Abstract: The invention relates to an upsetting method for working a metal slug having a determined slenderness, characterized by the fact that the slug is at least partly positioned in the direction of its length, in an upsetting pot in a cylindrical housing provided for this purpose, and pressure is exerted on the slug in the direction of its length by means of a punch, until the slug fills the whole section of the housing, so as to reduce its slenderness, and to obtain a cylindrical slug with a section equal to that of the housing, in preparation for a forging operation. By this method, it is possible to upset slugs with large slenderness.

Abstract: A bumper for a vehicle for operation on the ground is provided having being formed of superplastic aluminum. The method for making and assembling bumpers made of superplastic aluminum is also set forth. Instructions regarding the tooling needed to manufacture the bumper, as well as the metallurgy and processes, are provided. It is emphasized that this abstract is provided to comply with the rules requiring an abstract that will allow a searcher or other reader to quickly ascertain the subject matter of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims.

Abstract: A method of manufacturing a lead terminal for an accumulator by plastic deformation on a cold-working apparatus that has a shaping station (2) and at least one deformation station (30. 40, 50, 60, 80) by shaping, at the shaping station, a slug (7) that has a longitudinal extension along a longitudinal axis such as to provide base (9) and contact (8) parts for the terminal and a size commensurate with the size of the terminal end piece to be manufactured; transferring the slug (7) to the deformation station (30, 40. 50, 60, 80); carrying out a first deformation of the slug (7) for inner and outer shaping of its base part (9); and carrying out a second deformation of the slug (7) for performing at least a further inner and outer shaping of the base part (9), the deformations being performed sequentially as progressive deformation steps.

Abstract: A machine, method and tooling to precision cold-form roller blanks for anti-friction bearings. The machine is a multistage progressive former using floating die cavities to enable simultaneous shaping of the ends of the roller with high accuracy and without flash. The tools and staged forming create an improved roller with an advantageous grain pattern and devoid of structural defects previously attributable to the presence of sheared end face material in the radiused corners of the blank and flash at its mid-section.

Abstract: A system is disclosed for using a press tool with a limited work output to perform a multi-step press operation to complete a press where the work required for the completed press is greater than the limited work output of the tool. The system includes a press ring actuator assembly, a press ring assembly with multiple press ring sections, or a combination thereof, designed to facilitate multi-step press operations with adjustable engagement surfaces to complete the press with the press tool.

Abstract: A process for cold forging a metal fastener such as a self-clinching standoff includes a punch and die set at the final head trimming station which produces the shear burr only on the underside of the fastener head where it is not visible after installation. A knock-out pin which is reciprocal within the bore of the punch forcibly ejects the fastener through a passage in the die to a point beyond an opposite side of the die. A stripper sleeve which is reciprocal about the outside surface of the punch then moves from a retracted position over the end of the punch pushing a residual scrap ring from around the outside of the punch.

Abstract: Universal press (1) comprising two crosspieces (7, 8) movable relative to each other in a rectilinear direction (C) with mutual approach and withdrawal movement, to act on a series of crimping inserts (2) disposed to define an annular housing seat (3) for a connection sleeve, such as to urge them simultaneously towards this latter and to retract them simultaneously in the opposite direction, following respectively a mutual approach movement and a mutual withdrawal movement of said crosspieces (7, 8). Said press comprises an insert carrier frame (4, 5) which is interposed between said crosspieces (7, 8) and comprises an assembly of slide seats (44) disposed radially about a common central axis (A) and each arranged to receive a respective crimping insert (2) and to slidably guide it in a radial direction with to-and-fro movement with respect to said central axis (A).

Abstract: The present invention is a press forging method by which porosities in a raw material are removed and mechanical properties such as ductility and toughness of a steel product are at a required level in a case that a steel ingot is treated as a raw material in press forging. A cylindrical steel ingot (a so-called “round billet”) is set onto a die as a raw material, and, a forging process is applied to the steel ingot so that buckling of the steel is not generated during the forging process and that a reduction ratio and a forging ratio are more than predetermined values, respectively.

Abstract: An adjusting device for adjusting the length of a blank for a forging machine is provided. The device includes a cutter mounted on a support; an adjustment seat disposed movably on the support; a stop member fixed to the adjustment seat to stop and abut against an end of a rod-shaped material; a drive unit mounted on the support to move the adjustment seat so as to change the position of the stop member for adjustment of the length of the blank; and at least one fluid pressure-operated fixing unit associated with the adjustment seat. The fixing unit immobilizes the adjustment seat by abutting against the support when the fixing unit is pressurized, or permits the adjustment seat to move when the fixing unit is de-pressurized.

Abstract: An electric staking die that joins a joined material to a shaping material, wherein a bump is formed in the shaping material, the bump is inlaid in a hole made in the joined material and the electric staking die presses a shaping portion that is a portion exserting from the joined material as well as a part of the bump, have a recess on a pressing surface that presses said shaping portion of said shaping material wherein an open hole of said recess is larger than said hole made in said joined material, has been offered. The volume of the recess room is more than the volume of the shaping portion of the shaping material. The manufacturing facility comprises a supporting table, the electric staking die and a control means. A method to carry out the electrical staking operation using the electric staking die is presented as sufficient strength staking.

Abstract: A forging method and forging apparatus able to improve a dimensional precision of a forged article and able to reduce the machining processes to a minimum and thereby reduce costs are provided. That is, a forging method placing a workpiece inside of a die, pressing the workpiece by a top part of the die in the axial direction toward the bottom part side of the die, and making the material of the end face of the workpiece flow to form the end face of the workpiece into a recessed/projecting shape, which forging method characterized by using independent pressing and holding means for pressing and holding the workpiece in the axial direction independent for the top part and the bottom part at the time of the press forming.

Abstract: A method of manufacturing an outer ring member for a constant velocity joint, comprising the steps of forming a secondary molding by applying a preliminary upsetting to a work after applying a forward extrusion-molding to the work, forming intermediate pre-molded bodies having annular sloped surfaces formed thereon to have a difference in flow resistance between large diameter parts and small diameter parts by applying the upsetting to the upper part of the secondary molding, forming a quaternary molding having a cup part with track grooves by applying a backward extrusion-molding to the intermediate pre-molded bodies, and applying an ironing to the cup part of the quaternary molding to finish the quaternary molding to product dimensions.

Abstract: An adjusting device for adjusting the length of a blank for a forging machine is provided. The device includes a cutter mounted on a support; an adjustment seat disposed movably on the support; a stop member fixed to the adjustment seat to stop and abut against an end of a rod-shaped material; a drive unit mounted on the support to move the adjustment seat so as to change the position of the stop member for adjustment of the length of the blank; and at least one fluid pressure-operated fixing unit associated with the adjustment seat. The fixing unit immobilizes the adjustment seat by abutting against the support when the fixing unit is pressurized, or permits the adjustment seat to move when the fixing unit is de-pressurized.

Abstract: A flanged plate (1) for a rolling-lobe air spring has on its rounded portion an annular, closed, concave, rounded holding recess (13) which has a circular arcuate shape. The plate is provided with the recess before surface treatment. A correspondingly shaped holding bead (16) in the upper flanging tool (3) engages in this holding recess and form-tightly holds the tool (3) and the flanged plate (1). In this way, sharp-edged holding grooves, which can damage the surface of the flanged plate, are unnecessary. The flanging method, the flanging device, the flanged plate and the rolling-lobe air spring provided with a flanged plate of the above type are described.

Abstract: A method of making a forged piston includes the steps of providing a workpiece made of an aluminum alloy, a magnesium alloy or a titanium alloy; and forging the workpiece with stress applied thereto in a predetermined direction (forging direction). The method further includes, before the step of forging, the step of working the workpiece such that fiber flows of the workpiece are nonparallel to the predetermined direction.

Abstract: A method and apparatus for optimizing the forging of a workpiece that is moved along a longitudinal axis of a forging press. The method includes detecting the relative positions of the first and second ends of the workpiece along the longitudinal axis and calculating a length of the workpiece therebetween.

Abstract: The present invention relates to a method for fabricating a roller follower assembly, comprising the steps of fabricating a lash adjuster body, fabricating a roller follower body, fabricating a leakdown plunger, fabricating a socket, wherein at least one of the lash adjuster body, roller follower body, leakdown plunger, and socket is fabricated at least in part by forging.

Abstract: A closed forging method for producing a forged product includes preparing as a forging material a cylindrical cast ingot that has a volume the same as the volume of a forged product and assumes a shape having an upper surface, a lower surface and a side surface and containing no angular portion; and applying pressure to the side surface of the forging material. The shape has a ratio of the lateral length of a projection profile of the forging material as viewed in the direction perpendicular to the direction of pressure application to a length of the forging material as measured in the direction of pressure application is 1 or less. The forged product obtained is a preform of an upper arm or a lower arm with a plurality of branches that is a suspension part for a vehicle or a yoke with a plurality of branches that is a joint part employed in a vehicle suspension. The preform or yoke has metal flow lines along each branch and exhibits enhanced mechanical strength.

Abstract: A method for forging/molding a coarse blank of an aluminum transmission shaft, including steps of: placing burn-in softened aluminum material into a preheated mold; using a first punch head to first forge the aluminum material in the mold cavity from outer side of the molding hole so as to form a blank body of the transmission shaft with two pivot heads wherein one pivot head is located at each end of the transmission shaft and a shorter middle shaft rod; moving out the first punch head and connecting an extension mold with the mold; and immediately using a second punch head to secondarily forge the blank body in the mold cavity from outer side of the extension hole so as to make an end section of the second punch head extend into the mold cavity to a position near the inner end of the mold cavity, whereby the middle shaft rod of the blank body outward axially extends to the extension mold into a predetermined length to form the transmission shaft.

Abstract: The press of the invention includes a first component and a second component for holding and pressing a workpiece to be processed between them, the first component being driven into translation relatively to the second component by an air cylinder. Thus, the first component is floatably mounted relatively to the second component, said components comprising means for positioning them relatively to each other at the limit of travel. Proper centering of the workpiece between the components, without stresses, may thereby be provided.

Abstract: A punch fixed to a body assembly is inserted into a hole in a workpiece, and the workpiece is pressed by an upper die to press a splining segment of the punch into the hole in the workpiece, thereby forming spline slots in the inner circumferential surface of the hole in the workpiece. After the spline slots have been formed, the lower surface of the workpiece around the hole is held on a second lower die, and the upper surface of an outer circumferential edge portion of the workpiece is pressed by the upper die to cause the hole in the workpiece to have desired dimensional accuracy.

Abstract: An inexpensive method of rapidly fabricating reactive metal (Zn, Al, Al-alloy, etc.) microscale structures including high-aspect-ratio microscale structures is disclosed. A high precision process uses conformal bond inhibitor coating and high temperature compression molding techniques to produce high quality, high aspect ratio metal structures. In one embodiment, following fabrication of an initial metallic microscale mold insert, an adhesion-promoting metal precursor layer and a ceramic bond inhibitor coating are conformally deposited onto the microscale mold insert. The microscale mold insert and a preselected reactive metal are then heated to an optimum temperature and compressed together. The mold insert is then extracted from the molded metal to produce a reverse image of the mold insert.

Abstract: A method of making a part with regions of different thickness from a plate workpiece having a pair of substantially parallel plate faces. The workpiece is fitted between a surface of a die and a substantially parallel surface of a punch. The die is formed at its surface with an opening. Then the die and the punch are relatively shifted parallel to the surfaces and faces and so as to compress the workpiece parallel to its faces to extrude the workpiece transversely into the opening in the die surface, thereby creating a region of greater thickness.

Abstract: The invention relates to a method and apparatus for forming metal containers. The method involves introducing a knockout element (110) into the container body through the open end, providing a forming die shaped to reduce the diameter of the sidewall of the container body (100) when the open end of the container body (106) is forced therein to produce a neck portion of reduced diameter on the container body, driving the open end of the container body into the forming die (108), retracting the knockout element through the neck portion as the neck portion is formed, and removing the container body (106) from the forming die (108) and knockout element (110). In the invention, the driving of the open end of the container body into the forming die and/or the movements of the knockout element are carried out under computer numerical control, preferably employing linear motor drives, thereby enabling the driving or movement to be optimized for the container body and the neck portion formed thereon.

Abstract: The invention relates to a hydromechanical clamping device having two movable die halves and two punches, a first hydraulic piston, and a second hydraulic piston. The second die half is fixed to the frame and the second punch is arranged on the second hydraulic piston. The first hydraulic cylinder is connected to a third hydraulic cylinder. The latter acts on a fourth hydraulic piston. The first hydraulic cylinder is connected to the third hydraulic cylinder, so that the pressure medium displaced from the first hydraulic cylinder during a feed movement flows into the third hydraulic cylinder and the third hydraulic piston moves the fourth hydraulic piston in the feed direction, so that pressure medium is displaced into the second hydraulic cylinder, and the requisite forming pressure can be applied to the second hydraulic piston and the punches move toward one another.

Abstract: An annular excess portion is disposed, a spline forming male mold is passed through a boss of a sheet metal-made rotary member in which a root portion of the boss and a peripheral portion are previously displaced, and the boss is set to a stationary mold with being fitted into a boss fitting hole of a rotary member holding mold. Thereafter, the annular excess portion is clamped between a pressing mold and the stationary mold to be deformed into a flat shape, and the root portion of the boss is squeezed into spline forming grooves to be plastically deformed, thereby forming a boss spline. According to the configuration, increase in thickness os a sheet metal blank is avoided, the strength of the boss is ensured, and weight reduction is achieved. The production efficiency can be remarkably improved, and cutting chips are eliminated, so that adverse influence on the working environment can be avoided.

Abstract: A male die for forming a member incorporated in a liquid ejection head is disclosed. Each of a plurality of first forging punches is operable to form a first recess on a metal plate. The first forging punches are arranged at a fixed pitch to form a punch row in a first direction. Each of a plurality of second forging punches is operable to form a second recess on the metal plate. The second forging punches are arranged adjacently to first forging punches located at both ends of the punch row. The first recess is to be a first part of the member which is used to eject liquid from the liquid ejection head, and the second recess is to be a second part of the member which is not used to eject liquid.

Abstract: A work piece has an interior cylindrical component. The interior cylindrical component is composed of a beam. The beam is adapted to apply pressure to remove the work piece. An intermediate cylindrical component has four radial spaced cylindrical control arms, an interior flange and an exterior pair of semi-conical molding adapted to receive a work piece. An exterior cylinder housing is adapted to house the interior component and the intermediate component. The exterior cylinder housing has a plurality of bores and a conical recess. The conical recess is adapted to receive the molding arms of the intermediate cylindrical component.

Abstract: A cold forging process and apparatus for reinforcing an end of a rectangular tube, including a close fitting, rectangular upper mandrel that inserts into the tubing. The upper mandrel has flared corners at the end attached to the upper die. As the upper die is moved under pressure towards the lower die, the flared corners of the mandrel makes contact with the inner surface of the tube. This ensures that the tube begins to deform outward before the rest of the upper die contacts it. As the upper die is pressed towards contact with the lower die, the end of the tube is cold formed into a collar. The dies are then moved apart and the cold-formed tube removed. A lower mandrel positions and retains the tube during forming. After forming the lower mandrel is used to eject the formed part, which may for instance be a trailer hitch housing.

Abstract: A method of making a part with regions of different thickness from a plate workplace having a pair of substantially parallel plate faces. The workpiece is fitted between a surface of a die and a substantially parallel surface of a punch. The die is formed at its surface with an opening. Then the die and the punch are relatively shifted parallel to the surfaces and faces and so as to compress the workpiece parallel to its faces to extrude the workpiece transversely into the opening in the die surface, thereby creating a region of greater thickness.

Abstract: The present invention includes a knockout ram assembly for necking a container comprising an anti-rotation device adapted to prevent a piston/pilot assembly from rotating while bolting or unbolting the pilot. The present invention also includes a method of replacing a knockout ram assembly from a container necking apparatus comprising unbolting from the container necking apparatus a first knockout ram assembly having an anti-rotation device adapted to substantially prevent the piston/pilot assembly from rotating, removing the first knockout ram assembly from the container necking apparatus, and bolting to the container necking apparatus a second knockout ram assembly having an anti-rotation device adapted to substantially prevent the piston/pilot assembly from rotating.

Abstract: A forging die for forging a cylindrical rotor having a plurality of vane-accommodating grooves which extend toward the axis of the rotor, includes an upper die; a lower die having a mold cavity in its center portion, and a plurality of vane-accommodating-groove-forming portions which protrude inward from an inner wall which defines the mold cavity; and a spacer having a plurality of shell segments for determining a shape of a side wall of the cylindrical rotor which is segmented by the vane-accommodating grooves, and a flange for joining the shell segments is disclosed. The spacer is provided in the interior of the mold cavity of the lower die. A forging production system for producing the rotor; a method for producing the rotor; and the rotor are also disclosed.

Abstract: A method of manufacturing a curved metal plate includes pressing a metal plate made of a plate material selected from titanium or titanium alloy with a die segment that forms thereon a convex surface curving in at least one direction and at least one recess, with a first side of the metal plate in contact with the convex surface, thereby curving the metal plate along the convex surface while allowing a part of the plate material on the first side of the metal plate to intrude into the at least one recess under pressure, thus forming at least one rib on the first side of the metal plate.

Abstract: A method for making a valve assembly is disclosed. The method includes providing a first work piece having a longitudinal axis and a first end and providing a second work piece having a surface. The method also includes disposing the first work piece and the second work piece axially between a pair of aligned elements that are relatively movable toward and away from each other along the longitudinal axis of the first work piece. Additionally, the method includes relatively moving the pair of aligned elements toward each other to axially clamp the first work piece and the second work piece and actuating the pair of aligned elements and delivering to the first work piece and the second work piece a controlled clamping force that acts to coin a zone of surface contact between the first end and the surface. Further, the method includes repeating the actuating of the pair of elements a plurality of times. An apparatus used to perform the method is also disclosed.

Abstract: A part is manufactured from a composite material containing an aluminum alloy as a metal matrix. Blanks are prepared from a billet of the composite material, and worked on in a press, while they are held at a temperature ranging from the solidus temperature, Ta, of the aluminum alloy minus 50 (Ta−50) deg. C. to Ta deg. C. At a temperature below (Ta−50), the blanks have too high a resistance to plastic deformation to be easily worked on. At a temperature over Ta, a liquid phase is produced and makes the blanks likely to crack easily during plastic deformation.

Abstract: Described herein is an integrated clamping and clinching device for sheet-metal panels which simultaneously performs a clamping operation on two or more panels in the precise assembly condition, and application of at least one clinching point for obtaining joining of the panels. The device is provided with at least one pair of clamping elements and at least one pair of clinching elements which are controlled by one and the same fluid cylinder in such a way that the pair of clamping elements reaches a closed position immediately before the pair of clinching elements.

Abstract: In a die for forging a metal tube to form a semi-product of a unitary combination nipple, a die body has annular first, second and third inner surfaces, and a die cavity. The die cavity includes a large-diameter outer cavity portion with a uniform diameter defined by the first inner surface and adapted to permit insertion of the tube into the die cavity therethrough, a small-diameter inner cavity portion with a uniform diameter smaller than that of the outer cavity portion and defined by the second inner surface, and a polygonal cavity portion disposed between the outer and inner cavity portions and defined by the third inner surface. The second inner surface is located inside the first inner surface, and the third inner surface is located inside the first inner surface but outside the second inner surface.

Abstract: A die and method of assembling a high torque capacity metal spool. The spool comprises a cylindrical barrel, a pair of flanges and a pair of flange hubs. The die includes a support member and a curling member that is adapted to move relative to the support housing. The die is adapted to be driven towards a matching die to press a spool therebetween. Each curling member includes an annular curling face which is adapted to curl and compress metal edges of the cylindrical barrel, the flanges and the flange hubs into tightened curls. The tightened curls secure the cylindrical barrel with the flanges and flange hubs. Each die further includes a plurality of nibs carried by the support housings which project outward from the curling face of the curling member after the tightened curls have been formed to swage a plurality of detents into the tightened curls of the spool. The resulting detents in the metal spool provide for increased torque transfer between the flanges, the flange hubs and the cylindrical barrel.

Abstract: “CAN BODY STRETCHING AND MOLDING DEVICE” comprised by a hard and solid forming block (1) in steel or any other harder material, generally cylindrical which presents the biggest part of its height with a larger diameter corresponding to the inner diameter of the can already stretched having on its upper part a conic section (3) topped by a short cylindrical section with smaller diameter corresponding to the inner diameter of the can body to be stretched; said forming block (1) receives from below, where it seats, a flange forming tool at the lower part of the can body, said tool formed by a steel disk (5) having a circular groove (6) in fluting section, susceptible to be reached and taken by the lower end of the can body on its stretching and molding process; it is further provided a flange forming tool on the upper part of the can formed by a steel disk (10) provided on its lower face with a circular groove (11) of fluting section and having a small circular and salient section (12) which surround

Abstract: A non-precurled, non-curled shell is transferred to a reform station. The reform station contains a coin die and a coin punch. The coin die has the desired round finished blank diameter machined into its face. The die cavity has a round die wall which stops the outward flow of material during the coining process. The die wall produces the blank's final shape. During the coining process, the coining punch compresses the scalloped blank edge of the non-curled, non-precurled shell. The coined area causes material to flow outward, coming in contact with the die wall, forming the blanks outer perimeter.

Abstract: The invention relates to process for working a workpiece (1) held between a counterholder (4) and a guide (5, 5.2) by a clamping force (14.1, 14.2) by forming a profile (3, 3.1), e.g. precision toothing, in a surface (2) of the workpiece (1) by means of a forming element (8, 8.2), the forming element (8, 8.2) being guided toward the surface (2) of the workpiece (1) at an acute angle (w) to the clamping force (14.1, 14.2) or with a rotary/thrust movement.

Abstract: A forging press includes a die set having a stationary die, a movable die in facing-but-spaced-apart relation to the stationary die along a press axis and defining a workpiece volume therebetween, and an exterior constraint extending circumferentially around the workpiece volume. The movable die has a base level region lying generally in a workpiece plane perpendicular to the press axis, and three rotationally symmetric segments raised above the base level region. Each of the segments forms an angular segment of a disk having an included segment angle and that is angularly separated from the other segments. A press mechanism includes a axial drive operable to move the movable die in a direction parallel to the press axis, and an indexing drive operable to rotate the movable die about the press axis by an indexing rotational angle.

Abstract: The invention relates to a filter and a method for manufacturing a filter. The filter comprises a shell construction with a wall construction and a bottom portion, which form at least one section in the shell construction. The filter further comprises at least one resonator within a section of the shell construction. At least the bottom portion of the shell construction and one or more resonators, or at least the part thereof close to the bottom portion of the shell construction, are an integral unit extruded from the same basic block in one piece.

Abstract: A process for production of a tube profile element having a swaged closed head end includes the steps of chamfering an unswaged end of a tube profile element having a first diameter to provide a chamfered end on the tube profile element having a chamfer angle of less than 45° relative to a longitudinal axis of the end portion of the tube profile element, supporting the tube profile element in a retaining tool such that an end portion of the tube profile element having the unswaged chamfered end thereon extends beyond the retaining tool, providing a swage tool having a negative die capable of swaging the end portion of the tube into a swaged closed head end having a maximum second diameter larger the first diameter of the unswaged end of the tube, and moving the swage tool toward the end portion of the tube and swaging the unswaged chamfered end of the tube, by the negative die of the swage tool, into the swaged closed head end of the tube profile element.

Abstract: A container necker has a necking die moved into contact with a container workpiece by a cam and a pilot urged toward the container by compressed air on a floating piston on which the pilot is mounted. The pilot is held in contact with the necking die by the air pressure acting on the floating piston and follows the necking die in unison into contact with the container. Compressed air flows through the pilot to inflate the container to increase its rigidity during necking. A radial surface on the pilot is engaged by the end of the container to stop the pilot while the necking die continues to the end of its travel to complete the necking function. In a second embodiment the necking die is fixedly positioned and the workpiece is axially moved relative to the die to effect the necking function.

Abstract: A container necking tool, and corresponding method, for necking an aluminum beverage can is disclosed that includes a punch sleeve that is longitudinally fixed in relation to a necking die. The sleeve and die form a gap therebetween, into which a pusher assembly pushes the container to produce the neck on a necking contour surface. The necking tool also includes a punch body that has a longitudinal air passage therethrough. A plenum is formed between the punch body and sleeve to angularly distribute compressed air around the sleeve. Compressed air pressurizes the container during necking stage, and is diverted to the gap while the can is disengaged from the necking tool to keep the gap clean of debris.

Abstract: A forge-molding method for forming a constant velocity joint outer ring comprising a shaft and a cup formed integral with and expanding radially and outwardly from one end of the shaft is provided. The method uses an ironing die apparatus which is provided with a lower molding die, an upper molding die and an ironing punch. The lower molding die is provided with a first cavity formed to have a final degree of product accuracy with respect to the shaft and adapted to apply a final ironing process to the shaft, while the upper molding die is provided with a second cavity for restraining the outer peripheral surface of the cup. Consequently, the accuracy of concentricity between the shaft and the cup can be securely maintained in a simple manner and a sufficient degree of accuracy of the inner peripheral surface and/or the inner diameter of the cup can be effectively secured.

Abstract: Forging equipment and techniques prevent damage to the die set while also preventing abnormal flow of the material used in the forging process. In one embodiment, the forging equipment comprises a die set with a holding portion, constructed separate from the guiding portion. The holding portion is configured to accommodate the workpiece material and the punch portion as it is dropped down on the workpiece. At the comer where the holding portion and the guiding portion meet, the holding portion forms a retaining cavity, which has a sufficient size to accommodate a metal sealing assembly. The metal sealing assembly at one end terminates in an angled material contacting surface that prevents formation of cracks and abnormal flow of material away from its intended path of flow.

Abstract: An improvement in necking apparatus for forming a necked end on a can body wherein during the necking operation pressurized air moves into the interior of a can body being necked through an open end portion of a conduit in a knock out ram which knock out ram is reciprocally mounted in the necking die and wherein valve means are provided to control the amount of pressurized air flowing out through the open end portion and to retain the pressurized air in the conduit after the necking operation has been completed. Also, the flow of the pressurized air is stopped by a resilient connection between a portion of the knock out ram and a portion of the necking die.

Abstract: A forging or cold-pressing tool comprising an annular combination of nib pieces held in a case and having a regular polygonal die bore inside the nib pieces, each of the nib pieces having an approximately isosceles trapezoidal cross section. Opposite ends of each nib piece before assembly make an angle .alpha. smaller than an angle obtained by dividing 360.degree. by the number of nib pieces. When held in the case, the nib pieces are elastically deformed by a tightening force of the case, whereby the butting end faces of each pair of adjacent nib pieces are entirely pressed into contact with each other under a pressure increasing from portion to portion toward the die bore. A layer for giving improved resistance to seizure is formed over the surface of each nib piece.