Abstract: A substantially closed-celled linear polyolefin foam is made by melt processing under pressure a linear polyolefin together with a volatile blowing agent and a crosslinking agent and then expanding the polymer. Suitable crosslinking agents, including azido and vinyl functional silanes, organic peroxides, multifunctional vinyl monomers, and oxygen, increase the melt tension and melt viscosity of the polymer by lightly crosslinking the polymer with itself to enable the production of foams having improved properties in comparison with branched polyolefin foams.

Abstract: A high temperature filter material, comprising a non-woven glass fiber matrix including mica particles, polymer micro-bits and a uniformly distributed binder system, is made by a wet laid procedure, as used in paper-making. A composition comprising the mica particles and polymer micro-bits, used in making the filter material, and a method of preparing the composition are also disclosed.

Abstract: A high temperature filter material, comprising a non-woven glass fiber matrix including mica particles, polymer micro-bits and a uniformly distributed binder system, is made by a wet laid procedure, as used in paper-making. A composition comprising the mica particles and polymer micro-bits, used in making the filter material, and a method of preparing the composition are also disclosed.

Abstract: A composition and method for polymerization of cycloolefins using a feed stream including an iodide containing activator to form a substantially cross-linked polymeric product. The polymeric product may be formed by polymerization in an intricately shaped mold and/or be of ultra-low density. High glass transition temperature and fiber reinforced products are formed.

Abstract: A process for manufacturing foamed silicone compositions by foaming a cross-linkable composition which comprises:(a) 100 parts by weight of a vinyl-containing polysiloxane containing 0.0002 to 3% by weight of vinyl groups and a viscosity of from 0.1 to 1,000 Pascal-seconds at 25.degree. C.,(b) up to 10 parts by weight of a silanol-containing silicon compound with a viscosity from 0.01 to 10 Pascal-seconds at 25.degree. C.,(c) up to 200 parts by weight of filler,(d) 1 to 50 parts by weight of a polysiloxane with a viscosity of 0.005 to 0.1 Pascal-seconds at 25.degree. C., and(e) a platinum catalyst, is characterized by foaming the cross-linkable composition with a substance containing hydroxyl groups at temperatures of 50.degree. to 150.degree. C.

Abstract: The present invention relates to intumescent polysiloxane molding compositions containing expandable graphite compounds and, if appropriate, additionally nitrogen-containing phosphates.

Abstract: Foamable and foamed polyvinlyidene fluoride materials prepared by compounding the PVDF with a suitable nucleating agent of discreet insoluble particles, a blowing agent having an activation temperature above the melting point of the PVDF, and a dispersing aid to provide a substantially homogeneous powdered mixture that is then melt compounded with high shear melt blending means and then extruded and quenched to provide the foamable polyvinylidene fluoride material which can then be extruded as an insulating material on wire at a temperature sufficiently high to activate the blowing agent.

Abstract: Foamable and foamed polyvinylidene fluoride materials prepared by compounding the PVDF with a suitable nucleating agent of discreet insoluble particles, a blowing agent having an activation temperature above the melting point of the PVDF, and a dispersing aid to provide a substantially homogeneous powdered mixture that is then melt compounded with high shear melt blending means and the extruded and quenched to provide the foamable polyvinylidene fluoride material which can then be extruded as an insulating material on wire at a temperature sufficiently high to activate the blowing agent.

Abstract: A porous and transparent hydrated gel is prepared from a poly(vinyl alcohol) solution in a mixed solvent consisting of water and an water-miscible organic solvent. Upon cooling the poly(vinyl alcohol) solution below room temperature, a gel is formed as a consequence of crystallization of poly(vinyl alcohol) molecules. Exchange of the organic solvent included in the gel with water produces a hydrated gel of poly(vinyl alcohol) which has a high tensile strength, a high water content, and a high light transmittance.

Abstract: The invention relates to a process for the preparation of cellular or noncellular plastics, preferably polyurethane coatings, by reacting at least two components with one another, preferably organic polyisocyanates and polyhydroxyl compounds, by feeding the components into a mixing zone separately, and mixing them together and then discharging the reaction mixture from the mixing zone, while adding air heated to a temperature of 100.degree. to 1200.degree. C. to the reaction mixture as it emerges from the mixing zone.

Abstract: Foamable and foamed polyvinlyidene fluoride materials prepared by compounding the PVDF with a suitable nucleating agent of discreet insoluble particles, a blowing agent having an activation temperature above the melting point of the PVDF, and a dispersing aid to provide a substantially homogeneous powdered mixture that is then melt compounded with high shear melt blending means and then extruded and quenched to provide the foamable polyvinlyidene fluoride material which can then be extruded as an insulating material on wire at a temperature sufficiently high to activate the blowing agent.

Abstract: A method of forming a foamed thermoplastic polymer. A solid thermoplastic lymer is immersed in an immersant solution comprising a compatible carrier solvent and an infusant solution containing an incompatible liquid blowing agent for a time sufficient for the immersant solution to infuse into the polymer. The carrier solvent is then selectively extracted, preferably by a solvent exchange process in which the immersant solution is gradually diluted with and replaced by the infusant solution, so as to selectively leave behind the infusant solution permanently entrapped in the polymer. The polymer is then heated to volatilize the blowing agent and expand the polymer into a foamed state.

Abstract: A method of producing elastomeric silicone foams from a two-part system is disclosed. The method mixes the ingredients then allows a froth to form and cure at ambient temperature to an elastomeric silicone foam. The method mixes a vinyl-containing polydiorganosiloxane (1), a hydroxylated polydiorganosiloxane (2), a platinum catalyst (3), an organohydrogensiloxane (4) and a profoamer (5). The profoamer is a resinous, benzene-soluble organosiloxane copolymer consisting essentially of SiO.sub.4/2 units, silicone bonded hydroxyl groups, (CH.sub.3).sub.3 SiO.sub.1/2 units, and fluorine-containing units. An embodiment of the method includes a liquified blowing agent and stores the mixture under superatmospheric pressure, forming a foam by releasing the mixture to atmospheric pressure. Another embodiment includes an alcohol in the mixture to provide a foam of lower density.

Abstract: Polyphosphazene elastomers for use in making low density foam comprising a --P<.dbd.N].sub.n substantially linear backbone randomly substituted with 20-80 mole percent phenoxy, 20-80 mole percent lower alkylphenoxy, 1-50 mole percent alkoxy and 0.5-20 mole percent alkenylphenoxy and the foamed products made therefrom.

Abstract: A composition for foaming polyester which includes a carbonate or bicarbonate salt and water intermixed with a finely divided solid free flow agent such a synthetic amorphous silica. The free flow agent is added in an amount sufficient to absorb all of the water and render the composition a free flowing powder. The composition is readily mixable with an unsaturated polyester resin media. A source of acid in the mixture liberates gas from the carbonate or bicarbonate, and good foam structures having small uniform cells are obtained.

Abstract: Fiber-reinforced syntactic foam composites having a low specific gravity and a low coefficient of thermal expansion suitable for forming lightweight structures for spacecraft applications are prepared from a mixture of a heat curable thermosetting resin, hollow microspheres having a diameter of about 5 to 200 micrometers and fibers having a length less than or equal to 250 micrometers.

Abstract: A liquid impregnant containing furfural, an acid catalyst and a pore-forming agent comprising a surfactant, e.g. a polyalkylene oxide adduct, is impregnated into fine grained, isotropic graphite bodies and then polymerized and pyrolyzed. An increase in the density of the impregnated body and an improved surface finish is obtained by means of the liquid impregnant and method of this invention.

Abstract: A method of producing elastomeric silicone foams from a two-part system is disclosed. The method mixes the ingredients then allows a froth to form and cure at ambient temperature to an elastomeric silicone foam. The method mixes a vinyl-containing polydiorganosiloxane (1), a hydroxylated polydiorganosiloxane (2), a platinum catalyst (3), an organohydrogensiloxane (4) and a profoamer (5). The profoamer is a resinous, benzene-soluble organosiloxane copolymer consisting essentially of SiO.sub.4/2 units, silicone bonded hydroxyl groups, (CH.sub.3).sub.3 SiO.sub.1/2 units, and fluorine-containing units. An embodiment of the method includes a liquified blowing agent and stores the mixture under superatmospheric pressure, forming a foam by releasing the mixture to atmospheric pressure. Another embodiment includes an alcohol in the mixture to provide a foam of lower density.

Abstract: The present invention concerns a foamed, silane-cross-linked polyolefin foam and a procedure for producing the same. The polyolefin foam contains 60-99.9% polyolefin, 0.1-10% chemically bound hydrolyzed silane, 0-5% condensing catalyst, 0.1-5% water and 0-20% water carrier substance. The polyolefin foam is produced by extruding a mixture which contans polyethylene, silane hydrolyzable with water, a condensing catalyst and a foaming agent. For the polyolefin to be extruded is used polyethylene containing 0.1-5% water as foaming agent and 0-20% water carrier substance.

Abstract: Closed-cell crosslinked sponges of varying densities are prepared from an admixture of a vulcanizable elastomer, vulcanizing ingredients selected from sulfur or sulfur donor compounds together with metal oxides and/or sulfur vulcanization accelerators and a t-alkylhydrazinium salt and/or carbonylhydrazine. The crosslinked sponges have uniform cellular structures and are easily prepared with the desired density.

Abstract: Epoxy compounds are added to polycarbonate resin to reduce or eliminate the necessity of drying the resin prior to a foaming process.

Abstract: Foamable compositions having low concentrations of select foaming agents provide uniform distribution of paper treating agents onto moving paper, including high speed applications, and treated paper having unimpaired properties.

Abstract: A composition useful in producing an open-cell, elastomeric silicone foam combines a silicone oil-in-water emulsion, which forms an elastomer upon removal of the water, with an aerosol propellant. When the composition is discharged to atmospheric pressure, a froth is formed. Removing water from the froth yields an open-cell foam. The froth is stabilized by surfactants, thickeners, or froth stabilizers selected from fibers or lauryl alcohol.

Abstract: Textile quality polymeric fibers and thin films that are highly sorbent for organic and other vapors, mists and solutes. The fibers and films comprise a polymeric matrix with a system of interconnecting micropores, and are highly loaded with particulate sorbents such as activated carbon. The fibers and films are manufactured by forming a melt blend of the sorbent particles, the polymer and a selected diluent, spinning or extruding and drawing down the fiber of film, and extracting the diluent. The diluent functions to permit a high spin or extrusion draw down, to permit the subsequent cold drawing of fibers highly-loaded with active carbon, and to permit the fiber or film to be porosified. Optionally, the diluent may be extracted after or before cold drawing, or without any cold drawing. The fibers and films are highly sorbent, are strong and durable and exhibit substantial strength over an appreciable degree of elongation.

Abstract: An epoxy foam product is presented which is produced by frothing in an intensive mixer an epoxy functional reactant stream and a curing agent stream in the presence of a surfactant and gaseous frothing agent. The epoxy foam product is characterized as a strong, rigid low-density foam having a fine, uniform cell size.

Abstract: An electro-conductive foam is prepared by mixing together 100 parts by weight of a resin component consisting of 10 to 90 parts by weight of a crystalline thermoplastic polyolefin type resin and 10 to 90 parts by weight of a low-crystalline thermoplastic resin with 5 to 40 parts by weight of electro-conductive carbon, by cross linking this mixture and then forming it by heating.By using the mixture of crystalline polyolefin type thermoplastic resins and low-crystalline thermoplastic resins as the resinous component, the present invention provides an electro-conductive foam having a good foam surface condition and capabilities of deep-draw forming.This electro-conductive foam is utilized as a material for semiconductor integrated circuit containers and similar applications.

Abstract: Described is a process for preparing extruded functional fluid and solid-containing thermoplastic foamed particles using chemical blowing agents or direct gas extrusion processes, uses of such foamed particles and articles produced from said foamed particles. The process described involves the use of a single screw or double screw extruder wherein the resin particles are added upstream from the functional fluid or solid which, in turn, is added to the extruder upstream from the point of addition of the liquid or gaseous blowing agent.

Abstract: An electroconductive cross-linked polyolefin foam having electric resistance of not more than 100 M.OMEGA. and comprising uniform minute cells and proving useful for the production of IC cases, etc. is provided by a method which comprises kneading 100 parts by weight of a polyolefin, 10 to 30 parts by weight of carbon particles, and suitable amounts of a foaming agent and a cross-linking agent and heating the resultant cross-linkable and foamable composition under atmospheric pressure thereby allowing the composition to be cross-linked and foamed without being abruptly foamed or expanded or by a method which comprises heating the aforementioned cross-linkable and foamable composition in a metal mold under pressure to a temperature at which the foaming agent is not substantially decomposed thereby cross-linking the composition and then heating the resultant cross-linked foamable composition under atmospheric pressure thereby allowing the composition to be foamed without being abruptly foamed or expanded.

Abstract: Polyorganosiloxane foams exhibiting a desirable combination of low density, an average cell size between 0.2 and 4 mm and a cell concentration of at least 4 per linear centimeter are obtained by dispensing and curing moisture curable organosiloxane compositions containing a dispersed liquid or gaseous blowing agent and, as a foam stabilizer, a resinous organosiloxane copolymer comprising trimethylsiloxy units, SiO.sub.4/2 units and fluorine-containing organosiloxane units. The polymer portion of the organosiloxane compositions can be a polydimethylsiloxane or a graft copolymer comprising at least 20 mole percent of dimethylsiloxane units in combination with organic units.

Abstract: In a process for producing a thermoplastic resin foam which comprises continuously heat-foaming a foamable thermoplastic resin sheet containing a heat-decomposable organic blowing agent with a heated gas, the improvement wherein a gas containing sublimation products generated by the heat-foaming of the foamable sheet is burned to decompose the sublimation products and obtain a treated gas having a substantially reduced content of the sublimation products, and the treated gas is then used as the heated gas for the heat-foaming of the foamable sheet; and a apparatus for producing a thermoplastic resin foam by continuously heat-foaming a foamable thermoplastic resin sheet, said apparatus comprising a heat-foaming chamber having an inlet portion for feeding the foamable thermoplastic resin sheet, an outlet portion for discharging the foamed sheet, a discharge port for a gas containing sublimation products generated by the heat-foaming of said foamable sheet, and a supply port for a heated gas, said discharge port

Abstract: A process for producing a resin foam by using an aqueous medium, which comprises(a) treating a resin compound with said aqueous medium to cause the aqueous medium to adhere to and be held by the resin compound, said resin compound being composed of porous agglomerated particles resulting from partial melt-adhesion of thermoplastic resin particles coated with a fine hydrophilic solid powder which does not substantially melt at the melting temperature of the resin particles, said solid powder being embedded in the resin particles but partly exposed at their surfaces,(b) melt-kneading the resin compound treated with the aqueous medium under such an elevated pressure that evaporation of the aqueous medium is substantially inhibited, and(c) thereafter releasing the kneaded resin composition from the pressurized state to foam it; and a thermoplastic resin compound used for the aforesaid process.

Abstract: A foamable, electroconductive polyolefinic resin composition comprising 70 to 95 weight percent of a polyolefinic resin and 5 to 30 weight percent of an electrically-conductive particulate furnace black having a specific surface area of at least 900 square meters per gram. Foam products prepared from this composition, preferably by extrusion foaming, are particularly useful for packaging sensitive electronic parts.

Abstract: The flowability of foamable compositions comprising a hydroxyl-containing polyorganosiloxane, a polyorganosiloxane containing silicon-bonded hydrogen atoms, a platinum catalyst and a catalyst inhibitor is eliminated by including in the composition a solid filler exhibiting a mean particle size of one micron or less and either (1) organosilicon compound containing at least 0.5% by weight of carboxyl groups or silicon-bonded hydroxyalkyl groups, or (2) a partially esterified polyfunctional alcohol. In addition, the pot life of the composition is increased without adversely affecting the structure of the cured foam or the adhesion of the foam to various substrates.

Abstract: A novel polymer is provided as the condensation reaction product of a non-aqueous mixture of a phenol and an aldehyde in a molar ratio of about 0.5 to 1 phenol to aldehyde, containing refractory fibers, such as carbon, graphite, silica, having an aspect and metal oxides and silicates, which fibers have an aspect ratio of about 10. The phenol is selected from metacresol, orthocresol, 3,5-dimethylphenol, resorcinol and substituted resorcinols, the preferred material being mostly resorcinol. The aldehyde is selected from furfural and mixtures of furfural and paraformaldehyde. The condensation polymerization reaction can be effected by adding an acid catalyst to the mixture or by employing a curing agent which provided a polyfunctional amine reactive with either or both the aldehyde and the phenol.

Abstract: A continuous process for making rigid PVC foam objects by extruding a preform from an initial PVC mixture, optionally cutting the preform into blanks, and expanding the preform or the blanks in water heated to a temperature above 70.degree. C. The initial mixture contains polyvinyl chloride, at least a first blowing agent capable of generating a gas, for example an isocyanate or a polyisocyanate, and at least one organic anhydride (and does not contain any added inert particles finely divided therein). The initial mixture may also contain less than one weight percent of a second blowing agent, for example azobisisobutyronitrile or azodicarbonamide. The objects produced possess heat- and sound-insulating properties.

Abstract: Flexible foam composition comprising a flexible polyester resin prepared from a resin having an elongation of 8 to 70 percent, said foams having density of 2 to 50 pounds per cubic foot. The foam can be filled with up to 150 parts by weight of inorganic materials and can be reinforced with porous fabric (paper or cloth) or glass (chopped fiber or woven tape) materials.

Abstract: Process for obtaining cellular materials, based on unsaturated polyester in optionally containing reinforcing and/or inert fillers, having a density between 0.2 and 1.0 kg/l by moulding under pressure a liquid foam of said resins, characterized by the fact that the liquid foam based on unsaturated polyester resins containing conventional additives, optionally containing an inert and/or reinforcing charge of mineral or organic fibers having a length which is less than 5 mm, preferably less than 3 mm and more preferably less than 1.5 mm, obtained by mechanical introduction of a gas and/or by means of a chemical and/or physical foaming agent, is firstly introduced into an open half-mould optionally containing a further fiber reinforcement, by casting an amount higher than the free volume of the mould, and subsequently said foam is cross-linked.

Abstract: A method for producing cross-linked polyethylene resin foams which comprises mixing a polyolefin resin, a blowing agent and, optionally, a surface active agent containing hydroxyl groups or an acid amide compound under pressure, said polyolefin resin containing a cross-linkable ethylene polymer having on the side chains thereof silyl groups which effect cross-linking upon contact with water; extruding the mixture into a low pressure zone where the extrudate is allowed to expand; and bringing the expanded extrudate into contact with a silanol condensing catalyst so that the expanded extrudate is cross-linked on contact with water.

Abstract: A mixing head for a high velocity reaction injection apparatus for mixing and dispensing two or more liquid components. The mixing head includes a mixing chamber with two or more inlets for the separate components and an outlet for dispensing the mixed components, and an injection housing for injecting each component through a corresponding inlet. Component flow is directed through a flow accelerating passage in the injection housing prior to injection into the mixing chamber, for imparting a pressure drop in the component on the downstream side of the passage, and means are provided for selectively blocking the inlets for terminating the dispensing of the mixed components and thereby increasing the component pressure in the injection housing downstream of the passage.

Abstract: Pneumatic cellular aromatic polyamide articles characterized by(a) being articles prepared substantially from aromatic polyamide.(b) said articles having numerous bubbles at the void ratio in the range of 10 to 95%,(c) said bubbles being substantially enclosed in said articles, and(d) said articles having an average thickness in the range of 0.2 to 10 mm on the cross section made by cutting them at right angles to the longest axis.The present invention provides also a process for the preparation thereof. According to the present invention, there are suitably provided pneumatic cellular aromatic polyamide articles having a high strength and a wide range of void ratio, comparatively heavy thickness, excellent heat resistance and thermal insulation.

Abstract: A method of making light weight flame resistant structures from bonded polyimide macroballoons and products thereof. An aromatic tetracarboxylic acid dianhydride is reacted with an oxoimine to produce an N-substituted imide, which is then esterfied with a suitable alcohol. The resulting liquid is dried and the dry residue is reduced to a uniform powder having particles with diameters generally in the 0.5 to 10 mm. range. The powder is preferably further dried, either before or after final size reduction, in a moderate vacuum at moderate temperature to remove any excess residual alcohol. The powder spontaneously expands to form a closed cell foam when heated to a temperature in the range of about 90.degree. to 150.degree. C. for a suitable period. When the powder is expanded in a closed mold, a well consolidated, uniform, closed cell foam product results. The closed cell foam produced has excellent flexibility and resistance to heat and flame, and does not shrink appreciably when exposed to flame.

Abstract: Electroconductive olefin polymer foams which are suitable for use as packaging/cushioning materials for sensitive electronic parts are prepared from olefin polymer compositions which comprise a major proportion by weight of an olefin polymer, from 5 to 30 weight percent, based on said olefin polymer, of an electroconductive carbon black and from 0.1 to 10 weight percent, based on said olefin polymer of a saturated fatty acid amide compound.

Abstract: When polyvinyl alcohol and vinyl acetate/ethylene copolymers are acetalized in an acid aqueous medium in the presence of a wetting agent, an open-pore solid foam is formed, if the reaction mixture contains gas bubbles. These gas bubbles are produced, in particular, by stirring in air. The molded articles obtained are porous, and the pores are uniformly distributed. The dried molded article absorbs many times its weight of water. It is employed as a sponge for household use and in industry.

Abstract: A composition for a crosslinked polyolefin foam is prepared from 20 to 75% by weight of a crystalline propylene copolymer containing 1 to 15% by weight of ethylene and having a crystallinity higher than 50% and 80 to 25% by weight of polyethylene.

Abstract: Foamed thermopolastic resin comprising poly (p-methylenebenzoate) suitable for structural foam injection molded parts.

Abstract: A method of reducing the density of a silicone foam is provided comprising mixing with a foamable silicone composition having a base polydiorganosiloxane, an effective amount of a resinous copolymer selected from the group consisting of resinous copolymers of R.sub.3 SiO.sub.0.5 units and SiO.sub.2 units, and ratio of R.sub.3 SiO.sub.0.5 units ranging from 0.25 to 0.8:1, and resinous copolymers formed from R.sub.3 SiO.sub.0.5 units, R.sub.2.sup.1 SiO units and SiO.sub.2 units, the ratio of R.sub.3 SiO.sub.0.5 to SiO.sub.2 units ranging from 0.25 to 0.8:1 and the ratio of R.sub.2.sup.1 SiO to SiO.sub.2 units ranging from 0 to 0.1:1, and thereafter simultaneously foaming and curing the mixture.

Abstract: A low density foam product is formed from a chlorinated polyvinyl chloride polymer (CPVC) composition containing a primary blowing agent and a nucleating system comprised of an alkali metal borohydride and a proton donor activator.

Abstract: Oil shale, more precisely the organic components thereof, or the organic components extracted therefrom, is reacted with a resin or resin precursor reactive therewith, e.g., an epoxy resin, typically in the presence of a curing agent. The resulting composite product illustrates characteristics similar to that of the cured reactive resin or resin precursor. A process for forming such composites is also disclosed.

Abstract: Foamed thermoplastic resin comprising poly(p-methylenebenzoate) suitable for structural foam injection molded parts.

Abstract: Alkali metal borohydride concentrates are prepared by dry blending alkali metal borohydride powder with a dry non-reactive plastic resin, melting and extruding the blended mixture to form an encapsulated alkali metal borohydride concentrate, and then chopping the extrusion into pellets. The pellet concentrate may then be blended into other materials.