-xh Reactant Contains A C-x-c Group Patents (Class 521/174)
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Patent number: 7179845Abstract: The invention relates generally to a stable flexible latex foam. The latex foam will contain at least one polymer having a plurality of hard domains and a plurality of soft domains, a micelle forming agent, a hydrocarbon propellant substantially free of dimethyl ether, and an agent which is a solvent for said micelle forming agent and an emulsifier for said hydrocarbon propellant.Type: GrantFiled: January 10, 2003Date of Patent: February 20, 2007Assignee: Fomo Products, Inc.Inventor: Anthony Taylor
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Patent number: 7169824Abstract: Process for preparing flexible polyurethane foam by reacting an MDI-based polyisocyanate and a polyether polyol with a high oxyethylene content in a mold.Type: GrantFiled: July 24, 2002Date of Patent: January 30, 2007Assignee: Huntsman International LLCInventors: Gerhard Jozef Bleys, Eric Huygens, Jan-Willem Leenslag, Herman Eugene Germain Moureau
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Patent number: 7141613Abstract: The invention relates to flame resistant rigid foams and formulations useful for the production thereof. The polyol formulation must include at least one substance which is inert with respect to isocyanates, does not deplete the ozone layer and has a boiling point below 55° C. and a reaction product of at least one compound with an aromatic ring, at least one aldehyde or ketone and at least one primary or secondary amine. This polyol formulation is reacted with an isocyanate, optionally with other commonly used additives, to produce rigid flame resistant foams.Type: GrantFiled: March 10, 2003Date of Patent: November 28, 2006Assignee: Bayer AktiengesellschaftInventors: Rolf Albach, Michael Brockelt, Juan Cirujeda-Ranzenberger
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Patent number: 7129279Abstract: A polyurethane-polymer composition suitable for preparing a lightweight tire support includes at least one isocyanate, at least one polyol, and at least one chain extender. A polyurethane-polymer composition can also include an additive such as a catalyst, a filler, a surfactant, a colorant, and a mold-release agent. A lightweight tire support can be prepared from a polyurethane-polymer composition by, for example, reaction injection molding. Such a tire support desirably has temperature stability and load-bearing capability.Type: GrantFiled: September 16, 2004Date of Patent: October 31, 2006Assignee: Dow Global Technologies Inc.Inventors: Alan K. Schrock, Ralph D. Priester, Jr., Wayne R. Willkom, Robert E. O'Neill, Martin C. Cornell, Christopher P. Christenson
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Patent number: 7098255Abstract: A process for producing a finely cellular polyurethane foam by mixing a first ingredient comprising an isocyanate compound and a second ingredient comprising a compound containing an active hydrogen group, characterized by comprising adding a nonionic silicone surfactant containing no hydroxyl group to at least one of the first ingredient and the second ingredient in an amount of 0.1 to 5 wt %, excluding 5 wt %, based on the total amount of the first ingredient and the second ingredient, subsequently agitating the surfactant containing ingredient together with an unreactive gas, which has no reactivity to isocyanate group or active hydrogen group, to disperse the unreactive gas as fine bubbles to prepare a bubble dispersion and then mixing the bubble dispersion with the remaining ingredient to cure the resultant mixture and forming finely cellular structure into the resultant polyurethane foam by the fine bubbles of the bubble dispersion.Type: GrantFiled: June 30, 2004Date of Patent: August 29, 2006Assignee: Toyo Tire & Rubber Co., Ltd.Inventors: Hiroshi Seyanagi, Kaoru Inoue, Kazuyuki Ogawa, Takashi Masui, Koichi Ono
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Patent number: 7094811Abstract: Energy absorbing flexible foams can be produced by reacting an isocyanate with a first polyol, prepared at least in part by an active double metal cyanide catalyst and a second polyether polyol is prepared at least in part by a basic or acidic catalyst.Type: GrantFiled: October 3, 2002Date of Patent: August 22, 2006Assignee: Bayer CorporationInventors: Neil H. Nodelman, David A. Radovich, Albert Magnotta, Carl E. Holsinger
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Patent number: 7087657Abstract: The present invention relates to polyol dispersions with long-term stability, to cellular polyurethane moldings produced therewith, to processes for their preparation and to their use.Type: GrantFiled: December 15, 2003Date of Patent: August 8, 2006Assignee: Bayer AktiengesellschaftInventors: Peter Haas, Alfred Neuhaus
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Patent number: 7084230Abstract: The present invention generally includes material comprising the reaction product of an A-side comprising an isocyanate and a B-side comprising a crosslinker, a catalyst, and a modified vegetable oil. The present invention also generally includes a material comprising the reaction product of an A-side comprising an isocyanate and a B-side comprising an oxylation compound, a modified vegetable oil, and a catalyst.Type: GrantFiled: May 12, 2004Date of Patent: August 1, 2006Assignee: Urethane Soy Systems Company, Inc.Inventors: Thomas M. Kurth, Richard A. Kurth, Robert B. Turner, Les P. Kreifels
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Patent number: 7078443Abstract: A viscoelastic foam is provided having an amine-based polyol system to impart strength, recoverability and endurance to the foam, and an appropriately selected trifunctional non-amine-based polyol system to provide flexibility to the foam. The combination of amine-based and non amine-based polyols provides a viscoelastic semi-rigid foam with excellent impact and recovery properties, recovering to substantially 100% of its initial volume and shape following an impact, yet with high rigidity and stiffness so that it is effective at absorbing high as well as low-energy impacts. A method of making the above viscoelastic foam is also provided. In a preferred embodiment, the foam is made using an allophanate-modified MDI prepolymer in order to provide the isocyanate in liquid form at standard temperature and pressure in order to simplify the production of the invented viscoelastic foams.Type: GrantFiled: October 22, 2003Date of Patent: July 18, 2006Assignee: Intellectual Property Holdings, LLCInventor: Charles M. Milliren
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Patent number: 7078442Abstract: A composition and method for consolidating aggregate material is disclosed. The method includes introducing a reaction composition into the aggregate material and allowing it to reach on form a polymer which binds the aggregate together. The composition includes polyol, isocyanate, and ester.Type: GrantFiled: March 5, 2004Date of Patent: July 18, 2006Assignee: Baysystems North America LLCInventor: Scott A Brown
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Patent number: 7053132Abstract: Foam blowing agent blends of trans-1,2-dichloroethylene and one or more pentanes are provided, as are polyol premixes and foam compositions containing such blends. The resulting foams exhibit dramatic improvement in fire resistance.Type: GrantFiled: March 17, 2004Date of Patent: May 30, 2006Assignee: Arkema Inc.Inventors: Douglas R. Dillon, Jinhuang Wu
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Patent number: 7022746Abstract: Viscoelastic foams and elastomers based on a reaction system comprising a monomeric polyisocyanate composition, a specified mixture of polyols, and a specified package of additives. The viscoelastic materials offer superior combinations of physical properties, including surprisingly low compression sets. Very soft viscoelastic foams and microcellular elastomers can be conveniently prepared from the reaction system without the necessity of using plasticizers. The reaction system can be processed into useful polymeric articles using a wide range of conventional polyurethane processing methods.Type: GrantFiled: May 27, 2004Date of Patent: April 4, 2006Assignee: Huntsman International LLCInventors: Robert J. Lockwood, Verlin D. Poole
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Patent number: 7008974Abstract: Disclosed is a composition for preparing a rigid polyurethane foam having a good demolding property by defining polyol component and catalyst component. The polyol component comprises 40˜60 wt. % of polyol obtained by polymerization with an organic oxide using sorbitol as an initiator, 5˜10 wt. % of polyol obtained by polymerization with an organic oxide using ethylene diamine as an initiator, 20˜30 wt. % of polyol obtained by polymerization with an organic oxide using toluene diamine or toluene diamine and triethanol amine as a single or a complex initiator, and, optionally, 5˜20 wt. % of multivalent polyol of an ester structure, and the catalyst component is chosen in a group comprising a foaming catalyst, a gelling catalyst, a trimerization catalyst, a mixed form of the foaming catalyst and the gelling catalyst, and compound thereof.Type: GrantFiled: September 27, 2002Date of Patent: March 7, 2006Assignee: LG Electronics Inc.Inventors: Hyun-Keun Cho, Ju-Hyun Kim
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Patent number: 7008973Abstract: A flexible, flame-retarded, polyurethane foam comprising brominated and/or phosphorous flame retardants and an acid scavenger.Type: GrantFiled: January 14, 2004Date of Patent: March 7, 2006Assignee: PABU Services, Inc.Inventors: Stephen B. Falloon, Richard S. Rose, Mathew D. Phillips
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Patent number: 7005458Abstract: A static dissipative flexible polyurethane foam is formed under free rise expansion conditions from a polyether graft polyol and an isocyanate, wherein one or more anti-static additives are incorporated into the reaction mix in an amount from 0.10 to 20 parts by weight. Water is added in an amount of from 0.2 to 1.0 parts per weight. Upon curing, the foam has a density in the range of 6 to 20 pounds per cubic foot, a surface resistivity below 1×1011 ohms/square, and a pore size in the range of 100 to 250 pores per inch. The foam may be fabricated (cut or shaped) to form a shaped article, such as a roller, a clean room wipe, a cosmetic applicator or a packaging element.Type: GrantFiled: June 20, 2003Date of Patent: February 28, 2006Assignee: Foamex L.P.Inventor: Joseph W. Lovette
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Patent number: 6979701Abstract: The present invention aims to provide a polyurethane foam, suitably usable as a polishing pad, having a uniform foam structure, which can achieve the improvements in the flatness of the surface of polished materials and in the planarization efficiency, and can extend the polishing pad life longer than that of the conventional polyurethane foams. This aim can be achieved by providing a polyurethane foam having a density of 0.5 to 1.0 g/cm3, a cell size of 5 to 200 ?m and a hardness [JIS-C hardness] of not less than 90, comprising a thermoplastic polyurethane which is obtained by a reaction of a high polymer polyol, an organic diisocyanate and a chain extender, contains not less than 6% by weight of a nitrogen atom derived from the isocyanate group, and has a storage elastic modulus measured at 50° C. [E?50] of not less than 5×109 dyn/cm2.Type: GrantFiled: December 5, 2001Date of Patent: December 27, 2005Assignee: Kuraray Co., Ltd.Inventors: Shunji Kaneda, Chihiro Okamoto
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Patent number: 6960618Abstract: The present invention relates to a preparation method for low-density polyurethane foam excelling in the flame retardance and the dimensional stability, wherein rigid polyurethane foam having the average value for the ratio of lengthwise direction diameter/cross direction diameter of cells being 1.0 to 1.4 and the density of 20 to 40 kg/m3 is prepared by combining, as blowing agent, carbon dioxide generated in the reaction between water and polyisocyanate and carbon dioxide under supercritical state, subcritical state or liquid state, and by adding said water and said carbon dioxide under liquid state into said polyol component prior to mixing the polyisocyanate component and the polyol component, and to rigid polyurethane foam obtained by said method.Type: GrantFiled: August 25, 2003Date of Patent: November 1, 2005Assignee: Achilles CorporationInventors: Yoshiyuki Ohnuma, Junichiro Mori, Hideki Tosaki
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Patent number: 6946539Abstract: Polyurethane or polyurethane-urea is comprised of poly(trimethylene-ethylene ether) glycol as a soft segment. The polyurethane or polyurethane-urea preferably comprises about 10 to about 90% soft segment and is prepared from: (a) poly(trimethylene-ethylene ether) glycol (b) diisocyanate; and (c) diol or diamine chain extender. The composition is particularly useful for making shaped articles.Type: GrantFiled: July 17, 2003Date of Patent: September 20, 2005Assignee: E. I. du Pont de Nemours and CompanyInventor: Hari Babu Sunkara
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Patent number: 6946497Abstract: Process for preparing a visco-elastic polyurethane foam by reacting a polyisocyanate composition with a polyol composition comprising b1) an EO-rich polyol; b2) a polyol with an EO content between 20-50% and a primary hydroxy content of at least 50%; b3) a polyol with an EO content between 10-20% and a primary hydroxy content of at least 50%; and b4) a polyoxyalkyleneglycol. Further provided is a polyol composition.Type: GrantFiled: October 27, 2003Date of Patent: September 20, 2005Assignee: Huntsman International LLCInventor: Jianming Yu
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Patent number: 6921779Abstract: Rigid polyurethane blowing agent enhancers, methods for using them, and the products produced by these methods are disclosed. The enhancers are low molecular weight alcohols and/or ethers that assist the action of blowing agents comprising a hydrohalocarbon compound.Type: GrantFiled: November 3, 2003Date of Patent: July 26, 2005Assignee: Air Products and Chemicals, Inc.Inventor: John William Miller
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Patent number: 6919384Abstract: Process for preparing flexible polyurethane foam by reacting an MDI-based polyisocyanate terminated prepolymer and a polyether polyol with a high oxyethylene content and foams produced by such process.Type: GrantFiled: August 21, 2003Date of Patent: July 19, 2005Assignee: Huntsman International LLCInventor: Jianming Yu
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Patent number: 6908951Abstract: An expandable coating composition, yields a coating film having elasticity, a soft feeling, and strength which are sufficient for an instrument panel of an automobile by simple processes. An expandable coating composition yields an expanded coating film and contains (a) a polyol compound, (b) an isocyanate compound, and (c) water; the (a) polyol compound reacts with a part of the (b) isocyanate compound, thereby yielding polyurethane resin; the remaining (b) isocyanate compound reacts with the (c) water, thereby yielding carbon dioxide; the polyurethane resin has a breaking strength of 5 N/cm2 or greater and less than 200 N/cm2 in a case in which an elongation percentage thereof is 100% or less; and the polyurethane resin has a breaking strength of 5 N/cm2 to 1,500 N/cm2 in a case in which an elongation percentage thereof is more than 100%.Type: GrantFiled: March 24, 2003Date of Patent: June 21, 2005Assignees: Fujikura Kasei Co., Ltd., Toyota Jidosha Kobushiki KaishaInventors: Hiroya Dejima, Hiroyuki Kai, Kenji Kawazu
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Patent number: 6906110Abstract: In a process for producing polyurethanes by reacting at least one polyisocyanate with at least one compound containing at least two hydrogen atoms which are reactive toward isocyanate groups, the compound having at least two active hydrogen atoms which is used is at least one polyether alcohol prepared by addition of alkylene oxides onto H-functional initiator substances by means of multimetal cyanide catalysis and the reaction is carried out in the presence of at least one metal salt.Type: GrantFiled: November 4, 2000Date of Patent: June 14, 2005Assignee: BASF AktiengesellschaftInventors: Reinhard Lorenz, Stephan Bauer, Dieter Junge, Eva Baum, Kathrin Harre, Jörg Erbes, Thomas Ostrowski, Georg Heinrich Grosch
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Patent number: 6906111Abstract: A foamed article having a density of at least 0.1 g/cm3, a single glass transition temperature within the temperature range of ?20° to 60° C., a storage modulus (E?) of 0.5 to 2 MPa and tan ? of 0.16 to 0.5 as obtained from dynamic viscoelasticity at a frequency of 10 Hz and a temperature of 25° C. The foamed article can be used for a member for shoe soles, a shoe sole and the like.Type: GrantFiled: May 9, 2003Date of Patent: June 14, 2005Assignee: Kao CorporationInventor: Minoru Sawai
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Patent number: 6894083Abstract: Single component compositions for making a moisture-cured polyurethane foam are disclosed. Foam produced from the compositions of the present invention produce very low foaming pressure due to their 60-95 percent open-cell content. After these compositions are applied and cure, they form a permanent seal around the perimeter of installed fenestration products.Type: GrantFiled: August 8, 2001Date of Patent: May 17, 2005Assignee: Dow Global Technologies Inc.Inventors: Robert G. Braun, Jess M. Garcia, Deborah A. Schutter
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Patent number: 6890966Abstract: In a process for the production of a lightweight cold urethane wherein raw materials are injected into a mold in one shot, diethanolamine is added in an amount of 0.1 to 2.0 parts by weight per 100 parts by weight of the polyol. When principal raw materials including a polyol and an isocyanate, and an auxiliary ingredient mixture prepared by previously mixing auxiliary ingredients other than the polyol and the isocyanate, are injected into a mold from separate storage vessels, a water-soluble silicone foam stabilizer is added to the auxiliary ingredient mixture.Type: GrantFiled: May 10, 2002Date of Patent: May 10, 2005Assignee: Suzuki Motor CorporationInventors: Masahiko Ando, Eiji Matsumoto
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Patent number: 6887913Abstract: A method for producing a rigid foamed synthetic resin, which comprises reacting a polyol with a polyisocyanate compound in the presence of water, a catalyst and a fluorine-containing compound of the formula 1: Rf—O-(A-O)n—R??Formula 1 where in the formula 1, Rf is a C2-27 fluorine-containing organic group, n is an integer of from 1 to 100, A is an alkylene group having a carbon number in the straight chain portion between bonds of from 2 to 4, provided that when n is from 2 to 100, the plurality of A may be the same or different, and R is a hydrogen atom, a C1-18 alkyl group or a C1-18 acyl group.Type: GrantFiled: July 18, 2002Date of Patent: May 3, 2005Assignee: Asahi Glass Company, LimitedInventors: Hiromichi Hotta, Hisashi Sato, Tadanobu Kuroki, Genichirou Enna
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Patent number: 6884824Abstract: Process for preparing a polyurethane elastomer having an apparent overall density of more than 150 kg/m3 comprising reacting a polyisocyanate and an isocyanate-reactive composition, optionally in the presence of water, wherein the reaction is conducted at an isocyanate index of 85 to 120, the polyisocyanate comprising: a) 80-100% by weight of a diphenylmethane diisocyanate comprising at least 40% by weight of 4,4?-diphenylmethane diisocyanate and/or a derivative of said diphenylmethane diisocyanate which derivative is liquid at 25° C.Type: GrantFiled: January 3, 2003Date of Patent: April 26, 2005Assignee: Huntsman International LLCInventors: Gerhard Jozef Bleys, Eric Huygens
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Patent number: 6884826Abstract: The present invention provides a process for preparing a polyoxyalkylene polyol by polyoxyalklating a starter compound with a mixture of two different alkylene oxide monomers in which the first alkylene oxide monomer content of the mixture decreases as the content of the second alkylene oxide monomer increases over the course of the polyoxyalkylation, digesting unreacted monomers of the alkylene oxides and capping the polyol.Type: GrantFiled: June 9, 2003Date of Patent: April 26, 2005Assignee: Bayer Antwerp, N.V.Inventors: Bi Le-Khac, Todd D. Gentile
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Patent number: 6884825Abstract: Process for preparing a flexible polyurethane foam comprising reacting at an isocyanate index of 70 to 130, 1) 40-65 parts by weight of a polyisocyanate composition comprising a) 80-100% by weight of a diphenylmethane diisocyanate component comprising, based on 100 parts by weight of the diphenylmethane diisocyanate component, i) 75-100 parts by weight of diphenylmethane diisocyanate comprising 15-75 parts by weight of 4,4?-diphenylmethane diisocyanate, and 25 to 85 parts by weight of 2,4?-diphenylmethane diisocyanate, and 2,2?-diphenylmethane diisocyanate and/or a liquid variant of such diphenylmethane diisocyanate, and ii) 0 to 25 parts by weight of homologues of diphenylmethane diisocyanates having an isocyanate functionality of 3 or more; and b) 20-0% by weight of toluene diisocyanate; 2) 20 to 45 parts by weight of a polyether polyol having an average molecular weight of 4500-10000, an average nominal functionality of 2-6 and comprising oxypropylene and optionally oxyethylene groups, the amount of oxyproType: GrantFiled: January 3, 2003Date of Patent: April 26, 2005Assignee: Huntsman International LLCInventors: William Andrew Daunch, Jan-Willem Leenslag, Hans Godelieve Guido Verbeke
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Patent number: 6872758Abstract: A thermoformable polyurethane foam having excellent compression set resistance, and a thermoformable polyurethane foam having excellent compression set resistance and shape retention under load. In another embodiment, at least one additional layer of a polyurethane foam is integrally bonded to the thermoformable foam. A moisture management system for polyurethane foams is also described. The foams have particular utility as shoe sole inserts.Type: GrantFiled: December 26, 2001Date of Patent: March 29, 2005Assignee: World Properties, Inc.Inventors: Scott S. Simpson, Sujatha Narayan, Michael Lunt
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Patent number: 6861454Abstract: Raw materials for anti-cracking polyurethane foams comprises: a mixed polyol 100 weight parts; an isocyanate 140˜180 weight parts; a catalyst 1.0˜3.0 weight parts; water 1˜2.5 weight parts; a foam blowing agent 30.0˜35.0 weight parts; and an additive 1.0˜3.0 weight parts, and a preparation method thereof.Type: GrantFiled: August 12, 2002Date of Patent: March 1, 2005Assignee: LG Electronics Inc.Inventor: Ju-Hyun Kim
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Patent number: 6861452Abstract: The present invention provides a composition for flame-retardant flexible polyurethane foam comprising: (i) a polyol component; (ii) a polyisocyanate component; (iii) a halogen-free phosphate ester that meets the following conditions (a) to (d), and that contains at least one alcoholic hydroxyl group: (a) an acid value of 2 KOHmg/g or less, (b) a viscosity of 5 Pa·s or less at 25° C., (c) a hydroxyl value of 5 to 250 KOHmg/g, and (d) a weight average molecular weight of 200 to 2000; (iv) a tertiary amine carboxylate; (v) a silicone foam stabilizer; and (vi) a blowing agent. The composition for flame-retardant flexible polyurethane foam of the present invention can give a flexible polyurethane foam that has satisfactory flame retardant properties, as well as excellent properties such as better heat resistance, fogging resistance and scorch resistance and extremely low compression strain.Type: GrantFiled: August 20, 2002Date of Patent: March 1, 2005Assignee: Daichi Chemical Industry Co., Ltd.Inventors: Noriaki Tokuyasu, Katsumi Kameda
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Patent number: 6858655Abstract: Flexible polyurethane foams are produced from a polyisocyanate and a polyether polyol which has been alkoxylated in the presence of a double metal cyanide catalyst and that has at least one ethylene oxide-propylene oxide mixed block.Type: GrantFiled: June 6, 2000Date of Patent: February 22, 2005Assignee: Bayer AktiengesellschaftInventors: Jörg Hofmann, Pramod Gupta, Manfred Dietrich, Hansjürgen Rabe, Jürgen Grönen, Pieter Ooms
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Patent number: 6855742Abstract: The present invention provides a high support (HS) and high support-high resilience (HS-HR) flexible polyurethane foams prepared by catalyzed reaction of one or more di- or polyisocyanates at an isocyanate index from about 70 to about 130 with: (a) a polyoxyalkylene polyol or polyoxyalkylene polyol blend having an average hydroxyl weight of at least about 1000 and an average primary hydroxyl content of at least about 25%; and (b) an effective amount of a blowing agent containing water; in the presence of from about 0.01 to about 0.5% parts by weight based on 100 parts by weight of said polyol component of a liquid hydrocarbon containing greater than 50% of polymerized butadiene. The high support (HS) and high support-high resilience (HS-HR) flexible polyurethane foams of the present invention have a reduced force to crush (FTC).Type: GrantFiled: January 28, 2003Date of Patent: February 15, 2005Assignee: Bayer Antwerp, N.V.Inventors: Stanley L. Hager, Utpal C. Adhikari
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Patent number: 6852763Abstract: A polyurethane foam compound for an ink holder, characterized in that it comprises a polyol and an isocyanate as main components, and also a crosslinking agent; an ink holder, characterized in that it is prepared by foaming, curing and crosslinking the compound; a method for securing the close contact of an ink holder, which comprises using the above described ink holder, and placing the ink holder in an ink tank for containing an ink in a manner such that the ink holder is attached to the inner wall of the ink tank.Type: GrantFiled: June 19, 2001Date of Patent: February 8, 2005Assignee: Bridgestone CorporationInventor: Yosuke Noda
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Patent number: 6849666Abstract: A process is disclosed for producing resilient polyurethane foams by foaming an organic polyisocyanate, an iso-cyanate-reactive compound and a fusible polymer. The improvement in the hardness of the foams is achieved without adversely affecting the other properties of the foams, such as tensile strength and elongation.Type: GrantFiled: May 15, 2001Date of Patent: February 1, 2005Assignee: Dow Global Technologies Inc.Inventors: Hanno R. Van der Wal, Mark F. Sonnenschein, Alan K. Schrock, Francois Casati, Christopher P. Christenson, Zenon Lysenko, Jozef Bicerano, Fabio Aguirre, Sudhakar Balijepalli
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Patent number: 6849667Abstract: The method of the present invention for producing a urethane-based thermoplastic elastomer composition foam comprises the steps of: adding and mixing 0.1 to 30 parts by weight of carbon dioxide (B) to 100 parts by weight of a urethane-based thermoplastic elastomer composition (A) in a molten state, wherein said urethane-based thermoplastic elastomer composition (A) comprises a urethane-based thermoplastic elastomer (A-1) and other thermoplastic elastomer (A-2) in an (A-1)/(A-2) ratio of 20/80 to 99/1 by weight, to form a molten urethane-based thermoplastic elastomer composition (C) which is in a state of a mixture of the urethane-based thermoplastic elastomer composition (A) and the carbon dioxide (B) (gas dissolving step); and lowering a temperature of said molten urethane-based thermoplastic elastomer composition (C) (cooling step).Type: GrantFiled: October 11, 2001Date of Patent: February 1, 2005Assignee: Mitsui Chemicals, Inc.Inventors: Ryuuji Haseyama, Masahiko Hashiba, Kaoru Yorita, Shigeo Nishikawa, Yoko Shimada
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Patent number: 6846850Abstract: In the process of the present invention, an organic polyisocyanate is reacted with a sorbitol-based polyether polyol having a number average molecular weight of from about 400 to about 1500, in the presence of a pentafluoropropane blowing agent, and a catalyst.Type: GrantFiled: January 22, 2003Date of Patent: January 25, 2005Assignee: Bayer MaterialScience LLCInventors: Steven L. Schilling, Edward E. Ball, Kevin J. Elsken
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Patent number: 6841585Abstract: The present invention relates to novel aromatic isocyanates obtained by partially hydrogenating naphthalene as well as the processes for preparing the same, and to their use as an isocyanate component in the production of polyurethanes.Type: GrantFiled: January 6, 2004Date of Patent: January 11, 2005Assignee: Bayer MaterialScience LLCInventors: Rick L. Adkins, Harold R. Parsons
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Publication number: 20040259966Abstract: A static dissipative flexible polyurethane foam is formed under free rise expansion conditions from a polyether graft polyol and an isocyanate, wherein one or more anti-static additives are incorporated into the reaction mix in an amount from 0.10 to 20 parts by weight. Water is added in an amount of from 0.2 to 1.0 parts per weight. Upon curing, the foam has a density in the range of 6 to 20 pounds per cubic foot, a surface resistivity below 1×1011 ohms/square, and a pore size in the range of 100 to 250 pores per inch. The foam may be fabricated (cut or shaped) to form a shaped article, such as a roller, a clean room wipe, a cosmetic applicator or a packaging element.Type: ApplicationFiled: June 20, 2003Publication date: December 23, 2004Applicant: Foamex L.P.Inventor: Joseph W. Lovette
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Patent number: 6833390Abstract: The present invention is directed to a process for preparing water-blown rigid polyurethane foams having at least an 80% closed-cell content which involves reacting a) at least one polyol mixture which is composed of (i) at least one polymer polyol; (ii) at least one polyol having a hydroxyl value within the range of from about 200 to about 800; and (iii) optionally, at least one polyol having a hydroxyl value within the range of from about 25 to about 115; with b) at least one polymeric isocyanate and/or a prepolymer thereof; in the presence of c) optionally, at least one catalyst; d) water; and e) optionally, at least one additive or auxiliary agent. The present invention is also directed to the closed-cell water blown rigid polyurethane foams produced by the process of the present invention. The invention is further directed to a polyurethane-foam forming mixture which is used to produce the water-blown rigid polyurethane foams of the present invention.Type: GrantFiled: July 22, 2002Date of Patent: December 21, 2004Assignee: Bayer Polymers LLCInventors: Karl W. Haider, Neil H. Nodelman, John P. Forsythe, Brian R. Suddaby
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Publication number: 20040254256Abstract: Viscoelastic foams and elastomers based on a reaction system comprising a monomeric polyisocyanate composition, a specified mixture of polyols, and a specified package of additives. The viscoelastic materials offer superior combinations of physical properties, including surprisingly low compression sets. Very soft viscoelastic foams and microcellular elastomers can be conveniently prepared from the reaction system without the necessity of using plasticizers. The reaction system can be processed into useful polymeric articles using a wide range of conventional polyurethane processing methods.Type: ApplicationFiled: May 27, 2004Publication date: December 16, 2004Inventors: Robert J. Lockwood, Verlin D. Poole
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Patent number: 6831112Abstract: The present invention relates to polyether compounds, active hydrogen compounds and resin-forming compositions composed of the polyols, and methods for producing foams by employing the active hydrogen components. These polyether compounds have a decreased number of moles of added EO thereby maintaining the hydrophobicity and have sufficient reactivity as polyol components of resins, thereby having high reaction rates. Therefore, it is possible to provide resins having excellent resin properties (tensile strength, flexural strength, water-absorption swelling ratio, etc.).Type: GrantFiled: May 24, 2002Date of Patent: December 14, 2004Assignee: Sanyo Chemical Industries, Ltd.Inventors: Motonao Kaku, Hidefumi Ohta, Hideo Kitagawa, Kenji Nishiyama, Munekazu Satake, Kunikiyo Yoshio, Koji Tsutsui
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Patent number: 6831110Abstract: Rigid foams are made by reacting a polyisocyanate with an isocyanate-reactive composition which includes at least one isocyanate-reactive compound, preferably, an amine-initiated polyol and more preferably, an amine-initiated polyether polyol and a second, different polyol in the presence of a blowing agent composition which includes water and a catalyst composition which includes two different blowing catalysts, preferably, pentamethyldiethylenetriamine and bis(2-dimethylamino-ethyl)ether.Type: GrantFiled: April 1, 2003Date of Patent: December 14, 2004Assignee: Bayer Polymers LLCInventors: Kerry A. Ingold, Raymond A. Yourd
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Patent number: 6825238Abstract: The present invention relates to an improvement in flexible, semi-flexible and rigid foams formed by the catalytic reaction of an aromatic polyisocyanate, a polyol and a blowing agent and a process for preparing such polyisocyanate. The improvement resides in using an effective amount of a bismuth carboxylate or bismuth sulfonate having less than 34% free acid as the catalyst.Type: GrantFiled: January 29, 2003Date of Patent: November 30, 2004Assignee: Air Products and Chemicals, Inc.Inventors: Peter Charles Hohl, Lisa Ann Mercando, James Douglas Tobias
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Patent number: 6822011Abstract: The invention relates to foam having an apparent density of less than 100 kg/m3, in which water is predominantly used as the blowing agent, and to products that contain such foams. The mentioned foams have a large proportion of open cells (>80%).Type: GrantFiled: October 29, 2002Date of Patent: November 23, 2004Assignee: Bayer AktiengesellschaftInventors: Rolf Albach, Eduard Mayer, Juan Cirujeda-Ranzenberger
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Patent number: 6822013Abstract: A polyol combination having up to a total of about 100 parts by weight (1) from about 95.1 to about 99.9 parts by weight of a first polyol having a nominal average functionality higher than about 4.5, an equivalent molecular weight in the range of from about 1500 to about 2500, a hydroxyl value in the range of from about 25 to about 35 mg KOH/g and an ethylene oxide content in the range of from about 10 to about 30% by weight based on total weight of said first polyol, and (2) from about 0.1 to about 4.9 parts by weight of a second polyol having a nominal average functionality in the range of from about 2.2 to about 6, an equivalent molecular weight in the range of from about 1000 to about 3000 and an ethylene oxide content of at least 50% by weight based on total weight of said second polyol, wherein the polyol combination is essentially free of stably dispersed polymer particles.Type: GrantFiled: May 20, 2002Date of Patent: November 23, 2004Assignee: Shell Oil CompanyInventors: Rene Aerts, Mark Maria Herman Alma Boelens, Gyula Imre Dreisziger, Parminder Singh Sangha
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Patent number: 6818674Abstract: There are disclosed an elastic member which comprises (A) polyurethane foam obtained by agitationally mixing a foaming agent, a foam stabiizer and a urethane prepolymer synthesized from a polyol and a polyisocyanate in the presence of a modified silicone, or (B) polyurethane foam obtained by agitationally mixing a polyol, a polyisocyanate, a modified silicone oil bearing a functional group reactive with a polyisocyanate, a foaming agent and a foam stabiizer comprising a polyether modified silicone containing 50 to 100% by weight of a polyoxyethylene unit in the polyether moiety; image formation equipment equipped with the above elastic member; and a toner supply roller which is composed of a foamed elastic member mounted on a developing apparatus and which has a compression spring constant in the range of 0.25 to 5.0 N/mm and a surface friction resistance in the range of 0.4 to 1.2 N.Type: GrantFiled: November 6, 2001Date of Patent: November 16, 2004Assignee: Bridgestone CorporationInventors: Junji Sakata, Hirotaka Yamazaki
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Patent number: 6818675Abstract: A process for preparing a polyurethane foam is provided which comprises reacting a polyisocyanate and an active hydrogen-containing component, including water and an organic polyol, in the presence of a catalytically effective amount of a delayed action amine catalyst system, and optionally an organotin catalyst. The delayed action catalyst is composed of the reaction product of (a) one or more carboxylic acids having hydroxy and/or halo functionality; (b) one or more tertiary amine ureas; and, optionally, (c) a reactant selected from the group consisting of specific reactive tertiary amine(s), specific tertiary amine carbamate(s) and mixture thereof.Type: GrantFiled: August 6, 2002Date of Patent: November 16, 2004Assignee: General Electric CompanyInventors: Hassan El Ghobary, Louis Muller