Using A Catalyst Patents (Class 60/299)
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Patent number: 8793985Abstract: An exhaust emission control system for an engine that provides both early activation of a catalyst during cold-engine, low-load operation of the engine and protection of the catalyst during hot-engine, high-load operation of the engine. The exhaust emission control system includes a catalyst provided in an intermediate portion of an exhaust pipe; an exhaust valve provided in an upstream-side exhaust passage of the exhaust pipe between the catalyst and the engine; and an auxiliary exhaust passage, which is smaller in passage cross-sectional area than the upstream-side exhaust passage and is connected to the upstream-side exhaust passage so as to bypass the exhaust valve. The auxiliary exhaust passage has an inlet connected in the vicinity of an exhaust port of the engine and an outlet connected to the vicinity of the catalyst.Type: GrantFiled: February 23, 2012Date of Patent: August 5, 2014Assignee: Honda Motor Co., Ltd.Inventors: Kenichiro Nakamura, Masaya Yazaki
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Patent number: 8793980Abstract: Systems and methods for controlling temperature and total hydrocarbon slip in an exhaust system are provided. Control systems can comprise an oxidation catalyst, a particulate filter, a fuel injector, and a processor for controlling a fuel injection based on an oxidation catalyst model. Example system includes a virtual sensor comprising a controller for calculating and providing the total hydrocarbon slip to subsystems for after-treatment management based on modeling the oxidation catalyst. Example methods for controlling the temperature and the total hydrocarbon slip in an exhaust system include the steps of providing an oxidation catalyst model, monitoring a condition of the exhaust system, calculating a hydrocarbon fuel injection flow rate and controlling a fuel injection. The example methods further include the steps of determining an error in the oxidation catalyst model based on the monitored condition and changing the oxidation catalyst model to reduce the error.Type: GrantFiled: March 12, 2013Date of Patent: August 5, 2014Assignee: Corning IncorporatedInventors: Suhao He, Achim Karl-Erich Heibel, Wenbin Qiu
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Patent number: 8795626Abstract: A chabazite-type zeolite having copper and an alkali earth metal supported thereon. The alkali earth metal is preferably at least one metal selected from the group consisting of calcium, magnesium and barium. Moreover, the SiO2/Al2O3 molar ratio is preferably from 10 to 50, and the copper/aluminum atomic ratio is preferably from 0.15 to 0.25. This type of chabazite-type zeolite exhibits a higher nitrogen oxide purification rate after a hydrothermal durability treatment than those of conventional chabazite-type zeolite catalysts on which only copper is supported.Type: GrantFiled: December 27, 2011Date of Patent: August 5, 2014Assignee: Tosoh CorporationInventors: Keisuke Tokunaga, Yuuki Ito
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Patent number: 8793986Abstract: A combined emission control device and exhaust gas heat exchanger for connection to the exhaust gas flow from an engine of a motor vehicle is disclosed having a number of exhaust gas transfer passages and a number of coolant passages so as to permit heat to be transferred from exhaust gas flowing through the exhaust gas heat exchanger to coolant used to supply heating for a cabin of the motor vehicle. The exhaust gas heat exchanger includes a tapping to permit cooled exhaust gas to be extracted for use in a Low Pressure Exhaust Gas Recirculation system. The exhaust gas heat exchanger thereby provides dual functionality being able to recuperate heat for use in a cabin heater and cool exhaust gas for use in the Low Pressure Exhaust Gas Recirculation system.Type: GrantFiled: January 17, 2012Date of Patent: August 5, 2014Assignee: Ford Global Technologies, LLCInventor: Jonathan Edward Caine
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Patent number: 8793997Abstract: In an internal combustion engine and a method of operation the internal combustion engine which includes a high pressure and a low pressure turbocharger having exhaust gas turbines arranged in series in an engine exhaust line provided with a high pressure exhaust gas recirculation line and a low pressure exhaust gas recirculation line via which exhaust gas can be conducted to an inlet line of the engine, the arrangement is switchable depending on the engine speed between an exhaust gas recirculation by way of the high pressure line and an exhaust gas recirculation by way of both, the high pressure and the low pressure line, to achieve low emissions and low fuel consumption.Type: GrantFiled: February 7, 2012Date of Patent: August 5, 2014Assignee: Daimler, AGInventors: Heiko Beil, Florian Wegenast
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Publication number: 20140208723Abstract: A catalytic converter and muffler including a housing having an inlet disposed between a first end and a second end of the housing to introduce exhaust gases into an inlet chamber. A plurality of first exhaust treatment banks disposed between the inlet and the first end of the housing to allow the exhaust gases flow towards the first end from the inlet chamber into an end chamber. A mixing tube to direct the exhaust gases towards the second end from the end chamber into a flow distributor and a plurality of second exhaust aftertreatment banks and flow into an outlet chamber. At least one resonator chamber defined within the housing to attenuate noise in the exhaust gases.Type: ApplicationFiled: January 25, 2013Publication date: July 31, 2014Applicant: Caterpillar Inc.Inventors: Mirza P. Baig, Kevin J. Weiss, Raymond U. Isada, Stephan D. Roozenboom
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Patent number: 8789357Abstract: A technique which accurately detects the deterioration of an exhaust gas purification catalyst which is applied to an internal combustion engine capable of using gas fuel and liquid fuel. Where only the gas fuel is used which is difficult to cause the oxygen occluded in the exhaust gas purification catalyst to be released therefrom even if the air fuel ratio of exhaust gas discharged from the internal combustion engine is changed to a rich side, a catalyst deterioration determination part determines whether the exhaust gas purification catalyst has deteriorated, based on either one of a change in an output of an oxygen concentration detection part only at a lean side, and changes in the output of the oxygen concentration detection part at the rich side and at the lean side.Type: GrantFiled: September 1, 2010Date of Patent: July 29, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventor: Yoshihisa Shinoda
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Patent number: 8789359Abstract: An exhaust purification system of an internal combustion engine, having an exhaust purification catalyst in the exhaust passage of the engine of a vehicle, a fuel supply device provided in the exhaust passage upstream the exhaust purification catalyst and supplies fuel to an exhaust gas flowing into the catalyst, a heating device which heats the fuel supplied from the fuel supply device, and a controller which controls the heating device. The controller controls the heating device, when a first processing request based on a state of the exhaust purification catalyst is standing and a second processing request based on an operating state of the vehicle is not standing (t2), to a pre-heating temperature lower than an ignition threshold capable of igniting the fuel and, when the first processing request and the second processing request are standing (t3), to an ignition temperature higher than the ignition threshold.Type: GrantFiled: April 1, 2010Date of Patent: July 29, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventor: Kenichi Tsujimoto
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Publication number: 20140202140Abstract: Embodiments of a pre-turbo catalyst positioned within a turbine in a turbocharger of an engine are disclosed. In one example approach, a turbocharger for an engine comprises a turbine and a catalyst substrate mounted directly within the turbine.Type: ApplicationFiled: January 24, 2013Publication date: July 24, 2014Applicant: FORD GLOBAL TECHNOLOGIES, LLCInventor: Patrick Murphy
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Patent number: 8784759Abstract: The present invention relates to a nitrogen oxide storage catalyst comprising: a substrate; a first washcoat layer disposed on the substrate, the first washcoat layer comprising metal oxide support particles and a nitrogen oxide storage material comprising at least one metal compound selected from the group consisting of alkaline earth metal compounds, alkali metal compounds, rare earth metal compounds, and mixtures thereof, at least a portion of said at least one metal compound being supported on the metal oxide support particles; and a second washcoat layer disposed over the first washcoat layer, said second washcoat layer comprising Rh, wherein the first washcoat layer contains substantially no Rh, and wherein the second washcoat layer is disposed on 100-x % of the surface of the first washcoat layer, x ranging from 20 to 80.Type: GrantFiled: June 9, 2011Date of Patent: July 22, 2014Assignee: BASF SEInventor: Marcus Hilgendorff
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Patent number: 8783024Abstract: An exhaust chamber (34) for a motorcycle is disposed at a location upstream of a muffler (36) of an exhaust passage (38) leading from a combustion engine (E). The exhaust chamber (34) includes a chamber body (40) having expansion compartments (41, 42, 43) defined therein, a chamber outlet pipe (46) having an outlet passage defined therein for discharging the exhaust gases (G) from the chamber body (40), and an exhaust control valve (72) disposed in the chamber outlet pipe (46) for adjusting the sectional area of the outlet passage inside the chamber outlet pipe (46).Type: GrantFiled: March 2, 2011Date of Patent: July 22, 2014Assignee: Kawasaki Jukogyo Kabushiki KaishaInventors: Masashi Ono, Ichiro Tanaka, Yoshihito Uchino
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Patent number: 8783015Abstract: In systems in which there is insufficient pressure difference between the intake and the exhaust to drive the EGR, an EGR pump is provided. In a dual-engine system, disclosed herein, the EGR system, i.e., the EGR cooler and EGR pump, is shared to obviate the need for two of each. Shutoff valves may be provided between the EGR system and a secondary of the two engines to isolate the secondary engine when it is not operating. When the engines are OPOC engines, exhaust aftertreatment devices, such as diesel oxidation catalysts and/or diesel particulate filters, may be placed upstream of where the EGR gases tee off from the engine's exhaust to thereby maintain a high pressure ratio across an exhaust turbine located downstream in the engine's exhaust.Type: GrantFiled: December 12, 2012Date of Patent: July 22, 2014Assignee: EcoMotors, Inc.Inventor: Peter Hofbauer
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Patent number: 8783023Abstract: An object of the present invention is to increase the flexibility in the layout of an exhaust gas purification system for an internal combustion engine including selective catalytic reduction catalyst provided in an exhaust passage of the internal combustion engine and an addition device for supplying reducing agent derived from ammonia to the selective catalytic reduction catalyst, without a deterioration of the performance in reducing nitrogen oxides. To achieve the object, the exhaust gas purification system for an internal combustion engine according to the present invention is configured to supply hydrocarbon at the same time when reducing agent derived from ammonia is supplied to the selective catalytic reduction catalyst, thereby producing reducing agent that is hard to be oxidized by a precious metal catalyst.Type: GrantFiled: May 12, 2010Date of Patent: July 22, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Shunsuke Toshioka, Shinya Hirota, Kazuhiro Itoh, Koichiro Fukuda, Akira Mikami
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Patent number: 8784758Abstract: An LNT (Lean NOx Trap) control method for vehicles increases a purification rate of NOx while preventing an increase in the amount of slip of separated NOx at a relatively low LNT temperature. The method includes a recycle necessity determining step that determines whether to recycle NOx of a LNT in accordance with an amount of adsorbed NOx, a LNT temperature determining step that determines whether a temperature of the LNT is below a predetermined reference temperature, a rich performing step that performs a rich mode when the temperature of the LNT is equal to the reference temperature or above and a pre-rich step that ejects fuel in a rich state when the temperature of the LNT is below the reference temperature.Type: GrantFiled: April 16, 2013Date of Patent: July 22, 2014Assignee: Hyundai Motor CompanyInventor: Pil Seung Kim
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Publication number: 20140196439Abstract: A method and apparatus for reducing at least one of HC, CO, and NOx emissions from an operating internal combustion engine fueled by hydrocarbon or similar fuels, such as alcohols, wherein a portion of the internal combustion chamber has aluminum and/or titanium containing surfaces coated with a titanium dioxide coating further comprising a dopant in and/or on the adherent titanium dioxide coating.Type: ApplicationFiled: June 15, 2012Publication date: July 17, 2014Applicant: Henkel AG & Co.KGaAInventors: Shawn E. Dolan, James P. Golding
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Publication number: 20140196445Abstract: In controlling a hybrid vehicle, an internal combustion engine and an electric motor are controlled such that, when a power request is received while traveling with an operation of the internal combustion engine stopped and a requested power required for traveling is higher than a predetermined power, the operation of the internal combustion engine is started with an intake air volume based on the requested power and the hybrid vehicle travels with the requested power. When the power request is received for the first time after ignition-on, the start control for controlling the internal combustion engine is performed such that the operation of the internal combustion engine is started with an intake air volume lower than that based on the requested power. The hybrid vehicle includes a controller that performs the above control, an internal combustion engine, an electric motor, a battery, and a purification device.Type: ApplicationFiled: January 14, 2014Publication date: July 17, 2014Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Keisuke MORISAKI
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Patent number: 8778290Abstract: An exhaust gas treatment system includes a SCR device and a DOC converter disposed upstream of the SCR device. A DEF dosing system includes an injector disposed upstream of the DOC converter for injecting ammonia reductant into the flow of exhaust gas upstream of the DOC converter. The DOC converter includes a corrugated metallic substrate having an ammonia-neutral oxidation catalyst compound that is operable to oxidize hydrocarbons and carbon monoxide in the flow of exhaust gas, while not reacting with the ammonia reductant in the flow of exhaust gas. The ammonia-neutral oxidation catalyst compound allows the ammonia reductant in the flow of exhaust gas to pass through the DOC converter, for reaction with a selective catalytic reduction composition in the SCR device.Type: GrantFiled: March 21, 2013Date of Patent: July 15, 2014Assignee: GM Global Technology Operations LLCInventors: Shouxian Ren, Rahul Mital, James B Rodgers
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Patent number: 8769941Abstract: A support system for an exhaust aftertreatment system for a two-stroke locomotive diesel engine providing a secure mounting of certain components of the exhaust aftertreatment system to the locomotive structure while at the same time allowing for differential thermal expansion (and the resulting physical displacement) of the components. The support system further carries the physical mass of the components of the aftertreatment system while at the same time effectively isolating the aftertreatment system from external loads and forces caused by motions of the locomotive engine and the locomotive frame.Type: GrantFiled: June 30, 2011Date of Patent: July 8, 2014Assignee: Electro-Motive Diesel Inc.Inventors: Gary R. Svihla, Satyajit Gowda
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Patent number: 8769931Abstract: A low pressure exhaust gas recirculation (EGR) cooler efficiency diagnosis method for an EGR system includes measuring speed and load of an engine, setting a difference threshold between model temperature and detected temperature downstream of the low pressure EGR cooler according to speed and load of the engine, measuring a pressure difference between upstream and downstream sides of the EGR valve, calculating a mass flow rate of an exhaust gas passing through the low pressure EGR cooler based on the measured pressure difference, calculating the efficiency of the low pressure EGR cooler based on the calculated mass flow rate, calculating the model temperature downstream of the low pressure EGR cooler based on the calculated efficiency, and comparing the model temperature downstream of the low pressure EGR cooler with the detected temperature downstream of the low pressure EGR cooler. A low pressure EGR system is also disclosed.Type: GrantFiled: December 8, 2011Date of Patent: July 8, 2014Assignees: Hyundai Motor Company, Kia Motors CorporationInventor: Kihoon Nam
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Patent number: 8769932Abstract: A cold start NO2 generation system includes a catalyst control module that identifies a portion of a three-way catalyst that corresponds to a nitrogen dioxide zone. A diagnostic module determines a temperature in the nitrogen dioxide zone, and a fuel control module adjusts an air/fuel ratio based on the temperature in the nitrogen dioxide zone. A cold start NO2 generation method includes identifying a portion of a three-way catalyst that corresponds to a nitrogen dioxide zone. The method further includes determining a temperature in the nitrogen dioxide zone and adjusting an air/fuel ratio based on the temperature in the nitrogen dioxide zone.Type: GrantFiled: October 13, 2011Date of Patent: July 8, 2014Inventors: Eugene V. Gonze, Michael J. Paratore, Jr., Chang H. Kim, Steven J. Schmieg
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Patent number: 8769940Abstract: An internal combustion engine is coupled to an electric power generator. An exhaust manifold for the engine includes an exhaust gas conduit. A housing includes a catalyst in fluid communication with the conduit to receive exhaust produced by the engine. The catalyst is operable to reduce one or more constituents of the exhaust.Type: GrantFiled: May 5, 2011Date of Patent: July 8, 2014Assignee: Cummins Power Generation IP, Inc.Inventors: Mark E. Turpin, Clayton Smith, Gary A. Salmonson, Brian G. Haupt, Shawn John Kipka, Kurt Butz, Lee Severtson
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Patent number: 8769930Abstract: A motor vehicle exhaust system, including at least one pollutant-removing member, for example a catalytic converter or a particle filter, including a first outlet and connected to an exhaust line of an associated vehicle, and a second outlet for collecting exhaust gases with a view to recycling the same, the second outlet being connected to an inlet pipe of an exchanger for cooling exhaust gases, an outlet pipe of which is connected to a housing that receives a valve for controlling exhaust gases. The housing of the control valve includes a sole plate to be attached to an end sole plate of the outlet pipe of the exchanger, and the housing is attached directly onto a body of the exchanger.Type: GrantFiled: February 26, 2010Date of Patent: July 8, 2014Assignee: Renault S.A.S.Inventors: Etienne De Malet, Pascal Hottebart
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Publication number: 20140182271Abstract: There is provided a system for storing and injecting an additive into exhaust gas from an internal combustion engine, the system comprising a tank for storing the additive, an injector, and a pump for driving the additive from the tank to the injector via an injection channel, the system also comprising a purge device mounted between the pump and the injection channel. The purge device comprises a chamber and piston moving equipment slidably mounted in the chamber, the purge device being designed so that: movement of the moving equipment in one of its sliding directions causes a passage to open into the chamber for passing the additive to the injection channel; and movement of the moving equipment in its other sliding direction creates suction within the chamber, which causes at least some of the additive contained in the injection channel to return into the chamber.Type: ApplicationFiled: November 25, 2013Publication date: July 3, 2014Applicant: Inergy Automotive Systems Rsrch. (Societe Anonyme)Inventors: Frederic JANNOT, Franck Dhaussy, Stephane Leonard
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Publication number: 20140182275Abstract: A catalyst can of exhaust gas can include a catalyst embedded substantially in the center of an inner space of the catalyst can, and an inflow space and a discharge space partitioned in an upper part and a lower part of the catalyst can, respectively. The catalyst can also includes an inflow-side partition vertically cutting and dividing the inflow space into a plurality of partial inflow spaces, and an inlet formed for each partial inflow space.Type: ApplicationFiled: May 30, 2013Publication date: July 3, 2014Applicant: Hyundai Motor CompanyInventors: Woo Tae Kim, Chun Woo Lee, In Gee Suh, Joon Won Lim, II Joong Hwang
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Patent number: 8763367Abstract: In one example, a method of operating an engine in a vehicle is described. The method comprises delivering a first substance to a cylinder of the engine from a first injector; delivering a second substance to the cylinder of the engine from a second injector, where the second substance has a greater heat of vaporization than the first substance; and increasing injection of the second substance responsive to an exhaust over-temperature condition.Type: GrantFiled: January 12, 2012Date of Patent: July 1, 2014Assignee: Ford Global Technologies, LLCInventors: Thomas G. Leone, Chris Paul Glugla
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Patent number: 8763381Abstract: A method of heating an engine exhaust gas of an engine, including flowing a first exhaust gas at a first temperature within and along internal flow channels of a catalyst brick, and flowing a second exhaust gas at a second, different, temperature around an exterior of the catalyst brick. Heat may be transferred between the gases and the catalyst brick to achieve various operations.Type: GrantFiled: August 22, 2012Date of Patent: July 1, 2014Assignee: General Electric CompanyInventor: James Henry Yager
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Patent number: 8765092Abstract: A non-stoichiometric perovskite oxide having the general chemical formula LaXMnOY, in which the molar ratio of lanthanum to manganese (“X”) ranges from 0.85 to 0.95, can be used in particle form as an oxidation catalyst to oxidize NO to NO2 in an exhaust aftertreatment system for a hydrocarbon-fueled engine. The oxygen content (“Y”) fluctuates with variations in the molar ratio of lanthanum to manganese but generally falls somewhere in the range of 3.0 to 3.30. The crystal lattice adjustments spurred by the non-stoichiometric molar ratio of lanthanum to manganese are believed responsible for an enhanced NO oxidative activity relative to similar perovskite oxides with a higher molar ratio of lanthanum and manganese.Type: GrantFiled: May 25, 2012Date of Patent: July 1, 2014Assignees: GM Global Technology Operations LLC, Tianjin UniversityInventors: Gongshin Qi, Wei Li, Xinquan Wang, Meiqing Shen
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Patent number: 8763375Abstract: The present invention relates to an exhaust gas cleaning device (2) of an exhaust system (1) of a combustion engine, more preferably of a motor vehicle, with a catalytic converter unit (3) having a catalytic converter support pipe (7) and at least one oxidation catalytic converter element (8) mounted in the catalytic converter support pipe (7), and with a particle filter unit (4) having a particle filter support pipe (11) and at least one particle filter element (12) mounted in the particle filter support pipe (11). A simple handling with simple construction can be achieved with a receiving pipe (5) in which one of the support pipes (7, 11) is axially inserted, and with a clamp connection (6) which sets the receiving pipe (5), the catalytic converter support pipe (7) and the particle filter support pipe (11) against one another.Type: GrantFiled: August 19, 2011Date of Patent: July 1, 2014Assignee: J. Eberspaecher GmbH & Co. KGInventors: Arthur Wieland, Michael Krause, Felix Neumann
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Patent number: 8765085Abstract: Aspects of the invention relate to a base metal catalyst composition effective to catalyze the abatement of hydrocarbons, carbon monoxide and nitrogen oxides under both rich and lean engine operating conditions comprising a support including at least 10% by weight of reducible ceria doped with up to about 60% by weight of one or more of oxides selected from the group Al, Pr, Sm, Zr, Y, Si, Ti and La; and a base metal oxide on the reducible ceria support, the base metal selected from one or more of Ni, Fe, Mn, Cu, Co, Ba, Mg, Ga, Ca, Sr, V, W, Bi and Mo, the base metal catalyst composition effective to promote a steam reforming reaction of hydrocarbons and a water gas shift reaction to provide H2 as a reductant to abate NOx. Other aspects of the invention relate to methods of using and making such catalysts.Type: GrantFiled: April 22, 2013Date of Patent: July 1, 2014Assignee: Basf CorporationInventors: Pascaline Harrison Tran, Xinsheng Liu, Ye Liu, Michael P. Galligan, Qinglin Zhang
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Patent number: 8763365Abstract: An exhaust emission control device includes a first detection unit for detecting a NOx adsorption amount and an oxygen storage amount of a three-way catalyst and a NOx purification catalyst during rich spike, a second detection unit for detecting the oxygen storage amount of the three-way catalyst and the NOx purification catalyst until the output of a second air-fuel sensor becomes lean after the rich spike, and a deterioration determination unit for determining deterioration of the NOx purification catalyst based on a detected value of the first detection unit and that of the second detection unit.Type: GrantFiled: July 22, 2010Date of Patent: July 1, 2014Assignee: Nissan Motor Co., Ltd.Inventors: Yasutaka Ishibashi, Yuuichi Hosaka, Takeshi Ishino, Issho Uehara
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Patent number: 8763368Abstract: Some implementations of a system for controlling an internal combustion engine (e.g., a natural gas fired internal combustion engine or another type of engine) can include an air-fuel ratio controller that is configured to monitor sensor feedback from an exhaust path and to thereafter automatically adjust the air-fuel mixture. The system can be employed in particular methods to control emissions from the engine, for example, by reducing pollutants emitted as components of the exhaust from the engine.Type: GrantFiled: April 4, 2013Date of Patent: July 1, 2014Assignee: EMIT Technologies, Inc.Inventors: Samuel Brent Waggener, David Wayne Haile
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Patent number: 8763374Abstract: An exhaust gas treatment device for a diesel engine capable of starting the generation of a combustible gas is provided. The device includes a combustible gas generator. A core member is fitted in the center portion of an annular wall to form an air-fuel mixing chamber between the inner peripheral surface of the annular wall and the outer peripheral surface of the core member. An air-fuel mixture gas in the air-fuel mixing chamber is adapted to be supplied from the end of the air-fuel mixing chamber to a combustible gas generating catalyst to a portion near the center thereof. A heater is used as the core member. The heat dissipating outer peripheral surface of the heater is exposed to the air-fuel mixing chamber. Heat is dissipated directly from the heat dissipating outer peripheral surface of the heater to the air-fuel mixing chamber when starting the generation of the combustible gas.Type: GrantFiled: March 16, 2011Date of Patent: July 1, 2014Assignee: KUBOTA CorporationInventors: Takashi Onishi, Keita Naito, Toshio Nakahira, Yoshikazu Takemoto
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Patent number: 8763369Abstract: An exhaust gas treatment system for an internal combustion engine comprises an exhaust gas conduit in fluid communication with the internal combustion engine to conduct the exhaust gas between a plurality of exhaust treatment devices. A hydrocarbon injector in fluid communication with the exhaust gas delivers hydrocarbon thereto. A selective catalyst reduction device is disposed downstream of the hydrocarbon injector and is configured to receive and mix the hydrocarbon and exhaust gas and to reduce components of NOx therein. An oxidation catalyst device is disposed in fluid communication with the exhaust gas conduit downstream of the selective catalyst reduction device and is configured to oxidize exhaust gas and hydrocarbon mixture to raise the temperature of the exhaust gas. A particulate filter assembly is located downstream of the oxidation catalyst device for receipt of the heated exhaust gas, and combustion of carbon and particulates collected in the exhaust gas filter.Type: GrantFiled: April 6, 2010Date of Patent: July 1, 2014Assignee: GM Global Technology Operations LLCInventors: Jianwen Li, Rahul Mital
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Patent number: 8763378Abstract: An exhaust system that processes exhaust generated by an engine is provided. The system generally includes a particulate filter (PF) that filters particulates from the exhaust wherein an upstream end of the PF receives exhaust from the engine and wherein an upstream surface of the particulate filter includes machined grooves. A grid of electrically resistive material is inserted into the machined grooves of the exterior upstream surface of the PF and selectively heats exhaust passing through the grid to initiate combustion of particulates within the PF.Type: GrantFiled: October 22, 2007Date of Patent: July 1, 2014Inventors: Eugene V. Gonze, Mark R. Chapman
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Patent number: 8763377Abstract: A method for adapting a lean NOx trap (LNT) in an exhaust system of a motor vehicle is provided. The method comprises if a difference between an estimated NOx concentration and a measured NOx concentration in exhaust downstream of the LNT is greater than a threshold, calculating an adaptation value, the estimated NOx concentration downstream of the LNT based on a kinetic model, and adapting the kinetic model, adjusting one or more operating parameters of the LNT, and indicating an aging state of the LNT based on the adaptation value. In this way, the model may be updated in real time to produce a robust prediction of LNT function.Type: GrantFiled: October 7, 2011Date of Patent: July 1, 2014Assignee: Ford Global Technologies, LLCInventor: Yasser Mohamed sayed Yacoub
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Patent number: 8765084Abstract: Several embodiments of high-efficiency catalytic converters and associated systems and methods are disclosed. In one embodiment, a catalytic converter for treating a flow of exhaust gas comprising a reaction chamber, a heating enclosure enclosing at least a portion of the reaction chamber, and an optional coolant channel encasing the heating enclosure. The reaction chamber can have a first end section through which the exhaust gas flows into the reaction chamber and a second end section from which the exhaust gas exits the reaction chamber. The heating enclosure is configured to contain heated gas along the exterior of the reaction chamber, and the optional coolant channel is configured to contain a flow of coolant around the heating enclosure. The catalytic converter can further include a catalytic element in the reaction chamber.Type: GrantFiled: October 30, 2012Date of Patent: July 1, 2014Assignee: in the worksInventors: Todd K. Hansen, David A. Endrigo
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Patent number: 8763364Abstract: A method of treating a cold-start engine exhaust gas stream comprising hydrocarbons and other pollutants, the method comprising: flowing the exhaust gas stream over a molecular sieve bed, the molecular sieve bed comprising an alkali metal cation-exchanged molecular sieve having intersecting 10- and 12-membered ring pore channels, to provide a first exhaust stream; flowing the first exhaust gas stream over a catalyst to convert any residual hydrocarbons and other pollutants contained in the first exhaust gas stream to innocuous products to provide a treated exhaust stream; and discharging the treated exhaust stream into the atmosphere.Type: GrantFiled: April 18, 2011Date of Patent: July 1, 2014Assignee: Chevron U.S.A. Inc.Inventors: Shanmugam Palani Elangovan, Tatsuya Okubo, Stacey I. Zones, Cong-Yan Chen, Allen W. Burton, Jr.
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Publication number: 20140174060Abstract: One or more aftertreatment bricks are axially inserted through an opening in the first end of a tubular sleeve of an aftertreatment system. The aftertreatment brick includes a substrate matrix and a mantle disposed around the substrate matrix. The mantle further includes a lip arranged to extend through the opening of the sleeve. One or more channel pockets are secured proximate to the opening of the sleeve and oriented radially outward with respect to the sleeve axis. To retain the aftertreatment brick in the sleeve, a clamping assembly is used that includes a hook, a fastener, and a capture nut. The capture nut is installed and accommodated in the channel pockets. The hook engages the protruding lip of the aftertreatment brick and the fastener secures the hook to the capture nut received in the channel pocket.Type: ApplicationFiled: December 21, 2012Publication date: June 26, 2014Applicant: CATERPILLAR INC.Inventors: Mirza P. Baig, Andrew M. Denis, Kristian Engelsen, Pradyumna V. Rao, Raymond U. Isada, Raymond B. Gerges
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Publication number: 20140174061Abstract: An exhaust treatment apparatus for an engine including a combustible gas supplying passage; a heat releasing port opened in an upstream side in the exhaust passage from the oxidation catalyst and in a downstream side in the combustible gas supplying passage, the exhaust passage and the combustible gas supplying passage communicating with each other through the heat releasing port; an ignition apparatus beneath the heat releasing port, the heat of flaming combustion of combustible gas ignited by the ignition apparatus being supplied to the exhaust passage to raise the temperature of exhaust in the exhaust passage; a flame holding plate in a downstream side in the combustible gas supplying passage from the ignition apparatus, an exhaust guiding plate at the top portion of the flame holding plate, the exhaust guiding plate having an upward slope toward a downstream side in the exhaust passage.Type: ApplicationFiled: December 17, 2013Publication date: June 26, 2014Applicant: KUBOTA CORPORATIONInventors: Mitsugu OKUDA, Yoshikazu TAKEMOTO, Takashi ONISHI, Hozumi ISHIDA, Manabu MIYAZAKI, Yuichi TAMAKI, Tomoya AKITOMO, Katsuaki ARAI
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Patent number: 8756923Abstract: An apparatus for treating exhaust includes a housing having an inlet and an outlet, the housing defining a chamber. The inlet is in fluid communication with a source of exhaust. A mixing tube is connected to the inlet. The mixing tube has at least two branches and a plurality of apertures defined in a wall of the mixing tube. A substrate is disposed between the mixing tube and the outlet. The at least two branches converge at an end section of the mixing tube to form a mixing loop.Type: GrantFiled: November 24, 2010Date of Patent: June 24, 2014Assignee: CNH Industrial America LLCInventor: Panos Tamamidis
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Patent number: 8756927Abstract: A method and to a device for the regeneration of a particle filter arranged in the exhaust gas tract of an internal combustion engine with at least one NO oxidation catalyst for the oxidation of NO, especially to NO2, which is arranged upstream of the particle filter and through which an exhaust gas stream flows. At least one heater, especially a heating catalyst, through which another gas stream, i.e., a second exhaust gas stream, flows and which heats the additional gas steam, is provided upstream of the particle filter. The heated additional gas stream is mixed upstream of the particle filter with the exhaust gas stream coming from the NO oxidation catalyst, i.e., the gas stream loaded in particular with NO2.Type: GrantFiled: August 12, 2009Date of Patent: June 24, 2014Assignee: MAN Truck & Bus AGInventor: Andreas Döring
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Patent number: 8756913Abstract: According to one embodiment, a sensor module includes a sensor probe that has at least two arms coupled together at a central location with each of the at least two arms extending radially outwardly away from the central location. Each of the at least two arms includes one of a plurality of openings and an elongate opening extending radially along the arm. The at least two arms define fluid flow channels therein. The sensor module also includes at least one extractor coupled to the probe. The at least one extractor includes a fluid flow channel that is communicable in fluid receiving communication with fluid flowing through the fluid flow channel of at least one of the at least two arms. Further, the sensor module includes at least one sensor that is communicable in fluid sensing communication with fluid flowing through the at least one extractor.Type: GrantFiled: January 14, 2011Date of Patent: June 24, 2014Assignee: Cummins Filtration IP, Inc.Inventors: Z. Gerald Liu, Achuth Munnannur, Andrew Osburn, Shashidhar Srinivas, Jason Drost, Michael Welp, Robert Nowicki
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Publication number: 20140165540Abstract: An aftertreatment system is disclosed. The aftertreatment system can include a hydrolysis catalyst disposed within a first canister adjacent to a downstream end of the first canister and a nozzle positioned to inject reductant into the first canister upstream of the hydrolysis catalyst. A particulate collection device, which may be catalyzed to promote NOX reduction in the presence of the reductant, can be disposed within a second canister of the aftertreatment system adjacent to an upstream end thereof. An exhaust conduit can extend from the downstream end of the first canister to the upstream end of the second canister. An interior volume within the exhaust conduit can extend from an upstream end adjacent to and in fluid communication with the hydrolysis catalyst to a downstream end adjacent to and in fluid communication with the particulate collection device.Type: ApplicationFiled: December 19, 2012Publication date: June 19, 2014Applicant: Caterpillar IncInventors: Amy E. Fischer, Matthew E. Leustek, Justin W. McMenamy, Brandon T. Shull, Ronald G. Silver
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Publication number: 20140165536Abstract: Methods and systems are provided for expediting catalyst heating and generating vacuum by controlling an EBV to direct exhaust through an ejector arranged in parallel with the EBV. A position of the EBV may be controlled to achieve a desired exhaust backpressure for current engine operating conditions and stored vacuum level. Compensation for the effect of EBV position on engine airflow may be provided by adjustment of other parameters such as intake throttle position and spark timing.Type: ApplicationFiled: December 13, 2012Publication date: June 19, 2014Applicant: FORD GLOBAL TECHNOLOGIES, LLCInventors: Ross Dykstra Pursifull, Joseph Norman Ulrey
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Patent number: 8753597Abstract: Systems and method for adjusting a cone angle of injected reductant directed into an engine exhaust upstream of a catalytic device based on the temperature distribution within the catalytic device are disclosed. In one particular example, a dosing unit comprising an adjustable piston is described whose adjustment further controls the distribution and amount of reaction fluid delivered therefrom. In this way, the fluid flow shape may be controlled to achieve a more optimal exhaust gas conversion based on the prevailing conditions within the exhaust gas system.Type: GrantFiled: May 22, 2013Date of Patent: June 17, 2014Assignee: Ford Global Technologies, LLCInventor: Yasser Mohamed sayed Yacoub
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Patent number: 8755941Abstract: A method and system for controlling a temperature of an exhaust gas being introduced to a catalyst is provided. Using an adjustable flow controller, an adjustable amount of tempering fluid is provided to the exhaust gas prior to the exhaust gas proceeding to the catalyst. A sensor senses a parameter indicative of a temperature of the exhaust gas being introduced to the catalyst. A computer processor uses a relationship to relate the parameter to an adjustment of the adjustable flow controller that will adjust the amount of tempering fluid provided to the exhaust gas and change the temperature of the exhaust gas being introduced to the catalyst toward a target temperature. Adjustment of the adjustable flow controller is initiated by the computer processor to change the flow of the tempering fluid, and the relationship between the parameter and the adjustment of the adjustable flow controller is updated.Type: GrantFiled: September 2, 2010Date of Patent: June 17, 2014Assignee: General Electric CompanyInventors: Larry William Swanson, Douglas Frank Beadie, Neil Colin Widmer, Hua Zhang, Gilbert Otto Kraemer
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Patent number: 8753598Abstract: A method of using a catalyst comprises exposing a catalyst to at least one reactant in a chemical process. The catalyst comprises copper and a small pore molecular sieve having a maximum ring size of eight tetrahedral atoms. The chemical process undergoes at least one period of exposure to a reducing atmosphere. The catalyst has an initial activity and the catalyst has a final activity after the at least one period of exposure to the reducing atmosphere. The final activity is within 30% of the initial activity at a temperature between 200 and 500° C.Type: GrantFiled: August 5, 2013Date of Patent: June 17, 2014Assignee: Johnson Matthey Public Limited CompanyInventors: Paul Joseph Andersen, Hai-Ying Chen, Joseph Michael Fedeyko, Erich Weigert
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Patent number: 8753596Abstract: The invention relates to a catalyst for removal of nitrogen oxides from the exhaust gas of diesel engines, and to a process for reducing the level of nitrogen oxides in the exhaust gas of diesel engines. The catalyst consists of a support body of length L and of a catalytically active coating which in turn may be formed from one or more material zones. The material zones comprise a copper-containing zeolite or a zeolite-like compound. The materials used include chabazite, SAPO-34, ALPO-34 and zeolite ?. In addition, the material zones comprise at least one compound selected from the group consisting of barium oxide, barium hydroxide, barium carbonate, strontium oxide, strontium hydroxide, strontium carbonate, praseodymium oxide, lanthanum oxide, magnesium oxide, magnesium/aluminum mixed oxide, alkali metal oxide, alkali metal hydroxide, alkali metal carbonate and mixtures thereof. Noble metal may optionally also be present in the catalyst.Type: GrantFiled: September 8, 2011Date of Patent: June 17, 2014Assignee: Umicore AG & Co. KGInventors: Paul Spurk, Nicola Soeger, Elena Mueller, Stephan Malmberg
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Publication number: 20140157763Abstract: An extruded honeycomb catalyst for nitrogen oxide reduction according to the selective catalytic reduction (SCR) method in exhaust gases from motor vehicles includes an extruded active carrier in honeycomb form having a first SCR catalytically active component and with a plurality of channels through which the exhaust gas flows during operation, and a washcoat coating having a second SCR catalytically active component being applied to the extruded body, wherein the first SCR catalytically active component and the second SCR catalytically active component are each independently one of: (i) vanadium catalyst with vanadium as catalytically active component; (ii) mixed-oxide catalyst with one or more oxides, in particular those of transition metals or lanthanides as catalytically active component; and (iii) an Fe- or a Cu-zeolite catalyst.Type: ApplicationFiled: July 31, 2012Publication date: June 12, 2014Applicant: Johnson Matthey Public Limited CompanyInventors: Guy Richard Chandler, Neil Robert Collins, Ralf Dotzel, Jörg Werner Münch, Paul Richard Philips, Gudmund Smedler, Andrew Peter Walker
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Patent number: 8745967Abstract: A system for controlling regeneration in an after-treatment component comprises a feedback module, an error module, a gain module, and a regeneration control module. The feedback module is configured for determining a rate of change of the value of a controlled parameter. The error module is in communication with the feedback module and is configured for determining a value of an error term by subtracting a value of a target parameter from the value of the controlled parameter. The gain module is configured for determining a value of a proportional gain factor by raising a mathematical constant “e” to the negative power of the value of a tuned gain exponent and for determining a value of a derivative gain factor by multiplying the value of the proportional gain factor by a tuning factor. The regeneration control module is configured for determining a value of a rational control increment.Type: GrantFiled: May 4, 2012Date of Patent: June 10, 2014Assignee: GM Global Technology Operations LLCInventor: Patrick Barasa