Abstract: Highly transparent, impact-resistant molded articles can be produced from a molding composition, comprising: (1) a major portion of polyvinyl chloride or a copolymer comprising at least 70% by weight of vinyl chloride units; and (2) an amount effective to impart impact resistance of: (a) at least one homopolymer of an acrylate monomer having the formula ##STR1## wherein R is a straight-chain or branched alkylene residue of 3-8 carbon atoms, optionally interrupted by 1-2 ether oxygen atoms, wherein the straight-chain portion of said alkylene residue contains at least 3 carbon atoms; or (b) a copolymer of said acrylate monomer and up to 30% by weight of at least one acrylate ester of a C.sub.4-12 aliphatic alcohol.

Abstract: Radial block polymers having at least four arms. In one embodiment, the radial block polymers are prepared using a bisdiazobicyclooctane polymerization initiator. In another embodiment, five arm radial block polymers of this invention are well suited for use as impact modifiers for thermoformable plastic resins.

Abstract: A resin-modified fiber filter formulation, fiber filter element, and method for improving dimensional stability, firmness and resiliency of a polyolefin fiber filter element comprised of crimped polyolefin fiber tow, by contacting filaments thereof with a formulation comprising a blend of resin and base polymer emulsions as precursors forming the active formulation "in situ", at a convenient station by removing water, the solid resin component of which must have a low molecular weight and approved softening temperature range to obtain the desired characteristics.Typical resins are polyterpenes and hydrogenated rosin esters; typical base polymers are polyvinyl acetate and copolymers thereof with, e.g., ethylene or acrylates.

Abstract: A method for making impact resistant molding compositions wherein a hard phase having a glass transition temperature above 25.degree. C. and consisting principally of methyl methacrylate is polymerized at least partially in a first stage, following which the monomers of a rubbery phase whose polymers have a glass transition temperature below 25.degree. C. are added in a second stage and the polymerization is carried to completion, polymerization of the hard phase in the first stage being performed in a presence of an oil soluble free radical initiator and of an organosulfur chain transfer agent having at least two thiol groups in the molecule, and polymerization of the monomers of the rubbery phase in the second stage being carried out with graft crosslinkers in the presence of the previously formed hard phase.

Abstract: A multi-layer structure polymer composition having a gel content of at least 50% which is constituted of an innermost layer polymer (A) consisting mainly of alkyl acrylate and having a degree of swelling of 10 or lower, and having a glass transition temperature lower than 10.degree. C., a crosslinked elastomer polymer (B) consisting mainly of alkyl acrylate and having a degree of swelling slightly higher than that of said polymer (A) and having a glass transition temperature not higher than 0.degree. C., said innermost layer polymer (A) and said crosslinked elastomer polymer (B) constituting a double layer elastomer structure polymer, as well as an outermost layer polymer (C) consisting mainly of alkyl methacrylate and having a glass transition temperature not lower than 60.degree. C.

Abstract: A class of polymer precursor materials, which, under appropriate conditions, react to form cross-linked polymers, is disclosed. These materials contain a backbone segment, such as polyacrylate, having pendant therefrom mono- or disubstituted olefinic groups, such as vinyl itaconate, having specific polymerization rates. This class of materials, especially when coupled with specifically-defined oxygen-activated catalyst systems, provide paint and plastic compositions which exhibit excellent film formation, strength and durability characteristics.

Abstract: A pressure-sensitive adhesive composition containing as a polymer component an addition-polymerization polymer of an acryl-based polymer having sticking properties at room temperature and one or more ethylenically unsaturated monomers capable of forming a homo- or co-polymer having a glass transition point of at least 273.degree. K.; the addition-polymerization polymer is prepared by polymerizing one or more ethylenically unsaturated monomers in the presence of the acryl-based polymer; the present pressure-sensitive adhesive composition has high adhesive strength and cohesive strength.

Abstract: A class of polymer precursor materials, which, under appropriate conditions, react to form cross-linked polymers, is disclosed. These materials contain a backbone segment, preferably a polyacrylate, and have pendant therefrom (1) reactive mono- or disubstituted olefinic groups, such as vinyl or allyl itaconate, and (2) water-solubilizing groups, such as the half ester of maleic acid. This class of materials, especially when combined with specifically-defined oxygen-activated catalyst systems, provides water-based paint compositions which exhibit film formation, strength and durability characteristics comparable to those of the best solvent-based paint formulations.

Abstract: A process for the impact modification of a plastic with a rubber polymer to form a thermoplastic resin in a reactor extruder is provided. The process includes the steps of dissolving a rubber polymer in a solvent selected from the group consisting of ethylenically unsaturated monomers and non-polymerizable organic compounds to form a feed solution, introducing the feed solution into the feed section of a twin screw reactor extruder, introducing a separate feed stream containing a material in sufficient amount to precipitate the rubber polymer, heating the feed solution and feed stream under pressure to a temperature sufficient for polymerization to begin, polymerizing the monomers with the rubber polymer in the reactor extruder to form a thermoplastic resin and extruding the thermoplastic resin through a die. A novel ABS thermoplastic resin is also provided having a uniform distribution of rubber particles dispersed within the plastic phase of the resin, the rubber particles ranging in size of from about 0.

Abstract: A thermoplastic resin having an excellent thermal stability and a high heat resistance is prepared by initiating polymerization of 65-85 parts by weight of a monomer mixture (A) consisting of 50-85% by weight of .alpha.-methylstyrene, 3-20% by weight of methyl methacrylate, 2-20% by weight of acrylonitrile, and 0-25% by weight of an aromatic alkenyl compound other than .alpha.-methylstyrene, continuously or intermittently adding, on the way of the polymerization, 2-15 parts by weight of a monomer (B) consisting of acrylonitrile or a mixture thereof with an aromatic alkenyl compound other than .alpha.-methylstyrene to the polymerization system while continuing the polymerization, further adding to the polymerization system 5-25 parts by weight of a monomer (C) consisting of an aromatic alkenyl compound other than .alpha.

Abstract: The method and production of macromolecular monomers from cationically polymerizable monomers and vinyl-substituted hydrocarbon halides is disclosed. These cationically polymerizable monomers may react in the presence of a catalyst with the hydrocarbon halide to produce a macromer retaining a polymerizable headgroup. This compound may be used in a variety of copolymerization processes with a variety of copolymerizable monomers to form graft copolymers.

Abstract: A class of polymer precursor materials, which, under appropriate conditions, react to form cross-linked polymers, is disclosed. These materials contain a backbone segment, such as polyacrylate, having pendant therefrom mono- or disubstituted olefinic groups, such as vinyl itaconate, having specific polymerization rates. This class of materials, especially when coupled with specifically-defined oxygen-activated catalyst systems, provide paint and plastic compositions which exhibit excellent film formation, strength and durability characteristics.

Abstract: Disclosed are novel organic pigments adapted particularly for use as fillers for paper. The organic pigments are finely divided particles obtained by graft copolymerizing an ethylenically unsaturated monomer, such as styrene, onto a water-soluble cationic prepolymer in an aqueous solution and in the presence of a free-radical polymerization initiator.

Abstract: Disclosed are novel organic pigments adapted particularly for use as fillers for paper. The organic pigments are finely divided particles obtained by graft copolymerizing an ethylenically unsaturated monomer, such as styrene, onto a water-soluble cationic prepolymer in an aqueous solution and in the presence of a free-radical polymerization initiator.

Abstract: A non-bleeding, predispersed composition useful for dispersing a peroxide vulcanizing agent or coagent into a rubber or plastic stock is disclosed which comprises (A) from about 20 to about 70 percent by weight of a peroxide vulcanizing agent or coagent, and (B) a multi-stage graft copolymer comprising (1) from about 70 to about 90 percent by weight of a hard portion made by graft polymerizing (a) a monomer or monomers selected from the group consisting of lower alkyl methacrylates, styrene, and mixtures thereof, and (b) a small but effective amount of a cross-linking agent for said monomer or monomers, in any order onto (2) from about 10 to about 30 percent by weight of a rubbery portion comprising a polymer or copolymer made by polymerizing (a) a monomer selected from the group consisting of butadiene and lower alkyl acrylates or (b) a mixture of monomers selected from the group consisting of styrene and butadiene, and acrylonitrile and butadiene.

Abstract: A four composition acrylate particle optimizes four sequence formulations: (1) beginning with a cross-linked elastomer core upon which (2) a successive layer of a principal quantity of cross-linked elastomer, which includes a graft-linking component, is polymerized, which in turn is (3) protectively encapsulated by a successively polymerized shell, which also includes a graft-linking component, and in turn is coated by (4) a final transition coating. The particle is chemically bonded into a unit and provides a radially graduated transition between the significantly different properties of the principal elastomer in the particle and the transition coating which is adapted in composition to a matrix system with which the particles may be blended.

Abstract: Actinic radiation curable coating compositions applicable to many substrates and comprising a pentaerythritol-based polyacrylate or polymethacrylate such as pentaerythritol tetraacrylate, a vinyl chloride-vinyl acetate containing polymer, preferably a partially hydrolyzed vinyl chloride-vinyl acetate copolymer, and a photoinitiator are provided. The compounds are preferably applied to the substrate by spraying a solution of the composition in one or more solvents selected from the group consisting of lower alcohols and ester, ketones having from 3 to 7 carbon atoms and lower alkyl Cellosolves, and removing the solvents. Upon curing in air the compositions form extremely abrasion resistant coatings on the substrate.

Abstract: The invention includes dental materials based on organic plastics in paste form, comprising at least one phase consisting essentially of finely divided, crosslinked plastics which contain copolymerized ester(s) of methacrylic acid to the extent of at least 50% by weight, and the second phase consisting essentially of ester(s) of methacrylic acid to the extent of at least 50% by weight. The materials can be used for making prostheses, crowns, bridges, artificial teeth, dental fillings, etc.

Abstract: The use of alkyl acrylate in the preparation of the soft component of impact-resistant polystyrene based on polystyrene-grafted butadiene mixed with polyphenylene ether reduces the dust attraction of moldings prepared from this type of mixture.

Abstract: Polymers of esters of acrylic acid having an average chain length of about 6 to about 30 mers are prepared by an anionic polymerization reaction, carried out in the presence of a catalytic amount of an alkoxide anion. These polymers, their hydrolysis products, and their derivatives have a wide variety of applications, including among others use as components in films, coatings, fibers, impregnants, adhesives, and binders, and use as modifiers, plasticizers, melt flow improvers, and leveling agents.

Abstract: Disclosed are novel organic pigments adapted particularly for use as fillers for paper. The organic pigments are finely divided particles obtained by graft copolymerizing an ethylenically unsaturated monomer, such as styrene, onto a water-soluble cationic prepolymer in an aqueous solution and in the presence of a free-radical polymerization initiator.

Abstract: The invention relates to a process for preparing terpolymer polyblends having high gloss and ductility in formed articles, wherein, rubber particles in an aqueous latex are reacted with an alkenyl aromatic, alkenyl nitrile and alkyl acrylate monomer formulation such that said rubber particles become grafted with at least a portion of said monomers while said monomers form a matrix terpolymer phase of said monomers followed by separating said matrix phase terpolymer and said grafted rubber particles from said latex as a terpolymer polyblend. The invention also relates to a composition of said process.

Abstract: A four composition particulate additive for blending with a moldable acrylic matrix resin is described. The particulate additive optimizes four sequenced formulations: (1) beginning with a cross-linked elastomer core upon which (2) a successive layer of the principal quantity of cross-linked elastomer, which includes a graft-linking component, is polymerized, which in turn is (3) protectively encapsulated by a successively polymerized thermoplastic shell, which also includes a graft-linking component, and in turn is coated by (4) a final thermoplastic transition coating which is compatible with the matrix resin. The particle is chemically bonded into a unit and provides a graduated transition between the significantly different properties of the principal elastomer in the particle and the matrix resin with which the particles are blended. The blends produced are particularly useful in glazing and the production of sanitary-ware and other products in which impact resistance is a desired quality.

Abstract: Blends of thermoplastic polymers which may be coextruded to form bonding layers in film laminates contain (a) a copolymer of ethylene with a lower alkyl acrylate or methacrylate or vinyl acetate, (b) a chlorinated ethylene polymer and optionally (c) a tackifying resin.

Abstract: Polymer particles composed of particles of a polymer (I) consisting of 96 to 100% by weight of at least one ethylenically unsaturated monomer and 4 to 0% by weight of at least one .alpha.,.beta.-ethylenically unsaturated carboxylic acid, and a (co-)polymer (II) comprising 100 to 10% by weight of a conjugated diolefin which is localized on the surface layer of the particles of the polymer (I) at a (I)/(II) weight ratio of 100/5-100/90. The localized polymer part of the polymer particles is very active, and the polymer particles are easy to modify with a monomer having any functional group, and hence are elemental materials having a high function and being utilizable for various purposes.

Abstract: Aqueous copolymer latexes comprising colloidally dispersed, substantially spheroidal copolymer particles having a predominantly hydrophobic core portion and having a relatively hydrophilic polymeric portion which is preferentially oriented toward the outer surface thereof (e.g., a relatively hydrophilic shell portion) are prepared by (a) first emulsion polymerizing an initial monomer charge to form a first aqueous latex of a substantially linear, relatively hydrophilic polymer and (b) thereafter emulsion polymerizing a major proportion (e.g., from about 50 to about 95 parts by weight) of a second (and relatively more hydrophobic) monomer charge in the presence of a minor proportion (e.g., from about 5 to about 50 parts by weight on a polymer solids basis) of said first, relatively hydrophilic polymer latex.

Abstract: A graft copolymer is obtained by graft-polymerizing an ethylenically unsaturated monomer onto a rubber trunk polymer which is a copolymer of a polyalkylene oxide monomer comprising 4 to 500 alkylene oxide groups together with an ethylenic unsaturation, and a conjugated diene and/or an alkyl acrylate. By adding an anionic surfactant to a base resin which comprises this graft copolymer alone or a mixture of this graft copolymer and another thermoplastic resin, an antistatic resin composition can be obtained. The resin composition thus obtained possesses excellent and permanent antistatic property that is not lowered by washing or wiping as is the case with conventional antistatic resins comprising an antistatic agent.

Abstract: Organic polymer compounds having semi-telechelic olefinic unsaturation, which correspond to the general formula: ##STR1## in which V is the radical of an organic compound containing at least one polymerizable ##STR2## group and another group capable of reacting with the functional groups of organic compounds having radicals represented by W and Y; W is the radical of a chain transfer agent RSH, R being an organic radical having at least one hydroxyl or carboxyl group; X is the radical of an organic compound containing a polymerizable ##STR3## group; Y is the radical of an organic compound containing a polymerizable ##STR4## group and at least one other reactive group selected from hydroxyl, carboxyl, acid anhydride and epoxy groups; y is 0 or a whole number of from 1 to 10; x is the number of moles of X necessary to enable the chain --(X).sub.x -- (Y).sub.

Abstract: Disclosed are novel organic pigments adapted particularly for use as fillers for paper. The organic pigments are finely divided particles obtained by graft copolymerizing an ethylenically unsaturated monomer, such as styrene, onto a water-soluble cationic prepolymer in an aqueous solution and in the presence of a free-radical polymerization initiator.

Abstract: A dental material is provided based on organic plastics in paste form, which consists essentially of (a) a polymerizable binder, (b) a crosslinked bead polymer and (c) a fine-particled inorganic filler.

Abstract: The invention provides dental materials which are opaque to X-rays and are based on organic plastics in paste form, which comprises (a) a polymerizable binder, (b) a crosslinked bead polymer and (c) an X-ray contrast medium. The materials can also contain as an additional component (d) a fine-particled inorganic filler which is not opaque to X-rays. The materials are useful, inter alia, for filing dental cavities.

Abstract: Disclosed are improved core-shell polymer compositions and an improved process for applying patterns to textiles by screen printing employing these polymer compositions as binders. The polymer comprises a core of styrene-butadiene copolymer which is at least partially encased by an integral shell of a copolymer of butyl methacrylate and methyl acrylate. When used as a binder in a screen printing process, this composition produces textiles which exhibit a surprisingly desirable combination of the properties of crock fastness, cyclic aging and hand.

Abstract: A hardenable composition comprises (1) an acrylate and/or methacrylate monomer; (2) diisopropylbenzene dihydroperoxide as a hardener and a hardening accelerator.

Abstract: Emulsion polymerization is carried out with reactive surfactants comprised of ring sulfonated maleate half esters of alkoxylated alkyl arylols.

Abstract: Polymers containing imide units and a process of imidizing acrylic polymers to any desired degree of imidization without the use of added water or solvent.

Abstract: Nitrile polymer solids having good stability against loss of impact strength and resin yellowing are recovered from latex with minimal or no use of stabilizers in a screw extruder.

Abstract: Primer compositions useful in the cure of adhesive compositions containing acrylate and/or methacrylate monomers, chlorosulfonated polyethylene and a peroxy free radical generator comprise (a) the condensation product of an aldehyde and a primary or secondary amine and (b) a salt of a non-transition metal selected from the group consisting of lead, tin, zinc, calcium, strontium, barium and cadmium. These primers and the two part adhesives prepared therewith are characterized by superior speed of cure and final bond strength.

Abstract: Impact modified polyvinyl chloride is prepared by suspension polymerizing vinyl chloride in the presence of a dual catalyst system of a monomer soluble catalyst and a water soluble catalyst to form suspension polymer particles having irregular and porous surfaces, and then polymerizing, in the presence of the porous particles, monomers for forming gelled rubber-containing interpolymer particles having a Tg of less than 25.degree. C. No emulsification system is required for the rubber interpolymerization. Rubber-containing interpolymer particles in the order of 1 micron or less are formed on the surface of the suspension polyvinyl chloride particle. The process can be conducted in one reaction vessel and product contamination is reduced. The product can be used alone or blended with other thermoplastic polymers, such as polyvinyl chloride, to increase the impact strength thereof.

Abstract: An alkyl acrylate copolymer comprises 60 to 99.5 wt. % of a C.sub.2 -C.sub.12 alkyl acrylate component, 0.1 to 10 wt. % of a polyfunctional monomer component having one or more conjugated double bond and one or more non-conjugated double bond and 0 to 35 wt. % of a comonomer component. A thermoplastic resin composition comprises 97 to 70 wt. parts of a rigid thermoplastic resin and 3 to 30 wt. parts of the alkyl acrylate copolymer.

Abstract: An improved two-step process for producing large size emulsion polymer particles includes the steps of providing uniform size polymer particles in the first stage followed by a controlled second stage monomer polymerization which overcomes stability problems in large size composite emulsion polymer particle systems, and is particularly useful in coatings, adhesives, and plastics.

Abstract: Graft copolymers comprising a crosslinked, saturated, elastomeric grafting base and a hard shell are prepared by incorporating thermolabile comonomers, as copolymerized units, into the grafting base during the preparation of the latter, in particular at a conversion of from 50 to 90%. During the subsequent grafting of the shell, the conditions used are such that the thermolabile comonomers incorporated as copolymerized units into the grafting base decompose into free radicals. This gives graft copolymers having improved mechanical properties, which copolymers also prove advantageous for the preparation of mixtures with other thermoplastics compatible with the graft copolymers.

Abstract: A process is disclosed for fabricating a thermoplastic, which thermoplastic is either a thermoplastic ionomer or a multiphase graft or block copolymer of the ABA (AB).sub.n, or ##STR1## wherein n is greater than 1 and wherein the polymer blocks, A and B, are each thermoplastic resins having softening points substantially above room temperature with the B block being present in at least about 30 wt. % of the total polymer. The thermoplastic composition is first suspended in finely divided form in a liquid medium in a sufficient amount such that the solids content of the resulting suspension is in the range of from about 15 to about 75 wt. %. The liquid medium must be nonvolatile and must be capable of plasticizing the B block (or the backbone if the ionomer is employed) of the thermoplastic composition above the softening point of that block but must not be capable of plasticizing the A block to a substantial extent. The suspension is then applied as a coating to any desired surface, e.g.

Abstract: The production of polymer beads by a suspension polymerization process in which a vinyl aromatic monomer having a free-radical generating catalyst dissolved therein is suspended in an aqueous medium with the aid of from 0.1 to 2.0 percent by weight, based on monomer, of a finely divided phosphate suspending agent in the presence of a modifier and heated to cause the monomer to polymerize into polymer beads is improved by the addition to the suspension of at least about 0.01 percent by weight based on monomer of an adjunct modifier, such as certain aminoalkanecarboxylic acids and N-substituted derivatives thereof. The process of the invention is especially applicable in the preparation of large polymer beads.