Grinding Patents (Class 700/164)
  • Patent number: 7809463
    Abstract: A machining apparatus, in which a plurality of user set programs in relation to one axis is written and the amount of the infeed motion of the grinding wheel is increased to restrain the change of the load of the grinding wheel, improves a machining accuracy and achieve a longer life of the grinding wheel.
    Type: Grant
    Filed: November 26, 2007
    Date of Patent: October 5, 2010
    Assignee: JTEKT Corporation
    Inventors: Toshihiro Yonezu, Hiroaki Sugiura, Yoshitaro Osaki
  • Publication number: 20100248189
    Abstract: A method of making a facing for a dental restoration. The method comprises the step of providing a facing precursor from which the facing is obtainable, and wherein the facing precursor is comprised of an open-celled material. The method provides for efficient manufacturing of dental restorations with optimized characteristics.
    Type: Application
    Filed: May 14, 2008
    Publication date: September 30, 2010
    Inventors: Bernd K. Burger, Holger Hauptmann
  • Patent number: 7797074
    Abstract: Disclosed are a machine with a grinding wheel and a dressing surface and related method. The dressing surface is movable in at least two axes of translation relative to the grinding wheel. The rotational speed of the grinding wheel and dressing surface preferably are under the control of a computer control system, whereby the speed of rotation of the dressing surface may be adjusted as the diameter of the dressing wheel and as the diameter of the grinding wheel is decreased during use. The machine may be used in continuous or intermittent dressing operations.
    Type: Grant
    Filed: February 29, 2008
    Date of Patent: September 14, 2010
    Assignee: Mori Seiki USA, Inc.
    Inventors: Gregory Hyatt, Abhijit Sahasrabudhe
  • Publication number: 20100204814
    Abstract: A process and an apparatus for generating control data for controlling a tool on a machine tool comprising at least 5 axes for the production of a predetermined finished part having a base body and at least one flank section protruding from the base body, finished part geometry data of the predetermined finished part geometry of the finished part being generated by means of fundamental geometry parameters and path data being generated by means of the finished part geometry data, the path data indicating the tool path along the surface of the flank section over which the tool has to travel with what tool orientation relative to the workpiece to remove material from the workpiece, the tool orientation of the tool corresponding to an orientation of a axis of rotation of the tool and the tool rotating about the axis of rotation of the tool to remove material from the workpiece.
    Type: Application
    Filed: February 9, 2010
    Publication date: August 12, 2010
    Applicant: DECKEL MAHO PFRONTEN GMBH
    Inventors: Josef NEUMAIER, Thomas LOCHBIHLER
  • Patent number: 7769483
    Abstract: A detection signal representing changes of an object observed can be easily transmitted to any desirable site, without performing complex adjustment to use the signal. An AE sensor is provided on an appropriate part of the circumferential surface of a rotating-side chuck which holds a workpiece. A signal-transmitting unit is provided in a space made in the rotating-side chuck. A signal-receiving unit is mounted on an appropriate part of a main section on which the rotating-side chuck is provided. The signal-transmitting unit transmits by radio a detection signal generated by the AE sensor. The signal-receiving unit receives and demodulates the detection signal, generating a signal that will be processed in signal processing.
    Type: Grant
    Filed: August 16, 2006
    Date of Patent: August 3, 2010
    Assignee: Bosch Corporation
    Inventors: Osamu Kubota, Takayuki Yui, Hideo Hurukawa, Haruhiko Ueno
  • Publication number: 20100168894
    Abstract: In one embodiment, a computer implemented system and method for selecting dimensions of a die is disclosed. The method may include prompting a user to select a coating uniformity required to produce a particular coated product with the die. The user may also be prompted to select a slot height of the die. In some embodiments, the user may specify a value for one or more dimensions of the die. The method may then determine the total indicated run-out (TIR) of the coated product as a function of the dimensions of the die not having a user specified value. In certain embodiments, the method provides a thermal treatment process for reducing the number of finishing (e.g., grinding) cycles needed to produce a desired die flatness. In another embodiment, a computer implemented method for designing a coating die to achieve a desired coating uniformity with a particular coating fluid having a specified rheological characteristic is disclosed.
    Type: Application
    Filed: June 25, 2007
    Publication date: July 1, 2010
    Inventors: Robert A. Yapel, Robert B. Secor', Michael J. Tichy, Bruce D. Shalles, Charles N. DeVore, Jennifer L. Trice, James M. Nelson, Andrzej P. Jaworski, William R. Dudley, Keith R. Bruesewitz
  • Publication number: 20100161106
    Abstract: A computer numerically controlled apparatus is provided for rifling a gun barrel. The apparatus automates the known method of rifling a gun barrel. The apparatus includes a frame, a rod, a cutting tool, a rod holder, and a system of servos to move the rod holder and to rotate the rod. The apparatus includes a CPU runs a program which controls the servos based on operating parameters entered by the operator. The operating parameters are entered through a graphical user interface which also allows the operator to monitor the status of the rifling process. The operator can calibrate the system and enter the twist rate, number of grooves, cut degree, cutting speed, return speed, and number of passes to complete. The apparatus includes a puck which engages the end of the rod and is adapted to index the rod and change the cutting depth of the cutting tool.
    Type: Application
    Filed: March 1, 2010
    Publication date: June 24, 2010
    Inventors: Tracy M. Bartlein, Andrew F. Kihn, Kevin L. Daywalt
  • Patent number: 7731565
    Abstract: In an eyeglass lens processing apparatus for beveling a peripheral edge of an eyeglass lens, if the high curve lens processing mode is selected by the mode selector, a computing unit acquires a high curve bevel path for locating the bevel apex on a front surface curve of the eyeglass lens or for locating the bevel apex at a position shifted by a predetermined quantity from the front surface curve toward the rear side on the basis of the edge position information acquired by the edge position detector, thereby providing high curve beveling data for the rear surface beveling grindstone, or for the front surface and rear surface beveling grindstones; and a beveling controller bevels the peripheral edge of the eyeglass lens by the rear surface beveling grindstone, or by the front surface and rear surface beveling grindstones on the basis of the high curve beveling data.
    Type: Grant
    Filed: March 31, 2008
    Date of Patent: June 8, 2010
    Assignee: Nidek Co., Ltd.
    Inventors: Ryoji Shibata, Hirokatsu Obayashi
  • Patent number: 7720562
    Abstract: A polishing method enables to initiation a second polishing step of a workpiece with an optimal thickness of an uppermost-layer film to be polished. The polishing method comprises: measuring a thickness of an uppermost-layer film, and then carrying out a first polishing step to polish the uppermost-layer film partway and a second polishing step to polish the remaining uppermost-layer film and a next-layer film; determining the polishing rates of the uppermost-layer film in the first and second polishing steps; and measuring a thickness of an uppermost-layer film of a predetermined nth workpiece and setting a processing time for the first polishing step of the nth workpiece or a next predetermined nth workpiece.
    Type: Grant
    Filed: November 6, 2007
    Date of Patent: May 18, 2010
    Assignee: Ebara Corporation
    Inventor: Tsuneo Torikoshi
  • Patent number: 7713108
    Abstract: In an eyeglass lens processing apparatus for beveling a peripheral edge of an eyeglass lens, if the high curve lens processing mode is selected by a mode selector, a computing unit acquires a high curve bevel path for locating the bevel apex on a front surface curve of the eyeglass lens or for locating the bevel apex at a position shifted by a predetermined quantity from the front surface curve toward the rear side on the basis of the edge position information acquired by the edge position detector, thereby providing high curve beveling data for the rear surface beveling grindstone, or for the front surface and rear surface beveling grindstones; and a beveling controller bevels the peripheral edge of the eyeglass lens by the rear surface beveling grindstone, or by the front surface and rear surface beveling grindstones on the basis of the high curve beveling data.
    Type: Grant
    Filed: March 31, 2008
    Date of Patent: May 11, 2010
    Assignee: Nidek Co., Ltd.
    Inventor: Kyoji Takeichi
  • Publication number: 20100114354
    Abstract: A method for estimating a process variable associated with a series of operations of a manufacturing process includes deriving a model that represents a given operation of the manufacturing process. The operation has first, second, and third process variables associated therewith. The model includes the first, second, and third process variables. Variations in the first and second process variables during each of the operations are substantially immeasurable. The method further includes measuring the first process variable after a first one of the operations and measuring the third process variable during a second one of the operations using a sensing device. The method further includes estimating at least one of the first and second process variables during the second one of the operations using the measured first process variable, the measured third process variable, and the model.
    Type: Application
    Filed: November 6, 2009
    Publication date: May 6, 2010
    Applicant: The Regents of The University of Michigan
    Inventor: Cheol Lee
  • Publication number: 20100087947
    Abstract: An electric control device in an engraving machine with a USB interface is provided, in which the engraving machine is provided with a platform. A cutting tool positioning mechanism is on the platform. A cutting tool is arranged in the cutting tool positioning mechanism and provided with a motor driving the cutting tool to revolve to engrave. An electric control device is further provided in the platform of engraving machine. The electric control device is powered and driven by a power supply unit and comprises a USB data access unit with a USB port, a control unit connected to the data access unit to drive the cutting tool positioning mechanism, a display unit driven by the control unit to show various messages, and a setting unit connected to the control unit and allowing settings and command input. Programming data portability and storage capability increases for achievement of convenience in use.
    Type: Application
    Filed: October 7, 2008
    Publication date: April 8, 2010
    Inventor: Bor-Yann CHUANG
  • Publication number: 20100076588
    Abstract: A polishing apparatus is provided for polishing wafers at a high yield rate even if roll-off exists. The polishing apparatus polishes a wafer W by applying a pressure between a polishing member (polishing pad) 201 and the wafer W held by a holding member (top ring) 52 and relatively moving the polishing member 201 to the wafer W. The polishing apparatus comprises a top ring 52 for holding the wafer W, a pressure adjusting mechanism 206 for adjusting a supporting pressure with which the wafer W is supported on a supporting surface by a retainer ring 203, and a control unit 208 for controlling the pressure adjusting mechanism 206 to bring the supporting pressure to a desired pressure based on a roll off quantity of the wafer W. The top ring 52 comprises an air bag 202 for pressing the wafer W against the polishing pad 201, a retainer ring 203 which surrounds the wafer W, and an air bag 204 for pressing the retainer ring 203.
    Type: Application
    Filed: November 5, 2009
    Publication date: March 25, 2010
    Inventors: Akira FUKUDA, Yoshihiro Mochizuki, Kazuto Hirokawa
  • Patent number: 7668617
    Abstract: The invention relates to a method of calibrating an ophthalmic-lens-piercing machine, a device used to implement one such method and a ophthalmic-lens-machining apparatus comprising one such device. The inventive method applies to a machine including a piercing tool, a lens support which is associated with a first reference mark (O1, X1, Y1), and programmable tool-control means which are associated with a second reference mark expressing set co-ordinates which define a target piercing point (M). A template is placed on the support, and the template includes pre-applied markings defining a third reference mark (O3, X3, Y3), such that the third reference mark in essentially in line with the first reference mark. The template is pierced at a pre-determined point corresponding to a target point, and an image of the template this point position, and a correction is applied to the set co-ordinates that can compensate for the misalignment.
    Type: Grant
    Filed: September 6, 2004
    Date of Patent: February 23, 2010
    Assignee: Briot International
    Inventors: Michaël Vassard, Jean-Jacques Videcoq
  • Patent number: 7650201
    Abstract: Provided is a surface treatment method for performing machining such as cutting work, grinding, and electrical discharging to a plate-like material with two- or three-dimensional deformation to realize a uniform thickness. This method includes the steps of mounting the plate-like material on a surface plate, setting a coordinate axis in a plane direction of the plate-like material to be X, Y and setting a coordinate axis in a height direction of the plate-like material to be Z, virtualizing a surface containing an origin of the measured Z direction, measuring a height Z1-n from the origin in an arbitrary plane position, and inclining and cutting the plate-like material so that an absolute value of a difference between a maximum value Zmax and a minimum value Zmin of the obtained height data will be minimum.
    Type: Grant
    Filed: June 27, 2005
    Date of Patent: January 19, 2010
    Assignee: Nippon Mining & Metals Co., Ltd.
    Inventors: Koichi Nakashima, Nobuyoshi Komachi
  • Patent number: 7643899
    Abstract: The present invention is directed to a machine programmed to edge an ophthalmic lens blank. The machine includes an edger device for forming a bevel in a peripheral edge of the lens blank, a central processing unit operably associated with the edger device for controlling operation thereof, and a computer program stored on a medium in communication with the central processing unit. The computer program includes a first instruction set operably causing the edger device to form a bevel in a peripheral edge of a lens blank. A second instruction set operably causes the edger device to form a step in the peripheral edge intermediate an apex of the bevel and an interface between the peripheral edge and a major surface of the lens blank. A method of controlling an edger device for edging an ophthalmic lens blank and a computer program are also disclosed.
    Type: Grant
    Filed: November 17, 2008
    Date of Patent: January 5, 2010
    Assignee: National Optronics, Inc.
    Inventor: Kurt William Schaeffer
  • Publication number: 20090215361
    Abstract: A method relating to near-net-shape machining of curved contours such as those occurring, for example, in the fabrication of blades for propulsion engines and the like is described. Accordingly, the shape error in curve grinding is minimized by suitable compensation functions, in particular by interpolating and approximating cubic splines. The present method minimizes the number of tests required to set up a grinding machining operation and thus the number of semifinished products required to do so. At the same time, rejects in fabrication of curved workpieces are reduced by increasing the machining quality. The use of complex chucking devices is avoided and cutting performance is maximized.
    Type: Application
    Filed: February 24, 2009
    Publication date: August 27, 2009
    Applicant: MTU Aero Engines GmbH
    Inventor: Mark Geisel
  • Publication number: 20090157217
    Abstract: The machining of drills (1) includes an operation for chamfering the cutting edges (8) performed in two steps. In the first step the rotating grindstone (15) is directed to various locations of the cutting edge (8) and the point of contact is detected by an electronic appliance (17) whereof the electronic module (19) controls the stoppage of the grindstone, its return to the starting position and the recording of the position of the grindstone at the time of contact. In the second step the grindstone (15) is controlled to follow the left line obtained by connecting the points registered during the first step.
    Type: Application
    Filed: July 20, 2006
    Publication date: June 18, 2009
    Inventor: Patrick Fritschy
  • Publication number: 20090138115
    Abstract: A method and system of optimizing a complex manufacturing process performed by an apparatus on a subject to achieve at least one processing objective. The system includes a graphical user interface, a process module, and an optimization module. The process module includes a training module, an empirical relationships database, an analytical equations database, a heuristic knowledge database, and a process models database. The graphical user interface is used to input at least one processing variable and constraints for the processing objective of the complex manufacturing process. The training module generates empirical relationships from the processing variable and empirical data obtained from the complex manufacturing process.
    Type: Application
    Filed: November 26, 2008
    Publication date: May 28, 2009
    Applicant: PURDUE RESEARCH FOUNDATION
    Inventors: Yung C. Shin, Cheol W. Lee
  • Publication number: 20090125142
    Abstract: The invention relates to a grinding machine in which the axis control command for the axis drive unit allocated to the axis is not calculated offline, and therefore beforehand outside of the grinding machine, as is common with the present state of technology, but rather online, in other words, in real time. A transformation model is provided to make this possible. Vectors with five components in the tool coordination system (WKS) can be converted into motion control commands (arrows 16,18,20,22,24) of the axis (X1,Z1,C1,B1,A1).
    Type: Application
    Filed: April 26, 2007
    Publication date: May 14, 2009
    Applicant: Siemens Aktiengesellschaft
    Inventors: Peter Bauer, Andreas Uhlich
  • Publication number: 20090112355
    Abstract: Disclosed are a computer numerically controlled machine and methods for forming, grinding, or dressing cutting tools in a computer numerically controlled machine. In some embodiments, the computer numerically controlled machine is provided with a cutting tool and an abrasive surface. The abrasive surface is brought into contact with the cutting tool to abrade material from the cutting tool in a grinding or dressing operation. In certain embodiments, it is not necessary to remove the cutting tool from the computer numerically controlled machine for dressing. In some non-mutually-exclusive embodiments, the machine is provided with tool blanks, from which cutting tools are prepared using an abrasive surface in the machine.
    Type: Application
    Filed: February 29, 2008
    Publication date: April 30, 2009
    Applicant: Mori Seiki USA, Inc.
    Inventors: Gregory Hyatt, Koji Okura, Nitin Chaphalkar
  • Publication number: 20090055009
    Abstract: Provided is a surface machining method for performing machining such as cutting, grinding, electrical discharging or the like to obtain a planar material of a uniform thickness.
    Type: Application
    Filed: February 19, 2007
    Publication date: February 26, 2009
    Applicant: NIPPON MINING & METALS CO., LTD.
    Inventors: Koichi Nakashima, Nobuyoshi Komachi
  • Patent number: 7463944
    Abstract: The present invention is directed to a method of controlling an edger device, and a machine programmed to edge a lens blank. A lens blank and an edger are provided. The edger device is capable of forming a groove in a peripheral edge of the lens, and forming at least one hole extending from a first major surface of the lens to a second major surface. A CPU is provided, which is operably associated with the edger device for controlling operation of the edger device. Processing instructions are transmitted from the central processing unit to the edger device. The processing instructions comprise: forming a groove in a peripheral edge of a lens blank; and forming at least one hole in the lens blank extending from the first major surface to the second major surface.
    Type: Grant
    Filed: August 29, 2006
    Date of Patent: December 9, 2008
    Assignee: National Optronics
    Inventor: Kurt William Schaeffer
  • Patent number: 7454970
    Abstract: A balanced rotating assembly with a spindle automatically provides balancer limits, which achieves a balancing state while substantially minimizing short term vibration increases and which provides for multi-plane balancer dithering.
    Type: Grant
    Filed: October 30, 2006
    Date of Patent: November 25, 2008
    Assignee: Lord Corporation
    Inventor: Stephen William Dyer
  • Patent number: 7454264
    Abstract: The present invention is directed to a machine programmed to edge an ophthalmic lens blank. The machine includes an edger device for forming a bevel in a peripheral edge of the lens blank, a central processing unit operably associated with the edger device for controlling operation thereof, and a computer program stored on a medium in communication with the central processing unit. The computer program includes a first instruction set operably causing the edger device to form a bevel in a peripheral edge of a lens blank. A second instruction set operably causes the edger device to form a step in the peripheral edge intermediate an apex of the bevel and an interface between the peripheral edge and a major surface of the lens blank. A method of controlling an edger device for edging an ophthalmic lens blank and a computer program are also disclosed.
    Type: Grant
    Filed: November 29, 2006
    Date of Patent: November 18, 2008
    Inventor: Kurt William Schaeffer
  • Publication number: 20080275660
    Abstract: The invention describes a flexible process optimizer for recording and analyzing various parameters to improve the efficiency of a production process. The flexible process optimizer acquires and conditions signals from a variety of transducers mounted on a production machine. Through qualitative and quantitative data analysis, specific aspects of the production process which need improvement are identified. The qualitative evaluation looks at the presence, absence, level, rate of change or duration of certain features of the production cycle as revealed by the sensor data. The quantitative evaluation of data involves the computation of certain data attributes. By providing useful data acquisition and data analysis tools, necessary adjustments are made to the required parameters of the production process to provide improved efficiency. The results of the changes are immediately verifiable on the display of the flexible process optimizer.
    Type: Application
    Filed: July 21, 2008
    Publication date: November 6, 2008
    Applicant: ANR, L.P.
    Inventors: Rajiv K. Bhateja, Chander P. Bhateja
  • Publication number: 20080248723
    Abstract: To eliminate the unevenness of the film thickness of the wafers, and increase the polishing efficiency, reduce the running cost and enhance the production yield. A CMP apparatus 1 includes a film thickness measuring means 6 that measures the film thickness of the wafers before polishing, a polishing recipe preparing means 7 that prepares polishing conditions so that the polishing conditions such as polishing speed, polishing pressure, and the like for the wafers become optimal, a polishing time forecasting means that forecasts the polishing time of the wafer on the basis of the optimal polishing condition and the measured value, a polishing time measuring means that measures the actual polishing time of the wafer, and a computer 9 that controls the polishing condition on the basis of the measured value and the like of the polishing time.
    Type: Application
    Filed: April 1, 2008
    Publication date: October 9, 2008
    Inventors: Toshiyuki Yokoyama, Takashi Fujita, Katsunori Tanaka
  • Publication number: 20080242196
    Abstract: A system for chemical mechanical polishing (CMP) is disclosed which includes a polishing apparatus for polishing a surface of a substrate and a sensor for determining zone-specific substrate data respectively related to at least two zones of the substrate. A controller is provided for generating, in response to the zone-specific substrate data, at least one set-point value, e.g., a set-point window of values for at least one operating parameter of the polishing apparatus in a subsequent CMP process. The set-point value/set-point window of values may be displayed on a display device or automatically taken into account by the controller for controlling subsequent CMP processes.
    Type: Application
    Filed: November 20, 2007
    Publication date: October 2, 2008
    Inventors: Gerd Marxsen, Uwe Stoeckgen, Jens Heinrich, Alexander Hoefgen
  • Publication number: 20080206993
    Abstract: Methods of determining a polishing endpoint are described using spectra obtained during a polishing sequence. In particular, techniques for using only desired spectra, faster searching methods and more robust rate determination methods are described.
    Type: Application
    Filed: February 22, 2008
    Publication date: August 28, 2008
    Inventors: Harry Q. Lee, Boguslaw A. Swedek, Dominic J. Benvegnu, Jeffrey Drue David
  • Publication number: 20080177407
    Abstract: It is one object of the present invention to provide a program writing method of numerical controller, a numerical controller and a cutting machine controlled thereby achieving to write a plurality of programs relating to one axis to perform a high efficiency in the small lot of productions. A next or later user-set-program controlling a duplicated axis controlled by plural user set programs identifies a virtual axis virtually controlled by own user set program, a program is written to replace the duplicated axis to the virtual axis. A control amount calculated by the user set program identifying the virtual axis is added to a control amount input to a correspondent axis driving program as a control amount of duplicated axis before replacing to the virtual axis.
    Type: Application
    Filed: September 10, 2007
    Publication date: July 24, 2008
    Applicant: JTEKT Corporation
    Inventors: Toshihiro Yonezu, Hiroaki Sugiura, Satoshi Abeta
  • Patent number: 7392108
    Abstract: The present invention relates to a method of controlling an ophthalmic edger device, and a machine programmed to edge and ophthalmic lens blank. A lens blank and an edger device for forming a groove in a peripheral edge of the lens blank are provided. A central processing unit is provided, which is operably associated with the edger device for controlling operation of the edger device. Processing instructions are transmitted from the central processing unit to the edger device, wherein the processing instructions comprise forming a groove in a peripheral edge of a lens blank, and removing lens material debris from the formed groove.
    Type: Grant
    Filed: August 29, 2006
    Date of Patent: June 24, 2008
    Assignee: National Optronics, Inc.
    Inventor: Kurt William Schaeffer
  • Publication number: 20080132148
    Abstract: The spacing between an abrasive type surface polishing tool and the surface of the work piece that is being polished is controlled dynamically so that variations in the area of the abrasive pad in contact with the surface of the work piece compensated, thereby eliminating size variations in this contact area and the accompanying variations in material removal that produce surface height fluctuations.
    Type: Application
    Filed: November 30, 2007
    Publication date: June 5, 2008
    Inventor: Mark Andrew Stocker
  • Patent number: 7377836
    Abstract: Methods of refining using a plurality of refining elements are discussed. A refining apparatus having refining elements that can be smaller than the workpiece being refined are disclosed. New refining methods, refining apparatus, and refining elements disclosed. Methods of refining using frictional refining, chemical refining, tribochemical refining, and electrochemical refining and combinations thereof are disclosed. A refining apparatus having magnetically responsive refining elements that can be smaller than the workpiece being refined are disclosed. The refining apparatus can supply a parallel refining motion to the refining element(s) for example through magnetic coupling forces. The refining apparatus can supply multiple different parallel refining motions to multiple different refining elements for example solely through magnetic coupling forces to improve refining quality and versatility. A refining chamber can be used. New methods of control are refining disclosed.
    Type: Grant
    Filed: April 12, 2004
    Date of Patent: May 27, 2008
    Assignee: Beaver Creek Concepts Inc
    Inventor: Charles J. Molnar
  • Patent number: 7376482
    Abstract: In a grinding method and apparatus, a machining portion of a workpiece is ground with a grinding wheel on a trial, and shape errors in respective rotational phases of the machining portion are measured after the trial grinding. Based on the shape errors, control data defining workpiece rotational speeds for respective rotational phases of the workpiece is prepared so that the workpiece rotational speed is made to be slow for a rotational phase in which the machining portion is undercut, but to be fast for another rotational phase in which the machining portion is overcut, and the machining portion of the workpiece is ground as the rotational speed of the workpiece is controlled in accordance with the control data.
    Type: Grant
    Filed: June 19, 2006
    Date of Patent: May 20, 2008
    Assignee: Jtekt Corporation
    Inventor: Masahiro Ido
  • Patent number: 7361076
    Abstract: A polishing method can automatically reset polishing conditions according to a state of a polishing member based on data on a polishing profile changing with time, thereby extending life of the polishing member and obtaining flatness of a polished surface with higher accuracy. The polishing method, includes steps of: independently applying a desired pressure by each of pressing portions of a top ring on a polishing object; estimating a polishing profile of the polishing object based on set pressure values, and calculating a recommended polishing pressure value so that a difference between the polishing profile of the polishing object after it is polished under certain polishing conditions and a desired polishing profile becomes smaller; and polishing the polishing object with the recommended polishing pressure value.
    Type: Grant
    Filed: May 22, 2007
    Date of Patent: April 22, 2008
    Assignee: Ebara Corporation
    Inventors: Kunihiko Sakurai, Tetsuji Togawa, Yoshihiro Mochizuki, Akira Fukuda, Hirokuni Hiyama, Kazuto Hirokawa, Manabu Tsujimura
  • Patent number: 7299107
    Abstract: A method for analyzing polishing frequency and number of polishing times for chemical planarization polishing wafer with different polishing pad profiles is disclosed. First, drawings of a wafer and a polishing pad are provided and then are converted into pixel arrays. Pixel arrays are processed to be black/white images. The black/white images are converted into binary matrices. The effective polishing frequencies of all points in the binary matrix are calculated. Following the calculated polishing frequencies, the coordinates of all binary matrices are redefined according to a displacement condition, and then new coordinates of all points and corresponding effective numbers of polishing times for a time increment are calculated so as to form an effective polishing times matrix for the time increment. Further, all effective numbers of polishing times within a total polishing time interval are added together.
    Type: Grant
    Filed: November 25, 2005
    Date of Patent: November 20, 2007
    Assignee: National Taiwan University of Science and Technology
    Inventors: Zone-Ching Lin, Chein-Chung Chen
  • Patent number: 7269472
    Abstract: A control device 40 controls the grinding processing at a processing portion of a work W so as to shift to the last precision grinding step from a rough grinding step through a middle grinding step and a finishing grinding step. When the grinding in each step is carried out, two processing portions are measured, and then, it is determined whether or not one or both measurement values attain to a predetermined value that has been determined in advance when each step is finished. When a processing time difference t is generated between the processing portions, by increasing or decreasing the feeding amount per unit time in a next step, the processing time difference is eliminated. Thereby, the finishing grinding step just before the last steps of the both processing portions are simultaneously finished.
    Type: Grant
    Filed: June 6, 2005
    Date of Patent: September 11, 2007
    Assignee: Nippei Toyama Corporation
    Inventor: Sadatsune Ammi
  • Patent number: 7234999
    Abstract: A polishing method can automatically reset polishing conditions according to a state of a polishing member based on data on a polishing profile changing with time, thereby extending life of the polishing member and obtaining flatness of a polished surface with higher accuracy. The polishing method, includes steps of: independently applying a desired pressure by each of pressing portions of a top ring on a polishing object; estimating a polishing profile of the polishing object based on set pressure values, and calculating a recommended polishing pressure value so that a difference between the polishing profile of the polishing object after it is polished under certain polishing conditions and a desired polishing profile becomes smaller; and polishing the polishing object with the recommended polishing pressure value.
    Type: Grant
    Filed: November 15, 2006
    Date of Patent: June 26, 2007
    Assignee: Ebara Corporation
    Inventors: Kunihiko Sakurai, Tetsuji Togawa, Yoshihiro Mochizuki, Akira Fukuda, Hirokuni Hiyama, Kazuto Hirokawa, Manabu Tsujimura
  • Patent number: 7208112
    Abstract: Molds and processes that permit high-speed, mass production of retaining wall blocks having patterned or other processed front faces, as well as retaining wall blocks formed by such processes. The invention permits the front face of the block to be impressed with a pattern or otherwise directly processed, to allow the formation of pre-determined block front faces, while at the same time facilitating high-speed, high-volume production of blocks. A mirror image of the desired pattern can be created on a stripper shoe by selecting a desired three-dimensional surface from a naturally occurring or man made object and digitally scanning the selected three-dimensional pattern to create scanned data. The scanned data can then be used to machine a face of the stripper shoe that is the mirror image of the selected pattern.
    Type: Grant
    Filed: February 5, 2003
    Date of Patent: April 24, 2007
    Assignee: Anchor Wall Systems, Inc.
    Inventor: Ronald J. Scherer
  • Patent number: 7191030
    Abstract: The invention relates to a method for estimating the angular offset between a rotating radial axis linked to a glass which is to be ground and a reference rotating radial axis which can be applied to a grinding machine for ophthalmic glasses. Said method comprises the following steps: a glass-calibrator is ground, whereby a radial axis linked to the glass is previously made by tracing according to a control rule corresponding to the form of the theoretical finished glass-calibrator whereby the theoretical inclination thereof is known for a reference part of the contour thereof in relation to said radial reference axis; said image (31AI, YI) is analyzed in order to measure the real inclination (I) of the image (33AI) of the reference part (33A) in relation to the image (YI) of the pattern; the angular offset is calculated. The invention also relates to the use of said estimation method in order to calibrate the grinder. and to a device for carrying out said calibration method.
    Type: Grant
    Filed: December 30, 2003
    Date of Patent: March 13, 2007
    Assignee: Briot International
    Inventor: Jean-Jacques Videcoq
  • Patent number: 7164964
    Abstract: The invention relates to a program-controlled NC data generating method for controlling a CNC wet-grinding machine for machining workpieces made of optical materials to produce aspherical forms, the data of the aspherical forms to be ground being overlaid with correction data.
    Type: Grant
    Filed: June 22, 2004
    Date of Patent: January 16, 2007
    Assignee: Carl Zeiss SMT AG
    Inventor: Siegfried Stacklies
  • Patent number: 7155973
    Abstract: A balancer assembly 10 which automatically provides balancer limits, which achieves a balancing state while substantially minimizing short term vibration increases and which provides for multi-plane balancer dithering.
    Type: Grant
    Filed: March 16, 2005
    Date of Patent: January 2, 2007
    Inventor: Stephen William Dyer
  • Patent number: 7150673
    Abstract: A polishing method can automatically reset polishing conditions according to a state of a polishing member based on data on a polishing profile changing with time, thereby extending life of the polishing member and obtaining flatness of a polished surface with higher accuracy. The polishing method, includes steps of: independently applying a desired pressure by each of pressing portions of a top ring on a polishing object; estimating a polishing profile of the polishing object based on set pressure values, and calculating a recommended polishing pressure value so that a difference between the polishing profile of the polishing object after it is polished under certain polishing conditions and a desired polishing profile becomes smaller; and polishing the polishing object with the recommended polishing pressure value.
    Type: Grant
    Filed: July 8, 2005
    Date of Patent: December 19, 2006
    Assignee: Ebara Corporation
    Inventors: Kunihiko Sakurai, Tetsuji Togawa, Yoshihiro Mochizuki, Akira Fukuda, Hirokuni Hiyama, Kazuto Hirokawa, Manabu Tsujimura
  • Patent number: 7142942
    Abstract: This invention relates to a method of producing designs on terracotta containers, the surfaces of which have been at least partly covered with a glaze. In the method, the glaze is cut through and is cut, grinded, or etched away with glass cutting tools to expose the terracotta surface beneath. The glaze is removed to produce a design or pattern on the surface of the container to enhance the visual appeal and aesthetics of the container. Portions of the terracotta material may also be removed during the cutting process to produce a grooved design in the surface of the container.
    Type: Grant
    Filed: June 22, 2004
    Date of Patent: November 28, 2006
    Inventor: Rolf Poeting
  • Patent number: 7103441
    Abstract: A method for calibration of grinding and/or erosion machines assumes an initial calibration process and corresponding re-calibration processes. Calibration of the machine is performed with a reference piece and a reference tracer in an initial calibration process. Grinding tests follow the first tracing process from all directions during which tests deviations are determined and made ineffective with the iterative procedure. The machine-internal measuring system is calibrated immediately after performing the machining tests and thereby immediately after the initial referencing of the machining apparatus whereby the machine tracer and a test piece is traced from all coordinate directions and the resulting position values are stored. Subsequent re-calibrations supply measured values, which are compared to the stored values whereby correction values are determined then from the deviations for additional machining of workpieces.
    Type: Grant
    Filed: October 5, 2004
    Date of Patent: September 5, 2006
    Assignee: Walter Maschinenbau GmbH
    Inventors: Thomas Engelfried, Heinz Häckh, Christian Dilger
  • Patent number: 7090560
    Abstract: Systems and methods control abrading operations of an abrading machine by sensing characteristics of an abrading article installed on the abrading machine. When a problem is discovered by sensing the article, appropriate actions may be taken. As one example, the abrading article may be sensed to determine whether the abrading article has been installed with an abrasive side facing the wrong direction. An alert allows an operator to reinstall the article. As another example, the abrading article may be sensed to determine whether splicing tape is present to hold two pieces of abrading tape together. The article may be advanced until the splicing tape is beyond an abrading zone. As another example, the abrading article may be sensed to determine whether the abrading article has stopped moving while the article drive is advancing because the article has broken. An alert allows an operator to repair the break.
    Type: Grant
    Filed: July 28, 2004
    Date of Patent: August 15, 2006
    Assignee: 3M Innovative Properties Company
    Inventor: Daniel A. Billig
  • Patent number: 7089081
    Abstract: In general, techniques are described that allow an abrasive manufacturing process to achieve a controlled performance parameter, e.g., an amount of material removal, without requiring the use of feedback controls within the abrasive manufacturing process. For example, a system includes a machine to abrade a workpiece with an abrasive article, and a controller to control the application of the abrasive article to the workpiece by the machine to achieve a substantially constant cut rate for the abrasive article. The controller controls one or more process variables in accordance with an open-loop mathematical model that relates the cut rate of the abrasive article to an application force of the abrasive article to achieve controlled material removal. For example, a constant rate of cut can be achieved or a fixed amount of material can be removed while abrading one or more workpiece in accordance with the model.
    Type: Grant
    Filed: January 31, 2003
    Date of Patent: August 8, 2006
    Assignee: 3M Innovative Properties Company
    Inventor: Gary M. Palmgren
  • Patent number: 7085619
    Abstract: The invention relates to a method for controlling an industrial process for manufacturing or processing a product, in particular for controlling the cooling line of a hot-rolling mill, said cooling line being simulated by a physical model. To optimize the cooling process, a correction factor is determined in a simple manner, whereby the product data records are saved with the correction factors that have been determined previously. For a new strip to be cooled, the saved product data records are compared with the product data of the new strip and similar data records are extracted. A new correction factor is then determined, e.g. by means of linear regression, from the correction factors of the similar product data records.
    Type: Grant
    Filed: January 16, 2003
    Date of Patent: August 1, 2006
    Assignee: Siemens Aktiengesellschaft
    Inventors: Einar Broese, Klaus Weinzieri
  • Patent number: 7039488
    Abstract: A method of determining remaining film thickness in polishing process provides a technology for controlling a polishing amount of CMP in a device isolating process with satisfactory accuracy regardless of the ratio between the area of each of device forming regions and that of each of trench regions, the type of abrasive, etc.
    Type: Grant
    Filed: February 2, 2004
    Date of Patent: May 2, 2006
    Assignee: OKI Electric Industry Co., Ltd.
    Inventor: Kazuhiko Asakawa
  • Patent number: 7024268
    Abstract: Methods and apparatus for feedback controlled polishing. A computer program product for generating feedback for chemical mechanical polishing. The product includes instructions operable to cause a processor to receive monitoring information during a current polishing cycle in which a first polishing process is performed on a substrate that includes a metal layer. The first polishing process clears the metal layer from the substrate during the current polishing cycle. The product includes instructions to calculate a representation of a clearing profile of the first polishing process. The calculation is based on the monitoring information received during the current polishing cycle. The product includes instructions to detect non-uniformity in the representation. The product includes instructions to generate, from the non-uniformity detected, feedback information for improving the uniformity of a clearing profile of the first polishing process for a subsequent polishing cycle.
    Type: Grant
    Filed: March 24, 2003
    Date of Patent: April 4, 2006
    Assignee: Applied Materials Inc.
    Inventors: Doyle E. Bennett, Boguslaw A. Swedek, Arulkumar Shanmugasundram