Base Metal One Or More Of Iron Group, Copper(cu), Or Noble Metal Patents (Class 75/246)
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Patent number: 6951579Abstract: A sintered alloy for valve seats is comprised of carbon at 1 to 2 percent by weight, chromium at 3.5 to 4.7 percent by weight, molybdenum at 4.5 to 6.5 percent by weight, tungsten at 5.2 to 7.0 percent by weight, vanadium at 1.5 to 3.2 percent by weight, and the remainder of iron and unavoidable impurities. Enstatite particles at 1 to 3 percent by weight, hard alloy particles (A) with a Vickers hardness of 500 to 900 at 15 to 25 percent by weight, and hard alloy particles (B) with a Vickers hardness of 1000 or more at 5 to 15 percent by weight (A+B=35 percent by weight or less) are dispersed in the matrix of the sintered alloy skeleton distributed with carbide. Copper or copper alloy at 15 to 20 percent by weight is infiltrated into pores of the skeleton.Type: GrantFiled: February 24, 2003Date of Patent: October 4, 2005Assignee: Teikoku Piston Ring Co., Ltd.Inventor: Yoshio Koyama
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Patent number: 6916444Abstract: This invention related to a novel iron base alloy using residual austenite to improve wear resistance for valve seat insert material for internal combustion engines. The residual austenite is stable even after heat treatment and liquid nitrogen chilling. The alloy comprises of 2.0-4.0 wt % carbon, 1.0-3.0 wt % silicon, 0-4.0 wt % manganese, 3.0-9.0 wt % chromium, 5.0-15.0 wt % molybdenum, 3.0-15.0 wt % nickel, 0-6.0 wt % vanadium, 0-4.0 wt % niobium, 0-6.0 wt % cobalt, and the balance being iron with impurities.Type: GrantFiled: February 12, 2002Date of Patent: July 12, 2005Assignee: Alloy Technology Solutions, Inc.Inventor: Xuecheng Liang
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Patent number: 6905779Abstract: A copper-based sliding material comprising sintered copper or sintered copper alloy, and 0.1 to 5 vol. % hard substance particles harder in hardness than said copper or copper alloy, said hard substance particles being substantially evenly dispersed so that, when at least one, randomly selected surface portion or sectional portion of said sintered copper or sintered copper alloy is partitioned into squares each having a side of 20 ?m, at least one particle exists in each of squares not less than 80% of the whole squares. The copper-based sliding material has good anti-seizure property and superior resistance to fatigue without containing any lead.Type: GrantFiled: December 27, 2000Date of Patent: June 14, 2005Assignee: Daido Metal Company Ltd.Inventors: Kenji Sakai, Naohisa Kawakami, Satoru Kurimoto, Takashi Inaba, Koichi Yamamoto, Takayuki Shibayama
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Patent number: 6896846Abstract: A method for synthesis of biomedical alloys has been developed based on combustion phenomena. This low pressure combustion synthesis (LPCS) technique may be used for production of Co-based and other metal-based alloys, which cover the entire range of orthopaedic implants, including total hip and knee replacements, as well as hone screws, plates, and wires. A unique aspect of the method is that combustion synthesis under low ambient gas pressure allows one to produce pore-free (>99% theoretical density) alloys with high purity and precise chemical and phase compositions.Type: GrantFiled: October 31, 2002Date of Patent: May 24, 2005Assignee: University of Notre DameInventors: Arvind Varma, Alexander Mukasyan, Bing-Yun Li
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Patent number: 6890370Abstract: A nickel base super alloy composition wherein the ratio of molybdenum to tungsten or to the sum of tungsten and rhenium, Mo W ? ? ? o ? ? ? r , Mo W + Re Is in the range of about 0.25 to about 0.5 weight percent.Type: GrantFiled: July 30, 2002Date of Patent: May 10, 2005Assignee: Honeywell International Inc.Inventors: Howard Merrick, Raymond C. Benn, Prabir R. Bhowal
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Patent number: 6890368Abstract: The present invention provides: a material, which is dense, with a density of ?90%, bulk dry self-lubricating, with a coefficient of friction of <0.3, constituted by a matrix that endows it with suitable strength, with a Rm of ?400 MPa in a medium to high temperature range of 300° C.???600° C.; said matrix including particles of solid lubricant in its volume; mechanical parts formed from said material; a method of manufacturing said material.Type: GrantFiled: May 20, 2003Date of Patent: May 10, 2005Assignees: SNECMA Moteurs, SNECMA ServicesInventors: Frédéric Braillard, Claude Mons, Philippe Perruchaut, Didier Ribot, Joël Vigneau
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Patent number: 6889419Abstract: A method of making composite electric machine components. Magnetic segments and non-magnetic segments are separately formed to green strength, and then arranged adjacent to each other in a desired magnetic pattern. A small amount of powder material is added in-between the segments, and the whole assembly is then sintered to form a sinterbonded composite component of high structural integrity.Type: GrantFiled: April 16, 2002Date of Patent: May 10, 2005Assignee: Delphi Technologies, Inc.Inventors: Frederick B. Reiter, Jr., Tom L. Stuart
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Patent number: 6884275Abstract: Disclosed is a Ni-based sintered alloy used for preparing a high temperature part utilized under a high temperature gas atmosphere, characterized in that the Ni-based sintered alloy is prepared by mixing and heating two kinds of Ni alloy powders differing from each other in the melting point.Type: GrantFiled: April 30, 2003Date of Patent: April 26, 2005Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Ikuo Okada, Kei Ohsawa, Hidetaka Oguma, Koji Takahashi, Masahiko Onda, Takeshi Seto
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Patent number: 6866816Abstract: A unique austenitic iron base alloy for wear and corrosion resistant applications, characterized by its excellent sulfuric acid corrosion resistance and good sliding wear resistance, is useful for valve seat insert applications when corrosion resistance is required. The alloy comprises 0.7-2.4 wt % carbon, 1.5-4 wt % silicon, 3-9 wt % chromium, less than 6 wt % manganese, 5-20 wt % molybdenum and tungsten combined, with the tungsten comprising not more than ? of the total, 0-4 wt % niobium and vanadium combined, 0-1.5 wt % titanium, 0.01-0.5 wt % aluminum, 12-25 wt % nickel, 0-3 wt % copper, and at least 45 wt % iron.Type: GrantFiled: August 12, 2003Date of Patent: March 15, 2005Assignee: Alloy Technology Solutions, Inc.Inventors: Xuecheng Liang, Gary R. Strong
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Patent number: 6863862Abstract: Methods of producing atomized intermetallic aluminide powders with a controlled oxygen content, and articles made from the powders by powder metallurgical techniques are disclosed. Gas atomized intermetallic aluminide powders can be oxidized to increase their oxygen content. Water atomized intermetallic aluminide powders can be milled to change their size, shape and/or oxygen content. Blends or mixtures of modified gas and water atomized intermetallic aluminide powders can be processed into articles by powder metallurgical techniques.Type: GrantFiled: September 4, 2002Date of Patent: March 8, 2005Assignee: Philip Morris USA Inc.Inventors: Firooz Rasouli, Clive Scorey, John McKernan, John F. Cunningham
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Patent number: 6852174Abstract: There is disclosed a powder magnetic core in which a permeability does not easily drop even when an applied magnetic field intensifies, comprising: a bulk body containing a main component of a powder of an Fe-base alloy having a soft magnetic property, and the balance substantially including a heat-treated insulation binder and a void, wherein an aspect ratio of the powder is in a range of 1 to 1.5, and a volume ratio of the powder in the bulk body is in a range of 40 to 60 volume %, and an initial permeability (?0) has a value which satisfies 6??0?20, and a relation of ?/?0?0.5 is established between K and A, when the permeability is ? with an applied magnetic field of 24 kA/m.Type: GrantFiled: August 12, 2002Date of Patent: February 8, 2005Assignee: Daido Tokushuko Kabushiki KaishaInventors: Satoshi Takemoto, Takanobu Saito
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Patent number: 6852143Abstract: A turbo component for a turbocharger in which heat resistance, corrosion resistance, and wear resistance is superior, and in which the cost is further lowered, is provided. In the turbo component, the overall composition is, in ratio by mass, Cr: 23.8 to 44.3%, Mo: 1.0 to 3.0%, Si: 1.0 to 3.0%, P: 0.1 to 1.0%, C: 1.0 to 3.0%, and the balance of Fe and inevitable impurities, and carbide is dispersed in the matrix at a density ratio of 95% or more.Type: GrantFiled: January 17, 2002Date of Patent: February 8, 2005Assignee: Hitachi Powdered Metals Co., Ltd.Inventors: Koichiro Hayashi, Michiharu Mogami
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Patent number: 6837915Abstract: High theoretical density, metal-based materials containing graphite or hexagonal boron nitride have low coefficients of friction and wear rates are useful for bearings, bushings and other articles subject to bearing loads.Type: GrantFiled: September 20, 2002Date of Patent: January 4, 2005Assignee: SCM Metal Products, Inc.Inventors: Stephen D. Dunmead, James M. Marder
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Patent number: 6833018Abstract: A method of forming a powder metal material includes molding a compact from a powder mix comprising an iron-containing powder and glass, and subsequently sintering the compact. Also disclosed is a sintered powder metal material including iron and glass.Type: GrantFiled: May 13, 2002Date of Patent: December 21, 2004Assignee: Keystone Investment CorporationInventor: John C. Kosco
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Publication number: 20040244876Abstract: The present invention relates to a Sm—Co based magnet alloy useful as a raw material for producing magnets having high magnetic properties, such as sintered or bonded magnets, methods for producing such an alloy, and sintered or bonded magnets having excellent corrosion resistance and high magnetic properties, such as high coercivity and good squareness. The magnetic alloy is composed of an alloy represented by the formula RM with 32.5 to 35.5 wt % R such as Sm and the balance of M such as Co, wherein ratio (B/A) of the X-ray diffraction intensity (B) corresponding to the (119) plane of R2M7 phase to the X-ray diffraction intensity (A) corresponding to the (111) plane of RM5 phase is not higher than 0.1.Type: ApplicationFiled: May 3, 2004Publication date: December 9, 2004Inventors: Kenji Konishi, Kazumasa Shintani
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Patent number: 6827755Abstract: A high-strength and high-toughness ferritic steel having a tensile strength of not less than 1,000 MPA and a Charpy impact value of not less than 1 MJ/m2 is provided. A ferritic steel comprising, by weight, not more than 1% Si, not more than 1.25% Mn, 8 to 30% Cr, not more than 0.2% C, not more than 0.2% N, not more than 0.4% O, a total amount of not more than 12% of at least one compound-forming element selected from the group of Ti, Zr, Hf, V and Nb in amounts of not more than 3% Ti, not more than 6% Zr, not more than 10% Hf, not more than 1.0% V and not more than 2.0% Nb, also containing where necessary not more than 0.3% Mo, not more than 4% W and not more than 1.6% Ni, and the balance consisting of Fe and unavoidable impurities, and having an average crystal grain size of not more than 1 &mgr;m, can be obtained by a method comprising encapsulating a steel powder produced by mechanical alloying, and subjecting the encapsulated steel powder to plastic deformation.Type: GrantFiled: July 2, 2002Date of Patent: December 7, 2004Assignee: Hitachi, Ltd.Inventors: Masami Taguchi, Ryo Ishibashi, Yasuhisa Aono, Hidehiko Sumitomo, Hiroki Masumoto, Masakuni Fujikura
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Publication number: 20040237715Abstract: A powder metal component particularly suited for use as a valve guide in high temperature applications. The powder metal component according to a first embodiment has a chemical composition on a weight percent basis of about 0.1-2.0% C; about 8.0-18.0% Cr; about 1.0-15.0% Mo; about 0.1-3.5% S; about 0.1%-2.0% Si; upto about 5.0% max other elements; and the balance being substantially Fe. A second embodiment according to the present invention includes about 8.0-16.0% Co.Type: ApplicationFiled: May 29, 2003Publication date: December 2, 2004Inventors: Heron A. Rodrigues, Sundaram L. Narasimhan, Sinharoy Shubhayu, Kevin J. Martus
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Publication number: 20040226403Abstract: Metallurgical powder compositions are provided that include silicon carbide to enhance the strength, ductility, and machine-ability of the compacted and sintered parts made therefrom. The compositions generally contain a metal powder, such as an iron-based powder, that constitutes the major portion of the composition. A silicon carbide-containing powder is blended with the metal powder, preferably in the form of a silicon carbide powder. Optionally, common alloying powders, lubricants, binding agents, and other powder metallurgy additives can be blended into the metallurgical composition. The metallurgical powder composition is used by compacting it in a die cavity to produce a “green” compact that is then sintered, preferably at relatively high temperatures.Type: ApplicationFiled: December 10, 2003Publication date: November 18, 2004Applicant: Hoeganaes CorporationInventors: Kalathur S. Narasimhan, Nikhilesh Chawla
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Patent number: 6818040Abstract: A powder metallurgy manufactured high speed steel with a high content of nitrogen in the form of a body formed through consolidation of alloyed metal power has the chemical composition in weight-% ; 1-25 C, 1-3.5 N, 0.05-1.7 Mn, 0.05-1.2 Si, 3-6 Cr, 2-5 Mo, 0.05-5W, 6.2-1.7 (V+2 Nb), balance iron and unavoidable impurities in normal amounts, wherein the amount of, on one hand, the carbon equivalent, Ceq, expressed as formula (I), and, on the other hand, the vanadium equivalent, Veq, expressed as Veq=V+2 Nb, are balanced relative to each other such that the amounts of said elements, express in term of said equivalent, will lie within the area A1-B1-C1-D1-A1 in the system of co-ordinates in the figure, in which the Ceq/Veq-co-ordinates of the points A1-D1 are A1: 4.5/17; B1: 5.5/17; C1: 2.5/6.2; D1; 1.5/6.2.Type: GrantFiled: November 15, 2001Date of Patent: November 16, 2004Assignees: Uddeholm Tooling Aktiebolag, Erasteel Kloster AktiebolagInventors: Odd Sandberg, Leif Westin
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Patent number: 6814776Abstract: An iron-based rare-earth alloy powder includes: a first iron-based rare-earth alloy powder, which has a mean particle size of 10 &mgr;m to 70 &mgr;m and of which the powder particles have aspect ratios of 0.4 to 1.0; and a second iron-based rare-earth alloy powder, which has a mean particle size of 70 &mgr;m to 300 &mgr;m and of which the powder particles have aspect ratios of less than 0.3. The first and second iron-based rare-earth alloy powders are mixed at a volume ratio of 1:49 to 4:1. In this manner, an iron-based rare-earth alloy powder with increased flowability and a compound to make a magnet are provided.Type: GrantFiled: July 30, 2003Date of Patent: November 9, 2004Assignee: Neomax Co., Ltd.Inventors: Hirokazu Kanekiyo, Hirokazu Kitayama, Satoshi Hirosawa, Toshio Miyoshi
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Patent number: 6808807Abstract: A coated ferromagnetic particle comprises a ferromagnetic core and a coating. The coating comprises a residue resulting from a thermal treatment of a coating material comprising a polymer selected from the group consisting of polyorganosiloxanes, polyorganosilanes, and mixtures thereof. A composite magnetic article comprises a compacted and annealed article of a desired shape. The composite magnetic article comprises a plurality of coated ferromagnetic articles. Each coated ferromagnetic particle comprises a ferromagnetic core and a coating. The coating comprises a residue resulting from a thermal treatment of a coating material comprising a polymer selected from the group consisting of polyorganosiloxanes, polyorganosilanes, and mixtures thereof.Type: GrantFiled: June 14, 2002Date of Patent: October 26, 2004Assignee: General Electric CompanyInventors: Krishnamurthy Anand, Gerald Burt Kliman, Luana Emiliana Iorio, Suchismita Sanyal, Amitabh Verma, Kanchan Kumari, Srinidhi Sampath
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Patent number: 6805725Abstract: A bond coat composition for use in thermal barrier coatings comprises a NiAl—CoCrAlY matrix containing particles of AlN dispersed therein. The bond coat composition is prepared by croymilling NiAl and CoCrAlY in liquid nitrogen.Type: GrantFiled: September 10, 2002Date of Patent: October 19, 2004Assignee: Ohio Aerospace InstituteInventor: Mohan G. Hebsur
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Patent number: 6802883Abstract: An iron-based sintered alloy, which consists of from 0.5 to 5% of Ni, from 0.5 to 4% of Cr, from 0.5 to 2% of C, the balance being Fe and unavoidable impurities, and which has a micro-structure comprising an iron-based matrix containing Ni and a part of Cr as solutes and carbides containing the other part of Cr and dispersed in the matrix. The iron-based sintered alloy is appropriate for use as a valve seat of an internal combustion engine. Wear resistance is maintained at a moderate level while the additive amount of alloying elements is decreased to attain low cost.Type: GrantFiled: March 10, 2003Date of Patent: October 12, 2004Assignee: Kabushiki Kaisha RikenInventors: Hiroji Henmi, Akiyoshi Ishibashi
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Publication number: 20040194576Abstract: To provide a sintered alloy capable of showing wear resistance and a process for producing the same as well as a valve seat of good wear resistance.Type: ApplicationFiled: May 5, 2004Publication date: October 7, 2004Inventors: Kimihiko Ando, Hiroyuki Murase, Noriyuki Tsuge, Kunihiko Endoh, Yukiharu Tomita, Naoshi Ishihara, Masahiro Hayakawa
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Publication number: 20040187639Abstract: There is disclosed a compositionally graded sintered alloy which comprises: 1 to 40% by weight of a iron group metal; 0.1 to 10% by weight of at least one type of a specific metal element selected from the group consisting of Cr, Au, Ge, Cu; Sn, Al, Ga, Ag, In, Mn and Pb; a hard phase containing, as a main component, at least one compound selected from the group consisting of a carbide, a nitride and a mutual solid solution of a metal(s) which belongs to Group 4 (Ti, Zr, Hf), 5 (V, Nb, Ta) or 6 (Cr, Mo, W) of the Periodic Table; and inevitable impurities, wherein the content of the specific metal element gradually increases from a surface of the sintered alloy toward an inner portion thereof, and a ratio of the average concentration of the specific metal element in a region which is at least 1 mm inside from the surface of the sintered alloy, to the average concentration of the specific metal element in a region between the surface and the position which is 0.Type: ApplicationFiled: March 26, 2004Publication date: September 30, 2004Applicant: TOSHIBA TUNGALOY CO., LTD.Inventor: Masaki Kobayashi
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Patent number: 6797031Abstract: The invention concerns a method for the manufacturing of a wire-shaped product with high wear resistance. The characteristic feature is that a melt is prepared of a martensitic stainless chromium steel which contains in weight-% 0.6-3.0 C, max 2.0 Si max 2.0 Mn, 13-30 Cr, 0-10 Mo, from zero to totally max 10% of those strong carbide forming elements which belong to the group of elements which comprises V, Nb, Ta and Zr, totally max 1% of other, optionally existing alloying elements, balance iron and unavoidable impurities, that the melt is tapped and caused to solidify through cooling at a cooling rate of at least 100° C.Type: GrantFiled: April 18, 2002Date of Patent: September 28, 2004Assignee: Haldex Garphyttan AktiebolagInventor: Claes-Henrik Engström
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Publication number: 20040182200Abstract: The object of the invention is to provide an iron based sintered body suitable for being enveloped in light metal alloy such as an aluminum alloy by casting, and a method for producing the same. A mixed powder is prepared by mixing an iron based powder, a copper powder and a graphite powder blended so that the Cu content and the C content are 5 to 40% by mass and 0.5 to 2.5% by mass, respectively, in the mixed powder. A lubricant powder and a fine particle powder for improving machinability may be further added in the mixed powder. Then, the mixed powder is filled into a mold formed to a green compact, and is sintered into a sintered body so that the sintered body has a desired average thermal expansion coefficient. The surface of the sintered body may be adjusted to have a surface roughness Rz of 10 to 100 &mgr;m optionally by applying a shot blast treatment or by a shot blast treatment and an additional steam treatment.Type: ApplicationFiled: December 23, 2003Publication date: September 23, 2004Applicants: Nippon Piston Ring Co., Ltd., Fuji Jukogyo Kabushiki KaishaInventors: Hiroshi Takiguchi, Teruyuki Oda
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Patent number: 6793876Abstract: A valve seat is produced by (a) using, as a raw material powder for forming a matrix, an Fe-based alloy powder with an average particle size of 20 to 50 &mgr;m, and using, as a raw material powder for forming a hard dispersion phase, a Co-based alloy powder with an average particle size of 20 to 50 &mgr;m, (b) conducting solid phase sintering, under vacuum, of a pressed compact formed from a mixed powder generated by mixing the Co-based alloy powder into the Fe-based alloy powder in sufficient quantity to account for 25 to 35% by weight of the combined weight with the Fe-based alloy powder, and causing the Co, Cr and Si components of the Co-based alloy powder to diffuse and migrate into the matrix, and the Fe component of the Fe-based alloy powder to diffuse and migrate concurrently into the hard dispersion phase, thereby markedly improving adhesion of the hard dispersion phase to the matrix, and forming, as a result, an Fe-based sintered alloy substrate with a porosity of 10 to 20%, and comprising an Fe&mdasType: GrantFiled: September 30, 2003Date of Patent: September 21, 2004Assignee: Mitsubishi Materials CorporationInventors: Atsushi Kawakami, Kazuyuki Hoshino, Kunio Hanata
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Publication number: 20040177719Abstract: Embodiments of the present invention relate to methods of forming powder metals materials and parts. More specifically, certain embodiments of the present invention relate to methods of forming powder metals materials and parts by densifying at least a portion of a surface of the materials and/or parts after sintering and prior to densifying one or more core regions of the materials and/or parts. Other embodiment provide powder metal parts, such as gears and sprockets, having surface regions that are uniformly densified to full density to depth ranging from 0.001 inches to 0.040 inches, and core regions that can have at least 92 percent theoretical density and further can have essentially full density, or full density. Still other embodiments relate to brazed, welded, plated and gas-tight powder metal parts and components that can be made in accordance with the various non-limiting methods disclosed herein.Type: ApplicationFiled: January 29, 2004Publication date: September 16, 2004Inventor: John C. Kosco
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Patent number: 6790253Abstract: A biaxially textured alloy article having a magnetism less than pure Ni includes a rolled and annealed compacted and sintered powder-metallurgy preform article, the preform article having been formed from a powder mixture selected from the group of mixtures consisting of: at least 60 at % Ni powder and at least one of Cr powder, W powder, V powder, Mo powder, Cu powder, Al powder, Ce powder, YSZ powder, Y powder, Mg powder, and RE powder; the article having a fine and homogeneous grain structure; and having a dominant cube oriented {100}<100> orientation texture; and further having a Curie temperature less than that of pure Ni.Type: GrantFiled: October 28, 2002Date of Patent: September 14, 2004Assignee: UT-Battelle, LLCInventors: Amit Goyal, Robert K. Williams, Donald M. Kroeger
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Patent number: 6783568Abstract: A sintered steel and a method for the manufacture thereof are described, the sintered steel being made by a method comprising the steps of providing a first pre-alloyed steel powder having a composition comprising in weight %: C 0.5-2, Cr 3.5-6, (2 Mo+W) 12-22, V 0.5-5, Co 0-12, Mn 0.1-0.5, Si 0.1-0.6, Fe balance apart from incidental impurities; providing a second pre-alloyed steel powder having a composition comprising in weight %: C 0.3-0.7, Cr 3-5.5, Mo 1-2.5, V 0.3-1.5, W 0-2, Mn 0.1-0.6, Si 0.8-1.2. Fe balance apart from incidental impurities; mixing together from 2 to 50 weight % of the first pre-alloyed steel powder with 98 to 50 weight % of the second pre-alloyed steel powder optionally up to 60 weight % of an iron powder and with carbon powder such that the final carbon content of the matrix of the sintered steel powder is a maximum of 1.1 weight %1; compacting the mixture and sintering to form the sintered steel.Type: GrantFiled: January 24, 2002Date of Patent: August 31, 2004Assignee: Federal-Mogul Sintered Products LimitedInventors: Andrew Keith Bowskill, Charles Grant Pumell, Iain Robert Whitaker
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Publication number: 20040161625Abstract: A copper-based sliding material comprising sintered copper or sintered copper alloy, and 0.1 to 5 vol. % hard substance particles harder in hardness than said copper or copper alloy, said hard substance particles being substantially evenly dispersed so that, when at least one, randomly selected surface portion or sectional portion of said sintered copper or sintered copper alloy is partitioned into squares each having a side of 20 &mgr;m, at least one particle exists in each of squares not less than 80% of the whole squares. The copper-based sliding material has good anti-seizure property and superior resistance to fatigue without containing any lead.Type: ApplicationFiled: December 27, 2000Publication date: August 19, 2004Inventors: Kenji Sakai, Naohisa Kawakami, Satoru Kurimoto, Takashi Inaba, Koichi Yamamoto, Takayuki Shibayama
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Patent number: 6776818Abstract: A projectile having a body of sintered metal powder and a sintered metal powder surface that faces toward the rifling in the bore of a firearm, and therewith co-acts with the rifling. At least the body layer that is deformed by the rifling has a porosity in the region of 5-25%. The powder may consist of a copper alloy, such as tombak.Type: GrantFiled: March 4, 2002Date of Patent: August 17, 2004Assignee: Norma Precision ABInventor: Åke Nilsson
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Patent number: 6773482Abstract: A cold work steel alloy for the manufacture of parts, comprising the elements C, Si, Mn, Cr, W, Mo, V, Nb, Co, S, N, Ni and accompanying elements in the concentration ranges recited in claim 1 and having an oxygen content of less than 100 ppm and a content of nonmetallic inclusions corresponding to a K0 value of a maximum of 3 when tested according to DIN 50 602, as well as a method of making a part of said steel alloy by powder metallurgy.Type: GrantFiled: April 9, 2002Date of Patent: August 10, 2004Assignee: Bohler Edelstahl, GmbHInventors: Werner Liebfahrt, Roland Rabitsch
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Publication number: 20040149082Abstract: With the objectives of alleviating the property of attacking on the mating member by scratching-off of local agglutinates on the sliding contact surface, achieving improved wear resistance, and achieving improved seizure resistance through restraint of frictional heat generation by a hard phase, a copper based sintered contact material contains shock-resistant ceramics in an amount of 0.05 to less than 0.5 wt % as non-metallic particles composed of one or more substances selected from pulverized oxides, carbides and nitrides. The shock-resistant ceramics are comprised of SiO2 and/or two or more substances selected from SiO2, Al2O3, LiO2, TiO2 and MgO.Type: ApplicationFiled: January 23, 2004Publication date: August 5, 2004Inventors: Takemori Takayama, Tetsuo Ohnishi, Yoshikiyo Tanaka, Keiichi Maeda, Kan?apos;Ichi Sato
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Publication number: 20040149081Abstract: With the objectives of alleviating the property of attacking on the mating member by scratching-off of local agglutinates on the sliding contact surface, achieving improved wear resistance, and achieving improved seizure resistance through restraint of frictional heat generation by a hard phase, a copper based sintered contact material contains shock-resistant ceramics in an amount of 0.05 to less than 0.5 wt % as non-metallic particles composed of one or more substances selected from pulverized oxides, carbides and nitrides. The shock-resistant ceramics are comprised of SiO2 and/or two or more substances selected from SiO2, Al2O3, LiO2, TiO2 and MgO.Type: ApplicationFiled: January 23, 2004Publication date: August 5, 2004Inventors: Takemori Takayama, Tetsuo Ohnishi, Yoshikiyo Tanaka, Keiichi Maeda, Kan?apos;ichi Sato
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Publication number: 20040149083Abstract: With the objectives of alleviating the property of attacking on the mating member by scratching-off of local agglutinates on the sliding contact surface, achieving improved wear resistance, and achieving improved seizure resistance through restraint of frictional heat generation by a hard phase, a copper based sintered contact material contains shock-resistant ceramics in an amount of 0.05 to less than 0.5 wt % as non-metallic particles composed of one or more substances selected from pulverized oxides, carbides and nitrides. The shock-resistant ceramics are comprised of SiO2 and/or two or more substances selected from SiO2, Al2O3, LiO2, TiO2 and MgO.Type: ApplicationFiled: January 23, 2004Publication date: August 5, 2004Inventors: Takemori Takayama, Tetsuo Ohnishi, Yoshikiyo Tanaka, Keiichi Maeda, Kan?apos;ichi Sato
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Patent number: 6770114Abstract: A powder for metal injection molding of has a silicon content of less than 0.1%. Silica inclusions are substantially eliminated in the finished molded product.Type: GrantFiled: December 19, 2001Date of Patent: August 3, 2004Assignee: Honeywell International Inc.Inventors: Kenneth J. Bartone, Santosh K. Das
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Publication number: 20040134310Abstract: This invention relates to a ductile binder phase for use with AlMgB14 and other hard materials. The ductile binder phase, a cobalt-manganese alloy, is used in appropriate quantities to tailor good hardness and reasonable fracture toughness for hard materials so they can be used suitably in industrial machining and grinding applications.Type: ApplicationFiled: September 23, 2003Publication date: July 15, 2004Applicant: IOWA STATE UNIVERSITY RESEARCH FOUNDATIONInventors: Bruce A. Cook, Alan Russell, Joel Harringa
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Publication number: 20040123698Abstract: A contact material which provides improved wear resistance as well as reduced adhesion utilizing the features of an intermetallic compound having an ordered phase, with the intention of (i) improving the seizure resistance and/or wear resistance of an implement bearing which slides under low-speed, high-surface-pressure conditions and is susceptible to lubricant starvation; (ii) preventing abnormal noises; and (iii) achieving prolonged greasing intervals. The contact material contains 10% by volume or more a metallic alloy phase having such a composition range that causes an order-disorder transition. The metallic alloy phase is a Fe base alloy phase containing one or more elements selected from the group consisting of Al, Si, Co and Ni.Type: ApplicationFiled: December 17, 2003Publication date: July 1, 2004Inventors: Takemori Takayama, Yoshikiyo Tanaka, Tetsuo Onishi
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Publication number: 20040118484Abstract: A sintered body with a composition consisting of 25% to 35% by weight of R (wherein R represents one or more rare earth elements, providing that the rare earth elements include Y), 0.5% to 4.5% by weight of B, 0.02% to 0.6% by weight of Al and/or Cu, 0.03% to 0.25% by weight of Zr, 4% or less by weight (excluding 0) of Co, and the balance substantially being Fe, wherein a coefficient of variation (CV) showing the dispersion of Zr is 130 or lower. This sintered body enables to inhibit the grain growth, while keeping the decrease of magnetic properties to a minimum, and to improve the suitable sintering temperature range.Type: ApplicationFiled: September 29, 2003Publication date: June 24, 2004Applicant: TDK CORPORATIONInventors: Gouichi Nishizawa, Chikara Ishizaka, Tetsuya Hidaka, Akira Fukuno
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Publication number: 20040112173Abstract: A process for the manufacture of a ferrous-based sintered article containing copper in the range from 12 to 26 weight % is described, the process including the steps of: making a powder mixture having a desired composition, at least a proportion of a total content of iron and copper being provided by an iron powder having copper indivisibly associated therewith for instance being pre-alloyed or diffusion bonded; compacting said powder mixture to form a green compact of an article to be produced and sintering said green compact.Type: ApplicationFiled: December 29, 2003Publication date: June 17, 2004Inventor: Paritosh Maulik
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Publication number: 20040103753Abstract: A hard particle having improved adhesion to a base material, a wear-resistant iron-base sintered alloy, a method of manufacturing the same, and a valve seat are provided. The hard particle comprises 20% to 70% Mo by mass, 0.2% to 3% C by mass, 1% to 15% Mn by mass, with the remainder being unavoidable impurities and Co. The sintered alloy comprises, as a whole, 4% to 35% Mo by mass, 0.2% to 3% C by mass, 0.5% to 8% Mn by mass, 3% to 40% Co by mass, with the remainder being unavoidable impurities and Fe. The alloy comprises a base material component comprising 0.2% to 5% C by mass, 0.1% to 10% Mn by mass, with the remainder being unavoidable impurities and Fe. The alloy further comprises a hard particle component comprising 20% to 70% Mo by mass, 0.2% to 3% C by mass, 1% to 15% Mn by mass, with the remainder being unavoidable impurities and Co. The hard particles are dispersed in the base material in an areal ratio of 10% to 60 %.Type: ApplicationFiled: November 5, 2003Publication date: June 3, 2004Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Kimihiko Ando
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Patent number: 6726740Abstract: A sintered, magnetically soft composite is proposed, especially for use in solenoid valves, and a process for producing such a composite, in which initially a starting mixture from which the magnetically soft composite is formed after sintering is produced, having a ferromagnetic, especially powdery first starting component (11) as main constituent, and a ferritic second starting component (12) as secondary constituent, as well as possibly a pressing aid. After the starting mixture is sintered, the second starting component (12) is present in the produced composite at least largely as grain boundary phase. The proposed manufacturing process includes the process steps: provision of the starting mixture; mixing of the starting mixture; compression of the starting mixture in a cavity mold under increased pressure; removal of the binder from the compressed starting mixture; and sintering of the compressed starting mixture to form the composite.Type: GrantFiled: November 13, 2001Date of Patent: April 27, 2004Assignee: Robert Bosch GmbHInventors: Waldemar Draxler, Thomas Christmann, Horst Boeder
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Patent number: 6723387Abstract: A thermal spray method for the fabrication of ceramic/metal and ceramic/ceramic hardcoating for wear applications. The method makes use of feedstock powder, composed of micron-scale aggregates of hard phase material particles that are either mixed or coated with a readily fusible nano-scale binder phase material. Thus, during thermal spraying, the nanostructured material undergoes rapid melting while the aggregated material is heated but not necessarily melted. A dense coating is formed when the molten nano-material fills the available pore spaces between the heated and softened aggregates, providing a strong and tough matrix for the consolidated material. Optimal wear properties are achieved when the volume fraction of aggregated particles is high, typically in the range of 0.5-0.9. Aggregated material may be composed of one, two or more particles of difference sizes and/or compositions, with particle size distribution that gives high packing density for the hard phase.Type: GrantFiled: September 19, 2002Date of Patent: April 20, 2004Assignee: Rutgers UniversityInventors: Bernard H. Kear, Ganesh Skandan
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Publication number: 20040069094Abstract: An iron-base sintered alloy material for a valve sheet is a material in which a hard particle composed of one or more elements selected from C, Cr, Mo, Co, Si, Ni, S and Fe is dispersed in a base matrix phase, a porosity is 12 to 25% by volume ratio, and a density after sintering is 6.1 to 6.9 g/cm3. Thereby, production of iron oxide at operation of an internal combustion engine is accelerated, and the abrasion resistance is remarkably improved. It is preferable that a base matrix portion containing a base matrix phase and the hard particle has the composition containing a total of 10.0 to 40.0% of one or more selected from Ni, Cr, Mo, Cu, Co, V, Mn, W and C, and the balance substantially Fe. It is preferable that a solid lubricant particle of one or more selected from a sulfide and a fluoride is firther dispersed in a base matrix phase at 0.3 to 3.5% by area ratio.Type: ApplicationFiled: June 27, 2003Publication date: April 15, 2004Applicant: Nippon Piston Ring Co., Ltd.Inventors: Kenichi Sato, Arata Kakiuchi, Teruo Takahashi
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Patent number: 6712872Abstract: The invention relates to a valve body produced by powder metallurgical methods that exhibits high thermal and wear resistance and has the following composition by weight: 0.5% to 2.0% C; 5.0% to 16% Mo; 0.2% to 1.0% P; 0.1% to 1.4% Mn; 0% to 5% Cr; 0% to 5% S; 0% to 7% W; 0% to 3% V, <2% of other elements with the remainder being Fe. It also relates to a valve fitted with such valve body.Type: GrantFiled: November 12, 2002Date of Patent: March 30, 2004Assignees: Bleistahl-Produktions GmbH, Volkswagen AktiengesellschaftInventors: Gerd Krüger, Hans-Joachim Kaschuba, Franz-Josef Schleifstein
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Patent number: 6712871Abstract: A sintered alloy composition for automotive engine valve seats, and a method for producing the same, are described. An iron base sintered alloy composition comprising vanadium carbide particles, Fe—Co—Ni—Mo alloy particles, and Cr—W—Co—C alloy particles in which the composition is dispersed in a structure of sorbite is particularly suitable for use as materials of valve seats for automotive engines which requires excellent wear resistance, high-performance, high-rotation-speed, and low-fuel-consumption.Type: GrantFiled: August 29, 2002Date of Patent: March 30, 2004Assignee: Hyundai Motor CompanyInventor: Jung Seok Oh
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Patent number: 6691623Abstract: A frangible projectile comprising cold compacted powdered iron and a method for manufacturing is disclosed. The projectile is useful for target and training applications.Type: GrantFiled: January 7, 1999Date of Patent: February 17, 2004Assignee: RA Brands, LLCInventor: Jeffrey W. Stone
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Patent number: 6689184Abstract: Molding compositions and forming processes for normally rust-prone iron-based powders, and articles produced therefrom. Metal alloy systems that can be successfully formed using the processes of the invention, include elemental iron and iron alloys including low and medium alloy steels, tool steels and a number of specialty iron-base alloys.Type: GrantFiled: July 19, 2002Date of Patent: February 10, 2004Assignee: Latitude Manufacturing Technologies, Inc.Inventor: Robert Craig Morris