Reducing Type Catalyst Patents (Class 60/301)
  • Patent number: 8875489
    Abstract: A method for controlling emissions from an engine includes reducing trapped nitrogen oxides to ammonia on an LNT catalyst while concurrently oxidizing soot accumulated on the LNT catalyst, and, flowing the ammonia so formed to an SCR catalyst.
    Type: Grant
    Filed: July 2, 2012
    Date of Patent: November 4, 2014
    Assignee: Ford Global Technologies, LLC
    Inventors: Karen Marie Adams, Yisun Cheng, Giovanni Cavataio
  • Patent number: 8875499
    Abstract: A urea solution reformer and an exhaust gas purifier is configured to heat a carrier gas supplied from a carrier gas source by a carrier gas heating unit, to inject the carrier gas heated by the carrier gas heating unit from a carrier gas injecting nozzle, and to cause a urea solution to be supplied by a first urea solution supply nozzle to a tip end of the carrier gas injecting nozzle so that the urea solution is atomized by the carrier gas injected from the carrier gas injecting nozzle. Provided to face toward the carrier gas injecting nozzle is a catalyst unit for decomposing the atomized urea solution to reform it into an ammonia gas. An ammonia gas supply nozzle is attached to an exhaust pipe of an engine so as to supply the ammonia gas discharged from an outlet of the catalyst unit into the exhaust pipe.
    Type: Grant
    Filed: March 14, 2012
    Date of Patent: November 4, 2014
    Assignees: Hino Motors Ltd., HKT Corporation
    Inventors: Yoshihiro Kawada, Shinya Sato, Mitsuru Hosoya, Kazunori Takahashi, Hiroshi Inoue
  • Patent number: 8875502
    Abstract: An SCR exhaust gas aftertreatment device in which a urea-water solution is injected into an exhaust gas line is provided. At least one component of the device (e.g., a filter element) lies in an area of an internal space, and is bounded by an elastomer membrane that is embedded in a frost equalization foam. This prevents freezing damage even over a very long period of time and a large number of freezing cycles.
    Type: Grant
    Filed: December 12, 2011
    Date of Patent: November 4, 2014
    Assignee: Cummins Ltd.
    Inventors: Tobias Fuchs, Andreas Lannig, Ralf Rohrmueller, Sebastian Weidner, Friedrich Zapf
  • Patent number: 8875490
    Abstract: A method includes determining a current mid-bed NH3 amount by operating an NH3 sensor positioned at a mid-bed location for an engine aftertreatment system having two SCR catalyst beds. The method further includes operating a NOx sensor positioned at the mid-bed location, and interpreting a current mid-bed ammonia to NOx ratio (ANR) and a current mid-bed NOx in response to the mid-bed NH3 amount and the operating the NOx sensor. The method further includes correcting an output value of the NOx sensor for cross-sensitivity to NH3. The method includes determining a mid-bed ANR constraint, determining a feedforward mid-bed NOx target, and providing a reductant injector command in response to the current mid-bed ANR, the current mid-bed NOx, the ANR constraint, and the feedforward mid-bed NOx target.
    Type: Grant
    Filed: March 19, 2012
    Date of Patent: November 4, 2014
    Assignee: Cummins Inc.
    Inventors: Mert Geveci, Andrew Osburn
  • Publication number: 20140318106
    Abstract: A metal-gas battery that utilizes an exhaust gas stream from a combustion engine as reactive gases is provided. Almost constant concentration of exhaust gases are supplied to the metal-gas battery via an existing engine systematic combustion system. The systematic combustion system keeps a definite air fuel mixture (A/F) that acts to enhance the fuel efficiency of the vehicle, and the metal-gas battery leverages the existing vehicle air management system. Exhaust heat of the exhaust gases is sometimes utilized for the heat control of the vehicle, and then the cooled exhaust gases are introduced into the metal-air battery to be consumed during a cathode reduction reaction to create and store electrical energy. The metal-gas battery supports the cleaning of exhausted gases using existing emission catalysts.
    Type: Application
    Filed: April 29, 2013
    Publication date: October 30, 2014
    Applicant: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: Fuminori Mizuno, Paul T. Fanson
  • Patent number: 8869513
    Abstract: An exhaust diagnostic control system comprises a test enabling module, an exhaust gas temperature management module, and an exhaust diagnostic control system. The test enabling module is configured for executing a process for depleting a reductant load and subsequently establishing a known concentration of reductant on an after-treatment component following an occurrence of one or more trigger events. The exhaust gas temperature management module is configured for selectively adjusting a temperature of the after-treatment component to a predetermined temperature range using intrusive exhaust gas temperature management. The component management module is configured for executing a NOx reduction efficiency test following completion of the process for depleting a reductant load and subsequently establishing a known concentration of reductant on the after-treatment component. The NOx reduction efficiency test comprises determining a NOx reduction efficiency associated with the after-treatment component.
    Type: Grant
    Filed: April 19, 2012
    Date of Patent: October 28, 2014
    Assignee: GM Global Technology Operations LLC
    Inventors: Stephen Paul Levijoki, Justin A. Shetney
  • Patent number: 8869514
    Abstract: A method for controlled dosing of a gas with fluctuating supply pressure (PSupply). Dosing of the gas through a valve (6) is performed while a valve (5) is closed, and the decrease in control-volume pressure (PCV) is recorded. The control-volume pressure (PCV) is raised by closing dosing valve (6) and opening the valve (5). The amount of the dosed gas is calculated based on the known volume (VCV) of the control volume (4) and at least one of the change in control-volume pressure (PCV) and control-volume temperature (TCV) in the period where valve (5) is closed. The amount of dosed gas is compared with a target or set-point to adjust or regulate the subsequent dosing period or dosing event.
    Type: Grant
    Filed: November 3, 2010
    Date of Patent: October 28, 2014
    Assignee: Amminex Emissions Technology A/S
    Inventors: Jan Pietraszek, Tue Johannessen
  • Publication number: 20140311126
    Abstract: Embodiments are described to improve the durability of a lean NOx aftertreatment system. According to one embodiment of the present invention an air injection system is used to inject air continuously into the exhaust system between the upstream three-way catalyst and the downstream selective catalytic reduction (SCR) catalyst when the engine is operating at stoichiometric or rich air/fuel ratios and the exhaust temperatures are above a calibratable level (e.g., 700° C.). In another embodiment, an oxidation catalyst is positioned downstream of the air injection point to prevent exothermic reactions from occurring on the SCR. In another embodiment, the reductant for the SCR is generated in-situ. In yet another embodiment, a diverter valve with a reduction catalyst in a bypass arm is utilized to bypass the SCR during high load conditions.
    Type: Application
    Filed: June 30, 2014
    Publication date: October 23, 2014
    Inventors: Harendra S. Gandhi, Robert Walter McCabe, Joseph Robert` Theis
  • Publication number: 20140311128
    Abstract: A reagent dosing system for dosing a reagent into the exhaust gas stream of an internal combustion engine includes a reagent tank for storing a supply of reagent; an injector module including an atomising dispenser and a positive-displacement metering pump which draws reagent from the reagent tank and delivers it to the dispenser; a supply line coupling the reagent tank to the injector module; a dosing control unit operable to control the injector module to inject reagent into the exhaust gas stream; and an additional priming pump arranged, in use, to urge reagent along the supply line toward the injector module under selected conditions.
    Type: Application
    Filed: July 1, 2014
    Publication date: October 23, 2014
    Inventors: PHILIP J.G. DINGLE, MARTIN PAUL HARDY, STEFAN ROMAN ZUELCH
  • Patent number: 8863504
    Abstract: A method includes determining a first NOx conversion efficiency (?) value and determining that a diesel exhaust fluid (DEF) level has increased a threshold amount. Further, the method includes determining a second NOx conversion ? value and comparing the first NOx conversion ? value and the second NOx conversion ? value, determining a NOx conversion ? change in response to comparing, and determining a DEF quality indicator in response to the NOx conversion ? change.
    Type: Grant
    Filed: September 30, 2010
    Date of Patent: October 21, 2014
    Assignee: Cummins Inc.
    Inventors: Mark Bays, Thomas A. Grana, Daniel D. Wilheim, Stephen J. Charlton, John Carson Wall
  • Patent number: 8863500
    Abstract: A method for operating an electromagnetically actuated metering valve, which is loaded with a pulse-width modulated metering signal, which stipulates the dosage of a reagent or a precursor of the reagent introduced into the exhaust gas region of an internal combustion engine and an apparatus for implementing the method are proposed. A clock signal is provided, whose cycle duration is smaller than the cycle duration of the pulse-width modulated metering signal. The cycle duration of the pulse-width modulated metering signal is set as a function of a metering request signal to multiples of the cycle durations of the clock signal. The procedural approach according to the invention allows for a rapid adaptation of the dosage to the metering demands.
    Type: Grant
    Filed: September 17, 2008
    Date of Patent: October 21, 2014
    Assignee: Robert Bosch GmbH
    Inventors: Jens Reinhold, Marc Chaineux
  • Patent number: 8863503
    Abstract: An exhaust purification system is provided that can appropriately grasp the NOx concentration or NH3 concentration on a downstream side of a selective reduction catalyst. A separation filter of the system models a downstream NOx estimated value (NOx_DW_hat) of the catalyst with a value obtained by multiplying a coefficient (Kscr) by an output (NOx_UP) of an upstream-side NOx sensor. The separation filter includes transient extraction filters that block a stationary component and allow a frequency band corresponding to an increase-decrease request of drive power from the driver to pass from the downstream NOx sensor output (Ynox) and upstream NOx sensor output (NOx_UP), and calculate filter values (Ynox_f, NOx_UP_f) of each; and an identifier that identifies the coefficient (Kscr) so that error (eid) between the filter value (Ynox_f) and a value (NOx_DW_hat_f) obtained by multiplying the purification coefficient (Kscr) by the filter value (NOx_UP_f) becomes a minimum.
    Type: Grant
    Filed: April 2, 2013
    Date of Patent: October 21, 2014
    Assignee: Honda Motor Co., Ltd.
    Inventor: Yuji Yasui
  • Patent number: 8863499
    Abstract: An exhaust gas treatment system for an internal combustion engine is provided having an exhaust gas conduit, a diesel exhaust fluid (“DEF”) source, a selective catalytic reduction (“SCR”) device, a NOx sensor, and a control module. The DEF source supplies a DEF having a quality factor. The NOx sensor is in fluid communication with the exhaust gas conduit. The NOx sensor is located downstream of the SCR device and is configured for detecting a NOx concentration value. The control module is in communication with the DEF source and the NOx sensor. The control module stores a diagnostic adaptation factor and an expected NOx value. The control module includes a dosing module for determining a controls adaptation factor that is based on a deviation between the NOx concentration value and the expected NOx value. The diagnostic adaptation factor is selectively updated with the controls adaptation factor.
    Type: Grant
    Filed: May 10, 2012
    Date of Patent: October 21, 2014
    Assignee: GM Global Technology Operations LLC
    Inventors: Janean E. Kowalkowski, Robert J. Sutschek, John Coppola
  • Publication number: 20140305106
    Abstract: An SCR system (8) is arranged in an exhaust path (4) of an internal combustion engine (2) to which the invention is applied, and a particulate filter (14) is arranged downstream thereof. A control apparatus (16) includes temperature controlling means for controlling a temperature of an element portion of the particulate sensor. The temperature controlling means performs control to increase the temperature of the element portion of the particulate sensor to a first temperature range (T1), when a cumulative value (t) of a time for which the particulate sensor is used in a specific operating state reaches a reference time (t1), after detection of a particulate amount by the particulate sensor has started this time. Here, the specific operating state is an operating state set taking into account an operating state in which urea related substances tend to be discharged to a downstream side of the SCR system (8).
    Type: Application
    Filed: October 26, 2011
    Publication date: October 16, 2014
    Inventors: Tatsuhiro Hashida, Hiroki Nishijima
  • Publication number: 20140305198
    Abstract: Accurate measurement of exhaust gas compounds is necessary for correct operation of exhaust treatment systems, such as Selective Catalytic Reduction (SCR) units used in diesel engines. However, accurate sensor readings assume an even distribution of compounds in an exhaust stream in order to use a sampled measurement to be extrapolated to the compound concentrations in the full stream. A structure placed in an exhaust passage downstream of an SCR reaction unit causes turbulence in the exhaust gas while developing a minimal backpressure. This turbulence helps create a more uniform distribution of compounds in the exhaust. As a result, an exhaust gas sensor gives more accurate readings even when the sensor is placed in relatively close proximity to an output of the SCR system.
    Type: Application
    Filed: April 12, 2013
    Publication date: October 16, 2014
    Applicant: Caterpillar Inc.
    Inventors: James Joshua Driscoll, Arvind Jujare, Shawn Herold, Jason Hudgens, Sachin S. Deshmukh
  • Patent number: 8857160
    Abstract: The invention relates to a dosing system (10) for introducing a reducing agent (18), especially urea or an aqueous urea solution, into an exhaust gas system of an internal combustion engine. The dosing system (10) comprises a reservoir (12, 14) for accommodating a stock in the reducing agent (18), a delivery unit (32), a level sensor (50) and a dosing module (38). The reservoir (40) is a standard reservoir integrated into a vehicle-specific component (60), especially a fuel tank (68).
    Type: Grant
    Filed: November 16, 2009
    Date of Patent: October 14, 2014
    Assignee: Robert Bosch GmbH
    Inventor: Rainer Haeberer
  • Patent number: 8858903
    Abstract: Oxidation ZPGM catalyst systems and three way ZPGM catalyst systems are disclosed. ZPGM catalyst systems may oxidize toxic gases, such as carbon monoxide and hydrocarbons, optionally some ZPGM catalyst systems may as well reduce nitrogen oxides that may be included in exhaust gases. ZPGM catalyst systems may include: a substrate, a washcoat, and an overcoat. The washcoat may include at least one ZPGM catalyst and carrier material oxides. Similarly, overcoat may include at least one ZPGM catalyst, carrier material oxides and OSMs. Suitable known in the art chemical techniques, deposition methods and treatment systems may be employed in order to form the disclosed ZPGM catalyst systems.
    Type: Grant
    Filed: March 22, 2013
    Date of Patent: October 14, 2014
    Assignee: Clean Diesel Technology Inc
    Inventor: Zahra Nazarpoor
  • Patent number: 8857161
    Abstract: A detection unit that is arranged in an exhaust passage of an internal combustion engine configured to detect a state of the exhaust gas, addition unit configured to add the additive agent into the exhaust passage, a catalyst that is arranged at the downstream side of the detection unit and the addition unit so as to receive a supply of the additive agent from the addition unit, determination unit configured to determine whether detection accuracy of the detection unit drops due to the additive agent to be added from the addition unit, and stop unit configured to stop detection of the state of the exhaust gas by the detection unit in cases where it is determined by the determination unit that the detection accuracy of the detection unit drops.
    Type: Grant
    Filed: September 16, 2009
    Date of Patent: October 14, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Kazuhiro Itoh
  • Publication number: 20140298781
    Abstract: A mixer is disclosed for use in a fluid injection system. The mixer may have an impingement floor oriented generally perpendicular to an intended fluid injection direction and generally parallel with a flow direction. The mixer may also have a first side wall connected along a lengthwise edge of the impingement floor and generally parallel with the flow direction, and a second side wall connected along an opposing lengthwise edge of the impingement floor and generally parallel with the flow direction. The mixer may further have at least one shelf extending between the first and second side walls and generally parallel with the flow direction. The at least one shelf may have a plurality of vanes protruding toward and away from the impingement floor that promotes mixing of an injected fluid.
    Type: Application
    Filed: April 3, 2013
    Publication date: October 9, 2014
    Applicant: Caterpillar Inc.
    Inventors: Satya Ramakrishna Manda Venkata NAGA, Abhinash Reddy KONATHAM, Jayaraman K. VENKATARAGHAVAN, Yongxiang LI
  • Publication number: 20140298773
    Abstract: A diesel engine having improved particulate emissions for particle material (PM) reduction for off-highway engine systems includes a reductant introduction point downstream of the diesel engine and in fluid flow communication therewith with no intervening treatment systems; a conduit immediately downstream of the reductant introduction point having sufficient length to enable mixing of the reductant with exhaust gases of the engine, an SCR immediately downstream of the conduit, the with good low temperature activity such that a diesel oxidation catalyst (DOC) is not needed an ammonia slip catalyst (ASC) downstream of the SCR acting to remove excess ammonia to meet the relevant limits for ammonia; and wherein the ASC and the SCR in combination act to remove excess PM.
    Type: Application
    Filed: August 24, 2012
    Publication date: October 9, 2014
    Applicant: J.C. BAMFORD EXCAVATORS
    Inventors: Nicholas Pease, Joanne Melville
  • Patent number: 8850803
    Abstract: A system includes a main engine operating on gaseous fuel from a tank. An auxiliary engine operates using gaseous fuel vented from the tank. A first exhaust passage receives a first stream of exhaust gas from the main engine. A second exhaust passage receives exhaust gas from the auxiliary engine, which passes through an ammonia-producing catalyst. A third exhaust passage is fluidly connected to the first and second exhaust passages and routes exhaust gas through a NOx reducing catalyst. The system operates such that a mass flow of ammonia generated by the ammonia-producing catalyst substantially matches a total mass flow of NOx gas in the third exhaust passage that is treated within the ammonia-producing catalyst.
    Type: Grant
    Filed: December 10, 2012
    Date of Patent: October 7, 2014
    Assignee: Caterpillar Inc.
    Inventor: Cory A. Brown
  • Patent number: 8850799
    Abstract: Based on a fuel supplying amount in accordance with an engine operating condition, a discharge amount of a predetermined fuel component contained in exhaust gas to be discharge per unit time is estimated, and integrated by an accumulation amount of the fuel component accumulated in an exhaust purification element. Furthermore, according to an exhaust gas temperature that flows into the element, an amount of the fuel component to be removed from the element per unit time is estimated, and the amount is subtracted from the accumulation amount. When the accumulation amount is equal to or greater than a predetermined value, a determination is made that a timing to forcefully remove the fuel component accumulated in the element has arrived. Then, an alarming lamp is lightened, and a forceful removing processing is performed by raising a temperature of the exhaust gas above a temperature at which the fuel component is removed.
    Type: Grant
    Filed: October 5, 2012
    Date of Patent: October 7, 2014
    Assignee: UD Trucks Corporation
    Inventors: Masakazu Yano, Tomofumi Nakashima, Tomoyuki Takeda, Takafumi Amano
  • Patent number: 8850796
    Abstract: A system for a fluid tank for storing a urea solution in a motor vehicle, the system including a first float having a first density and a second float having a second density, the first and second floats being movably arranged on a guide in the fluid tank, the first density is less than a density of the urea solution at a reference temperature but greater than a density of water at the reference temperature, and the second density is less than the density of water at the reference temperature. The system further includes a control system configured to receive signals indicative of a level of the floats, and to generate an anomaly signal in response to detecting sinking of the first float and floatation of the second float.
    Type: Grant
    Filed: December 8, 2010
    Date of Patent: October 7, 2014
    Assignee: Inergy Automotive Systems Research (Societe Anonyme)
    Inventor: Philippe Lucien Valmy Georis
  • Patent number: 8850802
    Abstract: A system for NOx reduction in combustion gases, especially from diesel engines, incorporates an oxidation catalyst to convert at least a portion of NO to NO2, particulate filter, a source of reductant such as NH3 and an SCR catalyst. Considerable improvements in NOx conversion are observed.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: October 7, 2014
    Assignees: Daimler AG, HJS Emission Technology GmbH & Co. KG, Johnson Matthey Public Ltd. Co.
    Inventors: Anders Andreasson, Guy Richard Chandler, Claus Fnednch Goersman, James Patrick Warren, Georg Huethwohl
  • Publication number: 20140290224
    Abstract: A wheel loader includes an engine, a selective catalyst reduction device, and an injection device accommodated in an engine room defined by a vehicle body cover. The wheel loader further includes a partition plate, a reducing agent tank, a reducing agent pump, and a reducing agent pipe. The selective catalyst reduction device is for treating exhaust gas from the engine. The injection device is for injecting reducing agent into the exhaust gas fed from the engine toward the selective catalyst reduction device. The partition plate is disposed between the selective catalyst reduction device and the vehicle body cover. The reducing agent tank stores reducing agent. The reducing agent pump supplies the reducing agent from the reducing agent tank to the injection device. The reducing agent pipe connects the reducing agent pump and the injection device, and extends between the vehicle body cover and the partition plate inside the engine room.
    Type: Application
    Filed: March 26, 2013
    Publication date: October 2, 2014
    Inventor: Shirou Kanamori
  • Patent number: 8844274
    Abstract: A diesel engine exhaust treatment system and method is provided which utilizes a diesel particulate filter positioned in the exhaust gas stream of a vehicle which includes an SCR catalyst, an ammonia oxidation catalyst, and/or a diesel oxidation catalyst. The system is capable of performing multiple functions including converting NOx to N2, converting HC and CO to H2O and CO2, trapping particulates, and minimizing ammonia emissions. The system is more compact and efficient than prior systems utilizing separate catalyst units, and minimizes backpressure while maximizing catalyst performance.
    Type: Grant
    Filed: January 9, 2009
    Date of Patent: September 30, 2014
    Assignee: Ford Global Technologies, LLC
    Inventors: Christine Kay Lambert, Yinyan Huang, Douglas A. Dobson, Harendra S. Gandhi
  • Patent number: 8844267
    Abstract: A vehicle includes an engine, an exhaust system, a selective catalytic reduction (SCR) device, a first and a second NOx sensor configured to respectively measure an upstream and a downstream NOx level, and a controller or host machine. The controller, via the present method, calculates a NOx conversion efficiency rate of the SCR device using the NOx levels from the sensors. At the end of a key cycle when an accumulated amount of upstream NOx is less than a calibrated upstream NOx level, the controller determines if the NOx conversion efficiency rate is presently passing or failing. The accumulated upstream NOx is recorded in memory for use in calculating the NOx conversion efficiency rate during a subsequent key cycle only when the NOx conversion efficiency rate is presently passing at the end of the key cycle. A control system for the vehicle uses the controller and sensors as noted above.
    Type: Grant
    Filed: March 17, 2011
    Date of Patent: September 30, 2014
    Assignee: GM Global Technology Operations LLC
    Inventors: Stephen Paul Levijoki, Rebecca J. Darr, Steve L. Melby
  • Patent number: 8844272
    Abstract: Various systems and method are described for controlling an engine having an exhaust system which includes a particulate filter. One example method comprises, after shutting down the engine and spinning down the engine to rest, operating a vacuum pump to draw fresh air through the exhaust system to an intake system, and regenerating at least a portion of the particulate filter during the engine rest.
    Type: Grant
    Filed: May 22, 2012
    Date of Patent: September 30, 2014
    Assignee: Ford Global Technologies, LLC
    Inventors: David Karl Bidner, Ralph Wayne Cunningham, Jeffrey Scott Hepburn
  • Patent number: 8844268
    Abstract: It is determined quickly whether there is a shortage in reducing agent supplied to an NOx selective reduction catalyst. After it is determined that a quantity of reducing agent equal to or larger than a predetermined quantity is absorbed in the NOx selective reduction catalyst on the assumption that there is no abnormality in reducing agent supply unit, the supply of a quantity of reducing agent needed to reduce a quantity of NOx flowing into the NOx selective reduction catalyst is started. A determination of an abnormality in the reducing agent supply unit is made based on the NOx removal rate after the lapse of a predetermined period of time since the start of the supply of reducing agent. The NOx removal rate becomes lower when there is an abnormality in the reducing agent supply unit.
    Type: Grant
    Filed: January 19, 2009
    Date of Patent: September 30, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Daisuke Shibata, Satoshi Endo, Taiga Hagimoto, Hiroshi Sawada
  • Patent number: 8845987
    Abstract: Synergized Platinum Group Metals (SPGM) catalyst system for TWC application is disclosed. Disclosed SPGM catalyst system may include a washcoat with a Cu—Mn spinel structure and an overcoat that includes PGM supported on carrier material oxides, such as alumina. SPGM catalyst system shows significant improvement in nitrogen oxide reduction performance under stoichiometric operating conditions and especially under lean operating conditions, which allows a reduced consumption of fuel. Additionally, disclosed SPGM catalyst system also enhances the reduction of carbon monoxide and hydrocarbon within catalytic converters. Furthermore, disclosed SPGM catalyst systems are found to have enhanced catalyst activity compared to commercial PGM catalyst system, showing that there is a synergistic effect among PGM catalyst and Cu—Mn spinel within the disclosed SPGM catalyst system.
    Type: Grant
    Filed: November 26, 2013
    Date of Patent: September 30, 2014
    Assignee: Clean Diesel Technologies Inc. (CDTI)
    Inventors: Zahra Nazarpoor, Stephen J. Golden
  • Patent number: 8844269
    Abstract: There is disclosed a method and system for pressurizing a reductant solution from a reductant storage device and superheating the pressurized reductant solution. The superheated pressurized reductant solution at least partially decomposes in the heat exchanger and/or a decomposition chamber before it is released into an exhaust system. The at least partially decomposed reductant solution is delivered to the exhaust system upstream of the SCR catalyst.
    Type: Grant
    Filed: March 16, 2012
    Date of Patent: September 30, 2014
    Assignee: Cummins Inc.
    Inventors: Cary Henry, Aleksey Yezerets, Neal Currier, Krishna Kamasamudram, Andrew Osburn
  • Patent number: 8839612
    Abstract: A method for operating an exhaust system of an internal combustion engine, wherein nitrogen oxide (NOx) is reduced by use of a SCR catalytic converter and wherein the ageing state of the SCR catalytic converter is monitored, characterized in that during a temporally limited phase having a high proportion of nitrogen oxide (NOx) in the exhaust gas, a conversion of said SCR catalytic converter is acquired and evaluated and the ageing state of said SCR catalytic converter is suggested therefrom.
    Type: Grant
    Filed: February 23, 2012
    Date of Patent: September 23, 2014
    Assignee: Robert Bosch GmbH
    Inventors: Stefan Scherer, Markus Gloeckle, Tobias Pfister
  • Patent number: 8839605
    Abstract: A system for a vehicle, includes a conversion temperature determination module and a heating control module. The conversion temperature determination module generates a methane conversion temperature corresponding to a predetermined methane conversion efficiency. The heating control module selectively applies power to a substrate of an electrically heated catalyst (EHC) based on a temperature of the EHC and the methane conversion temperature. The EHC includes at least one catalyst that reacts with methane in exhaust output from an engine.
    Type: Grant
    Filed: March 30, 2011
    Date of Patent: September 23, 2014
    Inventors: Eugene V. Gonze, David B. Brown
  • Publication number: 20140260209
    Abstract: According to one embodiment, described herein is an apparatus for decomposing diesel exhaust fluid into ammonia for an internal combustion engine (ICE) system having a selective catalytic reduction system. The apparatus includes an outlet cover, an inlet cover coupled to the outlet cover, and a support plate disposed between the outlet cover and the inlet cover. The support plate forms an outlet channel with the outlet cover and an inlet channel with the inlet cover. The inlet channel is fluidly coupled to the outlet channel. Additionally, the inlet channel may be adjacent to the outlet channel.
    Type: Application
    Filed: March 15, 2013
    Publication date: September 18, 2014
    Applicant: CUMMINS INTELLECTUAL PROPERTY, INC.
    Inventors: James Goss, Duncan Engeham, Ryan M. Johnson
  • Publication number: 20140260192
    Abstract: Exhaust system for a dual-fuel engine that is provided with a first fuel and a second fuel. The exhaust system includes an exhaust passageway, with an exhaust treatment component provided in the exhaust passageway. A thermal enhancement device communicates with the exhaust passageway and is located upstream from the exhaust treatment component, wherein the thermal enhancement device is operable to raise a temperature of an exhaust located in the exhaust passageway during a switch between the first fuel and the second fuel that is provided to the dual-fuel engine. The exhaust treatment system can also include a by-pass pipe in communication with the exhaust passageway that by-passes the exhaust treatment component, wherein during combustion of the first fuel by the dual-fuel engine, the by-pass pipe is open. During combustion of the second fuel by the dual-fuel engine, the by-pass pipe is closed.
    Type: Application
    Filed: March 14, 2013
    Publication date: September 18, 2014
    Inventors: Michael Golin, Adam J. Kotrba, Robert Applegate
  • Publication number: 20140260216
    Abstract: An exhaust gas treatment system for an internal combustion engine may have a reductant delivery system with a controller that performs period diagnostics to determine whether there is a blockage in the reductant delivery system. The diagnostic procedure may include sampling first and second pressures at first and second operating conditions, respectively, and then comparing the first pressure differential between the first and second pressures with one or more threshold pressure differentials to determine whether system components such as a dosing line and an injector are at least partially blocked. If such a test is not conclusive, it may be repeated at a third and fourth operating conditions to provide a second pressure differential. The offset between the first and second pressure differentials may also be used to help diagnose where a blockage in the system resides.
    Type: Application
    Filed: March 11, 2014
    Publication date: September 18, 2014
    Applicant: Cummins IP, Inc.
    Inventors: David S. Everard, Roel Stas
  • Publication number: 20140260198
    Abstract: An exhaust aftertreatment module is provided. The exhaust aftertreatment module includes a housing having a first end and a second end. The at least one inlet is disposed between the first end and the second end and is configured to introduce an exhaust into the housing. A mixing tube is disposed downstream of the at least one inlet. The mixing tube is configured to direct the exhaust towards the second end of the housing. The exhaust aftertreatment module further includes a single bank of Selective Catalytic Reduction (SCR) catalysts disposed at an oblique angle to a longitudinal axis of the mixing tube. The single bank of SCR catalysts is configured to receive the exhaust redirected from the second end of the housing.
    Type: Application
    Filed: March 15, 2013
    Publication date: September 18, 2014
    Applicant: Caterpillar Inc.
    Inventor: Caterpillar Inc.
  • Publication number: 20140260217
    Abstract: A system including: a HEP generator creating HEP generator exhaust; a prime engine creating prime engine exhaust; a SCR system through which the prime engine exhaust and the HEP generator exhaust run; an HEP generator exhaust pipe running from the HEP generator to an exhaust mixing duct where the HEP generator exhaust is mixed with the prime engine exhaust, wherein the HEP generator exhaust pipe discharges into the exhaust mixing duct at a distance from the SCR less than ten times the diameter of the exhaust mixing duct; and a single urea injector injecting urea into the HEP generator exhaust pipe at a distance from the exhaust mixing duct of more than ten diameters of the HEP generator exhaust pipe.
    Type: Application
    Filed: March 17, 2014
    Publication date: September 18, 2014
    Inventor: David Cook
  • Patent number: 8834821
    Abstract: A method includes providing: a selective catalytic reduction (SCR) catalyst disposed in an exhaust gas stream of an internal combustion engine, a reagent injector operationally coupled to the exhaust gas stream at a position upstream of the SCR catalyst, and a NOx sensor coupled to the exhaust gas stream at a position downstream of at least a first portion of the SCR catalyst. The method includes operating an extremum seeking controller to determine a first reagent injection amount corresponding to a predetermined slope of ?NOx/?ANR, the ?NOx/?ANR determined according to the NOx sensor, providing a reagent injection command in response to the first reagent injection amount, and injecting an amount of the reagent in response to the reagent injection command.
    Type: Grant
    Filed: November 1, 2013
    Date of Patent: September 16, 2014
    Assignee: Cummins Inc.
    Inventors: Mert Geveci, Andrew Osburn, Michael Haas
  • Patent number: 8834820
    Abstract: An emissions control system includes a Selective Catalytic Reduction (SCR) device, one or more monitoring devices and one or more sensors. The system further includes a controller configured to determine an operating emissions gas conversion ratio of the SCR device. The controller is further configured to determine an injection amount of a reduction agent to maintain an operating emissions gas conversion ratio of the SCR device and to adjust the operating emissions gas conversion ratio to a target emissions gas conversion ratio by adjusting the injection amount of the reduction agent to the SCR device. The system utilizes a Time-Temperature model to determine the target emissions gas conversion ratio and/or reduction agent injection ratio. The system further includes a reduction agent injector configured to supply the adjusted injection amount of the reduction agent to the SCR device.
    Type: Grant
    Filed: June 14, 2013
    Date of Patent: September 16, 2014
    Assignee: Caterpillar Inc.
    Inventors: Matthew Mowers, Karthik Jayasankaran, Deepti Bhosekar, Jason Bloms, Joshua Ratts, Aaron Harmon
  • Patent number: 8834802
    Abstract: An exhaust purification system of an internal combustion engine of the present invention comprises a silver-alumina-based catalyst device arranged in the engine exhaust system. When a temperature of the silver-alumina-based catalyst device becomes a second set temperature T2 lower than a first set temperature T1 at which the silver-alumina-based catalyst device releases NO2, and releases NO, the silver-alumina-based catalyst device is heated such that a temperature elevation rate thereof is increased to make the temperature T of the silver-alumina-based catalyst device be a third set temperature T3 between the first set temperature T1 and the second set temperature T2.
    Type: Grant
    Filed: February 14, 2011
    Date of Patent: September 16, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yoshihisa Tsukamoto, Hiromasa Nishioka, Katsuhiko Oshikawa, Hiroshi Otsuki, Junichi Matsuo, Shigeki Nakayama
  • Patent number: 8833062
    Abstract: A system for NOx reduction in combustion gases, especially from diesel engines, incorporates an oxidation catalyst to convert at least a portion of NO to NO2, particulate filter, a source of reductant such as NH3 and an SCR catalyst. Considerable improvements in NOx conversion are observed.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: September 16, 2014
    Assignees: Daimier AG, HJS Emission Technology GmbH & Co. KG, Johnson Matthey Public Ltd. Co.
    Inventors: Anders Andreasson, Guy Richard Chandler, Claus Friedrich Goersmann, James Patrick Warren, Georg Huethwohl
  • Patent number: 8833059
    Abstract: A motor vehicle combustion engine includes an air supply section and an exhaust gas recirculation section that includes a particle filter and an SCR exhaust gas purification component. A first exhaust gas turbocharger includes a turbine arranged upstream of the particle filter in the exhaust gas section. A first exhaust gas recirculation line, which diverges from the exhaust gas section upstream of the turbine of the first exhaust gas turbocharger, and a second exhaust gas recirculation line, which diverges from the exhaust gas section downstream of the particle filter are provided to recirculate the exhaust gas from the exhaust gas section into the air supply system. An SCR catalyst is arranged in the second exhaust gas recirculation line.
    Type: Grant
    Filed: October 18, 2011
    Date of Patent: September 16, 2014
    Assignee: Daimler AG
    Inventor: Berthold Keppeler
  • Patent number: 8826644
    Abstract: A method of controlling an internal combustion engine and exhaust system having an SCR, and engine and exhaust system including an SCR, described herein, monitors, in real time, NOx conversion efficiency of an exhaust flow output by the internal combustion engine through the SCR. A determination is made as to whether the monitored NOx conversion efficiency exceeds a predetermined target conversion efficiency, such as a target based on a predetermined allowable amount of NOx emission. While the monitored NOx conversion efficiency exceeds the predetermined amount, the NOx concentration level in the exhaust flow is increased by an amount based on the difference in the monitored conversion efficiency and the predetermined target conversion efficiency.
    Type: Grant
    Filed: January 3, 2011
    Date of Patent: September 9, 2014
    Assignee: Cummins Intellectual Properties, Inc.
    Inventor: Chetan Ponnathpur
  • Patent number: 8826646
    Abstract: A fluid delivery device, in particular for delivering exhaust gas posttreatment media, such as a urea-water solution, for an internal combustion engine, includes a movable work wall, in particular a work diaphragm. A work chamber is provided for a fluid that is to be delivered via at least one fluid connection. The work chamber is capable of being increased and decreased in size by means of the movable work wall, the at least one fluid connection, and at least one mechanism for moving the work wall upon an intake stroke and a compression stroke. The at least one mechanism is embodied such that the force for moving the work wall both in the intake stroke and in the compression stroke includes a Lorentz force.
    Type: Grant
    Filed: April 2, 2010
    Date of Patent: September 9, 2014
    Assignee: Robert Bosch GmbH
    Inventors: Christoph Waletzek, Peter Holek, Ralph Schmidt
  • Patent number: 8826649
    Abstract: An assembly for mixing liquid within a gas flow includes a hollow conduit that is configured for containing a flow of gas and liquid droplets. The assembly also includes multiple spaced blades and an impingement element. Each of the blades is operatively connected to and extends from the impingement element and is connected to an inner wall of the conduit. The impingement element is upstream of the blades in the flow of gas. The impingement element and the blades are configured to create a preferred distribution of the liquid droplets within the gas flow downstream of the blades within the conduit.
    Type: Grant
    Filed: October 18, 2011
    Date of Patent: September 9, 2014
    Assignee: GM Global Technology Operations LLC
    Inventors: Jianwen Li, James B. Rodgers, Chijou Wang, Rahul Mital
  • Patent number: 8826648
    Abstract: A method is provided for the selective catalytic reduction of nitrogen oxides in the exhaust gas of internal-combustion engines in motor vehicles. An electronic control device, by way of a signal of a sensor in a reducing agent tank, detects whether a reducing agent is in a frozen state. The electronic control device applies heating current to a PTC heating element in the reducing agent tank if the reducing agent is in a frozen state, calculates the resistance of the PTC heating element from the onboard voltage of the motor vehicle and the heating current, and compares the resistance with a first defined resistance threshold and/or with a first defined gradient threshold of the increase in resistance. The amount of reducing agent fed into the exhaust gas from the reducing agent tank is reduced if the first resistance threshold and/or the first gradient threshold is exceeded.
    Type: Grant
    Filed: May 11, 2011
    Date of Patent: September 9, 2014
    Assignee: Bayerische Motoren Werke Aktiengesellschaft
    Inventor: Thomas Baumeister
  • Patent number: 8826642
    Abstract: An electronic control device calculates the maximum actual oxygen storage capacity of a catalyst. The gradient of a linear expression formed between the catalyst temperature and the maximum oxygen storage capacity of the catalyst is stored for each degradation level of the catalyst. The gradient can be learned in accordance with the same temperature of the catalyst and the maximum actual oxygen storage capacity. When the maximum actual oxygen storage capacity is calculated, it is revised in accordance with the temperature of the catalyst, a reference temperature, the linear expression, and the learned gradient. The revised maximum oxygen storage capacity which is the maximum oxygen storage capacity when the temperature of the catalyst during the same calculation period is equal to the reference temperature is then calculated. If a response delay is detected in the output of an oxygen sensor, the gradient of the learned linear expression is discarded.
    Type: Grant
    Filed: April 13, 2010
    Date of Patent: September 9, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Takeho Aisaka, Takashi Nakamura, Takuya Matsumoto, Makoto Sato, Hiroshi Sawada, Yasushi Iwazaki, Yusuke Kawamura
  • Patent number: 8828342
    Abstract: An exhaust gas treatment system for treating an exhaust gas. The exhaust gas treatment system includes a first section, a bypass section, and a common second section. The first section may include a first valve and at least one exhaust gas treatment component, such as, for example, a DOC and/or DPF. The bypass section may include a bypass valve and a heater that is configured to elevate the temperature of at least a portion of the exhaust gas. The second section is in fluid communication with the first section and the bypass section and includes a selective catalytic reduction system. Further, exhaust gas may be diverted into the bypass section when the exhaust gas fails to satisfy the threshold condition, so that the heater may elevate the temperature of the passing exhaust gas.
    Type: Grant
    Filed: October 10, 2013
    Date of Patent: September 9, 2014
    Assignee: International Engine Intellectual Property Company, LLC
    Inventors: Matthew Albert Tyo, Bradley Jay Adelman
  • Patent number: 8820054
    Abstract: In an internal combustion engine, inside of an engine exhaust passage, an upstream side air-fuel ratio sensor (23), a hydrocarbon feed valve (15), an exhaust purification catalyst (13), and a downstream side air-fuel ratio sensor (24) are arranged in this order from the upstream. At the time of engine operation, the injection amount of hydrocarbons from the hydrocarbon feed valve (15) is controlled based on the air-fuel ratio detected by the upstream side air-fuel ratio sensor (23) and the downstream side air-fuel ratio sensor (24) so that the amplitude of change of the concentration of hydrocarbons which flow into the exhaust purification catalyst (13) becomes within a predetermined range of amplitude.
    Type: Grant
    Filed: July 14, 2011
    Date of Patent: September 2, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yuki Bisaiji, Kohei Yoshida, Mikio Inoue, Kazuhiro Umemoto