Using A Catalyst Patents (Class 60/299)
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Patent number: 8940260Abstract: An exhaust after-treatment system is described. Generally speaking, the system includes separate primary and secondary NOx reducing systems for delivering reductant (e.g. urea and ammonia) to an exhaust stream, a sensor system for determining relevant operating conditions and an electronic control module for activating the reducing systems. The two NOx reducing systems include flow control modules coupled to the electronic control module. Methods for reducing NOx in an exhaust stream are also described. Generally speaking, the methods include the steps of determining a need for NOx reduction in an exhaust stream, determining temperature of exhaust stream, and injecting at least one of a primary reductant and a secondary reductant into the exhaust stream based on the determined temperature of the exhaust stream. Typically, the primary reductant comprises urea and the secondary reductant comprises ammonia.Type: GrantFiled: April 18, 2012Date of Patent: January 27, 2015Assignee: International Engine Intellectual Property Company, LLC.Inventors: Edward M. Derybowski, Brad J. Adelman, Shyam Santhanam
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Patent number: 8935918Abstract: A mixer for an exhaust aftertreatment system, such as a diesel engine exhaust aftertreatment system, is disclosed. The mixer includes a body portion that is configured to be disposed in an exhaust conduit upstream of an exhaust aftertreatment device and an airfoil portion that is disposed on the body portion and reversibly movable between a deployed position and a retracted position, wherein in the deployed position the airfoil portion provides a deployed resistance to an exhaust gas flow and in the retracted position provides a retracted resistance, and the deployed resistance is greater than the retracted resistance. The mixer preferably comprises a two-way shape memory alloy, particularly a high temperature, oxidation resistant shape memory alloy. An exhaust aftertreatment system employing the mixer is also disclosed, as well as a method of using the same.Type: GrantFiled: April 23, 2010Date of Patent: January 20, 2015Assignee: GM Global Technology Operations LLCInventor: Adam Vosz
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Publication number: 20150013315Abstract: A delivery unit for delivering a liquid additive in a motor vehicle, includes at least one temperature sensor for contactlessly measuring a temperature at least at one measurement point in the delivery unit. The temperature sensor and the measurement point have a spacing therebetween and a radiation channel which is free from fixtures is provided between the temperature sensor and the measurement point. A method for checking the operating state of a delivery unit and a motor vehicle having a delivery unit are also provided.Type: ApplicationFiled: September 29, 2014Publication date: January 15, 2015Inventors: FINN FREDERIKSEN, GEORGES MAGUIN, CHEIKH DIOUF, SVEN SCHEPERS, JAN HODGSON
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Patent number: 8931265Abstract: An exhaust aftertreatment system for a diesel engine includes a selective catalytic reduction (SCR) device and a diesel oxidation catalyst upstream of the SCR device. A method for warming-up the SCR device includes monitoring a plurality of combustion input parameters during an SCR warm-up strategy, monitoring a first temperature and a second temperature within the aftertreatment system, providing a feedback adjustment term as a function of a deviation in the first temperature from a desired temperature only when the monitored first and second temperatures are within a predetermined adjustment range, and initiating an adjusted SCR warm-up strategy based on the feedback adjustment term to converge the first temperature toward the desired temperature.Type: GrantFiled: May 10, 2012Date of Patent: January 13, 2015Assignee: GM Global Technology Operations LLCInventor: Ravishankar Ramamurthy
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Patent number: 8925301Abstract: A vehicle includes: an engine; an EHC (electrically heated catalyst) electrically heated for purifying exhaust gas of the engine; a temperature sensor for sensing the temperature of the EHC; and an ECU that controls the EHC in temperature. The ECU performs a first estimation process and a second estimation process to estimate the temperature of the EHC and accordingly controls electric power applied to energize the EHC, the first estimation process being performed to estimate the temperature of the EHC based on an output of the temperature sensor before the engine starts, the second estimation process being performed to estimate the temperature of the EHC based on the temperature of the exhaust gas emitted by the engine after the engine is started.Type: GrantFiled: February 1, 2011Date of Patent: January 6, 2015Assignee: Toyota Jidosha Kabushiki KaishaInventor: Keita Hashimoto
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Patent number: 8925300Abstract: A catalyst degradation detection method for use with a zero ceria catalyst. The method uses techniques to measure transient responses to engine control events of upstream and downstream sensors to determine catalyst degradation and performance. By measuring transient behavior, the method can determine catalyst degradation and performance based on the limited oxygen storage of precious metal catalysts that do not include added ceria or other materials with high oxygen capture rates.Type: GrantFiled: December 17, 2012Date of Patent: January 6, 2015Assignee: Chrysler Group LLCInventors: James J Daley, Robert J Jerger, Wei-Jun Yang, Jeffrey P Wuttke, Michael G Zammit, Andrew Brocker
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Patent number: 8926925Abstract: A catalyst for the selective catalytic reduction of nitrogen oxides in diesel engine exhaust gases using ammonia or a precursor compound decomposable to ammonia. The catalyst includes two superposed coatings applied to a support body, of which the first coating applied directly to the support body includes a transition metal-exchanged zeolite and/or a transition metal-exchanged zeolite-like compound, and effectively catalyzes the SCR reaction. The second coating is applied to the first coating to cover it on the exhaust gas side and prevent hydrocarbons having at least three carbon atoms present in the exhaust gas from contacting the first coating, without blocking the passage of nitrogen oxides and ammonia to the first coating. The second coating may be formed from small-pore zeolites and/or small-pore, zeolite-like compounds, and from suitable oxides, especially silicon dioxide, germanium dioxide, aluminum oxide, titanium dioxide, tin oxide, cerium oxide, zirconium dioxide and mixtures thereof.Type: GrantFiled: March 1, 2012Date of Patent: January 6, 2015Assignee: Umicore AG & Co. KGInventors: Nicola Soeger, Katja Adelmann, Michael Seyler, Thomas R. Pauly, Gerald Jeske
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Patent number: 8925304Abstract: An apparatus comprising a compression ignition engine and an exhaust system therefor comprising at least one exhaust system component for treating exhaust gas and means for generating an exotherm for heating the at least one exhaust system component, which exotherm generating means consisting essentially of a catalyst and means for injecting hydrocarbon into exhaust gas for combustion on the catalyst, which catalyst consisting essentially of both a palladium (Pd) component and a platinum (Pt) component, and an optional support material, disposed on a substrate monolith.Type: GrantFiled: June 19, 2012Date of Patent: January 6, 2015Assignee: Johnson Matthey Public Limited CompanyInventors: Bernard Paul Gabriel Ghislain Marie Oger, Paul Richard Phillips, Martyn Vincent Twigg, Andrew Peter Walker
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Publication number: 20150000255Abstract: A method for operating an exhaust-gas aftertreatment system arrangement is provided. The method includes in a first operating state, flowing a substantial majority of an exhaust-gas stream from the internal combustion engine through a first NOx storage catalytic converter positioned in a main exhaust branch of an exhaust aftertreatment system arrangement and in a second operating state, flowing a substantial majority of the exhaust-gas stream through a first bypass branch branching off from the main exhaust branch upstream of the first NOx storage catalytic converter and which opens into the main exhaust branch downstream of the first NOx storage catalytic converter and regenerating the first NOx storage catalytic converter.Type: ApplicationFiled: June 5, 2014Publication date: January 1, 2015Inventors: Jan Harmsen, Frank Linzen
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Publication number: 20150000253Abstract: A method of treating an exhaust gas produced by a vehicle internal combustion engine includes conveying the gas through a first reactor including a non-thermal plasma. The gas includes nitric oxide and is transitionable between a first condition in which the gas has a cold-start temperature that is less than or equal to about 150° C., and a second condition in which the gas has an operating temperature that is greater than about 150° C. During the first condition, the method includes contacting the gas and plasma to oxidize the nitric oxide to nitrogen dioxide and form an effluent that includes nitrogen dioxide. The method includes concurrently conveying the effluent through a second reactor including a diesel oxidation catalyst, and storing the nitrogen dioxide within the second reactor during only the first condition. The method includes, after storing, releasing nitrogen dioxide from the second reactor during only the second condition.Type: ApplicationFiled: June 28, 2013Publication date: January 1, 2015Inventors: Chang H. Kim, Steven J. Schmieg, Eugene V. Gonze, Michael J. Paratore, JR.
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Publication number: 20150004068Abstract: A system for NOx reduction in combustion gases, especially from diesel engines, incorporates an oxidation catalyst to convert at least a portion of NO to NO2, particulate filter, a source of reductant such as NH3 and an SCR catalyst and methods for operating such a system are disclosed. Considerable improvements in NOx conversion and soot reduction are observed even at relatively low operating temperatures.Type: ApplicationFiled: September 17, 2014Publication date: January 1, 2015Applicants: Daimler AG, HJS Emission Technology GmbH & Co. KG, Johnson Matthey Public Ltd. Co.Inventors: Anders ANDREASSON, Guy Richard CHANDLER, Claus Friedrich GOERSMANN, James Patrick WARREN, Georg HÜTHWOHL
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Patent number: 8921259Abstract: An exhaust gas purification catalyst for removing CO or HC, which contains a carrier and an alloy of palladium and silver supported on this carrier.Type: GrantFiled: September 29, 2010Date of Patent: December 30, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Naoto Nagata, Hirohito Hirata, Yusaku Inatomi
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Patent number: 8919110Abstract: A filter for filtering particulate matter (PM) from exhaust gas emitted from a positive ignition engine or a compression ignition engine, which filter comprising a porous substrate having inlet surfaces and outlet surfaces, wherein the inlet surfaces are separated from the outlet surfaces by a porous structure containing pores of a first mean pore size, wherein the porous substrate is coated with a washcoat comprising a plurality of solid particles wherein the porous structure of the washcoated porous substrate contains pores of a second mean pore size, and wherein the second mean pore size is less than the first mean pore size.Type: GrantFiled: August 19, 2013Date of Patent: December 30, 2014Assignee: Johnson Matthey Public Limited CompanyInventors: Louise Clare Arnold, Robert James Brisley, Christopher Gough Morgan
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Patent number: 8920758Abstract: A method for operating an exhaust gas aftertreatment system is provided that comprises at least one first SCR device and at least one second SCR device. Furthermore, a dosing device for reactant for supplying the SCR devices is provided upstream of the first SCR device in the exhaust gas flow direction. In one embodiment, a target overall efficiency ?Des of the SCR devices is specified. Using modeling of the exhaust gas aftertreatment system, depending on the target overall efficiency ?Des a target value ?1,Des is determined that represents the degree of charge of the first SCR device with reactant. The dosing of the reactant is adjusted accordingly to achieve the target value ?1,Des.Type: GrantFiled: November 26, 2013Date of Patent: December 30, 2014Assignee: Robert Bosch GmbHInventors: Andreas Fritsch, Andreas Holzeder
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Patent number: 8915071Abstract: Provided is an exhaust gas purifying device which can improve handling work ability such as maintenance of an engine while it can improve a purifying performance of an exhaust gas of the engine. The exhaust gas purifying device is provided with a plurality of gas purifying bodies which purifies the exhaust gas discharged by the engine, a plurality of inside cases which are inward provided with the gas purifying bodies, and outside which are inward provided with the inside cases. An outlet end portion of an inside case in an exhaust gas upstream side and an inlet end portion of an in an exhaust gas downstream side are superposed as a double structure. Sensor boss bodies for supporting exhaust gas sensors are arranged in an outside surface of the outlet end portion or the inlet end portion of the double structure. The sensor boss bodies are extended to an outside direction of the outside case.Type: GrantFiled: February 9, 2011Date of Patent: December 23, 2014Assignee: Yanmar Co., Ltd.Inventor: Masataka Mitsuda
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Patent number: 8911698Abstract: A supported catalyst for reduction reaction of nitrogen oxides includes a support and an silver (Ag)-based compound and aluminum fluoride which are immobilized in the support. A method for preparing the supported catalyst for reduction reaction of nitrogen oxides includes an impregnation step wherein aluminum fluoride, a hydrate or a salt thereof, and a silver (Ag)-based compound or a hydrate thereof are reacted with a support and a step of calcining the support. Nitrogen oxides in exhaust gas are removed by reacting with a reducing agent, in the presence of the supported catalyst for reduction reaction of nitrogen oxides. Wherein, the supported catalyst has an excellent nitrogen oxide removal efficiency at a practical exhaustion temperature of 270 to 400° C.Type: GrantFiled: November 11, 2013Date of Patent: December 16, 2014Assignees: Hyundai Motor Company, Postech Academy-Industry FoundationInventors: Jin Woo Choung, In-Sik Nam, Mun Kyu Kim, Pyung Soon Kim, Byong-Kwon Cho
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Patent number: 8910468Abstract: An exhaust gas treatment catalyst for removal of one or more pollutants in an exhaust gas, the catalyst comprising: a SO3-reducing catalyst powder which removes the above-described pollutants; and a diluent powder which is not the SO3-reducing catalyst powder nor a catalyst for reactions between exhaust gas components and a reagent, wherein the SO3-reducing catalyst powder is dispersed in the diluent powder.Type: GrantFiled: February 4, 2009Date of Patent: December 16, 2014Assignees: Mitsubishi Heavy Industries, Ltd., Cormetech, Inc.Inventors: Yoshiaki Obayashi, Katsumi Nochi, Toshio Koyanagi, Chris E. Difrancesco
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Patent number: 8910467Abstract: In controlling a hybrid vehicle, an internal combustion engine and an electric motor are controlled such that, when a power request is received while traveling with an operation of the internal combustion engine stopped and a requested power required for traveling is higher than a predetermined power, the operation of the internal combustion engine is started with an intake air volume based on the requested power and the hybrid vehicle travels with the requested power. When the power request is received for the first time after ignition-on, the start control for controlling the internal combustion engine is performed such that the operation of the internal combustion engine is started with an intake air volume lower than that based on the requested power. The hybrid vehicle includes a controller that performs the above control, an internal combustion engine, an electric motor, a battery, and a purification device.Type: GrantFiled: January 14, 2014Date of Patent: December 16, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventor: Keisuke Morisaki
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Patent number: 8911697Abstract: The invention relates to a catalytically active material for reacting nitrogen oxides with ammonia in the presence of hydrocarbons. The material consists of an inner core (1) made of a zeolite exchanged with one or more transition metals or a zeolite-like compound exchanged with one or more transition metals. The core of the catalytically active material is encased by a shell (2), which is made of one or more oxides selected from silicon dioxide, germanium dioxide, aluminum oxide, titanium oxide, tin oxide, cerium oxide, zirconium dioxide, and mixed oxides thereof.Type: GrantFiled: March 1, 2012Date of Patent: December 16, 2014Assignee: Umicore AG & Co. KGInventors: Nicola Soeger, Katja Adelmann, Michael Seyler, Thomas R. Pauly, Gerald Jeske
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Publication number: 20140360171Abstract: A catalyst for the treatment of exhaust gas emissions is disclosed. The catalyst can comprise ceria-alumina particles having a ceria phase present in a weight percent of the composite in the range of about 20% to about 80% on an oxide basis, an alkaline earth metal component supported on the ceria-alumina particles, wherein the CeO2 is present in the form of crystallites that are hydrothermally stable and have an average crystallite size less than 160 ? after aging at 950° C. for 5 hours in 2% O2 and 10% steam in N2.Type: ApplicationFiled: August 25, 2014Publication date: December 11, 2014Inventors: Wen-Mei Xue, Xinyi Wei, Marcus Hilgendorff, Patrick Burk
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Patent number: 8906329Abstract: A catalyst composition is provided having a zeolite material of a CHA crystal structure and a silica to alumina mole ratio (SAR) of about 10 to about 25 and preferably having a mean crystal size of at least 1.0 microns; and a non-aluminum base metal (M), wherein said zeolite material contains said base metal in a base metal to aluminum ratio (M:Al) of about 0.10 to about 0.24.Type: GrantFiled: August 14, 2013Date of Patent: December 9, 2014Assignee: Johnson Matthey Public Limited CompanyInventors: Todd Howard Ballinger, Philip Gerald Blakeman, Guy Richard Chandler, Hai-Ying Chen, Julian Peter Cox, Joseph M. Fedeyko, Alexander Nicholas Michael Green, Paul Richard Phillips, Stuart David Reid, Erich Conlan Weigert, James Alexander Wylie
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Patent number: 8904766Abstract: Front and rear side flange portions of a filter accommodating cylinder are provided with positioning pins. A flange portion of an upstream cylinder is provided with a notched groove and a flange portion of a downstream cylinder is provided with a notched groove. In consequence, when the filter accommodating cylinder is connected between the upstream cylinder and the downstream cylinder, each of the positioning pins disposed at the front and rear flange portions is engaged with each notched groove of the upstream cylinder and the downstream cylinder. The filter accommodating cylinder can be positioned to be coaxial with the upstream cylinder and the downstream cylinder. As a result, after performing a cleaning operation to a DPF, an operation of once again connecting the filter accommodating cylinder between the upstream cylinder and the downstream cylinder can be quickly and easily performed.Type: GrantFiled: August 14, 2009Date of Patent: December 9, 2014Assignee: Hitachi Construction Machinery Co, Ltd.Inventors: Tomoyuki Saito, Hiroyuki Kamata, Hiroki Sugawara, Toshihiro Abe, Shohei Kamiya
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Patent number: 8904767Abstract: The present invention relates to a method for achieving reduced emissions at cold start of an internal combustion engine having an exhaust gas after treatment system comprising at least one Diesel Oxygen Catalyst (DOC), at least one Diesel Particulate Filter (DPF) and a Selective Catalytic Reduction (SCR) unit, comprising the steps of: heating the DOC prior to cold starting said internal combustion engine, starting and controlling the internal combustion engine towards low NOx emission when said DOC has reached a predetermined temperature, optimizing the fuel consumption at a given total emission level when said DPF and SCR has reached a predetermined temperature.Type: GrantFiled: October 31, 2008Date of Patent: December 9, 2014Assignee: Volvo Lastvagnar ABInventors: Lennart Andersson, Bert-Inge Bertilsson
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Patent number: 8899014Abstract: An emission control system for an engine includes a catalyst and an exhaust-gas sensor provided downstream of the catalyst in a flow direction of exhaust gas. The exhaust-gas sensor includes a sensor element that includes a pair of electrodes and a solid electrolyte body located between the electrodes. The emission control system further includes a constant current supply portion that changes an output characteristic of the exhaust-gas sensor by applying a constant current between the electrodes, a rich direction control portion that performs a rich direction control after a fuelling-stop control, and a characteristic control portion that performs a rich responsiveness control during the rich direction control. In the rich direction control, an air-fuel ratio of the exhaust gas is made to be richer. In the rich responsiveness control, the constant current supply portion increases a detection responsiveness of the exhaust-gas sensor with respect to rich gas.Type: GrantFiled: January 29, 2013Date of Patent: December 2, 2014Assignee: Denso CorporationInventors: Kosuke Nakano, Shingo Nakata, Mikiyasu Matsuoka
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Patent number: 8899016Abstract: An integrated water-gas-shift (WGS) and emissions control device (ECD) catalyst for treating exhaust from an internal combustion engine. The engine is assumed to have an EGR loop, such that exhaust is recirculated back to the engine's intake. A WGS catalyst on the EGR loop, for conditioning the EGR flow, is integrated with a catalyzed ECD on the main exhaust line, for reducing pollutant emissions.Type: GrantFiled: March 15, 2012Date of Patent: December 2, 2014Assignee: Southwest Research InstituteInventors: Jess W. Gingrich, Steven H. Almaraz
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Patent number: 8899019Abstract: An air-fuel ratio control apparatus of the present invention includes a determination section and a reverse direction correction introducing section. The determination section determines whether or not an output of the downstream air-fuel ratio sensor falls within a predetermined range whose center corresponds to a target value corresponding to the stoichiometric air-fuel ratio. When the output of the downstream air-fuel ratio sensor falls within the predetermined range, the reverse direction correction introducing section temporarily introduces, to an air-fuel ratio correction in a direction requested by the output, an air-fuel ratio correction in a direction opposite to the requested direction.Type: GrantFiled: September 15, 2010Date of Patent: December 2, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Ryota Onoe, Junichi Suzuki, Takahiko Fujiwara, Makoto Tomimatsu, Koichi Kimura, Shuntaro Okazaki
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Patent number: 8893480Abstract: [Problem] To provide a reducing agent supply apparatus that can quickly melt urea aqueous solution solidified in a reducing agent injection valve to allow early start of the injection control of urea aqueous solution, a method for controlling the reducing agent supply apparatus, and an exhaust gas purification apparatus.Type: GrantFiled: July 27, 2011Date of Patent: November 25, 2014Assignee: Bosch CorporationInventors: Kunihiro Chiba, Atsushi Kikuchi, Takeshi Miyamoto, Toshiki Sawaki, Masanori Watanabe, Hiroyuki Watanabe
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Patent number: 8893471Abstract: Provided is an exhaust apparatus for a utility vehicle which discharges exhaust gas from exhaust pipes connected to exhaust ports of an engine including cylinders, the apparatus including an exhaust gathering portion gathering the exhaust pipes, a catalyst portion located on a downstream side of the exhaust gathering portion and purifying the exhaust gas, and a sensor attaching pipe provided between the exhaust gathering portion and the catalyst portion and to which an exhaust gas sensor is detachably attached, wherein the sensor attaching pipe, in a state where the exhaust gas sensor is attached, has a height in which a sensing portion of the exhaust gas sensor is located in the sensor attaching pipe, and the sensor attaching pipe is provided such that a top end to which the exhaust gas sensor is detachably attached is located above a base end and away from a surrounding heat source.Type: GrantFiled: February 28, 2013Date of Patent: November 25, 2014Assignee: Kawasaki Jukogyo Kabushiki KaishaInventor: Jun Takagi
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Patent number: 8894952Abstract: A method of reducing nitrogen oxide includes a process of injecting a reductant including an amine compound and an exhaust gas including nitrogen oxide into a catalyst system including a silver alumina (Ag/Al2O3) catalyst.Type: GrantFiled: August 1, 2013Date of Patent: November 25, 2014Assignees: Hyundai Motor Company, Postech Academy-Industry FoundationInventors: Jin Woo Choung, In-Sik Nam, Mun-Kyu Kim, Young Jin Kim, Pyung Soon Kim, Byong-Kwon Cho
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Publication number: 20140338638Abstract: A propulsion device for vehicles includes a device for the partial oxidation of fuel, a fuel tank and a diesel internal combustion engine. The device for the partial oxidation of fuel is in fluid connection with the fuel tank and the diesel internal combustion engine, with the result that at least some of the fuel carried in the vehicle is taken for partial oxidation before combustion in the diesel internal combustion engine. A method for operating such propulsion devices using partially oxidized fuel in the propulsion devices reduces soot emissions.Type: ApplicationFiled: May 8, 2014Publication date: November 20, 2014Applicant: Man Truck & Bus AGInventor: Dieter ROTHE
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Patent number: 8887490Abstract: A catalyst system may include a catalyst and a first sensor that detects contents of gases entering the catalyst and reports the contents of the gases entering the catalyst to an emissions control module. A second sensor and a third sensor may detect contents of gases exiting the catalyst and report the contents of the gases exiting the catalyst to the emissions control module. The emissions control module may determine an air-fuel ratio based on the contents of gases entering the catalyst and the contents of gases exiting the catalyst. The emissions control module may instruct an air-fuel regulator to operate an engine using the air-fuel ratio.Type: GrantFiled: February 6, 2013Date of Patent: November 18, 2014Assignee: General Electric CompanyInventors: Jared J. Wentz, Pin Zeng, Ryan Michael Rudnitzki
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Patent number: 8887493Abstract: A fitting portion structure of a device for post-processing exhaust gas in an agricultural operation vehicle is provided. The device is arranged in parallel to the lengthwise direction of an engine at the upper portion of an exhaust manifold of the engine, an exhaust gas inlet is coupled to the exhaust manifold or to a turbo charger and a flange pipe which are located at the lower portion of the exhaust gas inlet, and a fixing means is arranged between the engine and the device to support the load of the device. The fixing means includes a frontal bracket arranged between a cylinder head on the front side of the engine and a DPF canning of the device, and a rear bracket arranged between a cylinder head on the rear side of the engine and a flange coupling portion of the flange pipe.Type: GrantFiled: November 16, 2011Date of Patent: November 18, 2014Assignee: Daedong Industrial Co., Ltd.Inventor: Yong Shin
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Patent number: 8883101Abstract: A method for operating an exhaust gas system for an internal combustion engine, in which the exhaust gas system includes at least one first catalytic coating and at least one second catalytic coating, the second catalytic coating being situated in the exhaust gas flow downstream from the first catalytic coating. An additional quantity of hydrocarbons is occasionally introduced into the exhaust gas upstream from the first catalytic coating so that a heat-generating reaction may take place in the second catalytic coating. With the aid of at least one temperature sensor and/or at least one hydrocarbon sensor and/or at least one lambda sensor upstream and/or downstream from the second catalytic coating, at least one property of the exhaust gas is ascertained which characterizes a reaction of the second catalytic coating due to the additional quantity of hydrocarbons.Type: GrantFiled: June 27, 2013Date of Patent: November 11, 2014Assignee: Robert Bosch GmbHInventors: Tobias Pfister, Arthur Bastoreala, Alexander Heinrich
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Patent number: 8883103Abstract: A method for treating exhaust from an engine. The method includes activating an exhaust ionizer in receipt of the exhaust when temperature of a catalyst of a selective catalytic converter, which is in communication with the exhaust ionizer so as to receive exhaust from the exhaust ionizer, is equal to or above an effective temperature. The method further includes deactivating or maintaining the exhaust ionizer in a deactivated state when temperature of the catalyst is below the effective temperature.Type: GrantFiled: January 16, 2014Date of Patent: November 11, 2014Assignees: DENSO International America, Inc., Denso CorporationInventors: Edward Szczepanski, Nicholas Polcyn
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Patent number: 8881512Abstract: A catalyst converter having a retaining mat with a thickness wherein the apparent density during assembling becomes 0.25 g/cm3 or more and less than 0.51 g/cm3 and the outside diameter D1 of a catalyst retainer is set according to interference of the retaining mat in passing through a press-in tool and interference of the retaining mat after being pressed into a retaining tube. The retaining mat is formed of a non-expandable inorganic fiber sheet. A pressing force moves the catalyst retainer in the axial direction with respect to the retaining tube while the catalyst converter device is used with the length L2 along the longitudinal direction of the catalyst retainer in the retaining mat wound around the catalyst retainer being set longer than the winding diameter D1 of the retaining mat around the catalyst retainer so that a retaining force R greater than the pressing force F can be secured.Type: GrantFiled: March 13, 2013Date of Patent: November 11, 2014Assignee: Honda Motor Co., Ltd.Inventors: Atsushi Murakami, Kensuke Honma, Kazuhisa Maeda
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Patent number: 8883102Abstract: Systems and methods for controlling nitrous oxide emissions are described. In one particular example, nitrous oxide formed in the exhaust system of a diesel hybrid vehicle is routed through an oxidation catalyst heated by an external source such as an electric heater. Then, the catalyst is heated from the external source to reduce nitrous oxide formation within the exhaust system by increasing the catalyst temperature above a temperature range associated with nitrous oxide generation.Type: GrantFiled: January 14, 2014Date of Patent: November 11, 2014Assignee: Ford Global Technologies, LLCInventors: Christine Kay Lambert, William Charles Ruona
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Publication number: 20140325963Abstract: An engine exhaust gas post-treatment device including a mechanism that can vary opening timing of an exhaust valve, and a control method. A unit is configured to raise a temperature of a part or all of the device to not less than a preset temperature by the mechanism opening the exhaust valve in an exhaust stroke at normal combustion within a range of an afterburning period, and the mechanism feeds the device an exhaust gas whose temperature and pressure are high due to combustion of fuel injected into a cylinder. After the exhaust gas is treated by the device, or when the device is regenerated, the unit adds an unburned fuel component to the exhaust gas by an additional injection of an injector in the cylinder or an injection of a hydrocarbon addition nozzle provided at an exhaust port in accordance with the valve opening timing by the unit.Type: ApplicationFiled: November 20, 2012Publication date: November 6, 2014Applicant: ISUZU MOTORS LIMITEDInventors: Daiji Nagaoka, Masashi Gabe
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Patent number: 8875499Abstract: A urea solution reformer and an exhaust gas purifier is configured to heat a carrier gas supplied from a carrier gas source by a carrier gas heating unit, to inject the carrier gas heated by the carrier gas heating unit from a carrier gas injecting nozzle, and to cause a urea solution to be supplied by a first urea solution supply nozzle to a tip end of the carrier gas injecting nozzle so that the urea solution is atomized by the carrier gas injected from the carrier gas injecting nozzle. Provided to face toward the carrier gas injecting nozzle is a catalyst unit for decomposing the atomized urea solution to reform it into an ammonia gas. An ammonia gas supply nozzle is attached to an exhaust pipe of an engine so as to supply the ammonia gas discharged from an outlet of the catalyst unit into the exhaust pipe.Type: GrantFiled: March 14, 2012Date of Patent: November 4, 2014Assignees: Hino Motors Ltd., HKT CorporationInventors: Yoshihiro Kawada, Shinya Sato, Mitsuru Hosoya, Kazunori Takahashi, Hiroshi Inoue
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Patent number: 8875500Abstract: A mounting foot for mounting an after-treatment component to a frame is disclosed. The mounting foot may have a pad connectable to the frame. The mounting foot may also have a slider slidably connected to the pad. In addition, the mounting foot may have a mounting bracket. The mounting bracket may have a first end connectable to the after-treatment component and a second end connected to the slider.Type: GrantFiled: August 23, 2012Date of Patent: November 4, 2014Assignee: Electro-Motive Diesel, Inc.Inventors: Stephen M. Bednarz, Satyajit Gowda
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Patent number: 8875494Abstract: A system for filtering and oxidizing particulate matter produced by a gasoline direct injection engine is disclosed. In one embodiment, engine cylinder air-fuel is adjusted to allow soot to oxidize at an upstream particulate filter while exhaust gases are efficiently processed in a downstream catalyst.Type: GrantFiled: December 15, 2009Date of Patent: November 4, 2014Assignee: Ford Global Technologies, LLCInventors: Carolyn Parks Hubbard, Robert Walter McCabe, Eva Thanasiu, Jeffrey Scott Hepburn, Helmut Hans Ruhland, Moritz Klaus Springer, Thomas Lorenz, Georg Louven, David Karl Bidner
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Patent number: 8875501Abstract: A method of controlling a power system including an engine and an exhaust treatment system having an exhaust treatment device is disclosed. The method includes determining a catalyst parameter indicative of a conversion efficiency of the exhaust treatment device. The method further includes determining a weighted index based on the catalyst parameter. The method further includes determining a plurality of first index values. In the method, each first index value of the plurality of first index values is predicted as a function of a corresponding respective aftertreatment control strategy. The method further includes selecting an aftertreatment control strategy based on a comparison between the weighted index and each first index value of the plurality of first index values. In the method, the selected aftertreatment control strategy changes the catalyst parameter.Type: GrantFiled: February 14, 2013Date of Patent: November 4, 2014Assignee: Caterpillar Inc.Inventor: Praveen S. Chavannavar
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Patent number: 8869515Abstract: The invention relates to a method for controlling a system for treating NOx in an exhaust line of an internal combustion engine, said system comprising means for introducing a reducing agent into the exhaust line upstream of an NOx reduction catalyst. The invention is characterized in that it consists in estimating the efficiency of the treatment in relation to a maximum conversion potential obtained if the ratio between the quantity of injected reducer and the quantity of NOx in the gas complies with a given set value and if the mass of reducing agent stored in the catalyst complies with a given storage set value.Type: GrantFiled: October 18, 2010Date of Patent: October 28, 2014Assignee: Peugeot Citroen Automobiles SAInventors: Christophe Charial, Clement Grise
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Patent number: 8869510Abstract: A method for producing an exhaust gas cleaning component having a carrier structure with an inflow side, an outflow side, a predefined through-flow direction and a deflection surface disposed opposite the outflow side, includes at least the following steps: providing the carrier structure, subjecting the carrier structure to an exhaust gas flowing from the inflow side to the outflow side in the predefined through-flow direction, determining a distribution of flow velocities on the outflow side of the carrier structure, and configuring the shape of the deflection surface with at least one backpressure element in dependence on the distribution of flow velocities on the outflow side, so that the distribution of flow velocities is equalized. An exhaust gas cleaning component and a motor vehicle having the exhaust gas cleaning component are also provided.Type: GrantFiled: May 29, 2012Date of Patent: October 28, 2014Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbHInventor: Rolf Brück
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Publication number: 20140311123Abstract: An exhaust gas treatment system for an internal combustion engine is provided. The system includes an exhaust gas conduit extending from the engine configured to receive an exhaust gas stream from the engine, a first injector in fluid communication with the exhaust gas conduit configured to selectively inject fuel containing unburned hydrocarbon (HC) into the exhaust gas conduit and an oxidation catalyst disposed in the exhaust gas conduit downstream from the first injector. The system further includes a hydrocarbon selective catalyst reduction (HCSCR) catalyst applied on the oxidation catalyst, a heating device positioned at an upstream side of the oxidation catalyst configured to heat the oxidation catalyst and HCSCR catalyst, a selective catalyst reduction (SCR) device disposed within the exhaust gas conduit downstream from the oxidation catalyst, and a particulate filter positioned downstream from the selective catalyst reduction device.Type: ApplicationFiled: April 19, 2013Publication date: October 23, 2014Applicant: GM Global Technology Operations LLCInventors: Eugene V. Gonze, Charles Gough
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Patent number: 8863505Abstract: A catalyst heating system includes a first monitoring module, a mode selection module and an electrically heated catalyst (EHC) control module. The first monitoring module monitors at least one of (i) a first temperature of a first catalyst of a catalyst assembly in an exhaust system of an engine and (ii) an active catalyst volume of the catalyst assembly. The mode selection module is configured to select an EHC heating mode and at least one of a fuel enrichment mode and a secondary air injection mode based on the at least one of the first temperature and the active catalyst volume. The EHC control module controls current to one of the first catalyst and a second catalyst of the catalyst assembly based on the mode signal.Type: GrantFiled: April 26, 2010Date of Patent: October 21, 2014Inventors: Halim G. Santoso, Eugene V. Gonze, Bryan Nathaniel Roos, Brian L. Spohn
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Patent number: 8863506Abstract: A method of sizing a light-off core supporting a fixed quantity of a light-off catalyst for an exhaust gas treatment system having an electric heater upstream of the light-off catalyst for heating the exhaust gas includes measuring the cumulative hydrocarbon or carbon monoxide emissions leaving the exhaust gas treatment system for multiple volumetric sizes of the light-off core in accordance with a heating strategy. Alternatively, a model of the treatment system may be used to predict the cumulative hydrocarbon or carbon monoxide emissions. The method further includes selecting the volumetric size of the light-off core that is associated with the lowest cumulative hydrocarbon or carbon monoxide emissions level from the measured or predicted hydrocarbon or carbon monoxide emissions when the exhaust gas is heated in accordance with the heating strategy. The heating strategy may include pre-crank heating, post-crank heating, or a combination of pre-crank heating and post crank heating.Type: GrantFiled: October 20, 2010Date of Patent: October 21, 2014Assignee: GM Global Technology Operations LLCInventors: Karthik Ramanathan, Se H. Oh
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Patent number: 8863503Abstract: An exhaust purification system is provided that can appropriately grasp the NOx concentration or NH3 concentration on a downstream side of a selective reduction catalyst. A separation filter of the system models a downstream NOx estimated value (NOx_DW_hat) of the catalyst with a value obtained by multiplying a coefficient (Kscr) by an output (NOx_UP) of an upstream-side NOx sensor. The separation filter includes transient extraction filters that block a stationary component and allow a frequency band corresponding to an increase-decrease request of drive power from the driver to pass from the downstream NOx sensor output (Ynox) and upstream NOx sensor output (NOx_UP), and calculate filter values (Ynox_f, NOx_UP_f) of each; and an identifier that identifies the coefficient (Kscr) so that error (eid) between the filter value (Ynox_f) and a value (NOx_DW_hat_f) obtained by multiplying the purification coefficient (Kscr) by the filter value (NOx_UP_f) becomes a minimum.Type: GrantFiled: April 2, 2013Date of Patent: October 21, 2014Assignee: Honda Motor Co., Ltd.Inventor: Yuji Yasui
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Publication number: 20140305105Abstract: An exhaust gas purification system provided with an NOX purification catalyst reducing the amount of use of precious metals and/or able to exhibit an NOX purification performance at a low temperature and/or in an oxidizing atmosphere and having an NOX purification performance even for an exhaust gas composition containing hydrocarbons and oxygen together with a low temperature and/or oxidizing atmosphere, that is, an exhaust gas purification system provided with an NOX purification catalyst provided in an exhaust gas passage and comprised of carrier particles on which nanoparticles in which gold atoms and nickel atoms are included in a state in close proximity are carried and an oxidation catalyst oxidizing hydrocarbons in exhaust gas at a position at an upstream side of the NOX purification catalyst.Type: ApplicationFiled: June 27, 2014Publication date: October 16, 2014Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Mayuko OSAKI, Hirohito HIRATA, Muriel LEPAGE
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Patent number: 8857161Abstract: A detection unit that is arranged in an exhaust passage of an internal combustion engine configured to detect a state of the exhaust gas, addition unit configured to add the additive agent into the exhaust passage, a catalyst that is arranged at the downstream side of the detection unit and the addition unit so as to receive a supply of the additive agent from the addition unit, determination unit configured to determine whether detection accuracy of the detection unit drops due to the additive agent to be added from the addition unit, and stop unit configured to stop detection of the state of the exhaust gas by the detection unit in cases where it is determined by the determination unit that the detection accuracy of the detection unit drops.Type: GrantFiled: September 16, 2009Date of Patent: October 14, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventor: Kazuhiro Itoh
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Patent number: 8858903Abstract: Oxidation ZPGM catalyst systems and three way ZPGM catalyst systems are disclosed. ZPGM catalyst systems may oxidize toxic gases, such as carbon monoxide and hydrocarbons, optionally some ZPGM catalyst systems may as well reduce nitrogen oxides that may be included in exhaust gases. ZPGM catalyst systems may include: a substrate, a washcoat, and an overcoat. The washcoat may include at least one ZPGM catalyst and carrier material oxides. Similarly, overcoat may include at least one ZPGM catalyst, carrier material oxides and OSMs. Suitable known in the art chemical techniques, deposition methods and treatment systems may be employed in order to form the disclosed ZPGM catalyst systems.Type: GrantFiled: March 22, 2013Date of Patent: October 14, 2014Assignee: Clean Diesel Technology IncInventor: Zahra Nazarpoor