Abstract: A method for manufacturing a thixomolding material for thixomolding includes a drying step of heating a mixture containing a first powder that contains Mg as a main component, a second powder, a binder, and an organic solvent to dry the organic solvent contained in the mixture, and a stirring step of stirring the mixture heated in the drying step.

Abstract: A method for manufacturing a powder-modified magnesium alloy chip for thixomolding includes a drying step of heating a mixture containing an Mg chip containing Mg as a main component, a C powder containing C as a main component, a binder, and an organic solvent to dry the organic solvent contained in the mixture, and a stirring step of stirring the mixture heated in the drying step.

Abstract: A fabrication apparatus for fabricating ceramic structures of controlled size and composition is provided. The fabrication apparatus includes an additive manufacturing machine configured to dispense preceramic materials in a printed pattern, the printed pattern corresponding to the ceramic structures of the controlled size and composition, a radiation emitter configured to emit curing radiation toward the printed pattern to cure the preceramic materials and a lamp element configured to shine light on the preceramic materials to convert the preceramic materials to ceramics.

Abstract: The present invention relates to an R-T-B sintered magnet and a preparation method thereof. The sintered magnet includes a grain boundary region T1, a shell layer region T2 and an R2Fe14B grain region T3; at 10 ?m to 60 ?m from a surface of the sintered magnet toward a center thereof, an area ratio of the shell layer region T2 to the R2Fe14B grain region T3 is 0.1 to 0.3, and a thickness of the shell layer region T2 is 0.5 ?m to 1.2 ?m; and an average coating percent of the shell layer region T2 on the R2Fe14B grain region T3 is 80% or more. In the present invention, by optimizing a preparation process and a microstructure of a traditional rare earth permanent magnet, diffusion efficiency of heavy rare earth in the magnet is improved, such that coercivity of the magnet is greatly improved, and manufacturing cost is reduced.

Abstract: A method of manufacturing an iron soap is disclosed herein. The method comprising the steps of: reacting, at a temperature equal to or lower than a crystal transition initiation temperature of the iron soap to be manufactured, between a straight-chain saturated fatty acid alkali metal salt aqueous solution having from 12 to 22 carbons and a trivalent iron salt aqueous solution with pH of 0.1 to 5.5 so as to prepare an iron soap slurry; and adjusting pH of the prepared iron soap slurry to from 0.1 to 6.0.

Abstract: A system and a method for separating and recycling magnets made from rare earth elements from an article of manufacture used an alignment device to property position the rare earth magnet for processing. Once proper alignment is made, a separating device removes the magnet and a portion of the article. A heating device demagnetizes the magnets and vibration causes the magnets to separate from the portion of the article. Electromagnets remove the portion of the article and the rare earth magnets pass through for reclamation.

Abstract: A sostenuto mechanism linked to a sostenuto pedal and a sostenuto rod of a keyboard instrument, and the keyboard instrument are provided. The sostenuto mechanism includes a fixed member configured to be fixed to at least one of a middle beam or a key bed of the keyboard instrument, a movable member movably supported by the fixed member, and a movement transmission. The movement transmission is configured to be interposed between the sostenuto pedal and the movable member to transmit movement of the sostenuto pedal to the movable member. The moveable member is movable relative to the fixed member to turn the sostenuto rod in response to depression of the sostenuto pedal.

Abstract: The invention concerns a method for heat treatment of an austenitic steel of the High Nitrogen Steel or austenitic HNS type, or of an austenitic steel of the High Interstitial Steel or austenitic HIS type, said austenitic HNS or austenitic HIS containing precipitates of nitrides, carbides or carbonitrides of chromium and/or of molybdenum, this method comprising the step which consists, after machining the austenitic HNS or austenitic HIS containing the precipitates, in redissolving the precipitates by bringing the austenitic HNS or austenitic HIS to its austenitizing temperature, then cooling the austenitic HNS or austenitic HIS sufficiently rapidly to avoid the re-formation of precipitates. The invention also concerns different heat treatment methods allowing chromium and/or molybdenum nitride, carbide or carbonitride type precipitates to appear in an austenitic HNS or austenitic HIS.

Abstract: A support for supporting a workpiece from below efficiently while reducing the amount of necessary materials, and a shaping method for shaping the workpiece and support efficiently includes a hollow state support for supporting a workpiece from below, and the hollow state support has a lattice form with crossing of straight linear or curved columnar bodies, wherein a sintered strength at a connecting region with the workpiece is lower than the sintered strength at the other regions.

Abstract: To provide an R-T-B based sintered magnet having high Br and high HcJ while suppressing the content of Dy. Disclosed is an R-T-B based sintered magnet represented by the formula: uRwBxGayCuzAlqM(balance)T, where R is composed of light rare-earth element(s) RL and heavy rare-earth element(s) RH, RL is Nd and/or Pr, RH is Dy and/or Tb, T is Fe, and 10% by mass or less of Fe is capable of being replaced with Co, M is Nb and/or Zr, inevitable impurities being included, and u, w, x, y, z and q are expressed in terms of % by mass; RH accounts for 5% by mass or less of the R-T-B based sintered magnet, 0.4?x?1.0, 0.07?y?1.0, 0.05?z?0.5, 0?q?0.1, and 0.100?y/(x+y)?0.340; v=u?(6?+10?+8?), where the amount of oxygen (% by mass) is ?, the amount of nitrogen (% by mass) is ?, and the amount of carbon (% by mass) is ?; and v and w satisfy the following inequality expressions: v?32.0, 0.84?w?0.93, and ?12.5w+38.75?v??62.5w+86.125.

Abstract: A system and a method for separating and recycling magnets made from rare earth elements from an article of manufacture used an alignment device to property position the rare earth magnet for processing. Once proper alignment is made, a separating device removes the magnet and a portion of the article. A heating device demagnetizes the magnets and vibration causes the magnets to separate from the portion of the article. Electromagnets remove the portion of the article and the rare earth magnets pass through for reclamation.

Abstract: An iron powder for dust cores has an apparent density is 3.8 g/cm3 or more, a mean particle size (D50) is 80 ?m or more, 60% or more of powder with a powder particle size of 100 ?m or more has a mean grain size of 80 ?m or more inside the powder particle, an area ratio of inclusions to a matrix phase of the powder is 0.4% or less, and a micro Vickers hardness (testing force: 0.245 N) of a powder cross-section is 90 Hv or less. It is thus possible to obtain iron powder for dust cores in order to manufacture a dust core that has low hysteresis loss even after the iron powder is formed and subjected to strain relief annealing.

Abstract: Iron-based metallurgical powders comprising vanadium are described, as well as compacted articles made thereof. These articles have improved mechanical properties.

Abstract: The present invention provides a sintered body and a production method therefor in which effects of pores remaining at a surface of the sintered body can be avoided without removing the pores by machining and plastic working, thereby obtaining strength equivalent to that of ingot materials. The sintered member comprises: a hardness distribution in which hardness contiguously varies from a surface to an inner portion; a Vickers hardness value of 730 or less at the surface; the maximum hardness of which portion exists in a region of 150 to 300 ?m from the surface; wherein the maximum hardness is a Vickers hardness value of 600 or more.

Abstract: A surface-coated titanium carbonitride-based cermet cutting tool is a surface-coated TiCN-based cermet cutting tool in which a Ti compound layer that is a hard coating layer is deposited as a first layer on the surface of a TiCN-based cermet body containing W and Mo, and a Mo-enriched layer having an average thickness of 0.5 to 10 nm is formed at an interface between a TiCN phase of the body and the hard coating layer.

Abstract: The object of the present invention is to provide a compact for producing a sintered alloy which allows a sintered alloy obtained by sintering the compact to have improved mechanical strength and wear resistance, a wear-resistant iron-based sintered alloy, and a method for producing the same. The wear-resistant iron-based sintered alloy is produced by: forming a compact for producing a sintered alloy from a powder mixture containing a hard powder, a graphite powder, and an iron-based powder by powder compacting; and sintering the compact for producing a sintered alloy while diffusing C in the graphite powder of the compact for producing a sintered alloy in hard particles that constitute the hard powder. The hard particles contain 10% to 50% by mass of Mo, 3% to 20% by mass of Cr, and 2% to 15% by mass of Mn, with the balance made up of incidental impurities and Fe, and the hard powder and the graphite powder contained in the powder mixture account for 5% to 60% by mass and 0.5% to 2.

Abstract: Mixed powder that contains first hard particles, second hard particles, graphite particles, and iron particles is used to manufacture a sintered alloy. The first hard particle is a Fe—Mo—Cr—Mn based alloy particle, the second hard particle is a Fe—Mo—Si based alloy particle. The mixed powder contains 5 to 50 mass % of the first hard particles, 1 to 8 mass % of the second hard particles, and 0.5 to 1.0 mass % of the graphite particles when total mass of the first hard particles, the second hard particles, the graphite particles, and the iron particles is set as 100 mass %.

Abstract: A hydrogen barrier layer is selectively provided over an oxide semiconductor layer including hydrogen and hydrogen is selectively desorbed from a given region in the oxide semiconductor layer by conducting oxidation treatment, so that regions with different conductivities are formed in the oxide semiconductor layer. After that, a channel formation region, a source region, and a drain region can be formed with the use of the regions with different conductivities formed in the oxide semiconductor layer.

Abstract: Provided is a sintered bush including a porous metallic sintered body including: a iron (Fe) based matrix containing a martensite structure; and one or more kind of metal matrix selected from copper (Cu), tin (Sn), and nickel (Ni), in which a lubricant which has oil separation of 5 to 10% at an operational temperature of 60 to 80° C. and is semisolid or solid at room temperature is impregnated in pores of the porous sintered body.

Abstract: A water atomized prealloyed chromium-free, iron-based steel powder is provided which comprises by weight-%: 0.05-0.4 V, 0.09-0.3 Mn, less than 0.1 Cr, less than 0.1 Mo, less than 0.1 Ni, less than 0.2 Cu, less than 0.1 C, less than 0.25 O, and less than 0.5 of unavoidable impurities, with the balance being iron.

Abstract: A reactor 1 of the present invention includes a coil 2 and a magnetic core 3 disposed inside and outside the coil 2 to form a closed magnetic path. At least part of the magnetic core 3 is made of a composite material containing a magnetic substance powder and a resin containing the powder being dispersed therein. The magnetic substance powder contains powders respectively made of a plurality of materials differing in the relative permeability, representatively, a pure iron powder and an iron alloy powder. Thanks to provision of the magnetic core 3 made of the composite material containing magnetic substance powders made of different types of materials, the reactor 1 achieves both a high saturation magnetic flux density and a low-loss characteristic.

Abstract: In a method for producing a sintered compact, a composition containing metal powder and an organic binder is formed into a given shape. When baking is performed by using a baking furnace inside of which a jig containing silica is provided, a furnace atmosphere of the baking furnace is set to be an atmosphere of inert gas, a furnace pressure is controlled to be 0.1 kPa or more but 100 kPa or less, and the furnace pressure during baking is increased at a time when the process is in the middle of heating-up.

Abstract: A refractory metal matrix-ceramic compound multi-component composite material with the super-high melting point is disclosed. At least one ceramic compound A and at least one refractory bonding metal B are fused together by the smelting process to make the multi-component composite material. The fused ingredients of the multi-component composite material are mAnB, and (m+n)max=13. The positive integer m is the number of the kinds of the ceramic components A, and the positive integer n is the number of the kinds of the refractory bonding metals B. The absolute value of the combining enthalpy of the ceramic compound A is larger than the absolute value of the combining enthalpy between the ceramic compound A and the refractory bonding metal B. The multi-component composite material has the properties including over 3000° C. melting point, high stability, hardness, ductility, and fusibility in high or low temperature, fast production, and low cost.

Abstract: A metal powder for powder metallurgy contains Fe as a principal component, Cr in a proportion of 10% by mass or more and 30% by mass or less, C in a proportion of 0.15% by mass or more and 1.5% by mass or less, Si in a proportion of 0.3% by mass or more and 1% by mass or less, Zr in a proportion of 0.01% by mass or more and 0.5% by mass or less, Nb in a proportion of 0.01% by mass or more and 0.5% by mass or less, and Mn and Ni in a total proportion of 0.05% by mass or more and 1.6% by mass or less. Further, the metal powder for powder metallurgy preferably has a crystal structure of martensite-based stainless steel.

Abstract: Provided is bond coating powder and method of making. The method includes providing a powder including a plurality of parent particles. The method includes providing a plurality of dispersoids. The method includes mechanically alloying the powder and the plurality of dispersoids at ambient temperature. The mechanical alloying operable to provide a selective occupation of the plurality of dispersoids in a grain boundary area of the plurality of parent particles providing the bond coating powder. The plurality of dispersoids occupy about 18 percent to about 30 percent of the grain boundary area of the bond coating powder.

Abstract: The invention refers to a method for manufacturing a three-dimensional metallic article/component made of a Ni-, Co-, Fe-based superalloy or combinations thereof, entirely or partly, by a powder based additive manufacturing process. During the step of performing powder melting by scanning a dual laser setup is used, where two laser beams of different beam properties are combined in the same machine and by adjusted beam profiling and integration of a suitable beam switch in a controlled manner a switching between two different laser beam diameters is performed. In each layer the laser beam with the smaller diameter scans the whole area and in every kth layer, with k>1, the laser beam with the larger diameter scans the area where a coarse grain size is needed thereby remelting the area with fine grain sizes. With such a manufacturing method higher lifetime and operation performances of metallic parts and prototypes can be reached.

Abstract: A material which can be used to manufacture components which exhibit high strength and high wear resistance, at the same time possessing reasonable ductility. The material also has cost advantages compared to other potential metal powder solutions. An iron based powder composition which achieves desired microstructure/properties and associated sliding wear resistance with reduced content of expensive alloying ingredients such as admixed elemental Ni and Copper.

Abstract: A sintered metal bearing is obtained by compression-molding of a raw-material powder containing at least a Cu powder, an SUS powder, and a pure Fe powder and thereafter sintering a compression-molded body at a predetermined temperature.

Abstract: Sliding parts are made of Pb-free Cu—Bi based sintered material. The side in contact with a shaft is machined to a predetermined roughness. A number of Bi phases are present on the finished surface. Stable performance of Bi is to be exhibited. Machined sintered material covers a portion of the Bi phases. The ratio of the exposed surface area of the Bi phases is 0.5% or more relative to the area of the finished surface.

Abstract: Disclosed is process for producing a wear-resistant coating on a component. The process comprises providing an electrolyte which contains Co and/or Ni, dispersing first particles comprising hard material particles and/or slip material particles in the electrolyte, dispersing second particles comprising metal alloy particles in which the metal alloy comprises chromium and aluminum in the electrolyte, providing a component to be coated in a bath of the electrolyte which has first and second particles dispersed therein, and electrodepositing a matrix of Co and/or Ni with incorporated first and second particles on the component. A correspondingly produced wear-resistant coating is also disclosed.

Abstract: The NdFeB system sintered magnet according to the present invention is a NdFeB system sintered magnet produced by diffusing Dy and/or Tb which are/is attached to a surface of a base material produced by orienting powder of a NdFeB system alloy in a magnetic field, and sintering the powder of the NdFeB system alloy, into grain boundaries inside the base material by grain boundary diffusion treatment, wherein a squareness ratio is equal to or higher than 95%. The NdFeB system sintered magnet can be produced by producing a base material of the NdFeB system sintered magnet by using a NdFeB system alloy with lamellas of a rare-earth rich phase dispersed substantially uniformly at predetermined spaces, as a starting alloy, and causing the alloy to occlude hydrogen, without performing heating for desorbing the occluded hydrogen thereafter until a sintering process, and applying grain boundary diffusion treatment to the base material.

Abstract: The present invention provides a rare earth based sintered magnet. The magnet is a rare earth based permanent magnet with a R-T-B (R represents one or more elements selected from Y and rare earth elements, T represents one or more metal elements including Fe or the combination of Fe and Co, and B represents B or the combination of B and C) based composition. When a R-rich phase (R represents rare earth element(s)) with atomic ratio of (Fe+Co)/(LR+HR+Fe+Co)?0.2 (LR represents Y and light rare earth element(s) selected from 57La to 63Eu, and HR represents heavy rare earth element(s) selected from 64Gd to 71Lu) is present in the grain boundary triple point, a region with HR/(LR+HR)?0.01 (atomic ratio) is present in the R-rich phase, and the region with HR/(LR+HR)?0.01 accounts for 10% to 90% of the area of the grain boundary triple point.

Abstract: The application discloses a rare-earth permanent magnetic powder, a bonded magnet, and a device using the bonded magnet. The rare-earth permanent magnetic powder comprises 4 to 12 at. % of Nd, 0.1 to 2 at. % of C, 10 to 25 at. % of N and 62.2 to 85.9 at. % of T, wherein T is Fe or FeCo and the main phase of the rare-earth permanent magnetic powder is a hard magnetic phase with a TbCu7 structure. Material volatilization can be avoided effectively during a preparation process of the rare earth permanent magnetic powder, thus improving the wettability with a water-cooling roller during the preparation process and final prepared materials are provided with good magnetic properties.

Abstract: An iron-based corrosion resistant and wear resistant alloy includes (in weight percentage) carbon from about 1.6 to 3%, silicon from about 0.8 to 2.1%, manganese up to 1.0%, chromium from about 12.0 to 15.0%, molybdenum from about 2.0 to 4.0%, nickel from about 0.2 to 0.8%, copper up to 4.0%, boron up to 0.5%, and the balance including iron and incidental impurities. The alloy is suitable for use in elevated temperature applications such as in valve seat inserts for combustion engines.

Abstract: There is provided a metal powder for powder metallurgy including Zr and Si in a manner such that following conditions of (A) and (B) are satisfied, wherein a remainder thereof includes at least one element selected from the group consisting of Fe, Co and Ni, (A) the mass ratio of a content of Zr to a content of Si is 0.03 to 0.3, and (B) the content of Si is 0.35 to 1.5% by mass.

Abstract: Recycled Nd—Fe—B sintered magnets. One of the recycled Nd—Fe—B sintered magnets includes a composition of WaRbAc, where waste material W comprises material from a waste Nd—Fe—B sintered magnet, rare earth material R comprises at least one of: Nd or Pr, and elemental additives A comprises at least one of: Nd, Pr, Dy, Co, Cu, or Fe, and indices a, b, and c indicate atomic percentages of the corresponding compositions or elements and have values satisfying Nd[0.1-19 at. %*s(Nd), x]Pr[0.1-19 at. %*s(Pr),y]Dy[0.1-19%*s(Dy),z]Co[0,d]Cu[0,e]Fe[0,f] where [m, n] means a range from minimum m and maximum n, s(t) is the atomic percent of element t in starting composition; f(t) is the atomic percent of element t in final composition, x=18?[81, 99.9] at. %*(s(Nd)+s(Pr)+s(Dy)), y=18?[81, 99.9] at. %*(s(Nd)+s(Pr)+s(Dy)), z=18?[81, 99.9] at. %*(s(Nd)+s(Pr)+s(Dy)), d=3?[81, 99.9] at. %*s(Co), e=0.3?[81, 99.9] at. %*s(Cu), and f=77?[81, 99.9] at. %*(s(Fe)+s(Co)).

Abstract: Compositions related to skutterudite-based thermoelectric materials are disclosed. Such compositions can result in materials that have enhanced ZT values relative to one or more bulk materials from which the compositions are derived. Thermoelectric materials such as n-type and p-type skutterudites with high thermoelectric figures-of-merit can include materials with filler atoms and/or materials formed by compacting particles (e.g., nanoparticles) into a material with a plurality of grains each having a portion having a skutterudite-based structure. Methods of forming thermoelectric skutterudites, which can include the use of hot press processes to consolidate particles, are also disclosed. The particles to be consolidated can be derived from (e.g., grinded from), skutterudite-based bulk materials, elemental materials, other non-Skutterudite-based materials, or combinations of such materials.

Abstract: The present invention provides R-T-B-based rare earth magnet particles comprising no expensive rare resources such as Dy and having an excellent coercive force which can be produced by HDDR treatment without any additional steps. The present invention relates to R-T-B-based rare earth magnet particles comprising crystal grains comprising a magnetic phase of R2T14B, and a grain boundary phase, in which the grain boundary phase has a composition comprising R in an amount of not less than 13.5 atom % and not more than 35.0 atom % and Al in an amount of not less than 1.0 atom % and not more than 7.0 atom %. The R-T-B-based rare earth magnet particles can be obtained by controlling heat treatment conditions in the DR step of the HDDR treatment in the course of subjecting a raw material alloy to the HDDR treatment.

Abstract: A double-alloy NdFeB rare earth permanent magnetic material and manufacturing method thereof are provided. The method comprises respectively melting an A1 alloy comprising heavy rare earth such as Dy, Tb, Ho and Gd as well as an A2 alloy comprising light rare earth such as La, Ce, Pr and Nd; mixing the A1 alloy and the A2 alloy by a two-dimensional or three-dimensional mixer with a ratio of A1/A2=0˜0.5 under protection of nitrogen; producing powder in a jet mill after mixing; collecting fine powder; putting and mixing the powder and the fine powder in the two-dimensional or three-dimensional mixer; putting into a magnetic field pressing machine for pressing under the protection of the nitrogen after mixing and producing permanent magnetic products by sintering, aging, etc. The present invention can obviously decrease rare earth utilization and increase a magnetic energy product and coercivity of the rare earth permanent magnet.

Abstract: A sintered material for valve guides consists of, by mass %, 1.3 to 3% of C, 1 to 4% of Cu, 0.01 to 0.08% of P, 0.05 to 0.5% of Sn, and the balance of Fe and inevitable impurities. The sintered material exhibits a metallic structure made of pores and a matrix. The matrix is a mixed structure of a pearlite phase, a ferrite phase, an iron-phosphorus-carbon compound phase, and at least one of a copper-tin alloy phase and a combination of a copper phase and a copper-tin alloy phase. A part of the pores includes graphite that is dispersed therein. The iron-phosphorus-carbon compound phase is dispersed at 3 to 25% by area ratio, and the copper-tin alloy phase and the combination of the copper phase and the copper-tin alloy phase are dispersed at 0.5 to 3.5% by area ratio, with respect to a cross section of the metallic structure, respectively.

Abstract: Disclosed herein is an engine valve seat, including: iron (Fe) as a main component; about 0.6˜1.2 wt % of carbon (C); about 1.0˜3.0 wt % of nickel (Ni); about 8.0˜11.0 wt % of cobalt (Co); about 3.0˜6.0 wt % of chromium (Cr); about 4.0˜7.0 wt % of molybdenum (Mo); about 0.5˜2.5 wt % of tungsten (W); about 1.0˜3.0 wt % of manganese (Mn); about 0.2˜1.0 wt % of calcium (Ca); and other inevitable impurities.

Abstract: The present invention provides a rare earth based sintered magnet. The magnet is a rare earth based permanent magnet with a R-T-B (R represents one or more elements selected from Y and rare earth elements, T represents one or more metal elements including Fe or the combination of Fe and Co, and B represents B or the combination of B and C) based composition. When a R-rich phase (R represents rare earth element(s)) with atomic ratio of (Fe+Co)/(LR+HR+Fe+Co)?0.2 (LR represents Y and light rare earth element(s) selected from 57La to 63Eu, and HR represents heavy rare earth element(s) selected from 64Gd to 7ILu) is present in the grain boundary triple point, a region with HR/(LR+HR)?0.01 (atomic ratio) is present in the R-rich phase, and the region with HR/(LR+HR)?0.01 accounts for 10% to 90% of the area of the grain boundary triple point.

Abstract: Provided is a copper-based sliding material including a steel back-metal layer and a Cu alloy layer. The Cu alloy layer contains, by mass %, 10 to 30% of Bi, 0.5 to 5% of an inorganic compound, and the balance being Cu and inevitable impurities. The Cu alloy layer may further contain 0.5 to 5% of Sn and/or at least one element selected from the group consisting of Ni, Fe, P and Ag in a total amount of 0.1 to 10%. The inorganic compound has an average particle size of 1 to 5 ?m and a specific gravity of 70 to 130% relative to the specific gravity of Bi. Bi phase is formed in the Cu alloy layer in an average particle size of 2 to 15 ?m, and the Bi phase is dispersed in the Cu alloy layer and isotropic.

Abstract: The present invention provides a permanent magnet with excellent temperature characteristics and without magnetic properties significantly decreased compared to the existing R-T-B based magnet. By means that the R-T-B based magnet as the raw material is applied to heating treatment for a long time, the main phase grains will turn into core-shell like, and said R-T-B based magnet comprises main phase grains having core portion and shell portion that covers the core. When the mass concentration of RI and Y in the core portion is set as ?R1 and ?Y respectively and the mass concentration of R1 and Y in the shell portion is set as ?R1 and ?Y respectively, the ratio (B/A) between the mass concentration ratio of R1 to Y in the shell portion (?R1/?Y=B) and the mass concentration ratio of R1 to Y in the core portion (?R1/?Y=A) is 1.1 or more.

Abstract: The present invention provides a permanent magnet with both a high corrosion resistance and magnetic properties compared to the existing R-T-B based magnets. It is a R-T-B based sintered magnet (wherein, R includes Y (yttrium) and R1 as essential, R1 is at least one kind of rare earth elements except Y but includes Nd as e essential, and T is one or more kinds of transition metal elements including Fe or the combination of Fe and Co as essential). By allowing the ratio of R1 to Y (R1:Y) in the R to be 80:20˜35:65 according to the molar ratio of the sintered magnet composition, Y segregates at the triple point, and corrosion of grain boundary phase is prevented by oxidizing it.

Abstract: The present invention provides a permanent magnet with both a high corrosion resistance and magnetic properties compared to the existing R-T-B based magnets. It is a R-T-B based sintered magnet (wherein, R includes Y (yttrium) and R1 as essential, R1 is at least one kind of rare earth elements except Y but includes Nd as essential, and T is at least one kind of transition metal element including Fe or the combination of Fe and Co as essential). By allowing the ratio of R1 to Y (R1:Y) in the R contained in the grain boundary phase to be 80:20˜35:65 in terms of the calculated molar ratio of the grain boundary phase and adding Y to the raw materials of the R-T-B based magnet, Y segregates at the triple point, and corrosion of grain boundary phase is prevented by oxidized Y.

Abstract: The present invention provides a permanent magnet with excellent adhesion strength with plated layer and without significant decrease in magnetic properties, compared to the conventional R-T-B based magnet. By means that the R-T-B based magnet as the raw material is applied to heating treatment for a long time, the major phase grains will form core-shell like structures in the R-T-B based magnet in which R1 and Ce are included as an essential of R. When the mass concentration of R1 and Ce in the core portion is set as ?R1 and ?Ce respectively and that of R1 and Ce in the shell portion is set as ?R1 and ?Ce respectively, the ratio (B/A) between the mass concentration ratio of R1 to Ce in the shell portion (?R1/?Ce=B) and that of R1 to Ce in the core portion (?R1/?Ce=A) is 1.1 or more.

Abstract: A method of manufacturing an R-T-B rare earth sintered magnet includes a process of disposing and sintering a compact of a first alloy powder and an alloy material of a second alloy in a chamber of a sintering furnace. The first alloy consists of R which represents a rare earth element, T which represents a transition metal essentially containing Fe, a metal element M which represents Al and/or Ga, B, Cu, and inevitable impurities. The first alloy contains 11 at % to 17 at % of R, 4.5 at % to 6 at % of B, 0 at % to 1.6 at % of M, and T as the balance, and Dy content in all of the rare earth elements is 0 at % to 29 at %. The second alloy consists of R which represents a rare earth element, T which represents a transition metal essentially containing Fe, a metal element M which represents Al and/or Ga, B, Cu, and inevitable impurities. The second alloy contains 11 at % to 20 at % of R, 4.5 at % to 6 at % of B, and 0 at % to 1.

Abstract: The present invention provides a permanent magnet with a coercivity that will not be significantly decreased and a light weight compared to conventional R-T-B based permanent magnets. A core-shell structure is formed for the major phase grain by adding Cu to the R-T-B based magnet which is the raw material. When the mass concentration of Y in the core portion is set as EY, the mass concentration of Y in the shell portion is set as LY and the mass concentration of Y in the R2-Fe14—B crystal grain calculated from the ratio R1:Y in the total composition is set as SY, the ratio a of EY to SY (EY/SY) is 1.1 or more. Thus, the magnetic insulation among the crystal grains becomes better which prevents the coercivity from decreasing due to the addition of Y. Further, the addition of Y makes the magnet lighter in weight.

Abstract: The hearth roll for a continuous annealing furnace is able to suppress the occurrence of buildup on the hearth roll surface and able to be stably used for a long period under the high temperature environment. The hearth roll has a cermet coating comprised 50 to 90 vol % of ceramic and the balance of a heat resistant alloy on its surface, the ceramic containing Cr3C2: over 50 to 90 vol %, Al2O3: 1 to 40 vol %, Y2O3: 0 to 3 vol %, and ZrB2: 0 to 40 vol % and having a balance of unavoidable impurities and pores, the heat resistant alloy containing Cr: 5 to 20 mass %, Al: 5 to 20 mass %, and one or both of Y and Si: 0.1 to 6 mass % and has a balance of one or both of Co and Ni and unavoidable impurities.