Abstract: A method of producing a breathable film which comprises the steps of: (a) producing an inorganic filler by treating particles of an inorganic particulate material comprising an alkaline earth metal carbonate compound by reaction with a hydrophobising surface treatment agent comprising one or more aliphatic carboxylic acids having at least 10 chain carbon atoms to produce a hydrophobic coating on the particles under conditions such that the inorganic filler produced has a total surface moisture level comprising moisture adsorbed on the particles and trapped within the hydrophobic coating thereon of not greater than 0.1% by weight based on the dry weight of the inorganic particulate material; (b) producing a filled thermoplastic composition by mixing the inorganic filler produced in step (a) with a heated thermoplastic polymer; and (c) shaping the composition produced in step (b) by heat processing to form a film product.

Abstract: The present invention provides slurries and methods of making slurries having improved stability comprising below about 78 weight-percent rutile titanium dioxide based on the total weight of the slurry, an amorphous alumina compound surface treated titanium dioxide, a polyacrylic acid dispersing agent having a molecular weight in the range of from about 2,000 to about 5,000 that is neutralized with a neutralizing agent having a monovalent group, and water; wherein the slurry has a pH of from about 6 to about 8. The slurries of the present invention resist gel formation.

Abstract: A composite material highly suitable for use in over-current protection devices comprising a semi-crystalline polymer which has in its matrix finely dispersed carbon black material that has been chemically reacted with a grafting agent, and has the grafting agent covalently attached to the carbon black. The grafting agent includes a lipophilic portion or moiety that renders the carbon black linked to the grafting agent highly compatible with the polymer matrix. The auto thermal height (ATH) of the composite materials is significantly enhanced and a slight positive temperature coefficient is still observed with rising temperature after the transition temperature of the composite material has been reached.

Abstract: A coating composition for producing electrically conductive coatings, containing one or more electrically conductive pigments and an organic binder, as well as, optionally, additives and auxiliary agents, in an aqueous solvent, which organic binder contains a copolymer dispersible in water and based on (meth)acrylate- and silylated, unsaturated monomers. The total content of organic solvents in the composition does not exceed 0.5% by weight. The coatings thus obtained are especially well-bonded and resistant to mechanical influences and to solvents, and exhibit suitable conductivity (sheet resistivity) values.

Abstract: This invention relates to preparation of a rubber composition by pre-mixing at least one rubber compounding ingredient with an organic solvent solution of at least one elastomer. The invention also contemplates the use of such rubber composition, or blend of such rubber composition with at least one additional elastomer and/or rubber compounding ingredient, as a component of an article of manufacture. Such article of manufacture may be, for example, a tire. Such article may also be an industrial product such as, for example, a hose or belt such as a conveyor belt or power transmission belt.

Abstract: A radiation shielding material is manufactured from an elastomer that is blended with a radiation-absorbing filler material. The filler material comprises a powder of a metal with a high atomic member, or compounds thereof. The filler material is represented by more than 80 percent weight and has a grain size distribution in the range of 20 &mgr;m to 120 &mgr;m. The filler material is mixed with a loading material in powdered form. That mixture is kneaded with the elastomer within a mixer while the temperature is maintained below 180° C. The kneaded mixture is cooled and then cut into strips. The strips are passed through a strainer having a mesh width of between 5 &mgr;m and 1000 &mgr;m. The strained strips are then formed into a foil.

Abstract: The invention relates to an elastomer/reinforcing filler composite in which said elastomer contains a dispersion therein of said reinforcing filler wherein said composite is prepared by forming said filler reinforcement in situ within the elastomer host. Such in-situ formation of reinforcement filler is created by a condensation reaction of a filler precursor within a solvent solution of a diene hydrocarbon based elastomer and with the aid of a phase transfer agent and a condensation reaction promoter. The invention further relates to a tire having at least one component comprised of the resulting elastomer/filler composite. The invention includes a rubber composition of at least two elastomers wherein one of said elastomers is a said pre-formed composite of said elastomer/filler reinforcement. A tire having a component of such rubber composition, particularly a tire tread, is specifically contemplated.

Abstract: Stiff and impact resistant closures derived from the stiff and impact resistant blends including poly(propylene) or poly(ethylene/propylene) and calcium carbonate; stiff and impact resistant compositions including poly(propylene) or poly(ethylene/propylene) and calcium carbonate. A presently preferred blend contains from about 40 to about 60 weight percent of poly(propylene) or poly(ethylene/propylene) and from about 25 to about 35 weight percent of calcium carbonate particles treated with fatty acid, the treated particles having a particle size of from about 2.5 to about 3.5 microns.

Abstract: A powder coating composition comprising metallic flakes having a leafing agent adsorbed on their surfaces, said metallic flakes being mixed with a thermosetting resin powder or deposited onto a surface of a thermosetting resin powder. A novel powder coating composition of the present invention provides a metallic coating having an excellent metallic luster.

Abstract: This invention relates to a rubber mixture containing a nitrile rubber, a metal salt of an acrylate, a liquid acrylate and optionally other additives, a process for its preparation, and use for all types of molded articles, in particular roller coatings.

Abstract: An ink composition is provided which possesses excellent dispersion stability and ejection stability and can yield printed images having excellent rubbing/scratch resistance. An ink jet recording method using the ink composition is also provided. The ink composition for ink jet recording comprises at least a water-based pigment dispersion, a water-soluble organic solvent, and water. The water-based pigment dispersion is such that a pigment has been encapsulated in a polymer produced from a polymerizable surfactant having both nonionic hydrophilicity and anionic hydrophilicity and a monomer having a ligand structure which can combine with a metal ion to form a chelate.

Abstract: A powder coating composition of the invention comprises a film-forming polymeric component having a d(v,50) in the range or from 25 to 50 microns or a d(v,70) in the range of from 25 to 70 microns, which composition incorporates by dry-blending at least one appearance-modifying additive component and a further component comprising wax-coated silica or consisting of alumina together with aluminum hydroxide. The appearance-modifying additive may be a gloss-reducing component, a texturing component, a metallic or mica component, a coloring pigment, or a further film-forming polymeric material comparable with the first film-forming polymeric material and differing in coloration therefrom, and the further additive may be alumina together with aluminum hydroxide, wax-coated silica, or a combination thereof. Preferably, no more than 70% by volume of the particles in the film-forming polymeric material are less than 50 microns. A kit of the invention comprises the individual additive components prior to mixing.

Abstract: The present invention provides a flame retardant resin composition having excellent impact resistance, heat resistance, dimensional stability, and flame retardance. That is, it provides a flame retardant resin composition made up of: 100 parts by weight of a thermoplastic resin (A) containing: 80 to 10% by weight of (A-1) at least one of an aromatic polyester resin and a polyamide resin, 17 to 85% by weight of at least one of a rubber-containing copolymer of a vinyl cyanide and an aromatic vinyl (A-2) and a copolymer of a vinyl cyanide and an aromatic vinyl (A-3) and 3 to 40% by weight of (A-4) at least one of a polyphenylene ether resin and a polyphenylene sulfide resin, 1 to 60 parts by weight of a non-halogen, organic or inorganic flame retardant (B) and 100 parts by weight or less of a filler (C).

Abstract: Fine colored particles include a dye adsorbed on metal oxide fine particles having a nanometer size, and stabilized with an organic compound having an ionic group. Thus, fine colored particle having a nanometer size having good color properties, transparency and storage stability can be produced with high reproducibility.

Abstract: A flame-resistant additive for textile materials and microfiber non-woven fabrics of the artificial-leather type that imparts a high level of fireproofing properties to the textile material treated without negatively affecting the visual and mechanical characteristics, softness to the touch. The flame-resistant additive includes a fireproofing component having a finely divided mixture of melamine and melamine cyanurate and a clay or other adsorbent material such as diatomaceous earth, zeolite, inorganic oxides such as alumina, silica, magnesium oxide or mixtures of inorganic oxides and a binder which includes an aqueous dispersion of an acrylic or maleic polymer or copolymer and a multifunctional cross-linker of the acrylic or maleic polymer or copolymer.

Abstract: A composite material, contains a polymer, a polymerizer, a corresponding catalyst for the polymerizer, and a plurality of capsules. The polymerizer is in the capsules. The composite material is self-healing.

Abstract: A fire retardant ligno-cellulosic panel made from a mixture of (i) ligno-cellulosic material, (ii) at least one polymeric binder resin, and (iii) fire retardant solid particles containing fire retardant inorganic materials and a synthetic polymeric material, wherein the mixture is consolidated under heat and pressure to form the panel. Preferably, the fire retardant solid particles are a fine particle size sanding dust produced during the manufacture and finishing of synthetic particle filled resin materials.

Abstract: This invention provides improved methods and compositions for achieving material coloration using particle scattering. These coloration effects can be designed to be either highly stable or dependent upon the switching effects of either temperature, integrated thermal exposure, moisture absorption, or exposure to actinic radiation. Articles employing materials with these coloration effects are described. Composition comprise a solid, light-transmitting matrix component having a non-liquid particle scattering colorant dispersed. Articles are produced wherein another solid second matrix component has an electronic transition colorant dispersed therein and the first and second compositions are disposed on one another and optionally interpenetrate each other. Colored articles are produced in the form of fibers, films and molded articles.

Abstract: A coating containing pigment particles and a polymer matrix is provided. The coating contains pigment particles that have a scattering coefficient with a linear or quasi-linear relationship to the pigment volume concentration of those pigment particles. The coating has improved hiding and is useful as a protective coating or an aesthetic coating on an underlying substrate. Also provided are compositions useful for preparing the coating, including covalently bonded composite particles and aqueous dispersions containing composite particles. The composite particles each contain a pigment particle with a plurality of polymer particles attached by adsorption on the outer surface of the pigment particle or by covalent bonding to the pigment particle through a coupling agent. Methods to prepare the composite particles and coating compositions containing the composite particles are also provided.

Abstract: The present invention relates to anaerobic adhesive compositions which have been optimized using experimental design techniques to produce desired physical properties. A simplified cure system is disclosed which permits enhanced fixture and cure times.

Abstract: A colored metallic powder coating composition comprises a colored metallic flake adhered onto each particle surface of a resin powder.

Abstract: The invention concerns a flame-proofed polyamide composition to be used in particular for making moulded objects. The composition comprises a flame-proofing system consisting of a melamine derivative and a mineral filler consisting of calcined kaolin and is particularly useful for making moulded electrical objects.

Abstract: A flame-retardant for a synthetic resin, which is obtained by surface-treating a magnesium hydroxide with an emulsion of a copolymer or polymer of the formula (1), wherein X is hydrogen, a phenyl group, etc., Y is an alkyl group, etc., each of R1 and R2 is hydrogen, an alkyl group, etc., m is 0 or a positive integer, n is a positive integer, and “˜” shows the polymerization state of a main chain, the formula (2), wherein X, Y, etc. are as defined in the formula (1), or the formula (3), wherein X and “˜” are as defined in the formula (1), each of Y1 and Y2 is hydrogen, an alkyl group, etc., each of R1, R2 and R3 is hydrogen or an alkyl group, and each of a, b and c is a positive integer, a resin composition containing said flame-retardant and a molded article thereof.

Abstract: The invention is a polyester resin that includes between about 20 and 200 ppm of an inert particulate additive, preferably selected from the group consisting of surface-modified talc and surface-modified calcium carbonate. The invention is also a method of making the polyester resin, which is capable of being formed into low-haze, high-clarity bottles possessing reduced coefficient of friction.

Abstract: An electromagnetic wave suppressor sheet formed into a sheet-like shape out of a material made of synthetic resin in which powder of conjugated magnetic particles surface-treated with an insulating inorganic material has been dispersed.

Abstract: An antistatic composition is provided for use with a label construction which includes an organic cationic polyelectrolyte, a binder, and a surfactant. The composition is preferably used in a label construction comprising a polymer film substrate having a pressure sensitive adhesive on its second surface, a release liner overlying the pressure sensitive adhesive, with the antistatic composition being provided on the second surface of release liner. The antistatic composition reduces the surface resistivity of the second surface of said release liner. The antistatic composition may also be used in combination with a toner adhesion-enhancing coating which is provided on the first surface of the substrate to improve print quality. The labels may be stacked or provided in roll form such that the antistatic composition reduces the coefficient of friction between adjacent labels and prevents the build-up of static charges on the labels.

Abstract: Plastic lumber having sufficient stiffness and strength to allow its use in structural and load-bearing applications. The plastic lumber is composed of a thermoplastic polymer, a thermosetting polymer cured with reinforcing fibers and, preferably, a coupling agent and foaming or blowing agent. As a preferred embodiment, the thermosetting polymer and reinforcing fibers are sourced from recycled materials, specifically, sheet molding compounds and bulk molding compounds.

Abstract: A frictionally stressed plastic component, particularly an elastomer component, includes microcapsules which, when damaged, release at least one tribologically effective content substance.

Abstract: Powder coating compositions incorporate, by dry blending, a wax-coated silica additive in finely divided form. Further additives that may be incorporated by dry blending include aluminum oxide and/or aluminum hydroxide. The compositions offer advantages, for example, in terms of fluidity and in terms of first-time deposition of fine particles.

Abstract: The invention provides: an aggregate comprising a core made of an elastic material and a surfacing material adhered thereon by use of a resin; a manufacturing process of the novel aggregate comprising such steps as mixing 100 parts by weight of a core made of an elastic material with 0.1 to 20 parts by weight of a resin to cause the resin to stick uniformly on the surface of the core, and thereafter, contacting and mixing the core with 1 or more part by weight of a surfacing material having one-tenth or less average particle diameter of that of the core; and a resin mortar mixing the novel aggregate, a resin and preferably other additives.

Abstract: The invention relates to a pigment preparation comprising an organic pigment and 0.2 to 20% by weight, based on the total weight of the pigment preparation, of an ammonium polyphosphate or of an organophosphorus compound.

Abstract: Elastomeric compositions contain at least one elastomer and a polymer coated modified carbon product wherein the polymer at least partially coats the modified carbon product. The modified product preferably has at least one organic group attached to the carbon product and the organic group is preferably substituted with an ionic, ionizable, or polar group for preparation in polar or aqueous based media. Methods of making the polymer coated modified carbon product are also described, such as by aqueous-based or solvent free polymerization methods, organic solvent based polymerization methods, or solution coating methods. Polymeric products and masterbatches containing the polymer coated modified carbon products are also described as well as methods to improve properties such as impact properties and tensile properties.

Abstract: A sealing material for flip chip-type semiconductor devices comprises a liquid epoxy resin composition which includes (A) a liquid epoxy resin, (B) an optional curing agent, (C) an inorganic filler, and (D) 1 to 15 parts by weight of a microencapsulated catalyst per 100 parts by weight of components A and B combined. The excellent thin-film penetration and shelf stability of the sealing material confer a very high reliability to flip chip-type semiconductor devices made using the sealing material.

Abstract: An essentially solventless pigmented aqueous formulation which comprises: i) at least one polymer A in the form of polymer particles in disperse distribution, said particles comprising, from 80 to 99.9% by weight, based on the overall weight of the polymer A, of a water-insoluble polymer 1 having a glass transition temperature Tg1 in the range from −50 to +40° C., built up from ethylenically unsaturated monomers M1, and from 0.1 to 20% by weight, based on the overall weight of the polymer A, of one or more water-insoluble polymers i having a glass transition temperature Tgi of more than 50° C., built up from ethylenically unsaturated monomers Mi, ii) at least one pigment and, if desired, one or more extenders.

Abstract: A sprayable polymeric material and a process for preparing the material which contains a fibrous material, dispersed throughout the polymeric material. A restriction free spray nozzle is provided for mixing and spraying the polymeric material having a fibrous material, the nozzle having a restriction free check valve. A reinforced structure, and a method of making the structure are provided, the structure having layers of the polymeric material (both film and foam) containing the fibrous material. A flexible liner is provided of a porous geotextile fabric and a polyurethane composition comprising the fibrous material sprayed over the geotextile fabric.

Abstract: The invention is to provide an aqueous dispersion having good adhesiveness, especially airtight adhesiveness to various substrates, and having good storage stability, good weather resistance and good hydrophobicity. The aqueous dispersion comprises a block copolymer composed of polymer blocks (A) consisting essentially of olefin monomer units and polymer blocks (B) comprising from 2 to 100 mol % of units of vinyl monomers having a carboxyl group or a carboxylic acid anhydride group and from 0 to 98 mol % of units of other vinyl comonomers capable of copolymerizing with the vinyl monomers, dispersed in an aqueous solution of at least 0.05 equivalents, relative to the carboxyl group or the carboxylic acid anhydride group, of a basic substance.

Abstract: To provide a resin composition as a non-halogenated flame retardant resin composition, having a high degree of flame retardant property, equipped with good electric characteristics by suppressing the generation of phosphoric acid, and improved in working environment and safety by using a flame retardant resin composition comprising (A) a thermoplastic aromatic polyester of 100 parts weight, (B) a coated red phosphorus powder consisting of an essentially spherical red phosphorus having a cured resin coating, directly obtained from a conversion treatment method of yellow phosphorus, not requiring a pulverization and without having crushed surfaces of 1 to 15 parts weight and (C) an aromatic polycarbonate of 5 to 150 parts weight.

Abstract: Composite materials particularly suitable in the dental art as a tooth filling material including a polymer matrix, a metal, metal alloy, metal oxide particulate, or combinations thereof, in the presence or absence of colloidal silica, and a coupling agent to adhere the particulate to the polymer matrix. Adhesion can also be facilitated by cleaning and/or coating the particulates prior to incorporation into the polymer matrix. One or two paste systems of the composition with suitable initiators, accelerators, etc. can be formulated.

Abstract: This invention is directed to a polymer-clay nanocomposite, products produced from the nanocomposite, and a process for preparing a polymer-clay nanocomposite. The polymer-clay nanocomposite comprises (a) a matrix polymer, (b) an amorphous oligomer, and (c) a layered clay material.

Abstract: Composite material for the screening of radiation, comprising a polymer, an additive and the customary stabilizers and processing aids necessary for the particular polymer. The additive is preferably an interference pigment.

Abstract: In a process for precipitating microsuspension polymers from a suspension comprising them, a polymer dispersion prepared by emulsion polymerization is added to the suspension.

Abstract: A composite material, contains a polymer, a polymerizer, a corresponding catalyst for the polymerizer, and a plurality of capsules. The polymerizer is in the capsules. The composite material is self-healing.

Abstract: The present invention provides a thermochromic ink composition for an ink jet printer comprising at least one thermochromic pigment and a carrier medium. The thermochromic pigment is encapsulated to form a thermochromic micro-encapsule pigment whose particle size is below 1 &mgr;m and temperature of coloration/decoloration is −10˜100° C. The carrier medium is a water solution or an organic solution with surfactant, dispersant, buffer, chelating agent, bactericide, preservative, and UV inhibitor.

Abstract: A fine particle dispersion consisting essentially of a carrier liquid and fine particles dispersed in the carrier liquid. The fine particles consist essentially of resin or both resin and a coloring material, and have an average particle diameter falling within a range of between 0.5 &mgr;m and 20 &mgr;m. Inorganic fine particles are attached to or contained in mainly the surface layer of the fine particle.

Abstract: The present invention relates to formulations which essentially comprise a film-former or a casting resin and pearl lustre pigments which are coated with a silane of the formula I SiR1R2R3R4  I.

Abstract: Polymeric compositions include a nonaqueous additive system having dispersant-coated pigments physically dispersed in a liquid nonaqueous polymeric carrier which may be added directly to a melt flow of a polymeric host material. The additive system employed in the polymeric systems is most preferably in the form of a particulate paste which can be added in metered amounts (dosed) to a melt flow of the polymeric host material prior to being spun into filaments. By providing a number of additive systems having a number of different additive attributes, and controllably dosing one or more into the melt flow of host polymeric material, shaped objects of the polymeric material (e.g., melt-spun filaments) having different additive attributes may be produced on a continuous basis without shutting down the shaping operation.

Abstract: Polymeric particles of a desired particle size improved with the dispersion state of a pigment contained in the high polymeric particles can be obtained by a production method, which includes solution-polymerizing monomers having polymerizable unsaturated bonds in the presence of ionic particles sulfonic group or carboxyl group on the surface thereof.

Abstract: The polyamide resin composition of the present invention comprises 100 parts by weight of a polyamide resin (A) having dicarboxylic acid units (a) comprising from 60 to 100 mol % of terephthalic acid repeat units and diamine units (b) comprising from 60 to 100 mol % of C6-18 aliphatic alkylenediamine repeat units, and from 1 to 100 parts by weight of a polybromostyrene (B), comprising from 0.5 to 100% by weight of a polybromostyrene having an epoxy group. Molded articles prepared from the polyamide resin composition of the present invention have good flame retardancy, good chemical resistance, good surface appearance and good blistering resistance.

Abstract: A concentrate containing titanium dioxide is made by employing a carrier that is a liquid below about 25° C. and which has ester functionality. The concentrate may be added directly to a host polymer to provide a high concentration of titanium dioxide without causing processing interruptions. Milling of the concentration is unnecessary.

Abstract: A method of molding an evenly colored, thermally conductive composition. Thermally conductive filler material is colored and mixed with a base polymer matrix. The mixture is molded into the desired shape. The step of for coloring the filler material is tailored to the type of thermally conductive filler used and could include, as required, anodizing, spraying or dying of the material before mixing with the base polymer matrix and prior to molding.