Carbide Containing Patents (Class 75/236)
  • Patent number: 11338367
    Abstract: A system for compacting layers of metal powder, including: a layer of metal powder at a first voltage; and a conductive object above the layer of metal powder, the conductive object at a second voltage, wherein a voltage differential between the layer of metal powder and the conductive object is sufficient to attract particles from the layer of metal powder to the conductive object, change the voltage on the particles, and redeposit the particles in the layer of metal powder.
    Type: Grant
    Filed: June 8, 2018
    Date of Patent: May 24, 2022
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Thomas Anthony, Seongsik Chang
  • Patent number: 11251939
    Abstract: The APPARATUSES, METHODS AND SYSTEMS FOR COMMON KEY IDENTIFICATION IN DISTRIBUTED DATA ENVIRONMENTS (“KEY IDENTIFIER”) provides a platform that, in various embodiments, is configurable to efficiently identify and display top keys for a keyspace (e.g., social media posts, financial data feeds, and/or the like) distributed across a plurality of worker nodes, such as in response to a client request. For example, the KEY IDENTIFIER may be configured to identify a likely set of candidate keys across the keyspace, and to count and rank those candidates. Once identified, top keys may be employed for a variety of applications or end goals, including but not limited to report generation, natural language insights, data (re-)distributing, and/or the like.
    Type: Grant
    Filed: August 26, 2019
    Date of Patent: February 15, 2022
    Assignee: Quantifind, Inc.
    Inventor: Andrew Steele
  • Patent number: 10603721
    Abstract: A hard alloy includes complex carbonitride hard phases that contain Ti and at least one additional element, and a metal binder phase containing an iron group element as a main component element. The complex carbonitride hard phases include homogeneous composition hard phases where in-complex carbonitride hard phase average concentrations of Ti and the additional element have a difference of greater than or equal to ?5 atom % and less than or equal to 5 atom % from average concentrations of Ti and the additional element in all the complex carbonitride hard phases. On any cross section specified in the hard alloy, a cross-sectional area of the homogeneous composition hard phases accounts for greater than or equal to 80% of a cross-sectional area of the complex carbonitride hard phases, and the homogeneous composition hard phases account for greater than or equal to 80% of the complex carbonitride hard phases in number.
    Type: Grant
    Filed: October 21, 2016
    Date of Patent: March 31, 2020
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Masato Michiuchi, Keiichi Tsuda, Yoshihiro Minato
  • Patent number: 10584404
    Abstract: Matrix powder material and composites thereof, having improved strength, wear resistance, and abrasion resistance.
    Type: Grant
    Filed: November 11, 2016
    Date of Patent: March 10, 2020
    Assignee: Global Tungsten & Powders Corp.
    Inventors: Ravi K. Enneti, Kevin Prough
  • Patent number: 10363595
    Abstract: A necking tool for manufacturing of metal beverage cans, the necking tool being a cemented carbide comprising in wt % of about 18 to about 63 WC, of about 21 to about 30 TiC, of about 0 to about 27 TiN, of about 0 to about 12 NbC, of about 0 to 2 Cr3C2, of about 8 to about 14 Co and of about 0 to about 6 Ni.
    Type: Grant
    Filed: June 9, 2014
    Date of Patent: July 30, 2019
    Inventors: Stephen A. Hewitt, Elena Tarres Puit, Victor Rimbau
  • Patent number: 9453271
    Abstract: The present invention relates to a cemented carbide for oil and gas applications comprising a hard phase comprising WC and a binder phase wherein the cemented carbide composition comprises WC and, in wt-%, 3-11 Ni, 0.5-7 Cr, 0.3-1.5 Mo, 0-1 Nb, and 0-0.2 Co, and a method of making thereof.
    Type: Grant
    Filed: October 6, 2011
    Date of Patent: September 27, 2016
    Assignee: SANDVIK INTELLECTUAL PROPERTY AB
    Inventors: Michael Carpenter, Jane Smith
  • Patent number: 9393088
    Abstract: A method for manufacturing a shaped body, comprising creating a mixture of a metal powder and binding agent, compacting the mixture to form a green compact, heating the green compact to a debinding start temperature T1, debinding the green compact by controlled heating of the green compact from start temperature T1 to end temperature T2 at a heat-up rate R1, presintering the debindered green compact to the presinter end temperature TVS at a heat-up rate RHVS, cooling the green compact from the presinter end temperature TVS at a cool-down rate RKVS, whereby at least the heat-up rate RHVS, the presinter end temperature TVS, and the cool-down rate RKVS are tuned relative to each other in such a way that the presintered green compact forming a blank has a surface porosity of 16% to 22% after presintering, and machining and sintering of the blank to form the shaped body.
    Type: Grant
    Filed: November 9, 2011
    Date of Patent: July 19, 2016
    Assignee: DEGUDENT GMBH
    Inventors: Jörg Hachenberg, Rudi Steinke, Markus Vollmann, Irmgard Wissel, Gerhard Zellmann, Elmar Hock, Stefan Fecher, Lothar Volkl
  • Publication number: 20150143953
    Abstract: A refractory metal matrix-ceramic compound multi-component composite material with the super-high melting point is disclosed. At least one ceramic compound A and at least one refractory bonding metal B are fused together by the smelting process to make the multi-component composite material. The fused ingredients of the multi-component composite material are mAnB, and (m+n)max=13. The positive integer m is the number of the kinds of the ceramic components A, and the positive integer n is the number of the kinds of the refractory bonding metals B. The absolute value of the combining enthalpy of the ceramic compound A is larger than the absolute value of the combining enthalpy between the ceramic compound A and the refractory bonding metal B. The multi-component composite material has the properties including over 3000° C. melting point, high stability, hardness, ductility, and fusibility in high or low temperature, fast production, and low cost.
    Type: Application
    Filed: October 4, 2013
    Publication date: May 28, 2015
    Applicant: National Tsing Hua University
    Inventor: Swe-Kai CHEN
  • Publication number: 20150136592
    Abstract: Provided is a sintered body containing Fe, Pt, C and Ag, wherein, when a composition of Fe, Pt, C and Ag is represented by an expression: (Fex/100Pt(100-x)/100)100-y-zAgyCz, expressions: 35?x?65, 1?y?20 and 13?z?60 are satisfied, a relative density is in the range of 95% or more, an oxygen content is in the range of 700 ppm or less, and a major axis length of a phase composed of Ag is in the range of 20 ?m or less, and a sputtering target obtained from the sintered body, having excellent film characteristics to allow formation of a thin film, for example, a high performance magnetic recording film.
    Type: Application
    Filed: April 10, 2013
    Publication date: May 21, 2015
    Inventor: Kyosuke Teramura
  • Publication number: 20150078951
    Abstract: The present invention relates to a high speed steel with a chemical composition that comprises, in % by weight: 0.6-2.1 C 3-5 Cr 4-14 Mo max 5 W max 15 Co 0.5-4 V, balance Fe and impurities from the manufacturing of the material, which steel is powder metallurgically manufactured and has a content of Si in the range of 0.7<Si?2.
    Type: Application
    Filed: August 4, 2014
    Publication date: March 19, 2015
    Inventor: Stefan Sundin
  • Publication number: 20150064046
    Abstract: The present invention provides a Ti material extremely high in mechanical strength. A Ti/TiC composite, wherein no simple substance of carbon essentially exists in a TiC, and wherein 0.3 mass % or more of oxygen is solidified in the composite. A Ti/TiC composite has an upper yield point in a relation between a tensile strength and an elongation.
    Type: Application
    Filed: August 28, 2014
    Publication date: March 5, 2015
    Applicant: SHOWA DENKO K.K.
    Inventors: Katsuyoshi KONDOH, Shufeng LI
  • Patent number: 8968642
    Abstract: A TiC-based cermet body includes TiC and WC so that the atomic ratio Ti/W is between 2 to 5, and cobalt as the binder phase is present in an amount of between 5 to 25 vol %. Further, the cermet body has at least one element from group V of the periodic table, Mx, so that the atomic ratio Ti/Mx is between 4 to 20 and the atomic ratio W/Mx is between 1 to 6. The cermet body also has Cr in an amount such that the atomic Cr/Co ratio is from 0.025 to 0.14. The cermet body includes both undissolved TiC cores with a rim of (Ti,W,Mx)C alloy as well as (Ti,W,Mx)C grains which have been formed during sintering. A method of making a cermet body is also disclosed.
    Type: Grant
    Filed: December 14, 2011
    Date of Patent: March 3, 2015
    Assignee: Sandvik Intellectual Property AB
    Inventors: Malin Mårtensson, Gerold Weinl
  • Publication number: 20150010423
    Abstract: The present disclosure relates to a method of making a sintered cutting body having a side with binder metal capping and another side without binder metal capping. The disclosure also relates to a sintered cutting body produced according to the method.
    Type: Application
    Filed: July 3, 2014
    Publication date: January 8, 2015
    Inventors: Sven ENGLUND, Jose GARCIA
  • Patent number: 8906822
    Abstract: This disclosure describes a coating composition comprising: MnxOy, MnCr2O4, or combinations thereof in a first region of a coating having a first thickness, wherein x and y are integers between 1 and 7; and X6W6(Siz, C1-z) in a second region of the coating having a second thickness, wherein X is Ni or a mixture of Ni and one or more transition metals and z ranges from 0 to 1.
    Type: Grant
    Filed: May 31, 2013
    Date of Patent: December 9, 2014
    Assignee: BASF Qtech, Inc.
    Inventors: Sabino Steven Anthony Petrone, Robert Leslie Deuis, Fuwing Kong, Yan Chen
  • Publication number: 20140345423
    Abstract: Carbide pellets including relatively small amounts of metallic binder are produced by steps of pressing, comminuting, shaping and sintering. The carbide pellets may be used as wear resistant hard facing materials that are applied to various types of tools. The carbide pellets provide improved mechanical properties such as hardness and abrasiveness while maintaining required levels of toughness and strength.
    Type: Application
    Filed: August 13, 2014
    Publication date: November 27, 2014
    Inventors: Terry W. Kirk, Hongbo Tian, Xin Deng, Debangshu Banerjee, Qingjun Zheng
  • Publication number: 20140315038
    Abstract: Methods of forming larger sintered compacts of PCD and other sintered ultrahard materials are disclosed. Improved solvent metal compositions and layering of the un-sintered construct allow for sintering of thicker and larger high quality sintered compacts. Jewelry may also be made from sintered ultrahard materials including diamond, carbides, and boron nitrides. Increased biocompatibility is achieved through use of a sintering metal containing tin. Methods of sintering perform shapes are provided.
    Type: Application
    Filed: February 28, 2014
    Publication date: October 23, 2014
    Applicant: DIMICRON, INC.
    Inventors: David P Harding, Mark E Richards, Richard H Dixon, Victoriano Carvajal, Bao-Khang Ngoc Nguyen, German A Loesener, A Ben Curnow, Troy J Medford, Trenton T Walker, Jeffery K Taylor, Bill J Pope
  • Publication number: 20140262327
    Abstract: A disintegrable powder compact includes a matrix; a plurality of dispersed particles including a particle core material dispersed in the matrix; a ferrous alloy including carbon disposed in one of the matrix or particle core material; and a secondary element disposed in the other of the matrix or particle core material, the matrix and the plurality of dispersed particles having different standard electrode potentials. A process for preparing a disintegrable powder compact includes combining a primary particle including a ferrous alloy that includes carbon and a secondary particle to form a composition; compacting the composition to form a preform; and sintering the preform by forming a matrix, wherein the dispersed particles are dispersed in the matrix, the disintegrable powder compact is configured to disintegrate in response to contact with a disintegration fluid, and the primary particle and secondary particle have different standard electrode potentials.
    Type: Application
    Filed: March 12, 2013
    Publication date: September 18, 2014
    Applicant: Baker Hughes Incorporated
    Inventors: Zhiyue Xu, Zhihui Zhang, Yingqing Xu
  • Patent number: 8834594
    Abstract: In one aspect, cemented carbide bodies are provided. A cemented carbide body described herein, in some embodiments, comprises a tungsten carbide phase, a binder phase comprising at least one metal of the iron group or an alloy thereof, a solid solution phase of carbides of zirconium and niobium (Zr,Nb)C and cubic carbides in an amount ranging from about 0.5 volume percent to about 6 volume percent.
    Type: Grant
    Filed: December 21, 2011
    Date of Patent: September 16, 2014
    Assignee: Kennametal Inc.
    Inventors: Guenter Johann Roder, Anders Evert Petersson, Charles Graham McNerny, Pankaj Kumar Mehrotra
  • Publication number: 20140248174
    Abstract: A sintered alloy includes, in percentage by mass, Cr: 10.37 to 39.73, Ni: 5.10 to 24.89, Si: 0.14 to 2.52, Cu: 1.0 to 10.0, P: 0.1 to 1.5, C: 0.18 to 3.20 and the balance of Fe plus unavoidable impurities; a phase A containing precipitated metallic carbide with an average particle diameter of 10 to 50 ?m; and a phase B containing precipitated metallic carbide with an average particle diameter of 10 ?m or less, wherein the phase A is randomly dispersed in the phase B and the average particle diameter DA of the precipitated metallic carbide in the phase A is larger than the average particle diameter DB of the precipitated metallic carbide of the phase B.
    Type: Application
    Filed: March 3, 2014
    Publication date: September 4, 2014
    Inventors: Daisuke FUKAE, Hideaki KAWATA
  • Publication number: 20140170013
    Abstract: An in-situ process for making aluminum titanium carbide composite materials include the steps of mixing powdered aluminum, titanium and calcium carbonate, compacting the mixture and heating by a high frequency induction heater up to a temperature at which titanium carbide is formed at about 800° C.-1,000° C. The compact are then introduced into a tube furnace under an inert atmosphere such as argon, nitrogen, helium etc. at 1200° C. to 1350° C. for 4 to 7 hours to complete the reaction and optimize the TiC particles.
    Type: Application
    Filed: December 19, 2012
    Publication date: June 19, 2014
    Applicant: King Saud University
    Inventor: King Saud University
  • Patent number: 8747515
    Abstract: The invention is suitable for the manufacture of flat or shaped titanium matrix composite articles having improved mechanical properties such as lightweight plates and sheets for aircraft and automotive applications, heat-sinking lightweight electronic substrates, bulletproof structures for vests, partition walls and doors, as well as for sporting goods such as helmets, golf clubs, sole plates, crown plates, etc. A fully-dense discontinuously-reinforced titanium matrix composite (TMMC) material comprises (a) a matrix of titanium or titanium alloy as a major component, (b) ceramic and/or intermetallic hard particles dispersed in the matrix in the amount of ?50 vol. %, and (c) complex carbide- and/or silicide particles at least partially soluble in the matrix at the sintering or forging temperatures such as Ti4Cr3C6, Ti3SiC2, Cr3C2, Ti3AlC2, Ti2AlC, Al4C3, Al4SiC4, Al4Si2C5, Al8SiC7, V2C, (Ti,V)C, VCr2C2, and V2Cr4C3 dispersed in the matrix in the amount of ?20 vol. %.
    Type: Grant
    Filed: December 27, 2003
    Date of Patent: June 10, 2014
    Assignee: Advance Material Products, Inc
    Inventors: Volodymyr Duz, Vladimir S. Moxson, Alexander E. Shapiro
  • Publication number: 20140147327
    Abstract: The present invention relates to the development of an alloy material with significantly improved low-temperature brittleness, recrystallization brittleness, and irradiation brittleness by the introduction of a recrystallization microstructure into an alloy, particularly a tungsten material, to significantly strengthen a weak grain boundary of the recrystallization microstructure. The present invention comprises the steps of: mechanically alloying at least one species selected from a group-IVA, VA, or VIA transition metal carbide and a metallic raw material; sintering base powders obtained through the mechanically alloying step, by using a hot isostatic press; and performing plastic deformation of at least 60% on the alloy obtained through the sintering step, at a strain rate between 10?5 s?1 and 10?2 S?1 and at a temperature between 500° C. and 2,000° C.
    Type: Application
    Filed: July 27, 2012
    Publication date: May 29, 2014
    Applicant: TOHOKU UNIVERSITY
    Inventors: Hiroaki Kurishita, Hideo Arakawa, Satoru Matsuo
  • Patent number: 8697258
    Abstract: An article includes a working portion including cemented carbide, and a heat sink portion in thermal communication with the working portion. The heat sink portion includes a heat sink material having a thermal conductivity greater than a thermal conductivity of the cemented carbide. Also disclosed are methods of making an article including a working portion comprising cemented carbide, and a heat sink portion in thermal communication with the working portion and including a heat sink material having a thermal conductivity that is greater than a thermal conductivity of the cemented carbide. The heat sink portion conducts heat from the working portion.
    Type: Grant
    Filed: July 14, 2011
    Date of Patent: April 15, 2014
    Assignee: Kennametal Inc.
    Inventors: Prakash K. Mirchandani, Alfred J. Mosco, Eric W. Olsen, Steven G. Caldwell
  • Publication number: 20140093378
    Abstract: A coating is described for an airfoil blade component. The coating comprises a cermet material and has, when applied to the rotor blade, a compressive residual stress greater than about 60 ksi. In another embodiment, the compressive residual stress of the coating is in the range of approximately 90-110 ksi.
    Type: Application
    Filed: October 2, 2012
    Publication date: April 3, 2014
    Inventors: Patrick Louis Clavette, Jun Shi, Aaron T. Nardi
  • Publication number: 20140087202
    Abstract: The invention relates to a metal matrix ceramic composite and manufacturing method and application thereof. The metal matrix ceramic composite, is completely formed by permeating at least part of a matrix metal into an array of ceramic granules by means of squeeze-casting, and the volume percentage of the ceramic granules may be adjusted within a range of 10%-80% of the metal matrix ceramic composite according to the usage requirements. The metal matrix ceramic composites can not only retain high performance of anti-penetration, but also have the strong toughness of the metal; in addition, this composite has features of low density, resistance against ordinary mechanical cutting and flame cutting, and inhibition of crack propagation and the like. Therefore, said composite has broad application prospects in the protection of such important security facilities as safes, automatic teller machines and vault gates.
    Type: Application
    Filed: March 28, 2013
    Publication date: March 27, 2014
    Applicant: CHINA WEAPON SCIENCE ACADEMY NINGBO BRANCH
    Inventor: CHINA WEAPON SCIENCE ACADEMY NINGBO BRANCH
  • Patent number: 8679400
    Abstract: An iron-based sintered sliding material includes: a sintered structure which contains 10-50 wt. % copper and 1-15 wt. % carbon and has been formed by sintering a powder mixture obtained by mixing at least one of an Fe—Cu alloy powder containing copper in an amount which is the solid solubility or larger and is 5-50 wt. %, excluding 50 wt. %, and an Fe—Cu—C alloy powder containing copper in an amount which is the solid solubility or larger and is 5-50 wt. %, excluding 50 wt. %, and containing carbon in an amount of 0-5 wt. %, excluding 0 wt. %, with a graphite powder and at least one of a copper powder and a copper alloy powder; and graphite particles dispersed in the sintered sliding material in an amount of 1-14 wt. % or 3-50 vol. %.
    Type: Grant
    Filed: March 6, 2012
    Date of Patent: March 25, 2014
    Assignee: Komatsu Ltd
    Inventor: Takemori Takayama
  • Patent number: 8679220
    Abstract: This invention relates to a ceramic and a cermet each having a second phase for improving toughness via phase separation from a complete solid-solution phase and to a method of preparing them. The ceramic and the cermet may have the second phase phase-separated from the complete solid-solution phase, thereby easily achieving a great improvement in toughness and exhibiting other good properties including high strength, consequently enabling the manufacture of high-strength and high-toughness cutting tools, instead of conventional WC—Co hard materials.
    Type: Grant
    Filed: June 20, 2007
    Date of Patent: March 25, 2014
    Assignee: SNU R&DB Foundation
    Inventor: Shin Hoo Kang
  • Publication number: 20140072469
    Abstract: In one aspect, tungsten carbide material systems are described herein which, in some embodiments, can provide desirable characteristics including chemical inertness, high hardness, reduced sensitivity to local compositional fluctuations and/or enhanced machining properties. In some embodiments, a tungsten carbide material described herein comprises 5.85-6.13 wt. % carbon, 0.85-1.05 wt. % chromium, less than 0.3 wt. % binder, less than 0.3 wt. % impurities and a balance being tungsten.
    Type: Application
    Filed: September 10, 2012
    Publication date: March 13, 2014
    Applicant: Kennametal Inc.
    Inventors: Elizabeth Ann Binky Sargent, Sudhir Brahmandam, Christopher D. Dunn, Irene Spitsberg, Michael James Verti, William Roy Huston
  • Patent number: 8663359
    Abstract: Methods of forming larger sintered compacts of PCD and other sintered ultrahard materials are disclosed. Improved solvent metal compositions and layering of the un-sintered construct allow for sintering of thicker and larger high quality sintered compacts. Jewelry may also be made from sintered ultrahard materials including diamond, carbides, and boron nitrides. Increased biocompatibility is achieved through use of a sintering metal containing tin. Methods of sintering perform shapes are provided.
    Type: Grant
    Filed: June 25, 2010
    Date of Patent: March 4, 2014
    Assignee: Dimicron, Inc.
    Inventors: David P. Harding, Mark E. Richards, Richard H. Dixon, Victoriano Carvajal, Bao-Khang Ngoc Nguyen, German A. Loesener, A. Ben Curnow, Troy J. Medford, Trenton T. Walker, Jeffery K. Taylor, Bill J. Pope
  • Publication number: 20140037395
    Abstract: A sintered cemented carbide body comprises tungsten carbide as hard material and a metallic binder which contains cobalt (Co), chromium (Cr) and copper (Cu). The cobalt is present in a proportion of 7.0 to 14.0% by weight in the sintered cemented carbide. The copper proportion is from 0.05 to 3.8% by weight and the chromium proportion is from 0.2 to 1.9% by weight, in each case based on the overall weight of the sintered cemented carbide body. The cemented carbide body is advantageously used for cutting titanium and titanium alloys, cast iron and steel.
    Type: Application
    Filed: August 2, 2013
    Publication date: February 6, 2014
    Applicant: Kennametal, Inc.
    Inventors: Manfed Wolf, Guenter Roder, Armin Helldorfer, Dieter Schmidt
  • Patent number: 8617289
    Abstract: A hardfacing composition essentially consisting of from about 50 to 75 percent by weight of a carbide phase having a particle size distribution of ±20% or less of a median particle size; and from about 25 to 50 percent by weight of binder phase is disclosed. Drill bits having such hardfacing compositions disposed thereon are also disclosed.
    Type: Grant
    Filed: August 12, 2008
    Date of Patent: December 31, 2013
    Assignee: Smith International, Inc.
    Inventors: Alan W. Lockstedt, Gregory T. Lockwood
  • Publication number: 20130343944
    Abstract: Material and method for the production of material with isotropic, mechanical properties and improved wear resistance and high hardness potential. Method includes producing in a powder metallurgical (PM) method a slug or ingot from a material of ledeburite tool steel alloy, and subjecting one of the slug or ingot or a semi-finished product produced from the slug or ingot to full annealing at a temperature of over 1100° C., but at least 10° C. below the fusing temperature of the lowest melting structure phase with a duration of over 12 hrs. In this manner, an average carbide phase size of the material is increased by at least 65%, a surface shape of the material is rounded and a matrix is homogenized. Method further includes subsequently processing the material into thermally tempered tools with high wear resistance occurs or into parts to which abrasive stress is applied.
    Type: Application
    Filed: May 7, 2013
    Publication date: December 26, 2013
    Inventor: Boehler Edelstahl GMBH & CO. KG
  • Publication number: 20130340643
    Abstract: A liner for a shaped charge is provided for improved penetration of a target formation. The liner is formed from a combination of high density particulate and low density particulate.
    Type: Application
    Filed: June 22, 2012
    Publication date: December 26, 2013
    Inventors: Wenbo Yang, James Guilkey
  • Patent number: 8608822
    Abstract: A multiphase composite system is made by binding hard particles, such as TiC particles, of various sizes with a mixture of titanium powder and aluminum, nickel, and titanium in a master alloy or as elemental materials to produce a composite system that has advantageous energy absorbing characteristics. The multiple phases of this composite system include an aggregate phase of hard particles bound with a matrix phase. The matrix phase has at least two phases with varying amounts of aluminum, nickel, and titanium. The matrix phase forms a bond with the hard particles and has varying degrees of hard and ductile phases. The composite system may be used alone or bonded to other materials such as bodies of titanium or ceramic in the manufacture of ballistic armor tiles.
    Type: Grant
    Filed: July 9, 2012
    Date of Patent: December 17, 2013
    Inventor: Robert G. Lee
  • Patent number: 8602131
    Abstract: A block of dense material is made up of hard particles, of the same or different nature, dispersed in a binder phase. The material has a solidus temperature Ts above which the binder phase is liquid. There is deposited on at least a portion of the surface of the block of dense material an active coating composed of a material capable of reacting chemically with the dense material when the assembly is heated to beyond a minimum reaction temperature Tr. The block coated with the active coating is subjected to a heat treatment comprising heating, then maintenance for a time tm at a maintenance temperature Tm greater than or equal to the minimum reaction temperature Tr, followed by cooling to ambient temperature.
    Type: Grant
    Filed: October 7, 2009
    Date of Patent: December 10, 2013
    Assignee: Varel International, Ind., L.P.
    Inventors: Christophe Colin, Elodie Sorlier, Alfazazi Dourfaye
  • Publication number: 20130323107
    Abstract: A method and composition of a sintered superhard compact is provided. The sintered superhard compact body may comprise superhard particles and a binder phase. The binder phase may bond the superhard particles together. The binder phase comprises tungsten and cobalt. The ratio of tungsten to cobalt is between 1 and 2 and sum of W and Co in the sintered superhard compact is in a range of from about 2 to about 20 percent by weight.
    Type: Application
    Filed: May 31, 2013
    Publication date: December 5, 2013
    Inventors: Gerold Weinl, Torbjorn Selinder, Rui Shao
  • Publication number: 20130315772
    Abstract: A powder metal composition for high wear and temperature applications is made by atomizing a melted iron based alloy including 3.0 to 7.0 wt. % carbon; 10.0 to 25.0 wt. % chromium; 1.0 to 5.0 wt. % tungsten; 3.5 to 7.0 wt. % vanadium; 1.0 to 5.0 wt. % molybdenum; not greater than 0.5 wt. % oxygen; and at least 40.0 wt. % iron. The high carbon content reduces the solubility of oxygen in the melt and thus lowers the oxygen content to a level below which would cause the carbide-forming elements to oxidize during atomization. The powder metal composition includes metal carbides in an amount of at least 15 vol. %. The microhardness of the powder metal composition increases with increasing amounts of carbon and is typically about 800 to 1,500 Hv50.
    Type: Application
    Filed: March 15, 2013
    Publication date: November 28, 2013
    Applicant: Federal-Mogul Corporation
    Inventor: Federal-Mogul Corporation
  • Patent number: 8561731
    Abstract: A down hole drill bit is disclosed that includes a plurality of cutting elements mounted on a cutting structure. At least one of the plurality of cutting elements comprises a wear resistant material, the wear resistant material comprising coarse grains disposed in a binder matrix phase, wherein the binder matrix phase comprises nanoparticles uniformly dispersed therein.
    Type: Grant
    Filed: September 24, 2009
    Date of Patent: October 22, 2013
    Assignee: Smith International, Inc.
    Inventors: Madapusi K. Keshavan, Dah-Ben Liang
  • Publication number: 20130251585
    Abstract: A sintered alloy has an overall composition consisting of, by mass %, 13.05 to 29.62% of Cr, 6.09 to 23.70% of Ni, 0.44 to 2.96% of Si, 0.2 to 1.0% of P, 0.6 to 3.0% of C, and the balance of Fe and inevitable impurities; a metallic structure in which carbides are precipitated and uniformly dispersed in an iron alloy matrix having dispersed pores; and a density of 6.8 to 7.4 Mg/m3. The carbides include specific carbides having maximum diameter of 1 to 10 ?m and area ratio of 90% or more with respect to the total carbides.
    Type: Application
    Filed: March 11, 2013
    Publication date: September 26, 2013
    Applicant: HITACHI POWDERED METALS CO., LTD.
    Inventors: Daisuke FUKAE, Hideaki KAWATA
  • Patent number: 8535407
    Abstract: The invention relates to a hard-metal comprising at least 13 volume % of a metal carbide selected from the group consisting of TiC, VC, ZrC, NbC, MoC, HfC, TaCl WC or a combination thereof, a binder phase comprising one or more of iron-group metals or alloy thereof and 0.1 to 10 weight % Si and 0.1 to 10 weight % Cr and having a liquidus temperature at 1280 degrees C. or lower and 3 to 39 volume % of diamond or cBN grains coated with a protective coating or a mixture thereof and a process for making the hard-metal.
    Type: Grant
    Filed: September 15, 2009
    Date of Patent: September 17, 2013
    Assignee: Element Six GmbH
    Inventors: Igor Yuri Konyashin, Bernd Heinrich Ries, Frank Friedrich Lachmann
  • Publication number: 20130195709
    Abstract: A metal base alloy and methods for producing the alloy. The metal base alloy product includes the formula Mebase Ta Sib Crc Mnj Ve Cf, wherein—Mebase is a metal base selected from the group having Fe, Co and Ni, in an amount ranging from about 45-75 w %. The metal base alloy product contains a substantially homogenous dispersion of separate precipitated carbide particles in an amount ranging from 10-65 percentages by volume and the precipitate carbide particles have an average diameter of 0.01-5 micrometers.
    Type: Application
    Filed: June 23, 2011
    Publication date: August 1, 2013
    Applicant: SUPERIOR METALS SWEDEN AB
    Inventors: Sathees Ranganathan, Sohrab Solaimanzadeh-Azar, Hasse Fredriksson, Advenit Makaya
  • Patent number: 8480783
    Abstract: A sintered porous metal body, which has a sintered structure having a volumetric porosity of 10 to 90%, wherein there are at least one powder particles selected from the group consisting of dielectric material powders and semiconductor material powders that absorb energy of electromagnetic wave having a frequency of 300 MHz to 300 GHz among the metal crystalline particles constituting the sintered body, wherein the particles are substantially homogeneously dispersed in the sintered body, and wherein the metal particles are sintered to bond each other to be united to constitute pores. The invention discloses a method of manufacturing the sintered porous metal body.
    Type: Grant
    Filed: July 21, 2010
    Date of Patent: July 9, 2013
    Assignee: Hitachi, Ltd.
    Inventors: Kazutaka Okamoto, Masami Taguchi
  • Publication number: 20130164547
    Abstract: In one aspect, cemented carbide bodies are provided. A cemented carbide body described herein, in some embodiments, comprises a tungsten carbide phase, a binder phase comprising at least one metal of the iron group or an alloy thereof, a solid solution phase of carbides of zirconium and niobium (Zr,Nb)C and cubic carbides in an amount ranging from about 0.5 volume percent to about 6 volume percent.
    Type: Application
    Filed: December 21, 2011
    Publication date: June 27, 2013
    Applicant: Kennametal Inc.
    Inventors: Guenter Johann Roder, Anders Evert Petersson, Charles Graham McNerny, Pankaj Kumar Mehrotra
  • Publication number: 20130133531
    Abstract: An anvil including a hard phase and a metal matrix in which the hard phase is dispersed, a concentration of the metal matrix phase varying according to a concentration gradient, is disclosed. The anvil may be used in a high pressure press. Methods of making an anvil including forming a hard phase dispersed in a metal matrix phase, a concentration of the metal matrix phase varying according to a concentration gradient, are also disclosed.
    Type: Application
    Filed: November 26, 2012
    Publication date: May 30, 2013
    Applicant: SMITH INTERNATIONAL, INC.
    Inventor: SMITH INTERNATIONAL, INC.
  • Patent number: 8414229
    Abstract: The invention provides a tool component comprising a first layer of polycrystalline cBN material which has a rake (working) surface and a flank surface and comprises less than 70 vol % cBN; and a secondary layer across the rake surface or at least partially across the rake surface and comprising a refractory material and optionally a binder phase and optionally cBN, wherein the secondary layer has a higher resistance to crater formation than the first layer of cBN material and has a lower affinity towards iron than cBN.
    Type: Grant
    Filed: April 23, 2007
    Date of Patent: April 9, 2013
    Assignee: Element Six Abrasives S.A.
    Inventors: Nedret Can, Guven Akdogan, Peter Michael Harden, Cornelius Johannes Pretorius
  • Publication number: 20130058825
    Abstract: A sintered alloy includes, in percentage by mass, Cr: 11.75 to 39.98, Ni: 5.58 to 24.98, Si: 0.16 to 2.54, P: 0.1 to 1.5, C: 0.58 to 3.62 and the balance of Fe plus unavoidable impurities; a phase A containing precipitated metallic carbides with an average particle diameter of 10 to 50 ?m; and a phase B containing precipitated metallic carbides with an average particle diameter of 10 ?m or less, wherein the phase A is randomly dispersed in the phase B and the average particle diameter DA of the precipitated metallic carbides in the phase A is larger than the average particle diameter DB of the precipitated metallic carbides of the phase B.
    Type: Application
    Filed: August 13, 2012
    Publication date: March 7, 2013
    Applicant: HITACHI POWDERED METALS CO., LTD.
    Inventors: Daisuke FUKAE, Hideaki KAWATA
  • Publication number: 20130047784
    Abstract: A powder metal compact is disclosed. The powder metal compact includes a cellular nanomatrix comprising a nanomatrix material. The powder metal compact also includes a plurality of dispersed particles comprising a particle core material that comprises an Al—Cu—Mg, Al—Mn, Al—Si, Al—Mg, Al—Mg—Si, Al—Zn, Al—Zn—Cu, Al—Zn—Mg, Al—Zn—Cr, Al—Zn—Zr, or Al—Sn—Li alloy, or a combination thereof, dispersed in the cellular nanomatrix.
    Type: Application
    Filed: August 30, 2011
    Publication date: February 28, 2013
    Inventor: Zhiyue Xu
  • Publication number: 20130047785
    Abstract: A powder metal compact is disclosed. The powder metal compact includes a cellular nanomatrix comprising a nanomatrix material. The powder metal compact also includes a plurality of dispersed particles comprising a particle core material that comprises an Mg—Zr, Mg—Zn—Zr, Mg—Al—Zn—Mn, Mg—Zn—Cu—Mn or Mg—W alloy, or a combination thereof, dispersed in the cellular nanomatrix.
    Type: Application
    Filed: August 30, 2011
    Publication date: February 28, 2013
    Inventor: Zhiyue Xu
  • Publication number: 20130052472
    Abstract: A powder metal compact is disclosed. The powder metal compact comprises a cellular nanomatrix comprising a metallic nanomatrix material. The powder metal compact also comprises a plurality of dispersed particles comprising a metallic particle core material dispersed in the cellular nanomatrix, the particle core material comprising a nanostructured material.
    Type: Application
    Filed: August 30, 2011
    Publication date: February 28, 2013
    Inventor: Zhiyue Xu
  • Publication number: 20130052075
    Abstract: A wear pad of a band saw guide exposed to wear from a moving band saw blade is produced in a powder metallurgical manner from a steel material having the following composition, in percent by weight: 0.01-2 C, 0.01-3.0 Si, 0.01-10.0 Mn, 16-33 Cr, max. 5 Ni, 0.01-5.0 (W+Mo/2), max. 9 Co, max. 0.5 S, 1.6-9.8 N, 7.5 to 14 of (V+Nb/2), wherein the contents of N and of (V+Nb/2) are balanced in relation to each other so that the contents of the elements are within a range I?, F?, G, H, I? in a coordinate system, where the content of N is the abscissa and the content of (V+Nb/2) is the ordinate, and where the coordinates for the points (in the format [x: (N, (V+Nb/2)]) are [I?: (1.6, 7.5)], [F?: (5.8, 7.5)], [G: (9.8, 14.0)], and [H: (2.6, 14.0)], max 7 of any of Ti, Zr, and Al; and a balance essentially only iron and unavoidable impurities.
    Type: Application
    Filed: March 9, 2011
    Publication date: February 28, 2013
    Inventor: Jan Boström