Abstract: At the time of closing a die mold, an upper die (18) is rotated with respect to screws (44a-44d) while being brought into contact with a lower die (14) by means of drive gears (42a-42d) and a driven gear (40), wherein a closing force is applied to the material (W) by plate springs (60). Subsequently, at the time of opening the die, under an opposite operation, the upper die (18) is opened while being simultaneously rotated with respect to the screws (44a-44d) which are supported by coil springs (54a-54d), whereby a spiral bevel gear (72) is released from the mold. Accordingly, at the time of die closing, the closing force is kept stable, whereas when the die is opened, imposition of a large force to the gear teeth is prevented, so that bevel gears (72) of high quality and high yield rate can be produced.

Abstract: A female die of a closed die set and a punch for near net warm forging complex shaped parts such as lugs from axi-symmetrical workpieces are disclosed. The punch includes a bottom forming surface having opposed chamfer surfaces which move workpiece material laterally in the cavity, prior to and during warm forging, such that the die cavity is substantially evenly filled. Consequently, the resulting parts are evenly filled without requiring that the workpieces fit snugly in the die cavity.

Abstract: An improvement in necking apparatus for forming a necked end on a can body wherein during the necking operation pressurized air moves into the interior of a can body being necked through an open end portion of a conduit in a knock out ram which knock out ram is reciprocally mounted in the necking die and wherein valve means are provided to control the amount of pressurized air flowing out through the open end portion and to retain the pressurized air in the conduit after the necking operation has been completed.

Abstract: A die apparatus and method for forging a workpiece into a near net shaped gear, and includes a first die having a tooth die with a near net shaped negative cavity configured therein to forge the near net shaped gear. Also, the apparatus includes an axial restriction member that sufficiently reduces axial movement of the forged gear as tooth die moves away from the first die relative to the second die. This axial resistance member enables the head portion of the gear to be removed from the first die, and more specifically, the tooth die, after the forging portion of stroke is completed.

Abstract: A process for producing an agricultural sweep defining upper and lower major surfaces and having a predetermined shape including an earth engaging pointed head portion with a pair of wings symmetrically diverging rearwardly and generally horizontal from a nose region. Each wing has a bevel-like configuration on the upper surface of the sweep and an attachment portion integrally formed with and extending upwardly and rearwardly from the head portion. The unique process of the present invention begins with providing a planar preformed blank having a developed shape of the cultivator sweep. Thereafter, the blank is heated to an elevated temperature. The blank is thereafter loaded into a forming die set including first and second cooperatively arranged forming dies. One forming die is configured with a mirror image of one side of the cultivator sweep and the other forming die is configured with the opposite major side of the cultivator sweep.

Abstract: A device for expanding rotationally symmetrical shaped parts (16), including a divided expanding mold (1), a pressure die (11) and a pressurizing means (14), wherein a mold cavity (9) of the expanding mold (1) is defined in axial directions by continuous end faces (20,21) of two spaced annular molds (17,18) and in radial direction by an inner peripheral surface of two mold halves (2,3).

Abstract: A method is disclosed for manufacturing ejector sleeves from tubular stock. In particular, the method includes the following steps or operations: (a) cutting the tube stock to length, (b) enlarging a portion of the inside diameter of the sleeve to provide a clearance diameter, (c) rough-sizing a close-fitting inner diameter, (d) optionally semi-finishing the outside diameter of the sleeve, (e) hardening and straightening the sleeve, (f) final sizing of the outside diameter while maintaining concentricity with the inside diameters, (g) finishing the end face of the sleeve adjacent the close-fitting diameter, (h) final sizing of the close-fitting inner diameter while maintaining concentricity with the outside diameter, (i) forming a head on the sleeve by heating and forging to a predetermined size, (j) optional annealing and refinishing of the head for purposes of hardness or dimensional modification, or improving surface finish.

Abstract: A method of producing a disc of an automotive road wheel by using an aluminum alloy as a material. The producing method comprising the following steps: (1) casting a disc material including an annular spoke section which has a ridge and is formed with a depression, the depression defined by a bottom wall; and (2) forging the disc material to obtain the forged disc by applying a processing degree of not less than 15% to the bottom wall of the spoke section and by applying a stress of not less than 50 MPa to the ridge of the spoke section.

Abstract: A container end, including a die and the method for making, for pressurized containers includes a circular center panel, an inner annular panel around the center panel, and an outer annular panel around the inner annular panel. The inner annular panel has a generally arcuate cross-section viewed in a plane extending radially from the centerpoint of the container lid. The inner annular panel comprises a plurality of first segments, spaced apart about the circumference of the inner annular panel, and a plurality of second segments, with at least one second segment being positioned between adjacent pairs of first segments. The radius of curvature of the arcuate cross section of each of the first segments is less than the radius of curvature of the arcuate cross section of each of the second segments, so that the radius of curvature of the inner annular panel varies along the circumferential length of the inner annular panel.

Abstract: A method and apparatus for necking an open end of a metal container in which annular grooves are provided on the inner surface of the necking dies to abate sticking of cans in the dies during the necking process.

Abstract: A die for use in a stage of a multi-stage die-necking process of a metal body such as a beverage can, has a surface around a center-line. The die surface, seen in longitudinal section through the center-line, has a profile which includes in direct succession a feed-in zone, an intermediate zone and a neck zone. The intermediate zone has, as well as a contact part, a relatively steep part in which tangents to the die surface include an angle .alpha. to the center-line greater than .alpha..sub.n, where .alpha..sub.n is the neck angle between the necked part following die-necking and the center-line of the body. The presence of this non-contact steep part reduces the axial force needed in the die-necking.

Abstract: A process of ironing a thread formation shaft portion of a work for bolt having a cylindrical portion and the thread formation shaft portion in axial alignment. The process comprises the steps of supporting the cylindrical portion of the work in radial directions and in a zero clearance state, and moving the thread formation shaft portion in the axial direction relative to a shaft portion ironing die, the supporting step and the moving step being executed simultaneously.

Abstract: An improvement in necking apparatus for forming a necked end on a can body wherein during the necking operation pressurized air moves into the interior of a can body being necked through an open end portion of a conduit in a knock out ram which knock out ram is reciprocally mounted in the necking die and wherein valve means are provided to control the amount of pressurized air flowing out through the open end portion and to retain the pressurized air in the conduit after the necking operation has been completed.

Abstract: A locating feature comprises a plate and a protrusion extending outwardly from the plate. The protrusion includes a substantially linear portion extending from the plate and a dome shaped portion extending from the linear portion.

Abstract: An object of the present invention is to provide a die set, which is capable of removing the influence of heat expansion and the change of the number of the collared holes and improving the accuracy of the collar height. In a die set including an upper die and a lower die wherein a metal plate having a collared hole is provided between the dies to form a flange section at an end of the collar, a flare-punch is provided to the upper die and is capable of vertically moving therein. The flare-punch has a flange forming section for forming the flange section. A biasing member biases the flare-punch toward the lower die. A level pin for defining a lower dead point of the flare-pin is provided to the lower die. The level pin is capable of coming into contact with the flare-punch, which has been in the collar, when the upper die and the lower die are closed.

Abstract: A process is provided for the production of a webbing take-up spindle by cold-forming of a cylindrical blank. The cylindrical blank is cold-formed into a preform having a flange-shaped disc portion and a spindle portion extending from and in continuation with said disc portion. Wedge action dies, whose pressing portions are in the form of ratchet teeth, are pressed against an upper and lower sides of an outer peripheral portion of the disc portion, respectively, so that ratchet teeth are partially formed and a thin-walled portion is also formed circumferentially along said partially-formed ratchet teeth. The thin-walled portion is then punched to fully form the ratchet teeth. A forming apparatus suitable for use in the practice of the process is also disclosed.

Abstract: A method of fabricating a plurality of multilayer structures which includes at least one recess defined by a nonplanar surface. The method comprising the step of: (a) providing a resilient, compliant material on over one or more stacks of layers including the area over the recess; (b) applying sufficient pressure to the stacks to cause the resilient, compliant material to fill the recess and laminate said stacks; (c) lifting the resilient, compliant material off the stack subsequent to the application of pressure; (d) providing one or more stacks of layers that have not been subjected to step (b); and (e) repeating steps (a)-(d). In a preferred embodiment of the invention steps (a)-(d) are repeated at least ten times without the need to change the resilient compliant material. In a most preferred embodiment of the invention steps (a)-(d) are repeated at least one hundred times.

Abstract: The present invention relates to a method of manufacturing a can to receive and to be closed by an easily removable cover merely by the action of vacuum and without the help of any mechanical means. The cover is provided with a sealing gasket, a relief hole and a detachable seal. The upper end of the can is provided with an outwardly wound cord. The upper part of the can is retracted with a marked reduction in diameter as compared to the remaining portion of the can. The upper part of the can is retracted such that an external border of the cord is kept in the same vertical alignment with the remaining portion of the can. This upper part is retracted in this manner so that when the cover is placed on the can, the internal face of its flange is in touch with the external face of the remaining portion of the can. This produces a can which can be closed by an easily removable cover having an unclinched sealing gasket.

Abstract: A method of making the ejector tubes which serve to guide the ejectors used in molds, for example those used in injection molding comprises a series of operating stages performed on a tube which is the starting point. The first stage is the cutting of a length of the tube to the desired length, with diameter oversizing to allow for subsequent truing. The second stage involves reducing the diameter at one of the end sections. The third stage consists of pretruing the outside, the fourth stage being machining the inside of the end section with total concentricity. The fifth stage involves induction treatment, and this is followed by the sixth stage which is the truing of the outside to obtain the desired outside diameter. In the seventh stage the inside diameter of section is trued, and then finally, in the eighth stage the front section is refaced, thus obtaining an ejector tube for moulds in general. Optionally, a butt may be formed on the rear end of the tube.

Abstract: A hollow steering shaft having a good quality can be manufactured at a low cost by passing a blank tube having a circular cross section through a preliminary shaping die and then through a finishing shaping die. The blank tube which has passed through the preliminary shaping die is formed with two kinds of convex curve surface portions having different radii of curvature and arranged continuously, circumferentially and alternately. When the blank tube passes through the finishing shaping die, the larger convex curve surface portions are deformed into flat portions. As a result, a steering shaft having an elliptical cross section is manufactured.

Abstract: A press die assembly is efficiently produced by: fabricating a press die pattern having therein grooves extending along concave corner portions thereof corresponding to concave corner portions of a product forming surface in the die of the press die assembly; fabricating a cast blank of the die by a full-mold method by using the press die pattern; and machining and finishing the product forming surface of the cast blank by utilizing the grooves as clearance space for the machining and finishing tools to obtain the finished die. In the press forming operation of the press die assembly, the grooves permit the sheet blank being press formed to slip thereby to eliminate local stretching, whereby high-quality pressed products are obtained. The grooves enables an easy machining by a tool.

Abstract: The method for necking a metal container body comprises the steps of reducing a first portion of the sidewall of the container body to a first necked diameter, applying force to create tension in at least a portion of a second portion of the sidewall, and further reducing the first portion of the container body to a second necked diameter, during at least a portion of the applying step, by effecting relative motion between the container body and an external forming member. The step of applying a force to create tension in the sidewall may comprise radially displacing at least part of the shoulder portion outwardly away from the central longitudinal axis.

Abstract: The invention provides a process and apparatus for forming an outwardly rolled lip on a cylindrical container body. The apparatus of the invention includes a mandrel having a cylindrical shaped portion and a lip forming annular cavity positioned coaxially with, and axially spaced from the cylindrical portion of the mandrel. The annular cavity has a generally semi-circular cross-section including an open mouth and a closed bottom extending outwardly of the mandrel. The mandrel additionally includes a radially tapered portion between the cylindrical portion and the lip forming die. The radially tapered portion tapers radially outwardly in the direction towards the lip forming die. An axial forcing means forces a cylindrical container body axially along the mandrel towards the lip forming die to thereby stretch the open end before the end is forced into the cavity and rolled outwardly.

Abstract: A manifold for a heat exchanger is formed by placing a blank having a siamesed pair of tubular passages supported by a first mandrel into a die cavity which receives the blank and defines at least one riser channel extending from the cavity. Each riser channel includes a core such that when a punch forces the blank into the die cavity, the blank is formed as desired and a portion of the blank is forged into the riser channel and around the core. The portion of the sidewall of the blank adjacent to the tubular risers is thickened such that the sidewall of the resulting manifold is substantially uniform after forging. After forging, the blank is removed from the die and the first mandrel is removed. The manifold is completed by inserting a second mandrel including holes in substantial alignment with the tubular risers and forcing punches into the tubular risers to remove the remaining material which separates the risers from the passages.

Abstract: The mechanical properties of aluminium alloy extrusion in a specified transverse direction are improved by upsetting the extrusion billet in at least one direction chosen with reference to the specified transverse direction. For example, the extrusion billet may be of generally circular cross-section with one or two opposite segments arising. The extrusion may be subjected to thermomechanical treatment and/or vibration treatment. A preferred final thermomechanical treatment is also described.

Abstract: An inner sliding surface layer of a bearing bushing is formed into a crowning shape in an axial direction by a die shaping method. A bushing blank fitted on a generally-tapered lower end portion of an upper mandrel is inserted, together with the upper mandrel, into a hole in a forming die, and the bushing blank is deformed between the forming die, the upper mandrel and a lower mandrel having an upper end portion similar in shape to the lower end portion of the upper mandrel, thereby obtaining the bushing having the sliding inner peripheral surface of a crowning shape.

Abstract: A method and machine for forming can necks in metal container bodies is disclosed. The machine comprises a pilot assembly coaxially situated and longitudinally movable with respect to and within a necking die member having an annular static die forming surface longitudinally advanced into contact with the can side wall defining the open end. Prior to necking, the pilot assembly is inserted into the open end and then stopped. Continued forward movement of the necking die member opens a valve between the pilot assembly and die member to flow pressurized fluid from a reservoir in the pilot to pressurize the can. This prevents crushing of the can under necking loads. The reservoir is located entirely within the pilot shaft and has a dimensional volume greater than the can body interior volume. This results in rapid delivery of pressurized fluid into the can before the greatest necking loads are applied to the side wall.

Abstract: A shaft is cold-forged to have a shaped portion at one end of the shaft and a flange portion at a middle of the shaft. A taper portion is provided at a root of the flange portion on the opposite side thereof to the shaped portion. The shaped portion is formed by forward extrusion of a bar material, and the flange portion is formed by upsetting. The taper portion is formed by extruding the root of the flange portion to provide a gently inclined continuous connection between the flange portion and an adjacent portion of the shaft. The apparatus for manufacturing the shaft has at least a first set of dies, at least a second set of dies, and a conveyance system for transferring the shaft between the die sets.

Abstract: An automotive theft preventing circuit including a battery, ignition switch and starter connected in series. An anti-theft device connected in series therewith comprising a metallic adjusting screws contact plate and a spring loaded contact pins plate underneath it. A coded plastic card is underneath the last-mentioned plate having a plurality of upstanding pins and a plurality of holes in vertical and horizontal alignment with openings in the spring-loaded contact pins plate. Some of the metallic screws are surrounded by insulation to make the circuit more theft-proof.

Abstract: A billet is successively cold worked into a product such as a countershaft, an outer race for a constant-velocity joint, or the like by forming a chemically converted lubricating coating on a surface of the billet, forging the billet into an intermediate product at a temperature below a transformation temperature of the billet, covering a surface of said intermediate product with lubricating oil in a die cavity in a die assembly, and forging the intermdiate product at a temperature below the transformation temperature and before the intermediate product gains a predetermined hardness due to age hardening resulting from the first forging step.

Abstract: A ceramic isothermal forging die comprises a pair of disk-shaped die halves that are formed of ceramic and have die cavities cut in their mating surfaces and a pair of die half holders each having a recess for accommodating one of the die halves. Each die half is divided into a plurality of radial segments whose bottom surfaces are tapered away from their mating surface with increasing proximity to the center of the die. The floor of each die half holder is tapered to become deeper toward the center of the die and to be complementary to the tapered bottom surfaces of the die segments. The ceramic material of the die makes it usable in the atmosphere. Because of the segmentation of the die halves and the tapering of the segment bottoms and the floor of the die holder recesses, a large force which would otherwise be produced in the circumferential direction of the die by thermal stress during heating and cooling is suppressed.

Abstract: A closed-die forging having an annular flat surface portion and a corner portion at an outer periphery of the annular flat surface portion is made by a method consisting of a rough forging process and a finish forging process. In the rough forging process, a rough forged product is shaped so as to have an annular flat surface portion smaller in outer diameter than the first mentioned annular flat surface portion and a conical surface portion at an outer periphery of the second mentioned annular flat surface portion. The conical surface portion is so shaped as to extend increasingly outwards as it extend in the same direction of movement of a punch of a rough forging die for performing a forming operation.

Abstract: An upsetting press for swaging wire segments into balls or the like. The press includes a fixed matrix, a stamp holder provided for a stamp and mounted on a machine frame so as to be displaceable in the stamping direction, a cam drive mechanism for the stamp holder, and a gripper device provided for the wire segments. The cam drive mechanism is a double cam that is rotatably mounted in the machine frame. An angle lever is pivotably mounted in the machine frame. Follower rollers are carried by the angle lever and run on the double cam. A presser carriage is provided for the stamp holder and is guided in the machine frame in such a way that it can move back and forth. A knee lever is provided that has two arms, one of which is connected to the machine frame and the other of which is connected to the presser carriage. A connecting rod operatively interconnects the angle lever with the knee lever.

Abstract: A spacer-type optical fiber cable has a rod-type spacer which includes closed spaces for holding corresponding optical fibers within these closed spaces. The closed spaces of the rod-type spacer are formed from open straight grooves on a flat-type spacer and then transforming the flat-type spacer into a circular rod-type spacer during a sequence of manufacturing steps, one step using a tapered die to perform the spacer transformation.

Abstract: The disclosed connection bar is elongated, adatped to overlap respective adjacent ends of two rails, and the top and bottom portions at each end of the bar have elongated contact faces shaped to cooperate flush against respective surfaces on these rails. A pair of holes is provided in a web portion of the bar, and securing devices may be extended through the holes for clamping the bar against the rails. An elongated reinforcing rib may be formed on the web portion, extended across the bar transverse to and between the enlarged top and bottom portions, and located to line up adjacent the ends of the rails when the bar is secured to the rails. Other reinforcing ribs may also be extended across the web portion, transverse to and between the top and bottom portions; and these other ribs are located outwardly beyond the holes.

Abstract: A substrate including a disk having a pair of opposed faces and being coined to provide a sub-micron flatness and smoothness for the disk faces. The coined disk can then be coated with a layer of storage material and used as a storage medium. Apparatus and a method for forming the coined substrate includes means for moving a plurality of disks along a predetermined path after the disks have been formed by blanking or stamping. The disks are cleaned before being coined and then stacked into containers which can be closed for transit to a point of use. The coining of the disks and the placement of the disks in containers is done under clean room conditions and the resulting coined substrates are free of flaws and defects encountered with the practice of conventional substrate forming techniques.

Abstract: A spark plug is manufactured by assembling an insulator body and an outer metal shell using an improved crimping die having a specially configured annular working face. The working face includes a flat, annular leading working surface configured to exert a substantial portion of the die force initially on an annular lip of the metal shell to plastically deform the lip inwardly onto an adjacent annular shoulder of the insulator body and a flat, annular trailing working surface configured to subsequently engage the lip and exert a substantial portion of the die force on the shoulder of the insulator body generally perpendicular to the shoulder to internally seal the insulator body and the metal shell by plastically compressing an annular gasket therebetween. The crimping die improves the distribution of the die force on the metal shell and the insulator body to reducew excessive deformation of the metal shell and to enhance compression of the sealing gasket for improved internal sealing purposes.

Abstract: Method and apparatus are disclosed for producing pin operators for pressure switches in which the pin operator is adjusted in length while in a pressure environment with an associated diaphragm when subjected to proof pressure for the finished switch assembly. The pressure housing is preferably the actual switch housing. A die with a recess is aligned with the diaphragm and pin. The pin blank has an opening and tapered wall thickness. When proof pressure is applied to the opposite face of the diaphragm, the diaphragm forces the pin into the die recess to form the end of the pin and shorten its length. Thereafter the pin and diaphragm combination in the pressure housing will provide a prescribed travel when the diaphragm is subjected to proof pressure. An alternative device is disclosed for forming the ends of pins where proof pressure for the particular device is less than the required forming pressure for the pin. Semi-cylindrical, truncated conical and outwardly flared pin forms are disclosed.

Abstract: A process is described for producing forged ring articles from high strength, high temperature materials such as superalloys and titanium alloys. The material to be forged is conditioned and placed into a condition of low strength and high ductility. This starting material is then back extruded to produce a cup. The cup can be sliced into rings in which can thereafter be final forged to a particular contour.

Abstract: A method and apparatus for reducing the cross-section of a terminal portion of a tubular body said apparatus comprising an external die which defines a convergent work surface therein of like shape to the exterior of the reduced cross-section to be produced; a plug having a work surface thereon of like shape to the interior of the reduced cross-section to be produced; means to hold the plug in axial alignment with the die during relative motion as between the plug and die to center the plug within the die to define a pass gap of shape and gap width substantially equal to that shape and thickness of the reduced cross-section; means to enter the terminal portion of the tubular body into the pass gap between the plug and die; and means to cause the die to vibrate in a radial mode at an ultrasonic frequency while the terminal portion is progressively reduced to the shape of the pass gap.

Abstract: A method for manufacturing a piston ring for use in a refrigerant compressor is disclosed. The method includes the steps of disposing the piston ring in an annular groove which is formed on one end surface of a fixed holder; and pressuring the piston ring in the groove by a lower end surface of a press until the lower end surface of the press contacts the upper end surface of the fixed holder. At least one projection formed on either the fixed holder or the press contacts the piston ring. A plurality of grooves are thereby formed on one end surface of the piston ring as the pressing operation progresses.

Abstract: In a squeezing and chamfering device comprising a cylindrical frame, a chuck device provided at an end of the cylindrical frame for seizing a tubular material, a driving device provided at the other end of the cylindrical frame with an output shaft thereof extended in the cylindrical frame, and a slide holder secured to an end of the output shaft to be slidable in the cylindrical frame in an axial direction thereof, a squeezing die having a tapered inner bore engageable with the tubular material is detachable secured to the slide holder, and a chamfering portion is provided at an end of the inner bore away from the chuck device.

Abstract: A method for manufacturing a metal substrate for a memory disk wherein a metal blank material (6) is sandwiched between two dies within a metal mould (3) limiting the extent to which the material spreads, using a core member (4) if necessary, each of the dies having a flat and smooth working surface, the compression force and sheet gauge reduction ratio being regulated or the surface roughness and amount of coating lubricants employed being regulated.

Abstract: The specification discloses extension nipple formation at acute angles on tubular engine exhaust manifold bodies for lap weld attachment of side runners. An articulated or single axis mandrel is inserted axially into the tubular body, each mandrel portion being in an angular body portion. Precut holes in the body are of oval shape. Laterally extensible forming dies are positioned in guide recesses in respective mandrel portions to be aligned with the precut holes and extensible at acute angles to the body and at an angle to each other. Drawing rods are extensible by transfer actuator cylinders into the dies where the rods are interlocked with the dies by rotary actuators. Power forming actuators then shift the rods and dies outwardly to form cylindrical nipples, the forming actuators temporarily overcoming the transfer actuators, and then returning the dies into the mandrel. The rods are then released from the dies and retracted, and the mandrel with dies withdrawn.

Abstract: A hollow tubular structure having edges held in close proximity by residual compressive forces in the material forming the tubular structure is formed by first drawing a metal or metal alloy strip through a first die and forming an open tube section and then drawing the open tube section through a second die. The hollow tubular structures have particular utility in optical fiber communication cable constructions.

Abstract: A press tool comprising a bottom plate onto which there are mounted a die with radial grooves and a profiled ejector inserted into the die and circularly oriented in it so that the grooves of the die and the ejector coincide, and over them, by means of guiding columns and guiding sleeves, there are mounted a top plate with a rigid insert attached to its bottom side, a rest and a punch-holder with radial grooves, in which there are fastened prismatic punches and a central core, and underneath the punch-holder there is provided a punch-guide, fastened to the guiding columns by means of guiding sleeves.

Abstract: An apparatus for deforming an existing external curl on a tubular side wall of a container to form a crushed curl through the use of a first die having an annular groove of generally semi-circular cross section which engages a peripheral inside and outside portion of the curl to prevent lateral spreading thereof, a second die includes a convex generally V-shaped annular surface which enters into the annular groove of the first die, an imaginary line diametrically intersecting the V-shaped convex surface is also generally coincident with an imaginary line diametrically intersecting the annular groove, and upon relative movement of the die such that the convex surface enters into the annular groove, a portion of the curl is crushed into a generally V-shaped configuration.

Abstract: An apparatus and method of hot-forging in a forging press a cylindrical powdered metal preform to substantially full theoretical density to thereby produce a powdered metal part having a small inner bore wherein the core rod defining such bore is constructed so as to allow a continuous flow of a highly vaporizable liquid coolant such as nitrogen to the metal forming portion of the core rod and to thermally insulate the incoming coolant to assure its being maintained substantially unvaporized until being expelled to the core rod cooling chamber.

Abstract: In a forging die including a lower die with an embossing insert, an upper die and actuating elements displaceable to form with the upper die and the lower die an embossing groove receiving a blank to be forged, a locking member, cooperating with the actuating elements, is provided to lock the latter in a closed position.

Abstract: The method of manufacture of a sabot component which comprises the steps of evering an aluminum workpiece from bar stock, upsetting the workpiece in a first die, by axial force, to constitute a first preform having a desired uneven mass distribution along the axis thereof, hot forging the first preform in a second die, by transverse force, to constitute a second preform having an unsymmetrical mass distribution transverse to the axis thereof, hot forging the second preform in a third die, by transverse force, to constitute a stamping having apposed unsymmetrical formed surfaces, solution heat treating the stamping to a "W" condition, freezing the stamping to render its metalography dormant, cold forging the stamping in the third die, artificially aging the stamping to a "T8" condition, trimming the stamping in a fourth die, and annodizing the trimmed stamping.