Abstract: This invention is directed to a samarium-cobalt type magnetic powder for use in making a resin magnet, characterized by substantially comprising a SmCo.sub.5 single phase and consisting of, by weight, 32.7 to 33.4% samarium, 65 to 67% cobalt, not more than 1.5% as a total of lanthanum, cerium, praseodymium and neodymium and the balance inevitably entrained impurities.

Abstract: Disclosed are dispersion strengthened composite metal powders having an average particle size of less than about 50 microns and an average grain size within the particle of about 0.05 to 0.6 microns.

Abstract: A ceramic surface-metallic core particle composite fine powder material is disclosed, composed of fine particles each having a metallic core and a ceramic surface layer, in which the average value of the ratio of the thickness of the surface layer of a powder particle to the radius of the particle is subtantially greater than 0.05. A method and an apparatus for making this material from core metal and a gas which combines with the core metal to form the ceramic outer layer are also described, in which a gaseous mixture of vapor of the core metal and the gas is passed through a convergent-divergent nozzle and is thereby rapidly cooled by adiabatic expansion so that the core metal as it solidifies forms metal cores for fine particles while the gas reacts with the outer layers of these particles to form ceramic surface layers.

Abstract: Diffusion coatings can be masked from portions of a workpiece by combination of layers the outer one of which forms coherent strong shell that holds inner layer or layers in place. All ingredients of these layers can be materials such as nickel, nickel aluminide, chronium, chromic oxide (Cr.sub.2 O.sub.3) and inert diluent, that do not contaminate superalloys or even low alloy or plain carbon steels. Layer can be deposited from suspension in a solution of film-former like and acrylic resin in readily volatilizable solvent such as methyl chloroform or chloroform. Innermost layer can be depletion-preventing and can be omitted. Such a holding shell can also be used to retain on a workpiece surface a layer that causes formation of a diffusion coating. Chromizing can be performed before aluminizing. Low alloy steel conduit can be internally chromized and/or externally chromized or aluminized to make it more desirable for use as high pressure steam boiler heat exchange tubing.

Abstract: A process is disclosed for the preparation of metallic products from metal salts admixed with solvent wherein at least one of the metal salt and the solvent is easily reducible. The admixture is heated under hypercritical conditions of temperature and pressure to produce metallic products and a hypercritical fluid. The hypercritical fluid is subsequently removed from the reaction zone and the metallic product is collected. The metallic product includes pure metals selected from the group of silver, gold, platinum, palladium, ruthenium, rhodium, mercury, arsenic, rhenium, tellurium, iridium, osmium, and copper, and alloys and mixtures thereof. The metallic product ordinarily exists as finely divided powders which may be highly porous.

Abstract: A powdered material is provided for thermal spraying comprising a mixture of self-fluxing matrix allow powder and a powder of at least one metal carbide, the carbide content of the mixture consisting essentially between 20 and 80 percent by thereof and the matrix alloy having the following composition, in percent by weight:______________________________________ Cr 18.0-35.0% Fe 0.1-25.0% B 0.5-4.5% Si 0.5-5.5% C 0.01-2.0% Mo 0-15.0% Nb 0-2.0% Ni Remainder.

Abstract: A method for manufacturing a metal sintered body disclosed herein is characterized by the use of steps of: mixing 70 to 90 weight % of self-fluxing alloy powder and 10 to 30 weight % of metal powder of high melting point having a higher melting point than that of the self-soluble metal powder and in which the self-fluxing alloy powder is liable to be deposited thereon to obtain a metal powder having a sintering property; using a material in which 1 to 10 weight % of plastic binder is kneaded with the metal powder having a sintering property to obtain a molded body having a predetermined shape; and sintering the molded body at a temperature in excess of a liquid phase line of the self-fluxing alloy powder.

Abstract: The disclosure relates to a feedstock of particulate material for use in formation of articles therefrom, the feedstock including a homogeneous combination of large particles, small particles and a binder. The large particles comprise less than about 60% by volume of the feedstock and are defined as particles having a diameter greater than their diffusion length. The fine particles and binder combined comprise more than about 40% by volume of the feedstock, the fine particles being defined as particles having a diameter less than their diffusion length.

Abstract: Compositions for the production of rare earth-ferromagnetic metal permanent magnets comprise mixtures of rare earth-ferromagnetic metal alloy powder and a lesser amount of a powdered second-phase sintering aid, wherein there is added up to about 2 percent by weight of a particulate refractory oxide, carbide, or nitride additive. Permanent magnets are prepared by mixing the components, aligning the mixture in a magnetic field, pressing and sintering. The refractory material inhibits grain growth in the second phase during sintering, improving the magnetic properties of the major phase.

Abstract: A process for the production of valve seat rings by powder metallurgy wherein molybdenum disulfide in the range of about 0.5% to 1.5% by weight is added to a powder mixture containing 0.8% to 1.5% by weight graphite, 1.0% to 4% by weight lead, 0.5% to 5% by weight nickel, 1.2% to 1.8% by weight molybdenum, 9.6% to 14.4% by weight cobalt, and the remainder iron. The resulting powder mixture is pressed into valve seat rings at a pressing force between 40 and 60 and preferably 50 KN/cm.sup.2. The rings are then sintered in a neutral atmosphere at a temperature of 1100.degree. C. to 1200.degree. C., finally compressed at a pressing force above 120 KN/cm.sup.2 and heat-treated if required. The resulting valve seat rings have greatly improved wear properties when used in internal combustion engines using lead-free gasoline.

Abstract: A composite fine powder material is made of first particles with average particle diameter less than or equal to about ten microns, each having a composite structure and being made up of a plurality of fine second particles of a ceramic made by reacting together a first metal and a gas, embedded in a matrix of a second metal. This composite fine powder material is made by vaporizing the first metal, mixing the vapor with the gas, expanding the mixture through a first nozzle mechanism for providing adiabatic expansion cooling under reaction between the first metal and the gas to provide the fine second particles of ceramic, producing vapor of the second metal and mixing it in with the fine second particles at the downstream of the first nozzle mechanism, directing the resulting mixture through a second expansion nozzle mechanism to form the first particles of composite structure, and then collecting these first particles.

Abstract: A plain bearing comprising a steel backing, a sintered bronze interlayer and a lining of a material consisting of polyether ether ketone, polytetrafluoroethylene, graphite and bronze.

Abstract: This invention provides an elastomeric compressible mixture having the compressible properties of a rubber or rubber-like compound with the heat characteristics of a conductive metal member. This compound material is made of two parts tetrafluoro ethylene powder and the remainder about seventy-five parts of heat-conductive metal powder such as aluminum powder and twenty-five parts silicone rubber. This compound is attached as a flat sheet to a conductive metal backup member or may be a cover for a conductive metal roll. This mixture is used to accommodate irregular thicknesses of thermoplastic films. This elastomeric mixture as a material is used with heat and pressure to effect a seal of the heated thermoplastic film to an adjacent film.

Abstract: A thermal spray composite is disclosed, comprised of a base constituent formed from at least one of the metals nickel, iron, cobalt and chromium, plus additional constituents comprising aluminum and yttrium oxide. Optionally, the base constituent additionally contains aluminum, and the additional constituents may further include molybdenum and/or cobalt. In a preferred form, the composite is a powder having an alloy core of the base constituent, the core having fine particles of the additional elements secured thereto with a binder. The process of thermal spraying the composite is also disclosed, and the resulting coatings have a high degree of high temperature corrosion resistance and tenacity compared to prior art thermal sprayed coatings.

Abstract: The invention relates to an improvement of the flowability and an increase in the bulk density of high-surface area valve metal powders by means of the addition of finely divided extraneous metal oxides in quantities of up to 5000 ppm, relative to the quantity of metal, before the powder-metallurgical processing of the valve metal powder.

Abstract: The invention relates to a material for electrical contacts, in particular for contact studs in low-voltage switchgear. The material consists of silver, tin oxide and other additives. A material is sought where the overtemperature is lowered as compared with known AgSnO.sub.2 material. According to the invention, the further additives are in combination oxides of the metals tantalum (Ta.sub.2 O.sub.5), copper (CuO) and bismuth (Bi.sub.2 O.sub.3). Further the material may contain also tungsten or oxygen containing tungsten compounds. Preferably the material contains 5 to 20 mass % SnO.sub.2, 0.1 to 5 mass % Ta.sub.2 O.sub.5 5 mass % CuO, 0.1 to 5 mass % Bi.sub.2 O.sub.3, optionally 0.05 to 3 mass % tungsten and silver as balance. In the method for producing contact studs, the powder metallurgical production of the material is followed by extrusion to a ribbon, from which contact studs can be separated which have an edge-parallel directional structure.

Abstract: A tin alloy powder containing up to 5% P is disclosed. Reduced sensitivity to sintering conditions is achieved by use of present alloy powder in production of sintered bronze articles. Means for controlling the growth of the article during sintering are also disclosed.

Abstract: A coating composition applied to a substrate by a thermal spray process which consists essentially of from about 11.0 to about 18.0 weight percent cobalt, from about 2.0 to about 6.0 weight percent chromium, from about 3.0 to about 4.5 weight percent carbon and the balance tungsten.

Abstract: A plasma spray powder comprising a uniform powder blend of silicon nitride and a plasma meltable metal produces a coating having some of the properties of silicon nitride.

Abstract: A flame spray powder composition is provided for the thermal coating of workpieces comprising a mechanical mixture of hard particles of material and particles of a matrix-forming self-fluxing alloy selected from the group consisting of Ni-base, Fe-base and Co-base self-fluxing alloys. The hard material is a fused tungsten carbide alloy consisting essentially by weight of about 3 to 7% C, an effective amount of iron ranging up to about 3%, up to about 2% total of other alloying elements and the balance essentially tungsten. Substantially each of the fused tungsten carbide alloy particles is characterized by a metal coating having a melting point higher than the melting point of the self-fluxing alloy and having an average particle size less than about 75 microns. The proportion by weight of the coated hard particles in the mixture ranges from about 10% to 95%, with the balance essentially said self-fluxing alloy.

Abstract: This invention provides an elastomeric compressible mixture having the compressible properties of a rubber or rubber-like mixture with the heat characteristics of a conductive metal member. This compound material is made of two part polymerized tetrafluoro ethylene powder and the remainder about seventy five parts aluminum powder and twenty five parts silicone rubber. This mixture is attached as a flat sheet to a conductive metal backup member or may be a cover for a conductive metal roll. This mixture is used to accommodate irregular thicknesses of thermoplastic films. This mixture of material is used with heat and pressure to effect a seal of the heated thermoplastic film to an adjacent film.

Abstract: An electrode material for semi-conductor device such as solar cells comprises Ag powders, at least one metal of zirconium, hafnium, vanadium, niobium, and tantalum, an organic binder, and an organic solvent, and, if necessary, glass, Pd powders and Pt powders.The electrodes are prepared from the electrode material by printing, drying and firing at a low temperature and have a low contact resistance without any junction breakage or increase in leak current.

Abstract: Metal ceramics composites having high bonding strength wherein a metal body and a ceramics body are bonded through a bonding layer are produced bycoating on the ceramic body a metallizing layer-forming composition, which forms through heat treatment with the ceramic body a metallizing layer consisting essentially of70-90% by weight of at least one of molybdenum metal and tungsten metal, 0.5-15% by weight of manganese oxide, 0.1-10% by weight of yttrium oxide, 0.1-15% by weight of aluminum oxide and 0.1-15% by weight of silicon dioxide,heating the ceramic body and the coated metallizing layer-forming composition to form and adhere the metallizing layer on the ceramic body,applying metal plating on either or both of the metallizing layer surface to be bonded and the metal body surface to be bonded, andbonding the thus obtained ceramic body and metal body by using a brazing metal.

Abstract: A metal powder containing particles of iron or steel and particles of an alloying element is apt to segregation and dusting. It has now been found that segregation and dusting can be reduced or eliminated if the powder contains a binding agent in solid or liquid state. It is preferred to add to the metal powder one of the agents polyethylene glycol, polypropylene glycol, glycerine, and polyvinyl alcohol, in a quantity of 0.005-0.2 percent by weight.

Abstract: A WC-Ni-Co-Al-Cr system hard alloy suitable as a material for hot working apparatus members has a lower Co content than conventionally used WC-Co system alloys and contains in place thereof greater quantities of Ni and Al, whereby, and also because the oxygen content is suppressed at a low level, fine particles of .gamma.' phase (Ni.sub.3 Al) are precipitated in a binder phase which binds the disperse phase of WC to impart characteristics such as excellent toughness, abrasion resistance, high-temperature strength, and oxidation resistance.

Abstract: A process is provided for producing salt-coated spheroidal granules of magnesium by employing a molten flux bath comprised of a salt composition of NaCl, KCl and CaCl.sub.2 maintained at a temperature in excess of the melting point of magnesium to which is added magnesium metal. A magnesium oxide dispersing agent is maintained in said bath in an amount sufficient for dispersing said magnesium. The bath mixture is subjected to high energy stirring sufficient to disperse the magnesium metal throughout the bath as beads. The bath mixture is then rapidly chilled to form a friable mass of the salt composition with spheroidal granules of magnesium dispersed through the salt matrix. The friable mass is then comminuted under conditions to release the magnesium from the salt as salt-coated spheroids which are thereafter recovered.

Abstract: A pressable and sinterable metal carbide grade powder consists essentially of a uniform mixture of a refractory metal carbide powder, a metal binder powder, and from about 0.5 to about 5 percent by weight of an organic amide having a melting point greater than about 120 degrees centigrade.

Abstract: A ferromagnetic powder and process for producing it are disclosed. The process involves providing reducing a nickel-doped or nickel-coated iron compound in a reducing gas to provide a reduced metal powder including nickel in an amount of 3 to 30 atomic % based on the atomic % of iron present in the reduced metal powder, and treating the reduced metal powder with an organic metal powder. The resulting ferromagnetic metal powder has excellent stability with respect to oxidation and has a high saturation magnetization.

Abstract: Disclosed are metal powders mixtures which can be mechanically alloyed into oxide dispersion strengthened high temperature alloys. The powder mixtures contain from 0 to 30 wt. % chromium, about 0 to 3 wt. % titanium, about 0.3 wt. % to 10 wt. % aluminum, and from about 0.3 wt. % to 10 wt. % particles of one or more alumina-yttria mixed- oxides selected from the group consisting of Al.sub.2 O.sub.3.2Y.sub.2 O.sub.3, Al.sub.2 O.sub.3.Y.sub.2 O.sub.3, and 5Al.sub.2 O.sub.3.3Y.sub.2 O.sub.3.

Abstract: A seal intended to wear from abrasion for use in contact with a rotor zone of a rotating machine, of the type made up of a dispersion of hollow microspheres in a binder providing cohesion of the microspheres among themselves and their attachment to a metallic support. In order to make it possible to produce the seal by torch spraying from a powdered mixture onto the support, the hollow microspheres are made of an inorganic refractory material and the binder material is a metallic material more fusible than the material of the microspheres.

Abstract: In a bearing member of an internal combustion engine, having a flame sprayed surface, molybdenum or tungsten carbide is known as the material of the flame spray. The present invention aims to provide, for example a flame-sprayed piston ring with good heat-and-wear-resistance as well as a property of not seriously wearing the engine cylinder or cylinder liner. The flame sprayed layer of the present invention is composed of mainly ferrochrome powder and plus a powder of a self fluxing alloy, and additionally molybdenum. The piston ring of the present invention is suitable for heavy duty internal combustion engines, in which wear of the piston ring and cylinder are severe.

Abstract: A composition of material for use as a friction lining with a cast iron mating surface. The friction lining has an iron powder base that reacts with tin to alloy and hold substantially equal weight percentages of graphite and coke in a fixed position. The friction lining has a substantially constant wear rate up to 300.degree. C. and a linear wear rate between 300.degree.-500.degree. C.

Abstract: This invention relates to mixtures of tungsten carbide, niobium metal, and molybdenum metal powders for use in the hardfacing of drill pipe couplings used in earth boring operations. It has been found that the addition of small amounts of niobium metal alone, or in combination with molybdenum, are effective to substantially submerge the tungsten carbide particles in the weld pool produced during hardfacing while, also, minimizing the occurrence of cracks which may be produced as the weld pool freezes.

Abstract: Disclosed are oxide dispersion strengthened high temperature alloy compositions which contain as the dispersoid one or more alumina-yttria mixed-oxides selected from the group consisting of Al.sub.2 O.sub.3.2Y.sub.2 O.sub.3, Al.sub.2 O.sub.3.Y.sub.2 O.sub.3, and 5Al.sub.2 O.sub.3.3Y.sub.2 O.sub.3.

Abstract: The present invention relates to a granular material consisting of microporous, substantially hollow granules of lead powder, which is a powdered mixture of lead and lead oxide; a method for the production of this granular material; and the use thereof as an active substance in an electrode plate in a lead accumulator. The present invention provides a granular material lead powder that fulfills the requirements of resistance, size and quality, and which, when being used as an active substance in the lead accumulator, does not deteriorate in its capacity or lifetime. The qualities are achieved by means of the microporous, substantially hollow granules containing 0.5-2.0% by weight of a binder, with a particle diameter of 40-500 m and with the bulk density of 2.4-3.4 g/cm.sup.3.

Abstract: Ferrovanadium carbide addition agents comprising 75 to 85% vanadium, 8 to 12% carbon, 8 to 12% iron, less than 2% oxygen and having a density of from about 5.8 to about 6.2. The addition agents are produced by fusing vanadium oxide, iron and carbon at about 1700.degree. C. to about 2100.degree. C.

Abstract: A self-bonding flame spray wire capable of forming a readily grindable coating formed of a sheath of aluminum and a compacted powder core containing a major portion of nickel and stainless steel and a minor portion of aluminum and metal oxide. The core may contain from about 10 to 90 percent, and preferably about 61 percent, by weight nickel, about 10 to 90, and preferably 30, percent by weight stainless steel, from 1 to 10 percent by weight, and preferably 5 percent by weight, aluminum, from 1/4 to 10 percent by weight, and preferably 4 percent by weight, of the metal oxide which may, for example, be cobalt oxide or zirconium oxide, and is most preferably zirconium oxide.

Abstract: A coating for piston rings used in internal combustion engines such as diesel engines. The coating is comprised of a physical admixture of primary particles of chromium carbide, nickel chromium and molybdenum. The composition is applied to the piston ring face with a plasma-arc gun and imparts excellent wear resistance to the ring face while lowering cylinder liner wear.

Abstract: A powder suitable for flame spraying which is a composition of an admixture of particles, 20-40% by volume of the particles being an alloy such as a nickel base alloy or cobalt base alloy, each containing aluminium and chromium and the balance of the composition are hollow glass particles, each hollow glass particle being coated with a nickel base alloy or cobalt base alloy, each containing aluminium and chromium. The powder, when flame sprayed, is effective as a thermal barrier which is resistant to thermal shock and oxidation.

Abstract: A uniform mixture of refractory metal carbide, binder metal and a pressing aid is achieved by fluidizing the mixture.

Abstract: A temperature sensitive electrical element and method of making the same comprising the steps of applying to the surface of a substrate and firing a mixture of glass frit and particles of titanium dioxide (TiO.sub.2), and titanium metal. The mixture is fired in a non oxidizing, inert, or reducing atmosphere at a temperature which softens of the glass frit. When cooled, an element is provided with a glass film strongly bonded to the substrate and having dispersed therein conductive particles mainly of titanium oxide (Ti.sub.2 O.sub.3). The element produced can be terminated by the use of electroless plating and provides a substantially linear resistance to temperature characteristic and a relatively high temperature coefficient of resistance.

Abstract: An improved magnetic material for a permanent magnet including at least 90 volume percent of a single phase of a samarium-transition metal alloy in a 2-17 molar ratio is provided. The alloy may be represented by the formula Sm.sub.2 (Co Cu Fe M).sub.17 wherein M is at least one element selected from the group of manganese, silcon, titanium, niobium, zirconium, hafnium, tantalum, chromium, vanadium, molybdenum and aluminum.

Abstract: The method of providing a mechanically strong, hermetic seal, for sealing glass-ceramic articles particularly MACOR.RTM. brand machinable glass-ceramics, which seal is capable of withstanding heating in a vacuum to a temperature of up to 900.degree. C. without foaming. The forming of the seal comprises reacting from 0.5-3.0 wt.% antimony metal powder with a devitrifiable glass frit having a coefficient of thermal expansion compatible with the materials being sealed and a melting point of >930.degree. C.

Abstract: A powdered metal filter composition and processes for producing the same by water atomization in which the composition exhibits an apparent density, compressibility and particle shape as a function of the composition chemistry and in particular the silicon, carbon and manganese content as well as the angle of intersection of the atomizing water jets; the composition providing an optimization of filtration efficiency, pressure drop across the filter pack, resistance to pressure deformation of the composition particles and the useful life of both the filter pack and the composition and the process producing such a composition with well-known apparatus and optimum yields of useful, particle-size fractions.

Abstract: An infiltrant product composition is disclosed for impregnating an iron powder compact. The infiltrant alleviates typical problems associated with use of infiltrating materials, including partial dissolution of iron base matrix by the infiltrant with consequent severe erosion, oxidizing or reducing effects of furnace atmospheres on infiltrant yield, and incompatible characteristics of infiltrant with the iron base matrix. The preferred infiltrant composition is by weight about 98.25% copper alloy and 1.75% carbonyl type iron powder. An additional 0.05% of aluminum to reduce residual formation and minimize residual adherence and 0.5% of a conventional lubricant based on the copper-iron mixture are added. The infiltrant is in a dry, compactible form.

Abstract: This invention relates to metal powders. In particular, the invention provides a novel metal-refractory composite powder which will withstand high temperatures, and means for its production. The metals for which the invention will have special application are platinum, palladium, rhodium, ruthenium, iridium, osmium and gold and silver.According to the invention, a metal powder suitable for use at high temperatures comprises an intimate mixture, other than a mere physical admixture, of particles of platinum, palladium, rhodium, ruthenium, iridium, osmium, gold or silver, or an alloy containing one or more of said metals, and particles of a refractory material.

Abstract: In a process for producing a magnetic metal powder, a magnetic metal compound is reduced by wet reduction in a state mixed with a clay or is heat treated in the presence of a clay powder. Alternatively, a magnetic metal powder is prepared by reducing a magnetic metal powder by wet reduction or by reducing a magnetic metal compound in a state mixed with a clay by dry reduction, and then the resulting powder is heat treated in the presence of the clay powder. The clay is typically kaolin.

Abstract: A flame spray powder mix is provided for producing metal coatings on metal substrates, such as ferrous metal substrates, e.g., steel, case iron, among other metal substrates, the powder mix comprising particles of at least one metal silicide, e.g., titaniium disilicide, mixed with a coating metal powder, such as nickel powder. The amount of metal silicide in the powder mix preferably ranging from about 2% to 20% by weight.

Abstract: A powder metal composition containing 1.0-2.5% Ni, 0.3-0.7% Mo, 0.15-0.30% Mn, 0.5-1.5% Cu, 0.3-0.7% C, 0.50-1.0% zinc stearate, the balance being Fe.

Abstract: Tantalum powder capable of producing anodes of improved electrical capacitance is prepared by the addition of phosphorus-containing materials in amounts from about 5 to about 400 ppm based on elemental phosphorus. In one embodiment, the flow properties of the powder are also improved.