August 28, 2007Assignee: Daikin Industries, Ltd.Inventors: Takashi Shibanuma, Noriaki Shibata
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Patent number: 7244772Abstract: We describe a process for the preparation of polyurethane polyol from CARDANOL 3-(8pentadecenyl)phenol, derived from cashew nut shell liquid (CNSL), a renewable resource material. The polyol is made by oxidation with peroxy acid generated in situ to give epoxidised CARDANOL 3-(8-pentadecenyl)phenol and the epoxy derivative is converted to the polyol in the presence of the organic acid. The cardanol-based polyol may be reacted with isocyanate to form polyurethane. Alternatively blowing agents are included with the cardanol-based polyol before it is reacted with the isocyanate. These polyols are especially suitable for making rigid foams of very low density and high compressive strength.Type: GrantFiled: June 30, 2004Date of Patent: July 17, 2007Assignee: Council of Scientific and Industrial ResearchInventors: Suresh Kattimuttathu Ittara, Kishanprasad Vadi Sarangapani
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Patent number: 7238730Abstract: The subject invention provides a viscoelastic polyurethane foam being flame retardant and having a density of greater than two and a half pounds per cubic foot that comprises a reaction product of an isocyanate component, an isocyanate-reactive blend, and a chain extender. The isocyanate-reactive blend includes a first isocyanate-reactive component and a second isocyanate-reactive component. The first isocyanate-reactive component includes at least 60 parts by weight of ethylene oxide (EO) based on 100 parts by weight of the first isocyanate-reactive component and the second isocyanate-reactive component includes at most 30 parts by weight of EO based on 100 parts by weight of the second isocyanate-reactive component. The chain extender is reactive with the isocyanate component and has a backbone chain with from two to eight carbon atoms and is present in an amount of from 5 to 50 parts by weight based on 100 parts by weight of the foam.Type: GrantFiled: June 26, 2003Date of Patent: July 3, 2007Assignee: BASF CorporationInventors: Wassana Apichatachutapan, Raymond Neff, James Mullins, Theodore M. Smiecinski, Thomas B. Lee
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Patent number: 7230037Abstract: The present invention relates to a method for the continuous mixing of at least one polyol component and at least one isocyanate component and optionally additives to form a polyurethane reaction mixture in a stirrer mixer with an axially conveying stirrer.Type: GrantFiled: September 5, 2003Date of Patent: June 12, 2007Assignee: Hennecke GmbHInventors: Hans-Michael Sulzbach, Reiner Raffel, Jürgen Wirth, Wolfgang Pawlik, Florian Thiebes, Lothar Röhrig
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Patent number: 7230036Abstract: A polyurethane and/or polyisocyanurate foam is made using expandable microspheres which encapsulate a primary blowing agent. By expanding during the foam making process, the microspheres function as a blowing agent. The foam preferably has at least 10% by weight expandable micro spheres which encapsulate a non-halogenated hydrocarbon chemical or a non-halogenated hydrocarbon chemical blend and less than 2% by weight of any non-encapsulated blowing agents.Type: GrantFiled: May 24, 2002Date of Patent: June 12, 2007Assignee: IP Rights, LLCInventors: Sammie J. (Joey) Glorioso, Jr., James H. Burgess, Jiansheng Tang
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Patent number: 7223801Abstract: A composition and method for protecting pipeline joints is disclosed. A mold covers the exposed pipeline joint. A reaction composition including a polyol, an isocyanate, and an ester, preferably 2,2,4-trimethyl-1,2-pentanediol diisobutyrate, is added to the mold and allowed to react to form a polymer.Type: GrantFiled: March 5, 2004Date of Patent: May 29, 2007Assignee: Baysystems North America LLCInventor: Scott A Brown
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Patent number: 7214294Abstract: This invention provides azeotrope-like compositions of 1,1,1,3,3-pentafluoropropane and water that are environmentally desirable for use as refrigerants, aerosol propellants, metered dose inhalers, blowing agents for polymer foam, heat transfer media, and gaseous dielectrics.Type: GrantFiled: September 16, 2004Date of Patent: May 8, 2007Assignee: Honeywell International Inc.Inventors: Leslie Bruce Bement, Mary Charlotte Bogdan, Clayton Herbert Carson, Peter Brian Logsdon, Hang Thanh Pham, Rajiv Ratna Singh, Hsueh Sung Tung, Ronald Riegal, David John Williams, Kevin Donald Uhrich
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Patent number: 7208531Abstract: The subject invention provides a viscoelastic polyurethane foam having a density of from one to twenty pounds per cubic foot. The foam is formed from a composition that is a reaction product of an isocyanate component (A), a first polyether polyol (B), a second polyether polyol (C), and a chain extender (D). The chain extender (D) has a backbone chain with from two to eight carbon atoms and has a weight-average molecular weight of less than 1,000 and is present in an amount of from 5 to 50 parts by weight based on 100 parts by weight of the composition. The viscoelastic polyurethane foam a first glass transition temperature greater than zero and a second glass transition temperature less than zero and having a tan delta peak ratio of the first glass transition temperature to the second glass transition temperature less than 2.2.Type: GrantFiled: August 11, 2004Date of Patent: April 24, 2007Assignee: BASF CorporationInventors: Raymond A. Neff, Suzanne Dakin
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Patent number: 7202284Abstract: Process for the preparation of foamed thermoplastic polyurethanes characterized in that the foaming of the thermoplastic polyurethane is carried out in the presence of thermally expandable microspheres.Type: GrantFiled: January 5, 2000Date of Patent: April 10, 2007Assignee: Huntsman International LLCInventors: Dominicus Limerkens, Johan Van Dijck, Bart Van Edom, Rhona Watson
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Patent number: 7199164Abstract: Black polyurethane foams that exhibit higher strength black colorations without the need for concomitant increases in black colorants therein are provided. Such a resultant jetter black foam article is possible through the unexpectedly effective introduction of small amounts of certain toner compounds or combinations that exhibit specific measurable appearance characteristics. Such toners exhibit at least one absorption peak within a specific range of wavelengths (e.g., from about 560 to 610 nm) and specific ranges of half-height bandwidths (from 40 to 130 nm). Furthermore, such a compound or combination of compounds, is preferably liquid in nature (at room temperature) or in dispersion form and may thus be easily incorporated within target polyurethane precursor compositions for admixture with either black pigments (or dispersions thereof), black polymeric (liquid) colorants, or both.Type: GrantFiled: March 27, 2003Date of Patent: April 3, 2007Assignee: Milliken & CompanyInventors: Jusong Xia, Rajnish Batlaw
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Patent number: 7183331Abstract: A method for producing a rigid polyurethane foam, which comprises reacting a polyol with a polyisocyanate in the presence of an amine catalyst and a blowing agent, wherein as the amine catalyst, at least one amine compound having at least one type of substituent selected from the group consisting of a hydroxyl group, a primary amino group and a secondary amino group in its molecule, or N-(2-dimethylaminoethyl)-N?-methylpiperazine, is used, and as the blowing agent, 1,1,1,3,3-pentafluoropropane (HFC-245fa) and/or 1,1,1,3,3-pentafluorobutane (HFC-365mfc) is used.Type: GrantFiled: February 19, 2004Date of Patent: February 27, 2007Assignee: Tosoh CorporationInventors: Hiroyuki Kiso, Katsumi Tokumoto, Yutaka Tamano
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Patent number: 7183330Abstract: A method for making a rigid polyurethane foam by reacting a polyisocyanate and a polyol in the presence of a urethane catalyst, a blowing agent and a silicone surfactant characterized by employing a blowing agent comprising a C4 or C5 hydrocarbon, or mixtures thereof, with an average molecular weight of ?72 g/mole and a boiling point in the range of 27.8 to 50° C., and a silicone surfactant comprising a polyether-polysiloxane copolymer represented by the following formula: (CH3)3—Si—O—(Si(CH3)2—O)x—(Si(CH3)(R)O)y—Si(CH3)3 where R=(CH2)3—O—(—CH2—CH2—O)a—(CH2—CH(CH3)—O)b—R?, and where R? is H, (CH2)zCH3, or C(O)CH3; x+y+2 is 60–130; x/y is 5–14; z is 0–4; the total surfactant molecular weight, based on the formula, is 7000–30,000 g/mole, the wt % siloxane in the surfactant is 32–70 wt %, the blend average molecular weight (BAMW) of the polyether portion is 450–1000 g/mole, and the mole % of ethylene oxide in the polyether portion is 70–100 mole %.Type: GrantFiled: December 15, 2003Date of Patent: February 27, 2007Assignee: Air Products and Chemicals, Inc.Inventors: Wayne Robert Furlan, Mark Leo Listemann, Joan Sudbury-Holtschlag, Thomas John Markley, Gary Dale Andrew