Abstract: In one embodiment, a method of and apparatus for self-calibrating a motion control system is provided. The method includes the steps of receiving a test parameter, ensuring a reasonable test can be executed based on the test parameter, generating a part program based upon the test parameter, instructing a user of the motion control system regarding set up of a device capable of acquiring data associated with the test, and executing the test, wherein the part program is executed as part of the test.

Abstract: Method for determining the camber line and thickness distribution for blades used in a cooling fan with counter-rotating impellers. The camber lines and thickness distributions for the blades of each of the impellers are determined through use of Bezier curves and chosen to reduce boundary layer separation of airflow across the blades. The Bezier control points are altered to produce a set of distributions of the camber lines and thickness distributions, and the most favorable set is found with increased cooling efficiency.

Abstract: A method for verifying the accuracy of a CNC machine or a CMM. The methodology segregates the measured error into an assignable cause portion and a common cause (or random error) portion. The methodology may be employed to affect the calibration of the machine tool to factor out the mean value of the assignable cause portion. Inherent in this methodology is the ability to diagnose mechanical problems with the CNC machine or CMM that affects the repeatability and accuracy of such machine tools; identify degradation in the performance of such machine tools that is indicative of mechanical failure; and improve the accuracy and repeatability of such machine tools in certain situations.

Abstract: A method for setting or calibrating a machine tool wherein the critical components the machine tool are identified as are the critical devices that are employed to affect their position and each of the possible positions to which each of the critical devices may be set. Possible combinations consisting of one possible position for each of the critical devices are evaluated to identify the possible combinations that adversely effect the output of the machine tool. A method for calibrating an extrusion press and a tooling set for obtaining data to calibrate an extrusion press are also provided.

Abstract: A vertical calibration method for a wire cut electric discharge machine includes selecting a known altitude for a reference point, marking down four different positions of the upper wire guide of the wire cut electric discharge machine at three different altitudes and reptitively moving the wire of the wire cut electric discharge machine being in contact with the reference point, measuring four different displacements of the upper wire guide when being in contact with the reference point, establishing an equation by using a principle of trianglation, and completing calculation of positions of the upper wire guide and the lower wire guide to finish calibration.

Abstract: A method of calibrating an analogue probe (10) having a stylus (12) with a workpiece-contacting tip (14) or a non-contact probe (26). A calibration artefact such as a calibration sphere (16) is mounted on a coordinate measuring machine (CMM) (18). The probe (10,26) is mounted on an arm (8) of the CMM and the probe is moved along a path whilst continually scanning the surface of the calibration artefact such that the probe is exercised throughout its working range. For an analogue probe (10) having a workpiece-contacting stylus (12), the path is such that the deflection of the stylus varies along the path For a non-contact probe (26) the path is such that there is variation of the radial distance between the path and the calibration artefact. The probe path may comprise a path parallel to a chord of the calibration sphere or a curved, e.g. a sinusoidal, path.

Abstract: A method for generating a detail-in-context presentation for an original image for display on a screen of a computer system, comprising: receiving a signal from a user through a position or eye tracking device coupled to the computer system to initiate the generation of the presentation; and, distorting the original image to produce the presentation, the presentation having a distorted region to provide the user with detailed information for a region of the original image.

Abstract: A method is disclosed for calibrating a camera used in a scanner for scanning images onto a printed circuit board. The calibration method determines a transformation between the camera and the scanner by writing a pattern on a photosensitized substrate using the scanner, where the pattern is visible without development, and using the camera to image the pattern, from which a transformation between the imager and scanner coordinate systems is determined.

Abstract: Patterned layers in an integrated circuit (IC) or other device are aligned in conjunction with the detection of the topology of the layers. The topology can be used to determine the location of a metrology mark and/or to compensate for a horizontal shift in the apparent location of the metrology mark. Precise detection of topography can be achieved without physical contact with the IC or other device with an atomic force microscope.

Abstract: An accelerator pedal is positioned at a kickdown position. Then, an output value of a measurement device of an accelerator pedal position sensor is measured. Thereafter, the measured output value of the measurement device is stored in a correction output value storage of the accelerator pedal position sensor along with a corresponding correction value, which is used to correct the measured output value of the measurement device. A couple of fully opened position stop members is provided and is engaged with the accelerator pedal when the accelerator pedal is rotated to a fully opened position. Furthermore, a couple of fully closed position stop members is provided and is engaged with the accelerator pedal when the accelerator pedal is rotated to a fully closed position.

Abstract: A calibration information calculation unit 340 calculates the first coordinate positions of feature points included in images obtained by an image sensing apparatus at timings from an instruction unit 350 using position data, on world coordinate system, of a plurality of feature points held by a world coordinate holding unit 310 and the measured values of a position/posture sensor 130 input to a data management unit 330 at the timings. The unit 340 receives the second coordinate positions, which are acquired by an image coordinate acquisition unit 320, of the feature points included in the images obtained by the image sensing device at the timings. The unit 340 calculates calibration information using the first and second coordinate positions.

Abstract: In a method for calibrating machine units in machine tools and robotic devices that perform a parallel-kinematic motion in a motion space, the position of the machine unit relative to a reference system is determined from the totality of the positions of all drives operating in parallel of the machine units, whereby each drive moves relative to the reference system a single drivetrain that is associated exclusively with the drive. The machine units can be calibrated using a robust and efficient iterative process that generates a kinematic transformation.

Abstract: In a method for detecting rotational speed of an internal combustion engine (1), a sector wheel (4) which is driven by the internal combustion engine (1) is scanned, the run of a specific segment of the sector wheel is detected, the duration of said segment-run is measured and a rotational speed value is determined therefrom, the duration of the run of a specific segment is re-measured, a relative variation between two consecutive segment-runs is determined and the rotational speed value is determined therefrom.

Abstract: To provide a measuring apparatus of positions and postures of a machine for correcting positions and postures of an end effecter by means of an actuator, and an error correcting method for correcting errors thereof. At least three universal joint fixing members 2 are attached onto a base 1 that comprises a measuring reference; steel balls 3 are fixed to the respective universal joint fixing members 2 as universal joints; a steel ball 5 is fixed to a universal joint fixing member 9 as a universal joint; a universal joint fixing member 4 is attached to an object to be measured 7 that is supported by means of another member; and a measuring device 6 is attached to between the steel balls B3 and the steel ball 5. By using such a measuring apparatus, geometrical errors of a mechanism in a machine are estimated and corrected based on measured values on positions and postures of the end effecter.

Abstract: Methods and apparatus to sense both discrete and continuous magnetic reference systems installed in the roadway, and provide information to support lateral and, to some extent, longitudinal and vertical vehicle control and/or driver assistance. The position of an object, such as a vehicle, relative to a magnetic reference infrastructure, such as that representing a dividing line on a roadway, is determined by sensing, with a sensor associated with the object, at least one axial field strength component of the magnetic field emitted from the magnetic reference, computing a ratio of the sensed axial field strength components, and then determining the positional offset of the object as a function of the ratio. The lateral offset is independent of the magnetic field strength due to the use of the ratio which cancels out the magnetic field strength. The invention is also capable of providing three-dimensional positioning relative to a magnetic reference.

Abstract: A pipeline surveying system including a pipeline pig can accurately provide a pipeline profile after correlation with a previously determined GPS survey. An inertial measurement unit located in the pig determines a pipeline profile as it travels through the pipeline and correlates the measured profile with the GPS survey.

Abstract: A method is disclosed for fixing at least one location in an examination field (9) with respect to a coordinate system (13). The method includes determining, in response to a request (65), coordinates of a first location (59) as a first coordinate set (x, y, z) allocated to the first location (59). A first recording and a second recording of topological data (69) in a spatially extended area around the first location (59) in the examination field (9) are obtained. The first and second recordings are compared to determine a displacement (&Dgr;x, &Dgr;y, &Dgr;z) of the first location (59) of the examination field (9) with respect to the coordinate system (13), the coordinates of the first coordinate set (x, y, z) allocated to the first location (59) are changed dependent upon the determined displacement (&Dgr;x, &Dgr;y, &Dgr;z) such that the changed coordinates substantially correspond to the coordinates of the first location (59) in the examination field (9) after the displacement thereof.

Abstract: Inertial measurement systems for measuring accelerations and angular speeds are currently widely used in vehicles where they serve as sensors for safety devices and navigation systems. The required reliability and precision, however, can be obtained only with extremely accurate sensors and precise finishing. The invention therefore provides for a method according to which an inertial measurement system comprising economical, mass-produced sensors is first gauged overall in a testing device in one calibration operation. During gauging any offset, mounting position and scaling errors are detected as coefficients of coupling matrices of the sensors and converted into compensation values which are then used to improved the accuracy of the sensors' measurement values when the measurement system is in operation. The above method is suitable for inertial measurement systems in land, air and water craft.

Abstract: The present invention provides a digital signal processing method and system thereof for producing precision platform orientation measurements and local Earth's magnetic measurements by measuring threes axes gravity acceleration digital signals by an acceleration producer, detecting Earth's magnetic field vector measurement by an Earth's magnetic field detector to achieve digital three-axes Earth's magnetic field vector signals, and producing pitch, roll, and heading angles using said three-axes gravity acceleration digital signals and said digital three-axes Earth magnetic field vector signals by a Digital Signal Processor (DSP) chipset.

Abstract: This invention concerns a system for aligning a simulator (3) arranged for firing and mounted on a weapon. The simulator has a radiation source (8) arranged so as to emit a beam along a simulation axis, and adjusting means (10) for adjusting the simulation axis so that it is aligned with the weapon sight. The system is characterized in that it includes a sighting mark at which the weapon sight is to be aimed during alignment, and means arranged in connection with the sighting mark to emit a beam along an axis representing an aligned simulation axis. The system further includes an aligning unit (14) that is deployable at the simulator and in which at least a first part of the beam from the element (8) is reflected along an axis representing the current position of the simulation axis.

Abstract: A method for verifying the accuracy of a CNC machine or a CMM. The methodology segregates the measured error into an assignable cause portion and a common cause (or random error) portion. The methodology may be employed to affect the calibration of the machine tool to factor out the mean value of the assignable cause portion. Inherent in this methodology is the ability to diagnose mechanical problems with the CNC machine or CMM that affects the repeatability and accuracy of such machine tools; identify degradation in the performance of such machine tools that is indicative of mechanical failure; and improve the accuracy and repeatability of such machine tools in certain situations.

Abstract: A system is provided for producing an integrated circuit using a stepper and a scanner in successive stages. Calibration data developed for the transfer of a wafer from the stepper to the scanner while maintaining the same orientation is transformed, and the transformed data is used to align a rotated wafer on the scanner.

Abstract: A calibration reference work sphere is measured to obtain measured values by using a probe vector given before updating is made by exchanging the probe for a new one or by changing the posture of the probe. Then, the measured values are error-corrected by using the probe vector given before updating to thereby obtain the coordinates of the center of the reference sphere. The difference between the obtained coordinates and the coordinates of the center of the reference sphere before updating of the probe is obtained to thereby calculate a predicted probe vector. A calibration measurement part program for measuring the calibration reference sphere by using the predicted probe vector is generated and executed for performing calibration measurement. A calibration value of the probe vector is calculated on the basis of the result of the calibration measurement.

Abstract: The measurement data fairing method includes: determining an interval in which a geometrical element is to be fitted to measurement data; extracting, from the data, interval measurement data of the fitting interval and robustly fitting the element; removing, on the basis of a result of the robust fitting, outlier from the interval measurement data; computing a statistic of a residual of the interval measurement data after the outlier removing step; and removing, as invalid data, measurement data that exceeds a predetermined limit value of the statistic of the residual from the interval measurement data after the outlier removing step on the basis of the statistic of the residual computed in the computing step.

Abstract: After preparatory measurement of a calibration reference with a scanning probe is performed, apart program for measuring the calibration reference is generated and executed so as to perform calibration measurement. After a calibration value of a coordinate transformation function and reference coordinates of the calibration reference are obtained, a new part program for measuring the calibration reference again is generated by use of the calibration value and the reference transformation coordinates and the part program is executed to perform calibration measurement. Accordingly, the calibration value of the coordinate transformation function and the reference coordinates of the calibration reference can be obtained with higher accuracy.

Abstract: A digitizing system and rotary table for determining the three-dimensional geometry of an object. An apparatus includes at least one sensor detecting information describing the three-dimensional geometry of the object and providing the information to a host computer. A rotary table includes a base and a turntable rotatable about an axis positioned perpendicularly to the turntable surface. The turntable and object on its surface rotate about the axis during or between the sensor detecting the information describing the three-dimensional geometry of the object. A turntable sensor coupled to the base measures the rotation of the turntable, where the turntable sensor outputs turntable data indicative of the rotation to the host computer.

Abstract: [Subject]

Abstract: A first set of coordinates (100) of a device and an estimated positional error (“EPE”) radius (102) is measured. An EPE circle (104) is derived, in which the device is approximately located, from the first set of coordinates (100) and the EPE radius (102). When it is determined that the EPE radius (102) exceeds a predetermined threshold, a first range (106) between the device and a ranging site (108) is measured, and a locus of points (110) on and within the EPE circle (104) is determined, wherein a distance between the ranging site (108) and each point in the locus of points (110) approximately equals the first range (106).

Abstract: A filter is changed to change a response in swivel adjustment of a direction of an optical axis of each swivel light based on a steering angle variation of a steering angle of a steering wheel measured with a steering angle sensor. The direction of the optical axis of each swivel light is adjusted based on a swivel control angle obtained upon application of the filter. A weaker filter is selected if the steering wheel is quickly steered, and a stronger filter is selected if the steering wheel is slowly steered. By this filtering operation, the direction of the optical axis of each swivel light is adjusted in response to the steering operation of the steering wheel without causing an uncomfortable feeling to a driver.

Abstract: A reference space includes a plurality of reference graphics. An image space is obtained by imaging the reference space. Affine transformation series are determined from the reference and image spaces for transcribing graphic cores of imaged graphics on graphic cores of reference graphics. If an affine-transformed positional error falls outside a tolerance, the reference space is divided into sub-spaces. Affine transformations and space divisions are repeated for out-of-tolerance sub-spaces until their estimations of distortion finally fall inside the tolerance.

Abstract: There is disclosed an apparatus for adjusting the origins of module heads of a surface mounting apparatus for a dual gantry, the adjusting apparatus, and method therefor.

Abstract: A system and method for verifying the performance and health of instruments and processes. A computer runs software that collects data from sampled sensors, stores the data, screens the data for outliers, analyzes the data, performs in situ testing, and generates results of the analysis and testing. The system and method verifies not only the steady state performance of instruments, but also the dynamic performance of instruments and the transient behavior of the processes.

Abstract: A system and method for controlling critical dimension in a semiconductor manufacturing process. The system 10 controls critical dimension by altering focus and exposure settings, based on a single measured attribute (i.e., critical dimension) and on a process model equation. The system 10 further systematically varies focus and exposure settings (e.g., by introducing variable deviation values), in order to provide unique and stable solutions for parameters within the process model equation.

Abstract: A method and a system is provided, useable in electrical control sensors for shaft speed signal frequency change rate tests, detecting intermittent or “in-range” failures. The method estimates a short-term variance (standard deviation) of the measured signal or signal rate of change, using the equation: Var[x]=E[x2]−E2[x], where E[x2] is an estimated average of the squared measured signal or rate of change over the short term, and E2[x] is a squared estimated average of the measured signal or rate of change over the short term. The estimated variance is compared with a predefined variance limit for a predefined amount of time, and if the estimated variance exceeds the predefined variance limit for the predefined amount of time, the measured signal is deemed invalid. A latching counter is used for timing, and its time out rate is preferably proportional to the time period the measured input is true.

Abstract: Angle measurement is accomplished through an angle sensor (1) supplying two sensor signals which are phase-shifted by 90 degrees relative to each other and whose amplitudes are dependent on the temperature, determined by a temperature sensor (7) and fed to a microprocessor (6). The microprocessor (6) computes amplitude values of the sensor signals expected in dependence upon the temperature value supplied by the temperature sensor (7), compares these values with the actual amplitude values of the sensor signals, and generates an error signal when the deviation between the expected and actual amplitude values exceeds a predetermined limit value.

Abstract: A calibration information calculation unit 340 calculates the first coordinate positions of feature points included in images obtained by an image sensing apparatus at timings from an instruction unit 350 using position data, on world coordinate system, of a plurality of feature points held by a world coordinate holding unit 310 and the measured values of a position/posture sensor 130 input to a data management unit 330 at the timings. The unit 340 receives the second coordinate positions, which are acquired by an image coordinate acquisition unit 320, of the feature points included in the images obtained by the image sensing device at the timings. The unit 340 calculates calibration information using the first and second coordinate positions.

Abstract: A system for calculating magnetic stray field data for current loop configurations. A graphical user interface utilizes multiple screens to define a current loop configuration, and prompt a user to select i) one of three orthogonal dipole directions in which the current loop configuration is aligned, ii) units of measure associated with the current loop configuration, and iii) one of a plurality of calculation scenarios. Calculation scenarios include i) current loop configuration defined by a single-size current loop, ii) current loop configuration defined by a non-uniform sized current loop, and current loop configuration defined as a single-size current loop and the user selects direction of simulated movement, start and stop positions along the movement direction and a step increment. A processor coupled to the graphipal user interface is programmed to perform magnetic stray field calculations for the selected calculation scenario. Calculations are displayed in graphical formats chosen by the user.

Abstract: A method for determining the axis of rotation (AR) of an object (12) mounted to a rotary stage or platform (10) in a gauge measurement system by estimating a transformation (&dgr;) between multiple views or measurements of the object (12) obtained at different poses.

Abstract: In an abnormality detecting device for a position detecting device which generates an amplitude-modulated or phase-modulated signal from a position sensor according to the rotational position of the rotor of a motor when a reference signal having a predetermined periodic waveform is supplied, there are provided a bias current applying unit made of a passage including a resistance of applying DC bias current to an output winding of the position sensor, positional abnormality detecting units for detecting a biased DC signal of an amplitude-modulated or phase-modulated signal applied to the output winding apart from a position detector circuit for detecting the rotational position of the rotor, and an abnormality detection judgment processing part for judging abnormality of the position detecting device from a DC signal detected by the positional abnormality detecting units.

Abstract: A method of calibrating a scanning system comprising a machine and a measuring probe, includes the steps of error mapping the system statically and qualifying the stylus tip so that the system will provide accurate measurements, determining the positions of a number of datum points on the surface of an artefact with the probe stylus in contact with the workpiece and at zero deflection normal to the surface, scanning the surface through the datum points at a nominal stylus deflection and at the maximum speed which provides repeatable position measurements to make a second determination of the positions of the datum points, determining the errors attributable to the scanning process by subtracting the positions obtained in the first and second determinations, and storing the error values for correction of subsequent measurements of similar artefacts.

Abstract: A calibration system and method for a multi-toolhead machine. A calibration device is installed onto the machine. When a first toolhead is calibrated with respect to the calibration device, based upon the change in position between the first toolhead and a predetermined reference on the calibration device, all of the remaining toolheads are automatically calibrated. The system is set up by calibrating each toolhead with respect to the calibration device and determining an offset between the calibrated position of each toolhead and the calibration of the first toolhead.

Abstract: The three-dimensional orientation of a given object is determined. The given object may comprise an object having surface characteristics which provide poor contrast in representative images of the given object. In a specific embodiment, the object may comprise a golf ball. A model representation is obtained of a reference object, and a run-time image is obtained of the given object. From the run-time image, shape information is obtained for certain identified shapes collectively forming a subset of the visible shapes. The shape information is matched to a number of incremental poses of the model representation varying along three degrees of freedom.

Abstract: A process for determining the alignment of a cylindrical body (10) with respect to a reference direction (18), by a position measurement probe (14) which is calibrated to the reference direction, a first position measurement being taken in a first measurement position on the peripheral surface (12) of the body and a second position measurement being taken in at least one second measurement position on the peripheral surface of the body which is displaced by an angle of rotation (&phgr;) in the peripheral direction with respect to the axis of the body from the first measurement position, and from the measurements data is calculated with respect to the alignment of the body with respect to the reference direction.

Abstract: The invention is directed to a method for correcting the measuring results of a coordinate measuring apparatus wherein a workpiece is continuously scanned. The dynamic bending characteristic of the probe is determined or a multidimensional parameter field especially as a dynamic tensor (D). Corrective values are computed from the parameter field D while considering the acceleration of the probe ({right arrow over (b)}). Then, the measuring results are corrected with corrective values. To improve the accuracy of the method, the parameter field is the product of the static bending tensor (NT) of the probe and the mass tensor (MT+mE) of the probe and/or the parameter field describes the deviations normal to the workpiece surface by accelerating the probe.

Abstract: A system for tracking and positioning a moving object, the system including a plurality of transmitters operative to transmit alternating electromagnetic fields within a three-dimensional space and at least one sensor arranged to be fixed to at least one corresponding portion of a moving object whose position it is sought to monitor. Each of said at least one sensors includes an electromagnetic field receiver having at least one active axis and operative to receive at least one component, lying along the at least one active axis respectively, of the alternating electromagnetic fields, an accelerometer to independently measure at least one component of the acceleration of the moving object; and a digital signal processor.

Abstract: A position sensor for motor vehicle is described that generates a varying pulse-width-modulated, position-dependent signal as a sensor signal, wherein an overall measuring range of the position sensor is divided into several similar,sequential measuring ranges. The position sensor according to the invention makes it possible to transfer sensor alignment to a receiver(s), so that alignment in or on the position sensor can be inexpensively replaced, without negatively influencing the resolution of the position sensor.

Abstract: The present invention solves the problems of the prior art by providing methods for compensating for temperature-dependent drift of bias in a vehicle heading sensor of a dead reckoning vehicle positioning system. Specifically, the invention uses a Kalman filter to generate a calibration curve for the rate of heading sensor bias drift with temperature change. The Kalman filter calculates coefficients for a model of heading sensor bias drift rate versus temperature at each point where the vehicle is stationary. The bias drift rate calibration curve is then used to estimate a heading sensor bias periodically while the vehicle is moving. The invention further provides a method for using an aging time for temperature sensor bias drift rate to force convergence of the error variance matrix of the Kalman filter. The invention further provides vehicle navigational systems that utilize the methods of the present invention.

Abstract: A method for dynamic auto-calibration of a multi-sensor tracking system and apparatus incorporating it therein are presented. The method and apparatus utilize information from complementary sensors, filtered by a simultaneously running filter that combines the sensor data into an estimate of the state of the monitored system to iteratively tune the bias estimate. To track a dynamic system, complimentary or redundant sensors may be combined with a model of the system so that the uncertainty in the estimated state of the dynamic system is less than the noise in the individual sensors. In addition to noise, the sensors may have bias, which has the same value whenever the system is in a particular state. While estimating the actual value of the state, the present invention allows the estimator to determine the bias. The present invention, in its most general embodiment requires complex computations.

Abstract: A method and system for calibrating a machine capable of automatically calibrating the axes of the machine by comparing an initial calibration state of a particular axis with a subsequent motion of the machine along the same axis. The machine adjusts the motion along such axis based on the angular displacement by modifying the reference data in the computer memory of the machine to accord with the subsequent motion along the axis.

Abstract: A method of estimating an eccentric position of an acceleration sensor for a double turntable-type acceleration generating apparatus includes the steps of mounting the acceleration sensor on an auxiliary rotating body; rotating the auxiliary rotating body at a constant frequency with a main rotating body held at a standstill; measuring an output signal from the acceleration sensor; determining an amount of eccentricity in an X-axis direction of the acceleration sensor from the frequency of the auxiliary rotating body and the output signal; and determining an amount of eccentricity in a Y-axis direction by using tangential acceleration generated by the rotation of the auxiliary rotating body in a state in which the amount of eccentricity in the X-direction is set to substantially zero.