Abstract: Split pass forging a workpiece to initiate microstructure refinement comprises press forging a metallic material workpiece in a first forging direction one or more times up to a reduction ductility limit of the metallic material to impart a total strain in the first forging direction sufficient to initiate microstructure refinement; rotating the workpiece; open die press forging the workpiece in a second forging direction one or more times up to the reduction ductility limit to impart a total strain in the second forging direction to initiate microstructure refinement; and repeating rotating and open die press forging in a third and, optionally, one or more additional directions until a total amount of strain to initiate microstructure refinement is imparted in an entire volume of the workpiece.

Abstract: A die in combination with a panel includes a die and a panel. The die includes a stamping surface and an outer edge. The panel includes an outer surface, and the outer surface includes a recessed portion. The recessed portion includes a contact surface, indicia on the contact surface, and a non-contact surface. The contact surface has a perimeter, and the non-contact surface defines a channel, which is positioned adjacent the perimeter of the contact surface and at least partially surrounds the contact surface. Methods of forming indicia on a panel are also discussed.

Abstract: Methods and apparatus for a touchsurface assembly such as a key assembly are described. The touchsurface assembly includes a sheet metal component having ramps formed therein and a keycap having ramp contacting features and a touchsurface for receiving a press force that moves the keycap toward a pressed position. The ramp contacting features contact at least one of the ramps in the sheet metal component while the keycap moves toward the pressed position, the ramps guiding the keycap to move in a second direction orthogonal to the press direction as the keycap moves from the unpressed position toward the pressed position.

Abstract: A system and method of processing an alloy ingot or other alloy workpiece to reduce thermal cracking and reduce friction between the workpiece and the forging die may generally comprise positioning a multi-layer pad between the workpiece and the forging die. An article for processing an alloy ingot or other alloy workpiece to reduce thermal cracking also is disclosed. The present disclosure also is directed to an alloy workpieces processed according to the methods described herein, and to articles of manufacture including or made from alloy workpieces made according to these methods.

Abstract: A separator for a fuel cell is provided and may include a plurality of linearly extending protrusions and a plurality of flat walls alternately arranged with the plurality of linearly extending protrusions. Each protrusion is defined by a top wall and a pair of side walls and the linearly extending protrusions are parallel to each other. In addition, a gas passage forming groove is defined between each adjacent pair of linearly extending protrusions, a belt-like groove is provided on an inner surface of each flat wall that faces the corresponding gas passage forming groove, and an inclination angle is set with respect to each flat wall and corresponding side walls.

Abstract: Processes and methods related to producing, processing, and hot working alloy ingots are disclosed. An alloy ingot is formed including an inner ingot core and an outer layer metallurgically bonded to the inner ingot core. The processes and methods are characterized by a reduction in the incidence of surface cracking of the alloy ingot during hot working.

Abstract: An internal combustion engine with a cylinder and with a crank drive is described herein. The internal combustion engine includes a crankshaft in which the crankshaft mounted in the crankcase has an associated crankshaft throw for the cylinder. The internal combustion engine further includes a compensation weight serving as a counterbalance for mass compensation arranged on the crankshaft on the side opposite the crankshaft throw, where the compensation weight includes an outward-facing side and a distance from a peripheral surface of the outward-facing side to a longitudinal axis of the crankshaft is not constant along the length of the peripheral surface of the outward-facing side.

Abstract: In some examples, a laminated tooling die may include multiple sheets or plates used in conjunction in any of a number of forming operations such as, for example, hydroforming, compression molding, and stamping. The sheets or plates can include an open interior that, when used in conjunction with neighboring sheets, produce a cavity into which a deformable workpiece can be placed and subjected to the forming operation. In some examples, one or more sheets can be coupled with a heat exchanger to impart a heat transfer with the workpiece.

Abstract: A method and apparatus for forming a powder metal forging (B) includes a die set (A1D) for forming the powder metal forging (B) having a first die (A) complementary with a second die (D) in a longitudinal direction (ZC). The die set (A,D) has at least two features (10) of dimensions with a longitudinal component (10) and a lateral component (18), and at least the lateral component (18) varies along the longitudinal direction (ZC), at least one such feature (10) in each die (A,D). Each of the first die (A) and the second die (D) includes a castellated parting interface (12,13) dissecting the laterally varying internal longitudinal feature (10, 18) in the first die from the laterally varying feature (10, 18) in the second die (D). The castellation (12,13) in the dies (A,D) provides forged powder metal parts (B) with features of opposite drafts without trapping the part (B) in the dies (A,D).

Abstract: In a segment coil manufacturing method for manufacturing a segmented coil by bending a flat rectangular conductor using a forming die so that the segmented coil has a circular arc section, a crank section, and a protrusion-shaped section, the forming die includes an outer peripheral surface forming upper die, an inner peripheral surface forming upper die, an inner peripheral surface forming lower die, and an outer peripheral surface forming lower die, and the method includes forming the circular arc section, the crank section, and the protrusion-shaped section while holding at least two surfaces of the outer peripheral surfaces of the flat rectangular conductor by the outer peripheral surface forming upper die, the inner peripheral surface forming upper die, the inner peripheral surface forming lower die, and the outer peripheral surface forming lower die.

Abstract: A system and method of making a forged part. A flange may be forged between first and second ends of the part. The flange may extend away from an axis along which an upset punch is actuated.

Abstract: A forging mold includes a female mold and a male mold coupling with the female mold. The female mold includes an external mold defining an accommodating groove for receiving an internal mold and a pressing block therein, and a first fixing hole penetrating through the external mold and connected with the accommodating groove. The pressing block has a gap opened at a bottom portion thereof and adjacent to the internal mold. The internal mold has a base body and a blocking protrusion protruded from a bottom portion of the base body to be pressed in the gap. A first fixing element is screwed into the first fixing hole of the external mold with a distal end thereof resisting against the pressing block to further press the pressing block towards the internal mold so as to secure the internal mold and the pressing block in the accommodating groove.

Abstract: The various embodiments disclosed and pictured illustrate a hammer for comminuting various materials. The embodiments pictured and described herein are primarily for use with a rotatable hammermill assembly. The hammer includes a connector end having a rod hole therein, a contact end for delivery of energy to the material to be comminuted, and a neck affixing the connector end to the contact end. The neck is formed with at least one neck recess therein. In other embodiments, one or more shoulders are positioned around the periphery of the rod hole for added strength. In still other embodiments, the contact end is configured with more than one contact surface.

Abstract: There is provided a method of manufacturing an outwardly flanged metal member, by which a metal member having outward flange portions which extend radially outwardly from a plurality of positions along a circumferential direction on an outer peripheral surface can be formed without a flash, or with a reduced amount of a flash. While surrounding a periphery of a metal blank 15 by a stationary die 21 and a movable die 22 and butting a distal face of the movable die 22 and a distal face of the stationary die 21, an axial end face of the blank 15 is plastically deformed by pressing the axial end face with the punch under a warm or hot condition to form the outward flange portions 7a by filling flange molding cavities 32 with a portion of the blank 15.

Abstract: A housing for a fluid lubrication bearing apparatus is produced. The housing has a cylindrical shape whose inner periphery having a fixing face to which an outer circumferential surface of a bearing sleeve is to be fixed. The method includes providing a forging mold having a groove molding portion extending parallel to a direction of a stroke of said mold and a face molding portion having a convex cylindrical shape on an outer periphery of the forging mold for forming the fixing face of the housing. The method further includes forming the housing with the forging mold, while forging circulation grooves and the fixing face simultaneously on the inner periphery of the housing with the groove molding portion and the face molding portion of the forging mold.

Abstract: A forging apparatus and method is disclosed in which a punch 260 is held in a press 210, 220 and propelled towards a billet 250 by a ram 240. The ram 240 is separate from the punch 260. Thus, any axial misalignment between the ram 240 and the press 210, 220 in which the billet is held, for example due to the extremely high loads involved, has no affect on the direction and position of the impact force the punch 260 transmits to the billet 250. This helps to prevent unwanted forces and bending moments in the punch 260, thereby preventing breakage of the punch 260.

Abstract: An embodiment for disposing a sleeve on a fluid conduit includes positioning a sleeve through lead rollers, pressing sleeve edges to flatten the sleeve against its normal geometry, aligning the flattened sleeve with opposing guide channels defined in an passage through a sleeve guide, feeding the sleeve through the passage, and compressing the sleeve in the passage, letting the edges of the sleeve ride against the guide channels to open the sleeve. A length of the compressed sleeve exiting the guide may be cut using a heated device that fuses the sleeve material, leaving the sleeve clear to receive a fluid conduit. A collar may be disposed around an end of the cut sleeve and over the conduit, then compressed, with an end of the sleeve captured between the collar and end of the conduit. This compressing may define at least one raised portion in the collar.

Abstract: The present invention relates to a method of producing turbine blade, which comprises, (a) forging a plurality of turbine blades in a state where the plurality of turbine blades are integrally connected in a longitudinal direction, (b) heat treating the plurality of turbine blades in the integrally connected state, (c) machining the plurality of turbine blades in the integrally connected state, and (d) separating the plurality of turbine blades into individual turbine blades. According to the method, the number of processes for the forging work can be decreased, and forging efficiency can be enhanced. Moreover, an amount of burr which occurs during the forging work can be reduced, and hence, a yield of material can be improved, as compared with a case where the turbine blade is forged as a single body.

Abstract: Disclosed is a method—for producing an engine valve (V) filled with metallic sodium (Na) within by means of: forming a stem section (S), which has a hollow section (H), at an intended size by successively drawing the stem section (S) using dies (D1, D2, Dx, Dx+1, Dn) in a manner so as to causing the size of the outer diameter and the inner diameter of the stem section (S) to contact in a stepwise fashion; and inserting metallic sodium (Na) into the hollow section (H) of the stem section (S)—wherein after drawing the stem section (S) until the inner diameter of the hollow section (H) of the stem section (S) has become a prescribed size (steps S11-S15) and then inserting the block-shaped solid metallic sodium (Na) into the hollow section (H) of the stem section (S) (step S16), the stem section (S) is further drawn (steps S17 and S18).

Abstract: A composition for welding or brazing aluminum comprises silicon (Si) and magnesium (Mg) along with aluminum in an alloy suitable for use in welding and brazing. The Si content may vary between approximately 4.7 and 10.9 wt %, and the Mg content may vary between approximately 0.15 wt % and 0.50 wt %. The alloy is well suited for operations in which little or no dilution from the base metal affects the Si and/or Mg content of the filler metal. The Si content promotes fluidity and avoids stress concentrations and cracking. The Mg content provides enhanced strength. Resulting joints may have a strength at least equal to that of the base metal with little or no dilution (e.g., draw of Mg). The joints may be both heat treated and artificially aged or naturally aged.

Abstract: The invention relates to a solenoid housing fabricated by a method which allows a manufacturer to produce a high performing product while minimizing manufacturing complexity and time. The instant invention uses cold-forging techniques to reduce the need for fine machining processes.

Abstract: A fish mouth seal carrier for a guide vane arrangement of a gas turbine comprises a first half-shell element and a second half-shell element bonded to it, which together form a box profile with two axial arms and two radial arms. A sealing element is arranged on one of the axial arms of the box profile. At least one of the two half-shell elements has an integrally formed axial flange for forming, with a guide vane platform, a fish mouth seal accommodating an axial flange of an adjoining moving blade radially between the guide vane platform and the axial flange of the seal carrier.

Abstract: A method of manufacturing a fuel cell electrode includes stamping an electrode workpiece (50, 50?) in a sequence configured to control and/or reduce material growth, such as stamping discrete sections of the electrode workpiece in a sequential order. The method can employ a die with a die face (18, 18?) having a plurality of projections (24, 24?), wherein each projection has a top surface (26, 26?) with a concave curve along at least one plane to control and/or reduce material growth during a stamping operation.

Abstract: The present invention provides a metal forming system, comprising a platform and a gantry means, in which the platform is provided with a plurality of lower mold bases bearing sheet metals, while the gantry means is provided with at least one upper mold base and a toggle unit. The gantry means is performing lateral displacement on the platform, so as to be displaced to a location above the lower mold base which is predetermined to operate. The toggle unit is for adjusting the longitudinal position of the upper mold base so as to change the distance between the upper mold base and the lower mold base, resulting in determining whether a mold-closing state or a mold-opening state. A metal forming operation is performed on the sheet metal between the upper mold base and the lower mold base so as to manufacture a metal formed part when the mold-closing state.

Abstract: Embodiments of the present invention are directed to improved designs of railroad spikes and improved methods of manufacturing the same. According to one exemplary embodiment, a method for manufacturing a railroad spike may comprise the steps of: preparing a metal blank having a substantially circular cross-section; subjecting the metal blank to at least one cold heading process and at least one cold extrusion process to form a railroad spike having (a) a circular head with a fillet at its bottom side that is angled to engage a railroad tie plate or rail base and (b) a non-threaded shank with a substantially square cross-section and a chiseled tip; and coating the railroad spike with an anti-corrosion material.

Abstract: The present invention is directed to a forging method for forming a heat sink 9 including a base board 91 and a plurality of pin fins 92 integrally formed on an upper surface of the base board 91. A back pressure applying pin 75 of a forging die for forming pin fins 92 are slidably arranged in a fin-forming hole 52. At the time of plastically deforming a forging blank W, a back pressure is applied by the back pressure applying pin to a metal material of the forging blank W flowed into the fin-forming hole 52. A concave portion 76 is formed on the restraining tip end face of the back pressure applying pin 75 for restraining the metal material, and a joining convex portion 93 is integrally formed on a tip end of the pin fin 92 by the metal material filled in the concave portion 76.

Abstract: An axle beam and a method of manufacture. The axle beam may have a unitary construction that includes a beam portion and a boss portion. The boss portion may have first and second pins that are spaced apart from each other and spaced apart from the beam portion. The first and second pins may be coaxially disposed.

Abstract: A hot stamped article has a component composition containing, in terms of % by mass, 0.002% to 0.1% of C, 0.01% to 0.5% of Si, 0.5% to 2.5% of Mn+Cr, 0.1% or less of P, 0.01% or less of S, 0.05% or less of t-Al, 0.005% or less of N, and 0.0005% to 0.004% of B which is optionally contained in a case where the Mn+Cr is 1.0% or more, the remainder being Fe and unavoidable impurities. The hot stamped article has a microstructure composed of, in terms of an area ratio, 0% or more and less than 90% of martensite, 10% to 100% of bainite, and less than 0.5% of unavoidable inclusion structures, or a microstructure composed of, in terms of an area ratio, 99.5% to 100% of bainitic ferrite, and less than 0.5% of unavoidable inclusion structures.

Abstract: A hot stretch wrap forming die typically includes a rigid backing section, a series of spaced ribs extending forward from the backing section, and an elongated face sheet secured to the ribs forward of the backing section with a convex forward-facing die face. The ribs elastically deflect during thermal expansion of the face sheet when a heated metal bar is forced against the die face so that the metal bar transfers heat to the face sheet. The die typically includes stiff ribs secured to the backing section and the face sheet which provide substantially fixed points for the face sheet during its thermal expansion. The face sheet may include several face sheet segments which together from the die face. The face sheet may also include contour plates which form respective portions of the die face and which may be used to adjust the specific contour of the die face.

Abstract: A sealing plate for a prismatic secondary battery includes a pair of mouths for attaching a negative and positive electrode terminals, one mouth being formed near one end in a longitudinal direction of the sealing plate, and the other mouth being formed near the other end, coining areas used for positioning of an insulating member and formed around the pair of mouths on a front face of the sealing plate, a gas release valve and an electrolyte pour hole formed between the pair of mouths, and grooves formed between the respective coining areas and the long side edge of the sealing plate. The groove has a smaller depth near the gas release valve than the depth near the coining area. Even when the sealing plate is produced through forging, the front face has good flatness and the coining areas are unlikely to have a sink mark or a shear drop.

Abstract: A method for the production of a piston for an internal combustion engine, in which a piston blank is forged, which is subsequently separated into two parts, to form an upper piston part and a lower piston part, after which the lower piston part and the upper piston part are machined and then welded to one another. Subsequently, the piston is finished. During forging of the piston blank, the top of the piston blank is partly given the shape of the underside of the upper piston part, and the underside of the piston blank is given the shape that corresponds to the interior of the lower piston part. After forging of the piston blank and before separation of the upper piston part from the lower piston part, the top of the piston blank is given the finished shape of the underside of the upper piston part by a cutting machining method.

Abstract: A thrust dynamic pressure pattern is marked on a rotating member or fixed member set on a rest table. A pressure for marking is applied to a member to be marked in a cycle of applying and releasing the pressure, and a supplemental force for keeping the member to be marked, still is separately applied. According to the present embodiment, a rotating device can be provided that narrows down a bearing gap and improves the efficiency of raking up a lubricant so as to increase the dynamic pressure by reducing the deformation of the shape of the protrusions of a thrust dynamic pressure pattern and the variation in the height of the protrusions when forming the thrust dynamic pressure pattern in a method of producing a rotating device.

Abstract: In a method for manufacturing a battery safety valve according to the present invention, a stainless steel metal sheet is used, and an thin annular portion constituting an edge portion of a safety valve is formed in a lid by simultaneously pressing annular projecting portions provided respectively on a punch and a die so as to oppose each other, against respective surfaces of the lid.

Abstract: A forging device capable of producing a high-quality forged article while simplifying the structure is provided. The forging device of the present invention includes a punch 1, a die 2 having a shaping hole 22 and a helical blade portion 23 formed on an inner peripheral surface of the shaping hole, a back pressure generation mechanism 15, and a back pressure transmission mechanism. The back pressure transmission mechanism includes a rotation-side transmission member having a back pressure plate 40 and a non-rotation-side transmission member. The back pressure plate 40 is arranged in the shaping hole 22 in a fitted manner.

Abstract: A manufacturing method and device for a drive plate that make it possible to obtain well-tensioned teeth at a ring gear portion while extending the life of a shaping die. A preferred embodiment provides a manufacturing device including: a compression punch that compresses a side wall portion of a raw material in an axial direction, the raw material including a bottom surface portion and the side wall portion which is cylindrical and provided to extend upright from an outer peripheral end portion of the bottom surface portion. A compression die disposed to face the compression punch in the axial direction and having a toothed shape formed on an inner peripheral surface. The compression punch contacts the compression die, and thereafter the compression die is pushed by the compression punch to form a toothed shape on the side wall portion while moving in the axial direction.

Abstract: A clinch-type fastener is formed by simultaneously creating an undercut during the same forging that creates the head and displacer of the fastener. A fastener blank is compressed end-to-end between top and bottom dies whereby the axial compression of a blank causes the outward bulging of the shank at its midline. Simultaneously, a tapered end point and a tangential interference band are formed provided by a curvilinear-shaped bulge in the shank. As the bulge is formed an undercut is created between the bulge and a shoulder which extends downwardly from a head of the fastener. This method of formation and the fastener produced thereby are particularly suited to the manufacture of small clinch pins having a diameter in the range of 1.0 mm.

Abstract: An iron-type golf club including a golf club head having improved mass distribution characteristics. The golf club includes a golf club head that is constructed from multiple pieces and that has a multi-material construction.

Abstract: A punch 1 includes a forming land portion 2 formed in parallel with a punch axis 7, a forming R-portion 3 having an arc-shaped cross-section and formed continuously with the forming land portion 2 on a tip end side with respect to the forming land portion 2, and a recess portion 5 formed on a base end side with respect to the forming land portion 2 and having a diameter smaller than a diameter of the forming land portion 2. A Rockwell hardness HRF of the blank 20 is within a range of 65 to 105. The curvature radius R of the forming R-portion 3 of the punch 1 is set to be larger than the thickness L of a cylindrical peripheral wall portion 21 of the forged product 25. The length B of the forming land portion 2 of the punch 1 is set within a range of 0.05 to 0.15 mm. The recess width C of the recess portion 5 with respect to the forming land portion 2 of the punch 1 is set within a range of 0.15 to 1.0 mm.

Abstract: A load-applying device of a press-forming die includes a rod which includes a first end, a second end, and a flange, a lamination coned disc spring in which a plurality of coned disc springs having a center hole, to which the first end of the rod is inserted, are laminated, a first plate which includes a first through hole to which the first end of the rod is inserted and abuts the lamination coned disc spring, a second plate which includes a second through hole to which the second end of the rod is inserted and abuts the flange; and a gap fixing member which is detachably provided between the first plate and the second plate and fixes a gap between the first plate and the second plate so as to maintain the gap by which the lamination coned disc spring biases the flange to the second plate. The second end and the first plate relatively move in a mutually approaching direction during press-forming, and the lamination coned disc spring is compressed.

Abstract: A bending machine includes a frame, a punch holder provided on the frame, a die holder provided on the frame, a pressing mechanism for pressing a punch toward a die, a first deflection detector for detecting a stroke of the punch, a second deflection detector for detecting an actual displacement of the punch, and a controller; and the controller previously stores a relation between a deflection of the frame and a specification of a sheet material, calculates an actual deflection of the frame by subtracting a detection value of the second deflection detector from a detection value of the first deflection detector, gets a target deflection of the frame based on the relation stored, and controls the pressing mechanism so that the actual deflection becomes consistent with the target deflection. According to the bending machine, working efficiency can be improved by rendering a trial bending unnecessary.

Abstract: A surgical implant component comprising an implant component body manufactured from an alloy comprising from about 23 to about 33 wt % Cr, from about 8 to about 20 wt % Mo, from about 0.05 to about 1.5 wt % Si, from about 0.35 to about 3.5 wt % C, from about 40 to about 60 wt % Co, and incidental impurities. The implant component alloy has an atomic % ratio of (Cr+Mo+Nb)/Co of at least 0.59, a matrix metallurgical microstructure comprising between about 45% and about 85% by volume face-centered cubic structure, and between about 15% and about 55% by volume hexagonal close-packed structure; and a Rockwell C hardness of greater than 35. A method for manufacturing a surgical implant component body for a surgical implant by a manufacturing method selected from the group consisting of casting, forging, and powder metallurgy pressing-plus-sintering from an alloy.

Abstract: A lightweight mold for press forming is presented. Molds are characterized in that design forming portions thereof, these design forming portions making contact with a workpiece at the time of press forming and thereby forming a target design on the workpiece, are constructed of rod shaped members (design forming rods). By having the design forming portions be constructed of rod shaped members, the weight of the mold is reduced. It is preferred that the molds are further provided with supporting rods which support the design forming rods, these rod members constituting a framework structure.

Abstract: Methods and apparatuses for manufacturing a press-molded product with a preform including a pair of side wall portions and a connecting wall portion are taught. The preform is pressed with a mold until at least one wall portion is bent toward a gap within the mold, and a plate thickness is increased at the at least one wall portion and the connecting wall portion by pressing other wall portions.

Abstract: A method and a manufacturing line allow for the manufacture of piston blanks of dimensions close to the final dimensions, which in the course of subsequent finish-machining need only be machined with removal of material to a small degree. A piston shaft of the piston blank is produced by backward extrusion. At least one hollow throat element is already produced at the piston blank by an upset-forging operation. For this purpose, a special forging tool is provided, which, after the manufacture of the piston shaft, takes effect on the piston blank in such a way that at least one hollow throat element is formed at the latest at subsequent forming of the piston base. In this way, a perceptible reduction is achieved in the weight of a piston in relation to conventionally manufactured forging pistons.

Abstract: The invention relates to a method and an installation for producing a component from sheet magnesium, comprising a forming tool, which comprises a punch and a die, for forming a semi-finished product made of sheet magnesium, in particular a semi-finished product in the form of a sheet magnesium blank, and a device for heating the semi-finished product to an elevated temperature, preferably to a temperature of at least 200° C., prior to the forming. In order to reduce the component costs, the invention proposes that the forming tool is designed without an internal heat source, is provided with a semi-finished product holder on which the heated semi-finished product can be placed in the forming tool without direct contact with the punch and the die, and comprises a drive which brings about a closing speed of the punch and the die in the range of 15 mm/s to 500 mm/s.

Abstract: A co-forged iron type golf club is disclosed. More specifically, the present invention discloses a co-forged iron type golf club with the body portion made out of a first material and at least one weight adjustment portion monolithically encased within the body portion of the co-forged iron type golf club head without the need for secondary attachment or machining operations. The present invention creates of an iron type golf club head from a pre-form billet that already contains two or more materials before the actual forging process resulting in a multi-material golf club head that doesn't require any post manufacturing operations such as machining, welding, swaging, gluing, and the like.

Abstract: A method and apparatus for forming a hard disk drive base plate with a sequence of progressive forging operations is described. The method may include advancing an initial hard disk drive base plate cut from an extruded sheet through a plurality of stations of a transfer die assembly. The method may also include performing a sequence of forgings on the initial hard disk drive base plate to progressively form parts on a hard disk drive base plate.

Abstract: The invention relates to a hybrid pin (14) for connecting a piston for an internal combustion engine to a piston rod, the hybrid pin (14) consisting of a sleeve (3) made of steel and consisting of a core (2) which is pressed into the sleeve (3) and which is made of a lightweight metal alloy that can be cold-formed. The inner surface of the sleeve (3) has a profile, whereby an elastic elongation of the core (3) in the axial direction after the core (3) is pressed into the sleeve (3) is prevented to such an extent that the sleeve (3) is longer than the core (2) at both ends of the hybrid pin (14).

Abstract: A method for making a projection on a metal panel includes providing a lower die having a recess in the shape of the desired projection, laying the metal panel atop the lower die, positioning a filler material atop the metal panel, and lowering an upper die onto the filler material so that the filler material is forced into the metal panel and in turn forces the metal panel into the recess of the lower die whereby a projection is formed and the projection is filled with the filler material.

Abstract: A forming method of a metal plate includes press-forming the metal plate with a die, and processing the press-formed metal plate by incremental-forming.