Patents by Inventor Reza Sadjadi

Reza Sadjadi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7485581
    Abstract: A method for reducing capacitances between semiconductor devices is provided. A plurality of contact structures is formed in a dielectric layer. A mask is formed to cover the contact structures wherein the mask has mask features for exposing parts of the dielectric layer wherein the mask features have widths. The widths of the mask features are shrunk with a sidewall deposition. Gaps are etched into the dielectric layer through the sidewall deposition. The gaps are closed to form pockets in the gaps.
    Type: Grant
    Filed: November 30, 2005
    Date of Patent: February 3, 2009
    Assignee: Lam Research Corporation
    Inventors: S. M. Reza Sadjadi, Zhi-Song Huang
  • Patent number: 7476610
    Abstract: A method for forming semiconductor devices is provided. A gate stack is formed over a surface of a substrate. A plurality of cycles for forming polymer spacers on sides of the gate stack is provided, where each cycle comprises providing a deposition phase that deposits material on the sides of the polymer spacer and over the surface of the substrate, and providing a cleaning phase that removes polymer over the surface of the substrate and shapes a profile of the deposited material. Dopant is implanted into the substrate using the polymer spacers as a dopant mask. The polymer spacers are removed.
    Type: Grant
    Filed: November 10, 2006
    Date of Patent: January 13, 2009
    Assignee: Lam Research Corporation
    Inventors: Ji Soo Kim, Conan Chiang, Daehan Choi, S. M. Reza Sadjadi, Michael Goss
  • Publication number: 20080314521
    Abstract: A method for reducing capacitances between semiconductor device wirings is provided. A sacrificial layer is formed over a dielectric layer. A plurality of features are etched into the sacrificial layer and dielectric layer. The features are filled with a filler material. The sacrificial layer is removed, so that parts of the filler material remain exposed above a surface of the dielectric layer, where spaces are between the exposed parts of the filler material, where the spaces are in an area formerly occupied by the sacrificial layer. Widths of the spaces between the parts of the filler material are shrunk with a shrink sidewall deposition. Gaps are etched into the dielectric layer through the shrink sidewall deposition. The filler material and shrink sidewall deposition are removed.
    Type: Application
    Filed: August 29, 2008
    Publication date: December 25, 2008
    Applicant: Lam Research Corporation
    Inventors: S. M. Reza Sadjadi, Zhi-Song Huang
  • Publication number: 20080308526
    Abstract: A method for forming features in a silicon layer is provided. A mask is formed with a plurality of mask openings over the silicon layer. A polymer layer is deposited over the mask by flowing a hydrogen free deposition gas comprising C4F8, forming a plasma from the deposition gas, depositing a polymer from the plasma for at least 20 seconds, and stopping the depositing the polymer after the at least 20 seconds. The deposited polymer layer is opened by flowing an opening gas, forming a plasma from the opening gas which selectively removes the deposited polymer on bottoms of the plurality of mask openings with respect to deposited polymer on sides of the plurality of mask openings, and stopping the opening when at least some of the plurality of mask features are opened. The silicon layer is etched through the mask and deposited polymer layer.
    Type: Application
    Filed: June 18, 2007
    Publication date: December 18, 2008
    Inventors: Tamarak Pandhumsoporn, Patrick Chung, Jackie Seto, S.M. Reza Sadjadi
  • Patent number: 7465525
    Abstract: A method for generating a plurality of reticle layouts is provided. A feature layout with a feature layout pitch is received. A plurality of reticle layouts is generated from the feature layout where each reticle layout of the plurality of reticle layouts has a reticle layout pitch and where each reticle layout pitch is at least twice the feature layout pitch.
    Type: Grant
    Filed: May 10, 2005
    Date of Patent: December 16, 2008
    Assignee: Lam Research Corporation
    Inventors: S. M. Reza Sadjadi, Nicolas Bright
  • Patent number: 7455748
    Abstract: A plasma processing apparatus for processing a substrate is provided. A plasma processing chamber with chamber walls is provided. A substrate support is provided within the chamber walls. At least one confinement ring is provided, where the confinement ring and the substrate support define a plasma volume. A magnetic source for generating a magnetic field for magnetically enhancing physical confinement provided by the at least one confinement ring is provided.
    Type: Grant
    Filed: June 20, 2003
    Date of Patent: November 25, 2008
    Assignee: Lam Research Corporation
    Inventors: Douglas L. Keil, Lumin Li, Eric A. Hudson, Reza Sadjadi, Eric H. Lenz, Rajinder Dhindsa, Ji Soo Kim
  • Patent number: 7452660
    Abstract: A method and apparatus is provided for using a plasma generated from a processing gas mixture including H2O to efficiently strip photoresist material without causing significant damage to exposed, underlying low k dielectric material. The method includes disposing the processing gas mixture including the H2O over the wafer. The processing gas mixture including the H2O is then transformed into a plasma. The plasma serves to remove the photoresist material from the substrate without adversely affecting the exposed low k dielectric material.
    Type: Grant
    Filed: August 11, 2004
    Date of Patent: November 18, 2008
    Assignee: Lam Research Corporation
    Inventors: Zhisong Huang, Reza Sadjadi
  • Patent number: 7442649
    Abstract: A method for etching a dielectric layer over a substrate is provided. A photoresist mask is formed over the dielectric layer. The substrate is placed in a plasma processing chamber. An etchant gas comprising NF3 is provided into the plasma chamber. A plasma is formed from the NF3 gas. The dielectric layer is etched through the photoresist mask with the plasma from the NF3 gas.
    Type: Grant
    Filed: March 29, 2005
    Date of Patent: October 28, 2008
    Assignee: Lam Research Corporation
    Inventors: Jisoo Kim, Sangheon Lee, Binet A. Worsham, Robert Charatan, S.M. Reza Sadjadi
  • Patent number: 7432189
    Abstract: A method for reducing capacitances between semiconductor device wirings is provided. A sacrificial layer is formed over a dielectric layer. A plurality of features are etched into the sacrificial layer and dielectric layer. The features are filled with a filler material. The sacrificial layer is removed, so that parts of the filler material remain exposed above a surface of the dielectric layer, where spaces are between the exposed parts of the filler material, where the spaces are in an area formerly occupied by the sacrificial layer. Widths of the spaces between the parts of the filler material are shrunk with a shrink sidewall deposition. Gaps are etched into the dielectric layer through the shrink sidewall deposition. The filler material and shrink sidewall deposition are removed.
    Type: Grant
    Filed: November 30, 2005
    Date of Patent: October 7, 2008
    Assignee: Lam Research Corporation
    Inventors: S. M. Reza Sadjadi, Zhi-Song Huang
  • Patent number: 7429533
    Abstract: A method for providing features in an etch layer is provided. A sacrificial patterned layer with sacrificial features is provided over an etch layer. Conformal sidewalls are formed in the sacrificial features, comprising at least two cycles of a sidewall formation process, wherein each cycle comprises a sidewall deposition phase and a sidewall profile shaping phase. Parts of the sacrificial patterned layer between conformal sidewalls are removed leaving the conformal sidewalls with gaps between the conformal sidewalls where parts of the sacrificial patterned layer were selectively removed. Features are etched in the etch layer using the conformal sidewalls as an etch mask, wherein the features in the etch layer are etched through the gaps between the conformal sidewalls where parts of the sacrificial patterned layer were selectively removed.
    Type: Grant
    Filed: May 10, 2006
    Date of Patent: September 30, 2008
    Assignee: Lam Research Corporation
    Inventors: Zhisong Huang, Jeffrey Marks, S. M. Reza Sadjadi
  • Patent number: 7405521
    Abstract: A workpiece is processed with a plasma in a vacuum plasma processing chamber by exciting the plasma at several frequencies such that the excitation of the plasma by the several frequencies simultaneously causes several different phenomena to occur in the plasma. The chamber includes central top and bottom electrodes and a peripheral top and/or bottom electrode arrangement that is either powered by RF or is connected to a reference potential by a filter arrangement that passes at least one of the plasma excitation frequencies to the exclusion of other frequencies.
    Type: Grant
    Filed: August 22, 2003
    Date of Patent: July 29, 2008
    Assignee: Lam Research Corporation
    Inventors: Raj Dhindsa, S. M. Reza Sadjadi, Felix Kozakevich, Dave Trussell, Lumin Li, Eric Lenz, Camelia Rusu, Mukund Srinivasan, Aaron Eppler, Jim Tietz, Jeffrey Marks
  • Patent number: 7390749
    Abstract: A method for providing features in an etch layer with a memory region and a peripheral region is provided. A memory patterned mask is formed over a first sacrificial layer. A first set of sacrificial layer features is etched into the first sacrificial layer and a second sacrificial layer. Features of the first set of sacrificial layer features are filled with filler material. The first sacrificial layer is removed. The spaces are shrunk with a shrink sidewall deposition. A second set of sacrificial layer features is etched into the second sacrificial layer. The filler material and shrink sidewall deposition are removed. A peripheral patterned mask is formed over the memory region and peripheral region. The second sacrificial layer is etched through the peripheral patterned mask. The peripheral patterned mask is removed. Features are etched into the etch layer from the second sacrificial layer.
    Type: Grant
    Filed: November 9, 2006
    Date of Patent: June 24, 2008
    Assignee: Lam Research Corporation
    Inventors: Ji Soo Kim, Sangheon Lee, Daehan Choi, S. M. Reza Sadjadi
  • Publication number: 20080146032
    Abstract: A method for etching features in an etch layer disposed below a mask on a process wafer is provided. A hydrocarbon based glue layer is deposited. The etch layer on the process wafer is etched with at least one cycle, wherein each cycle comprises depositing a hydrofluorocarbon layer over the mask and on the hydrocarbon based glue layer, wherein the hydrocarbon based glue layer increases adhesion of the hydrofluorocarbon layer and etching the etch layer.
    Type: Application
    Filed: December 14, 2006
    Publication date: June 19, 2008
    Inventors: Ji Soo Kim, Sangheon Lee, Deepak K. Gupta, S. M. Reza Sadjadi
  • Publication number: 20080111166
    Abstract: A method for forming semiconductor devices is provided. A gate stack is formed over a surface of a substrate. A plurality of cycles for forming polymer spacers on sides of the gate stack is provided, where each cycle comprises providing a deposition phase that deposits material on the sides of the polymer spacer and over the surface of the substrate, and providing a cleaning phase that removes polymer over the surface of the substrate and shapes a profile of the deposited material. Dopant is implanted into the substrate using the polymer spacers as a dopant mask. The polymer spacers are removed.
    Type: Application
    Filed: November 10, 2006
    Publication date: May 15, 2008
    Inventors: Ji Soo Kim, Conan Chiang, Daehan Choi, S. M. Reza Sadjadi, Michael Goss
  • Publication number: 20080083502
    Abstract: A feature in a layer is provided. A photoresist layer is formed over the layer. The photoresist layer is patterned to form photoresist features with photoresist sidewalls, where the photoresist features have a first critical dimension. A fluorine-containing conformal layer is deposited over the sidewalls of the photoresist features to reduce the critical dimensions of the photoresist features. Fluorine is removed from the conformal layer, while the remaining conformal layer is left in place. Features are etched into the layer, wherein the layer features have a second critical dimension, which is less than the first critical dimension.
    Type: Application
    Filed: November 1, 2007
    Publication date: April 10, 2008
    Applicant: LAM RESEARCH CORPORATION
    Inventors: Dongho Heo, Jisoo Kim, S.M. Reza Sadjadi
  • Patent number: 7347915
    Abstract: A method for creating semiconductor devices by etching a layer over a wafer is provided. A photoresist layer is provided on a wafer. The photoresist layer is patterned. The wafer is placed in a process chamber. The photoresist is hardened by providing a hardening plasma containing high energy electrons in the process chamber to harden the photoresist layer, wherein the high energy electrons have a density. The layer is etched within the process chamber with an etching plasma, where a density of high energy electrons in the etching plasma is less than the density of high energy electrons in the hardening plasma.
    Type: Grant
    Filed: January 5, 2006
    Date of Patent: March 25, 2008
    Assignee: LAM Research Corporation
    Inventors: Douglas L. Keil, Wan-Lin Chen, Eric A. Hudson, S. M. Reza Sadjadi, Mark H. Wilcoxson, Andrew D. Bailey, III
  • Publication number: 20080006205
    Abstract: An apparatus is provided for semiconductor wafer plasma processing. The apparatus includes a chamber having a lower electrode and an upper electrode disposed therein. The lower electrode is defined to transmit a radiofrequency current through the chamber to generate a plasma within the chamber. The upper electrode is disposed above the lower electrode and is electrically isolated from the chamber. A voltage source is connected to the upper electrode. The voltage source is defined to control an electric potential of the upper electrode relative to the chamber. The electric potential of the upper electrode as controlled by the voltage source is capable of influencing an electric potential of the plasma to be generated between the lower and upper electrodes.
    Type: Application
    Filed: July 10, 2006
    Publication date: January 10, 2008
    Inventors: Douglas Keil, Lumin Li, Reza Sadjadi, Eric Hudson, Eric Lenz, Rajinder Dhindsa
  • Patent number: 7311852
    Abstract: A semiconductor manufacturing process wherein a low-k dielectric layer is plasma etched with selectivity to an overlying mask layer. The etchant gas can be oxygen-free and include a fluorocarbon reactant, a nitrogen reactant and an optional carrier gas, the fluorocarbon reactant and nitrogen reactant being supplied to a chamber of a plasma etch reactor at flow rates such that the fluorocarbon reactant flow rate is less than the nitrogen reactant flow rate. The etch rate of the low-k dielectric layer can be at least 5 times higher than that of a silicon dioxide, silicon nitride, silicon oxynitride or silicon carbide mask layer. The process is useful for etching 0.25 micron and smaller contact or via openings in forming structures such as damascene structures.
    Type: Grant
    Filed: March 30, 2001
    Date of Patent: December 25, 2007
    Assignee: Lam Research Corporation
    Inventors: Si Yi Li, Helen H. Zhu, S. M. Reza Sadjadi, James V. Tietz, Bryan A. Helmer
  • Patent number: 7309646
    Abstract: A feature in a layer is provided. A photoresist layer is formed over the layer. The photoresist layer is patterned to form photoresist features with photoresist sidewalls, where the photoresist features have a first critical dimension. A fluorine-containing conformal layer is deposited over the sidewalls of the photoresist features to reduce the critical dimensions of the photoresist features. Fluorine is removed from the conformal layer, while the remaining conformal layer is left in place. Features are etched into the layer, wherein the layer features have a second critical dimension, which is less than the first critical dimension.
    Type: Grant
    Filed: October 10, 2006
    Date of Patent: December 18, 2007
    Assignee: LAM Research Corporation
    Inventors: Dongho Heo, Jisoo Kim, S. M. Reza Sadjadi
  • Publication number: 20070284690
    Abstract: A method for forming a feature in a layer with reduced line edge roughening is provided. A photoresist layer is formed over the layer. The photoresist layer is patterned to form photoresist features with photoresist sidewalls. A sidewall layer with a thickness less than 100 nm is formed over the sidewalls of the photoresist features by performing for a plurality of cycles. Each cycle comprises depositing a layer on the photoresist layer wherein the deposited layer has a thickness between a monolayer to 20 nm. Features are etched into the layer through the photoresist features. The photoresist layer and sidewall layer are stripped.
    Type: Application
    Filed: August 22, 2007
    Publication date: December 13, 2007
    Applicant: LAM RESEARCH CORPORATION
    Inventors: S.M. Reza Sadjadi, Eric Hudson