Including Successively-acting Roller-couples Patents (Class 72/234)
  • Publication number: 20090199924
    Abstract: A cold roll forming method for reducing a diameter of a metal pipe and a metal pipe product having a diameter reduced by such a method are disclosed, wherein the method includes: passing a raw metal pipe through a set of pre-forming rolls so that it can be pre-formed into an intermediate metal pipe having an elliptical, elongated circular or rectangular cross-sectional shape; and then passing the intermediate metal pipe through a set of diameter-reducing rolls disposed on a downstream side of the set of pre-forming rolls so that it can have its outer circumferential length reduced to be smaller than an outer peripheral length of the raw metal pipe, while at the same time being re-formed into a circular cross-sectional shape or any other cross-sectional shape different from the cross-sectional shape of the intermediate metal pipe.
    Type: Application
    Filed: December 17, 2008
    Publication date: August 13, 2009
    Inventors: Tsuyoshi Ishikawa, Yoshiya Tsukada, Ryoichi Suzuki, Akihiro Ishikawa, Motoyoshi Ishikawa, Jun Ishikawa
  • Publication number: 20090199611
    Abstract: In a rolling stand (1), especially a plate rolling stand, with a right housing column (2), a left housing column (3), an upper column crosshead (4) that connects them, at least one pair of work rolls and one pair of backup rolls and associated chocks, a balancing device with brackets (5, 6) and a piston rod (7) that extends upward through the column crosshead (4) beyond the upper surface (8) of the column crosshead (4), the piston rod (7) has a yoke (10) at its outer end (9), which yoke (10) is oriented in the rolling direction and engages the brackets (5, 6) of the balancing device, and a rotating sleeve (11), which encloses the piston rod (7), is arranged between the upper edge (12) of the balancing cylinder (22) and the lower edge (13) of the yoke (10), is supported on the column crosshead (4), and has at least one open slot (14) into which the yoke (10) can drop.
    Type: Application
    Filed: July 11, 2007
    Publication date: August 13, 2009
    Inventors: Michael Saupe, Bernd Zieser
  • Publication number: 20090100890
    Abstract: The invention concerns a rolling stand, a rolling train, and a method for rolling a stepped preprofiled metal strip. In order to guarantee that the metal strip is free of waviness in its longitudinal direction, even after individual thickness reduction of the steps, the invention proposes that the thickness reduction be carried out on a step-specific basis according to the following mathematical relationship: ?hi/hi=?hi+1/hi+1=?=constant, where ?hi represents the amount of the thickness reduction in the region of the i-th step, and hi represents the value of the resulting thickness of the metal strip 200 after rolling in the region of the i-th step.
    Type: Application
    Filed: May 2, 2007
    Publication date: April 23, 2009
    Inventors: Reiner Kopp, Hans-Peter Richter, Heinrich Rose
  • Publication number: 20090049880
    Abstract: The invention relates to a method and a tool for producing cylindrical workpieces having longitudinal grooves, wherein the actual rolling operation is preceded by a drawing stage integrated in the tool and wherein the forming rollers are realized with an improved mounting.
    Type: Application
    Filed: August 7, 2008
    Publication date: February 26, 2009
    Applicant: Mueller Weingarten AG
    Inventors: Dietmar Schlayer, Hans-Joachim Pieperhoff, Frank Beig, Norbert Ziesel
  • Publication number: 20090044587
    Abstract: When rolling hot-rolled strips, different draughts per pass might occur during the rolling operation over the length of the roll gap, due to changes in the hardness of the rolling stock, to the roll gap itself or to the geometry of the incoming rolling stock. These different draughts per pass lead to lateral deviations and shifts of the rolling stock in the roll stand and to a lateral banding of the outgoing hot-rolled strip. In order to avoid these defects by intentionally influencing the geometry of the rough-rolled strip, it is proposed to interconnect in at least one roughing-down stand a dynamic positioning in the roughing-down stock (1) with fast and powerful lateral guides (8,9) arranged before and after the roughing-down stand (1), by corresponding regulation operations, in such a way that a grainy or tapering bloom (4) is shaped into a straight and taper-free roughed-down strip (5) in one or more passes, in continuous or reciprocating operation.
    Type: Application
    Filed: May 10, 2006
    Publication date: February 19, 2009
    Inventors: Olaf Norman Jepsen, Heinz-Adolf Muller, Joachim Immekus
  • Patent number: 7481089
    Abstract: The invention relates to a process for increasing the range of production of an installation for cold rolling of metallic strip, consisting of at least two rolling stands operating in tandem. According to the invention, at least one of the rolling stands is equipped with means of converting the stand configuration, while keeping the same means of applying the rolling force, in order to have at least two configurations available, each corresponding to one production range, and the configuration of said convertible stand is selected to match the data of the product (M) to be rolled, thus allowing the production range to be increased.
    Type: Grant
    Filed: November 4, 2003
    Date of Patent: January 27, 2009
    Assignee: Siemens Vai Metals Technologies SAS
    Inventors: Marc Valence, Bernard Rossigneux
  • Publication number: 20080302160
    Abstract: Roll forming a round tube to a square tube without applying excessive load to the raw tube scheduled portions to become corner portions and shoulder portions. This invention structures the curvature of the rotation axis direction of the forming roll surface in a way that in relation to other raw tube locations (straightening precedes for the raw tube locations adjacent to the corner portion scheduled locations of the square tube. It disposes stands of four-direction roll structure at the forming roll stand furthest upstream and furthest downstream sides and disposes stands of upper-lower and left-right two-direction roll structure between the upstream and downstream roll stands, and by adopting forming roll with a structure having a curvature for constricting the raw tube locations to become the shoulder portions adjacent to the corner portions of the square tube at a smaller curvature than that constricting the raw tube portions to become the side portion centers of the square tube cross section.
    Type: Application
    Filed: December 27, 2004
    Publication date: December 11, 2008
    Applicant: Nakata Manufacturing Co., Ltd.
    Inventors: Feizhou Wang, Tomoyasu Nakano, Manabu Kiuchi
  • Publication number: 20080289391
    Abstract: A reducing mill according to the invention includes a plurality of stands disposed along a rolling direction line, in which a tube is rolled through the plurality of stands along the rolling direction line. The stands each include n rolls (n?3) disposed around the rolling direction line, and the n rolls are disposed shifted by 180°/n around the rolling direction line from n rolls included in a preceding stand. The n rolls included in each of the plurality of stands excluding the last stand each have a groove having an arch shape in cross section.
    Type: Application
    Filed: January 20, 2005
    Publication date: November 27, 2008
    Inventors: Tatsuya Okui, Koichi Kuroda
  • Publication number: 20080250836
    Abstract: The invention relates to a damping method and device for a roll stand to reduce the sensitivity to chatter thereof. In the method of the invention the absorption is conducted by a chatter mass (8) situated above each post (2) forming the roll stand (1) and the vibration energy is dissipated in a mattress (83) of an incompressible fluid forming a direct link between each post (2) and the chatter mass (8) According to the invention the fluid mattress is kept in a steady flow by supply means (91) and exhaust means of adjustable caliber (92). The frequency response of the system and its damping coefficient are set by the dimensioning of the chatter mass (8), the control of the thickness (h) of the fluid mattress and its flow rate via the calibrated orifice (92).
    Type: Application
    Filed: May 9, 2005
    Publication date: October 16, 2008
    Inventors: Stephane Gouttebroze, Yves Leclercq
  • Publication number: 20080196469
    Abstract: A modular rolling mill comprises a plurality of rolling units having work rolls configured and arranged to progressively reduce the cross sectional area of a product received along a mill pass line. Gear units are mechanically coupled to each rolling unit, with each gear unit in turn being mechanically coupled to a driven line shaft by first bevel gear sets. The ratios of the first bevel gear sets progressively increase from the first to the last of the gear units to thereby accommodate a progressively increasing speed of the product being rolled. A second bevel gear set is associated with the last gear unit. The ratio of the second bevel gear set is the same as the ratio of the first level gear set of the penultimate gear unit. The line shaft is selectively coupled to the last gear unit via one or the other of its first and second bevel gear sets.
    Type: Application
    Filed: February 15, 2007
    Publication date: August 21, 2008
    Inventor: T. Michael Shore
  • Publication number: 20080148797
    Abstract: A cold roll forming method for reducing a diameter of a metal pipe and a metal pipe product having a diameter reduced by such a method are disclosed, wherein the method includes: passing a raw metal pipe through a set of pre-forming rolls so that it can be pre-formed into an intermediate metal pipe having an elliptical, elongated circular or rectangular cross-sectional shape; and then passing the intermediate metal pipe through a set of diameter-reducing rolls disposed on a downstream side of the set of pre-forming rolls so that it can have its outer circumferential length reduced to be smaller than an outer peripheral length of the raw metal pipe, while at the same time being re-formed into a circular cross-sectional shape or any other cross-sectional shape different from the cross-sectional shape of the intermediate metal pipe.
    Type: Application
    Filed: December 21, 2007
    Publication date: June 26, 2008
    Inventors: Tsuyoshi Ishikawa, Yoshiya Tsukada, Ryoichi Suzuki, Akihiro Ishikawa, Motoyoshi Ishikawa, Jun Ishikawa
  • Publication number: 20080115550
    Abstract: A flange-forming apparatus allows a user to automatically adjust the device's roll forming stations, concurrently together, for changing the height of a flange formed into a metal web by the roll forming stations, e.g., for ductwork. The height is adjustable within an infinite range between set maximum and minimum limits. Each roll forming station includes upper and lower roll forming pairs, which cooperate for forming the flange or portion thereof. Each roll forming pair includes a first roll forming portion, and a second, coaxial roll forming portion that is axially moveable towards and away from the first roll forming portion. (The portions are in effect a laterally split roll forming die.) The second roll forming portions are rotatably supported on a plate-like adjustment linkage assembly, which can be shifted, using an array of motor driven screw members, towards or away from the first roll forming portions.
    Type: Application
    Filed: November 15, 2007
    Publication date: May 22, 2008
    Applicant: FORMTEK, INC.
    Inventor: DAVID WALLE
  • Publication number: 20080110228
    Abstract: An apparatus for reducing the section and sizing of rolling mill products for wire rod comprises a first finishing monoblock (10) made up of a plurality of rolling stands (G1-Gn) arranged in sequence suitable for forming a rolling line and a second monoblock (20) suitable for giving the product a round section with narrow tolerances. According to the invention, said second monoblock (20) comprises a sequence of stands (S1-S4) of the type with grooves configured so as to give a round-oval-round-round section to the product.
    Type: Application
    Filed: July 18, 2005
    Publication date: May 15, 2008
    Applicant: SIEMENS VAI METALS TECHNOLOGIES S.R.L
    Inventor: Giuseppe Ferrario
  • Patent number: 7322220
    Abstract: An apparatus for manufacturing a trapezoidal wire using two-set shaping rollers has a body rotating about a central axis at a predetermined speed, a plurality of first shaping roller sets installed along an outer circumference of the body, each first shaping roller set including an upper roller and a lower roller and a shaping portion, into which a wire is inserted to be processed, between the upper roller and the lower roller, and a plurality of second shaping roller sets arranged after the first shaping roller sets along the outer circumference of the body and in a direction in which the wire moves, each second shaping roller set comprising an upper roller and a lower roller and a shaping portion, into which the wire is inserted to be processed again, between the upper roller and the lower roller, wherein wires processed by the first and second shaping roller sets while passing therethrough are stranded by the rotating body.
    Type: Grant
    Filed: December 27, 2006
    Date of Patent: January 29, 2008
    Assignee: LS Cable Ltd.
    Inventors: Ki-hong Park, Seon-tae Kim, Sang-jun Bae, Tae-jung Lee
  • Patent number: 7316144
    Abstract: In a rolling mill which consists of at least one horizontal stand (1) and at least one vertical stand (2), which are connected with each other, between both stands (1, 2), connection elements (7) are releasably arranged, wherein the connection elements (7) consist of a right flange (14), a left flange (12), and a web (13) arranged therebetween.
    Type: Grant
    Filed: October 15, 2004
    Date of Patent: January 8, 2008
    Assignee: SMS Demag AG
    Inventors: Stefan Wendt, Jochen Münker
  • Publication number: 20070220941
    Abstract: A rolling system has a rolling mill a rod workpiece, a wire block comprised of at least two roll stands downstream of the rolling mill, and a calibrating block comprised of three roll stands spaced apart in the direction downstream of the wire block. The workpiece is passed in the direction downstream in the direction from the rolling mill through the wire block and thereafter through the calibrating block with thickness reduction in each block. The gaps of the stands of the calibrating block are set at a fixed spacing and not varied during a rolling operation. A sensor measures the thickness of the workpiece upstream of the calibrating block, and gaps of the roll stands of the rolling mill or wire block are adjusted in accordance with the measured thickness such that the workpiece has a predetermined thickness on entering the calibrating block.
    Type: Application
    Filed: March 26, 2007
    Publication date: September 27, 2007
    Inventors: Georg-Albert Kleinfeldt, Lutz Kummel
  • Publication number: 20070180883
    Abstract: An apparatus for manufacturing a trapezoidal wire using two-set shaping rollers has a body rotating about a central axis at a predetermined speed, a plurality of first shaping roller sets installed along an outer circumference of the body, each first shaping roller set including an upper roller and a lower roller and a shaping portion, into which a wire is inserted to be processed, between the upper roller and the lower roller, and a plurality of second shaping roller sets arranged after the first shaping roller sets along the outer circumference of the body and in a direction in which the wire moves, each second shaping roller set comprising an upper roller and a lower roller and a shaping portion, into which the wire is inserted to be processed again, between the upper roller and the lower roller, wherein wires processed by the first and second shaping roller sets while passing therethrough are stranded by the rotating body.
    Type: Application
    Filed: December 27, 2006
    Publication date: August 9, 2007
    Inventors: Ki-hong Park, Seon-tae Kim, Sang-jun Bae, Tae-jung Lee
  • Patent number: 7237415
    Abstract: An improved method for producing slide seat and manufacture device, in which, one metal bar passes through the tamping drum groups arranged in tandem, apply the progressive model of slide seat mounted on the middle section of tamping drum to tamp gradually, meanwhile, the tamped metal bar is extruded so that the material is extruded towards the back section of the not extruded molding and is extended naturally, then apply one protruding edge that is similar to the inner mold of this embryonic form at the back section of molded embryonic form of slide seat, the protruding edge of this inner mold can extrude the inward concave track at inward side of slide seat when slide seat passes through this extending mold, as this slide seat is molded, this inward concave track is molded as well, the sliding faces of inner mold of this extending mold may smooth all edges of slide seat correspondingly so as to make smooth face without processing with milling cutter and roll-wheel-type-cutting knife, therefore, this improve
    Type: Grant
    Filed: July 25, 2005
    Date of Patent: July 3, 2007
    Inventor: Lei-Jui Wu
  • Patent number: 7191628
    Abstract: A billet is initially rolled into a process section having at least first and second segments joined by an intermediate web, with the cross-sectional area of the second segment being larger than that of the first segment. The intermediate web is slit to separate the first and second segments, and the thus separated segments are simultaneously rolled into finished products having different cross-sectional areas.
    Type: Grant
    Filed: July 11, 2005
    Date of Patent: March 20, 2007
    Assignee: Morgan Construction Company
    Inventor: T. Michael Shore
  • Patent number: 7174761
    Abstract: When manufacturing a seamless pipe by carrying out elongation rolling and sizing on a mother tube for forming a seamless pipe, the occurrence of portions of thickness variation in the seamless pipe is suppressed by previously identifying the portions of wall thickness variation where the thickness varies in the circumferential direction of the seamless pipe, and carrying out elongation rolling so that the thickness of the portions of the mother tube corresponding to the portions of wall thickness variation of the seamless pipe are different in thickness at the completion of elongation rolling from that of other portions of the mother tube. As a result, local variations in wall thickness in the circumferential direction of a seamless pipe are prevented.
    Type: Grant
    Filed: September 23, 2005
    Date of Patent: February 13, 2007
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Hiroyuki Iwamoto, Akihito Yamane, Tooru Egoshi, Kenichi Sasaki
  • Patent number: 7096704
    Abstract: A cold rolling method for performing a series of processes including rolling and cutting of a workpiece in succession, wherein tensile forces are applied to the workpiece during processes from the rolling to straightening. To eliminate the processes of annealing, pickling and chemical conversion coating to accomplish cost reduction and energy saving. To reduce material loss to 5% or lower. To decrease dimensional variation among workpieces (within 0.05 mm or lower) and improve straightness of the rolled workpiece including end parts thereof after cutting (final precision of 0.1 mm). To decrease lead time necessary to process a base material before it is introduced into the rolling line to reduce running and equipment costs.
    Type: Grant
    Filed: July 17, 2002
    Date of Patent: August 29, 2006
    Assignee: Haruna Co., Ltd.
    Inventor: Tsuyoshi Asano
  • Patent number: 7076983
    Abstract: The hot rolling apparatus of the present invention has a mill arranged on the preceding stage, mills of a plurality of stands arranged on the later stage which are different-diameter roll mills including a pair of different-diameter work rolls having an equivalent roll diameter of less than 600 mm or minimum-diameter roll mills including a pair of work rolls having a diameter of less than 600 mm, and a cooling unit for cooling steel to be rolled which is arranged on each exit side of the mills of at least two stands on the later stage. The hot rolling apparatus can smoothly manufacture hot rolled plates of fine-particle steel.
    Type: Grant
    Filed: January 29, 2002
    Date of Patent: July 18, 2006
    Assignees: Nakayama Steel Works, Ltd., Kawasaki Jukogyo Kabushiki Kaisha
    Inventors: Ichiro Chikushi, Ryuro Kurahashi, Toshiharu Morimoto, Takashi Ohtani, Kazuaki Hakomori, Shinji Takaoka, Masanori Takahashi, Akio Adachi
  • Patent number: 6983631
    Abstract: The invention relates to a mill train (1) for milling a strip-type product to be milled (10). Said mill train comprises a number of roll stands (2) which are successively arranged in a milling direction (x) and which can be respectively pivoted about a rotational axis (18) which is essentially perpendicular to the milling direction (x). The aim of the invention is to maintain a belt run which favors a pre-determined milling result, in an especially simple and reliable manner. According to the invention, a control value (S) is pre-determined for the pivoting angle of a roll stand, or of each roll stand (2), according to the determined contour of the strip end (30) of a product (10) which has already been milled. According to the invention, additional control elements can also be used.
    Type: Grant
    Filed: February 28, 2002
    Date of Patent: January 10, 2006
    Assignee: SMS Demag AG
    Inventor: Jürgen Seidel
  • Patent number: 6813921
    Abstract: The invention relates to a method for rolling a metal profile into a metal strip in which method the technique of a profiled rolling in combination with a strip rolling is used, comprising that during the at least two-staged profiled rolling the metal rod is divided into two symmetrical segments. These segments are spread into the lateral regions of the material to be rolled into a flattened profile which is as an object for at least one-staged strip rolling so that the spread ratios between the diameter of the rod and the width of the strip of greater than 2,8:1 are achieved.
    Type: Grant
    Filed: July 19, 2002
    Date of Patent: November 9, 2004
    Assignee: Outokumpu Oyj
    Inventors: Dan Hall, Ilpo Koppinen, George Mayer, Brian Swank
  • Patent number: 6766934
    Abstract: Strip material is fed to a reduction rolling mill by a steering device in the form of a pinch roll stand comprising pinch rolls to which strip gripping forces are applied by hydraulic cylinder units located at the ends of the pinch rolls. A reduction mill is similarly provided with a pair of hydraulic cylinder units which are independently operable to vary the pressure applied by the reduction rolls across the strip. Sensors sense the position of the strip at a first location in advance of the pinch rolls and a second location in advance of the rolling mill. This output of sensors is fed to a controller which controls operation of both sets of hydraulic cylinder units to steer the strip.
    Type: Grant
    Filed: August 6, 2002
    Date of Patent: July 27, 2004
    Assignee: Castrip, LLC
    Inventors: John Albert Ziegelaar, Brett Gray, Hiroaki Kuwano
  • Publication number: 20040050133
    Abstract: A cold roll forming method for reducing the diameter of a metal pipe and a metal pipe product having the diameter reduced by such method are disclosed, wherein the method includes the steps of passing a raw metal pipe through a set of pre-forming rolls so that it can be pre-formed into an intermediate metal pipe having an elliptic, elongated circular or rectangular cross-sectional shape and then passing the intermediate metal pipe through a set of diameter-reducing rolls disposed on the downstream side of the set of pre-forming rolls so that it can have its outer circumferential length reduced to a smaller length than the outer peripheral length of the raw metal pipe while at the same time it can be re-formed into the circular cross-sectional shape or any other cross-sectional shape different from the cross-sectional shape of the intermediate metal pipe.
    Type: Application
    Filed: March 25, 2003
    Publication date: March 18, 2004
    Inventors: Tsuyoshi Ishikawa, Yoshiya Tsukuda, Ryoichi Suzuki, Akihiro Ishikawa, Motoyoshi Ishikawa, Jun Ishikawa
  • Publication number: 20040011109
    Abstract: The invention relates to a method for producing a metal strip from a cast by rolling in which method the technique of a profiled rolling in combination with a strip rolling is used. The material for the metal strip is first cast by using a casting technique to produce a cast profile having the center part thicker than the lateral parts and the cast profile is in an essentially continuous manner conducted into a rolling mill where during the at least two-staged profiled rolling the cast profile is divided into two symmetrical segments and maintained as two equal segments. These segments are spread into the lateral regions of the material to be rolled into a flattened profile which is as an object for at least one-staged strip rolling so that the spread ratios between the center part dimension of the cast profile and the width of the strip of greater than 2.8:1 are achieved.
    Type: Application
    Filed: July 19, 2002
    Publication date: January 22, 2004
    Inventors: Dan Hall, Ilpo Koppinen, George Meyer, Brian Swank
  • Publication number: 20040011108
    Abstract: The invention relates to a method for rolling a metal profile into a metal strip in which method the technique of a profiled rolling in combination with a strip rolling is used, comprising that during the at least two-staged profiled rolling the metal rod is divided into two symmetrical segments. These segments are spread into the lateral regions of the material to be rolled into a flattened profile which is as an object for at least one-staged strip rolling so that the spread ratios between the diameter of the rod and the width of the strip of greater than 2,8:1 are achieved.
    Type: Application
    Filed: July 19, 2002
    Publication date: January 22, 2004
    Inventors: Dan Hall, Ilpo Koppinen, George Meyer, Brian Swank
  • Patent number: 6619092
    Abstract: In a tandem rolling mill facility and a rolling method using the tandem rolling mill facility, stable rolling is performed with suppressing deflection of working rolls and without fluctuation of working roll bearing boxes. Axes of working rolls 1 are offset toward a side opposite to a side of larger tension between tensions acting on a rolled material at an inlet side and an outlet side with respect to axes of intermediate rolls, and a hydraulic cylinder for pushing a working roll bearing box toward the same side as the offset direction is contained in a block.
    Type: Grant
    Filed: August 31, 2001
    Date of Patent: September 16, 2003
    Assignee: Hitachi, Ltd.
    Inventors: Toru Nakayama, Michimasa Takagi
  • Patent number: 6526792
    Abstract: The invention relates to a method for minimizing thickened ends during the rolling of tubes in a stretch-reducing mill by means of a change in time of the torque of individual driven roll stands when the tube front end and the tube rear end run through the stretch-reducing mill, so that the tube ends are rolled with higher roll speeds than the steady-state speeds. At the same time, lower roll speeds than the steady-state roll speeds are set between the steady-state and the increased roll speeds.
    Type: Grant
    Filed: February 28, 2001
    Date of Patent: March 4, 2003
    Assignee: SMS Demag AG
    Inventor: Hans Joachim Pehle
  • Publication number: 20020108423
    Abstract: In a tandem rolling mill facility and a rolling method using the tandem rolling mill facility, stable rolling is performed with suppressing deflection of working rolls and without fluctuation of working roll bearing boxes. Axes of working rolls 1 are offset toward a side opposite to a side of larger tension between tensions acting on a rolled material 10 at an inlet side and an outlet side with respect to axes of intermediate rolls 2, and a hydraulic cylinder 11 for pushing a working roll bearing box 4 toward the same side as the offset direction is contained in a block 8.
    Type: Application
    Filed: August 31, 2001
    Publication date: August 15, 2002
    Applicant: Hitachi, Ltd.
    Inventors: Toru Nakayama, Michimasa Takagi
  • Patent number: 6357273
    Abstract: A tandem strip-rolling line has a strip store between the mill so that when the upstream mill is open on the approach of a weld seam joining successive lengths, the downstream mill rolls strip stored in the strip store and conversely when the strip is halted upstream of the second mill, the strip is rolled in the first mill and fed to the strip store.
    Type: Grant
    Filed: October 17, 2000
    Date of Patent: March 19, 2002
    Assignee: BWG Bergwerk- und Walzwerk- Maschinenbau GmbH
    Inventors: Rolf N{acute over (oe)}, Andreas Noé
  • Patent number: 6314781
    Abstract: In a rolling mill, a mini block (MBM) is installed between a block mill (BM) and a sizing mill (SM) as a reducer for intermediate rolling. The block mill (BM) is so constructed that it is possible to use both a front group (BM1) and a rear group (BM2) of the rollers, or only the front group by by-passing the rear group with a dummy pass, or to by-pass both the front and the rear groups. The mini block mill (MBM) is shuntable from the pass line. The sizing mill is so constructed with two sets of rollers (SM1, SM2) that either both the sets may be used, or only one of the sets (SM1) may be used and the other (SM2), by-passed. By choosing combinations of use and non-use of the rollers it is possible to produce wires of various diameters from a round rod material of one diameter.
    Type: Grant
    Filed: April 6, 2000
    Date of Patent: November 13, 2001
    Assignee: Morgan Construction Company
    Inventor: Tadahiro Nagase
  • Patent number: 6282767
    Abstract: Method line to roll strip and plate starting from thin slabs produced by continuous casting, whereby the cast product is subjected to at least one descaling operation followed by a roughing operation and by a finishing operation before being wound in coils, thin slabs being cast continuously at the same time by a continuous casting machine with at least one casting line (11), the thin slabs being then sheared to size to obtain segments of the desired length, the segments then undergoing a first descaling step and then being accelerated into the heating furnace (18) consisting of modules and then to a second descaling unit (21) and then through a roughing rolling mill stand (22), before being delivered to a tunnel furnace (24), a third descaling unit (27) and a finishing train (12).
    Type: Grant
    Filed: March 22, 1999
    Date of Patent: September 4, 2001
    Assignee: Danieli & C. Officine Mecchaniche SpA
    Inventors: Roberto Borsi, Fabio Fasoli
  • Patent number: 6240757
    Abstract: A process for rolling a metal strip, in particular a steel strip, using a cold-rolling train, which is followed by an annealing section and a temper pass section, the outflow thickness, i.e., the setpoint thickness of the metal strip at the outflow from the cold-rolling train being determined as a function of the setpoint hardness and the setpoint thickness of the metal strip at the outflow from the temper pass section.
    Type: Grant
    Filed: March 17, 2000
    Date of Patent: June 5, 2001
    Assignee: Siemens Aktiengesellschaft
    Inventors: Roland Brüstle, Eckhard Wilke
  • Patent number: 6205834
    Abstract: A method of rolling finished sections from preliminary sections by means of roll stand arrangements which operate in reversing operation and include a compact rolling group composed of a first universal stand at the entry side and a second universal stand at the exit side and an intermediate edging stand arranged between the universal stands, and a roughing group arranged in front of the compact rolling group and composed of vertical roll stands and horizontal roll stands and/or universal stands. A rectangular preliminary section or a preliminary section having the approximate final dimensions is preshaped in the roll stands of the roughing rolling group in a number of shape changing passes and/or shape reduction passes, possibly reversing with or without the use of selectable grooves. Subsequently, the section is further shaped in the compact rolling group in several shape changing passes or shape reduction passes in the universal stand on the entry side.
    Type: Grant
    Filed: December 22, 1999
    Date of Patent: March 27, 2001
    Assignee: SMS Schloemann-Siemag Aktiengesellschaft
    Inventors: Ulrich Svejkovsky, Hans-Jürgen Nowak, Georg Engel, David A. Fournie, Lloyd M. Schmelzle
  • Patent number: 6205835
    Abstract: A roll stand arrangement for rolling wire with a finishing block arranged following the last stand of the intermediate group of a wire rolling mill and composed of fixedly connected roll stands with grooved rolls, and a skin pass block arranged following and having the same configuration as the finishing block, wherein the roll stands of the skin pass block have an oval/oval groove sequence and a subsequent round groove sequence. The sequence of grooves in the roll stands of the skin pass block is composed of two, three, four or more oval/oval successive grooves and, directly following these oval/oval successive grooves, one or two round successive grooves.
    Type: Grant
    Filed: December 8, 1999
    Date of Patent: March 27, 2001
    Assignee: SMS Schloemann-Siemag Aktiengesellschaft
    Inventors: Karl-Heinz Balve, Karl Keller, Klaus Hoffmann, Hans-Georg Hartung, Georg Kleinefeldt
  • Patent number: 6183879
    Abstract: Lightweight flexure-resistant thin metal sheet is produced by passing flexible thin metal sheet between rolls having defined teeth, the teeth having radiused corners so that rows of projections are formed on both faces of the sheet without damage to the surface material or the rolls.
    Type: Grant
    Filed: September 3, 1998
    Date of Patent: February 6, 2001
    Assignee: Hadley Industries, PLC
    Inventor: Geoffrey Thomas Deeley
  • Patent number: 6161412
    Abstract: A multi-strand finishing block finishes two or more daughter strands slit from a parent bar. Each strand is rolled by at least two pairs of rolls arranged in tandem with the rolls of each pair being at right angles to the rolls of the other pair. A common drive shaft is in driving relation with all the pairs of rolls.
    Type: Grant
    Filed: November 10, 1997
    Date of Patent: December 19, 2000
    Inventors: James Trevor Hogg, Ryo Sato, Akiro Sakai
  • Patent number: 6128934
    Abstract: A method and apparatus that provides a multiple-stand stretch reduction mill. A single master controller monitors and controls the roll speed at each roll stand in the mill, automatically and simultaneously maintaining each stand's roll speed at a pre-determined, calculated roll speed.
    Type: Grant
    Filed: June 16, 1999
    Date of Patent: October 10, 2000
    Assignee: Lone Star Technologies, Inc.
    Inventor: David W. Houghton
  • Patent number: 6128938
    Abstract: A method of rolling rod in which at least first and second strands are jointly rolled in a mill line having at least one final multistrand stand operating at a rolling speed which is variable as a result of predictable rolling events. Downstream of this stand the strands are separated and passed through single-strand mill stands and loops are provided upstream of the first single-strand mill stand in each line. Each loop has a loop length which can vary between a minimum and a maximum value. Before each of the rolling events occur at least one of the loop lengths is changed to an event optimizing value.
    Type: Grant
    Filed: February 22, 1999
    Date of Patent: October 10, 2000
    Assignee: SMS Schloemann-Siemag AG
    Inventors: Uwe Plociennik, Hans-Erich Schneider
  • Patent number: 6116071
    Abstract: The invention relates to a rolling mill for sizing tubes or cylindrical bodies such as bars, rods and so on, and is intended for the iron and steel industry. The rolling mill is made up of a multiplicity of fixed three-roll rolling units, i.e. of the type known per se in which the position of the rolls cannot be adjusted under load and they are kinematically connected to each other so as to be set in rotation simultaneously, downstream of which are a multiplicity of adjustable three-roll rolling units. In the latter units the position of the rolls can be adjusted even under load and the purpose of these is to carry out the finishing of the work that is to be sized. The invention enables excellent use to be made of the characteristics of strength of the fixed units and of accurate working of the adjustable units, with the result that it is possible to build an inexpensive but high-performance rolling mill.
    Type: Grant
    Filed: May 10, 1999
    Date of Patent: September 12, 2000
    Assignee: Demag Italimpianti S.p.A.
    Inventors: Ettore Cernuschi, Vincenzo Palma
  • Patent number: 6116072
    Abstract: A method of rolling finished sections from preliminary sections by means of roll stand arrangements which operate in reversing operation and include a compact rolling group composed of a first universal stand at the entry side and a second universal stand at the exit side and an intermediate edging stand arranged between the universal stands, and a roughing group arranged in front of the compact rolling group and composed of vertical roll stands and horizontal roll stands and/or universal stands. A rectangular preliminary section or a preliminary section having the approximate final dimensions is preshaped in the roll stands of the roughing rolling group in a number of shape changing passes and/or shape reduction passes, possibly reversing with or without the use of selectable grooves. Subsequently, the section is further shaped in the compact rolling group in several shape changing passes or shape reduction passes in the universal stand on the entry side.
    Type: Grant
    Filed: December 1, 1997
    Date of Patent: September 12, 2000
    Assignee: SMS Schloemann-Siemag Aktiengesellschaft
    Inventors: Ulrich Svejkovsky, Hans-Jurgen Nowak, Georg Engel
  • Patent number: 6038904
    Abstract: A decamberer for strip of approximate rectangular section has opposed rollers defining a downstream extent each with grooves receiving the strip edges and maintaining the strip in an approximate plane, and defining when viewed perpendicular to the plane an undulatory shape and with a progressively decreasing amplitude of oscillation.
    Type: Grant
    Filed: January 7, 1999
    Date of Patent: March 21, 2000
    Inventor: Austen Barnes
  • Patent number: 6035684
    Abstract: A method of rolling strip, particularly metal strip, for example, steel strip, in a rolling train with several roll stands arranged one behind the other, wherein the strip enters each of the roll stands with a desired entry thickness and each of the roll stands is provided with a desired thickness value of the strip, and wherein the strip is to leave the respective roll stand with a thickness which corresponds to this desired thickness value; when rolling a transition portion of the strip, i.e., a portion of the strip where the thickness of the strip changes, the desired thickness value of one of the roll stands is changed from an initial desired value to a final desired value; when rolling the transition portion of the strip in any roll stand arranged subsequent to the one roll stand, the desired thickness values of these roll stands are also changed from initial desired values to final desired values.
    Type: Grant
    Filed: February 10, 1999
    Date of Patent: March 14, 2000
    Assignee: SMS Schloemann-Siemag Aktiengessellschaft
    Inventors: Olaf Norman Jepsen, Alfred Eugen Metzul
  • Patent number: 5931040
    Abstract: The present invention is directed to a rough rolling mill for rolling a slab of material into a rough bar through a hot rolling process. The rolling mill reduces material temperature drop thereby preventing a decrease in productivity. The rolling mill train for producing a rough bar from a slab of material has at least two close mill couples at an outlet side thereof. Each close mill couple is composed of two rolling mills arranged in tandem close to one another to roll the material. The at least two close mill couples are arranged so that the material being rolled is not acted upon by adjacent close mill couples at the same time.
    Type: Grant
    Filed: November 19, 1997
    Date of Patent: August 3, 1999
    Assignee: Hitachi, Ltd.
    Inventors: Tomoaki Kimura, Shigezi Kaneko
  • Patent number: 5927128
    Abstract: A block-type roll stand arrangement for single strand rolling including roll stand housings mounted on a support structure. The roll stand housings are all of the same construction and each receives a pair of roll support shafts and the drive gear units therefor. The roll stand housings are arranged one behind the other with the roll support shafts being alternatingly inclined at an angle relative to the rolling line. Stiffening ribs are arranged between the plate support members. The stiffening ribs are connected to the side surfaces of the plate support members and to the base plate. The stiffening ribs may be composed of angle sections with a symmetrical angle cross-section, wherein the parallel outer edges of the angle sections rest on the base plate and whose angle-shaped front and rear side edges rest against the side surfaces of the plate support members.
    Type: Grant
    Filed: May 23, 1997
    Date of Patent: July 27, 1999
    Assignee: SMS Schloemann-Siemag Aktiengesellschaft
    Inventors: Gerhard Pithan, Rudiger Grimmel, Karl Keller
  • Patent number: 5901597
    Abstract: A method of operating a roll stand arrangement composed of one or more roughing stands and a compact rolling group arranged downstream of the roughing stands and transversely offset relative to the roughing stands. The compact rolling group is connected to the roughing stands through roller conveyors and a transverse conveying unit. The compact rolling group is composed of a first and a second universal stand or two-high stand and an intermediate upsetting stand between the first and second stands. Preliminary sections arriving from a continuous casting plant are supplied directly or after intermediate storage to the roll stand arrangement. The rolling stock strand which has been rolled in the roughing stands is supplied optionally from a first entry side or a second entry side into the compact rolling group in dependence on the number of passes required by the respective rolling program.
    Type: Grant
    Filed: May 7, 1997
    Date of Patent: May 11, 1999
    Assignee: SMS Schloemann-Siemag Aktiengesellschaft
    Inventors: Hubert Muller, Ulrich Svejkovsky
  • Patent number: 5896770
    Abstract: A rolling method, and an apparatus therefor, capable of improving a fundamental unit of rolling rolls, dimensional accuracy and rolling stability, and having high productivity are described. The rolling method, and the apparatus therefor, reverse roll a to-be-rolled material having a dog bone-like shape and rough rolled by a single or plurality of breakdown mills BD, etc, by using an intermediate universal mill UR for carrying out X-shape rolling, a quick shift edger mill QE having a plurality of box calibers having different sizes, for carrying out edging rolling by quickly shifting one of the box calibers corresponding to a pass schedule, and a finish universal mill UF for carrying out H-shape rolling for raising flanges on both sides.
    Type: Grant
    Filed: August 12, 1997
    Date of Patent: April 27, 1999
    Assignee: Nippon Steel Corporation
    Inventors: Takeshi Hioki, Suefusa Shimizu, Tatsuya Hokimoto
  • Patent number: 5893288
    Abstract: A billet is rolled in a rolling mill into a first process section in a succession of roll stands arranged along a first pass line. The first process section is either delivered as a finished product to a cooling bed or alternatively slit into second and third process sections which are subjected respectively to additional rolling in finishing blocks arranged on second and third pass lines parallel to the first pass line. At least one of the finishing blocks is shiftable onto the first pass line in order to subject the first process section to additional rolling prior to delivering it to the cooling bed.
    Type: Grant
    Filed: September 15, 1997
    Date of Patent: April 13, 1999
    Assignee: Morgan Construction Company
    Inventor: T. Michael Shore