Patents Assigned to Applied Material
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Publication number: 20250140569Abstract: Embodiments herein are directed to localized stress modulation by implanting a first side of a substrate to reduce in-plane distortion along a second side of the substrate. In some embodiments, a method may include providing a substrate, the substrate comprising a first main side opposite a second main side, wherein a plurality of features are disposed on the first main side, performing a metrology scan to the first main side to determine an amount of distortion to the substrate due to the formation of the plurality of features, and depositing a stress compensation film along the second main side of the substrate, wherein a stress and a thickness of the stress compensation film is determined based on the amount of distortion to the substrate. The method may further include directing ions to the stress compensation film in an ion implant procedure.Type: ApplicationFiled: January 2, 2025Publication date: May 1, 2025Applicant: Applied Materials, Inc.Inventors: Sony Varghese, Pradeep Subrahmanyan, Dennis Rodier, Kyuha Shim
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Patent number: 12288677Abstract: The disclosure describes a plasma source assemblies comprising a differential screw assembly, an RF hot electrode, a top cover, an upper housing and a lower housing. The differential screw assembly is configured to provide force to align the plasma source assembly vertically matching planarity of a susceptor. More particularly, the differential screw assembly increases a distance between the top cover and the upper housing to align the gap with the susceptor. The disclosure also provides a better thermal management by cooling fins. A temperature capacity of the plasma source assemblies is extended by using titanium electrode. The disclosure provides a cladding material covering a portion of a first surface of RF hot electrode, a second surface of RF hot electrode, a bottom surface of RF hot electrode, a portion of a surface of the showerhead and a portion of lower housing surface.Type: GrantFiled: June 5, 2023Date of Patent: April 29, 2025Assignee: Applied Materials, Inc.Inventors: Tsutomu Tanaka, Jared Ahmad Lee, Rakesh Ramadas, Dmitry A. Dzilno, Gregory J. Wilson, Sriharish Srinivasan
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Patent number: 12288724Abstract: A method of classification of a film non-uniformity on a substrate includes obtaining a color image of a substrate with the color image comprising a plurality of color channels, obtaining a standard color for the color image of the substrate, for each respective pixel along a path in the color image determining a difference vector between the a color of the respective pixel and the standard color to generate a sequence of difference vectors, sorting the pixels along the path into a plurality of regions including at least one normal region and at least one abnormal region based on the sequence of difference vectors, and classifying the at least one abnormal region as overpolished or underpolished based on at least one difference vector of a pixel at a boundary between the abnormal region and an adjacent normal region.Type: GrantFiled: February 24, 2022Date of Patent: April 29, 2025Assignee: Applied Materials, Inc.Inventors: Dominic J. Benvegnu, Nojan Motamedi
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Patent number: 12289945Abstract: Embodiments described herein relate to sub-pixel circuits and methods of forming sub-pixel circuits that may be utilized in a display such as an organic light-emitting diode (OLED) display. The sub-pixel circuit includes a plurality of contact overhangs. The plurality of contact overhangs are disposed between adjacent sub-pixels of a sub-pixel circuit to be formed. The contact overhangs are formed over a metal grid exposed through a PDL structure. A cathode is deposited via evaporation deposition to be in contact with the contact overhang. The metal grid is perpendicular to a plurality of metal layers disposed on the substrate.Type: GrantFiled: March 3, 2022Date of Patent: April 29, 2025Assignee: Applied Materials, Inc.Inventors: Jungmin Lee, Yu Hsin Lin, Chung-Chia Chen, Ji-young Choung, Dieter Haas, Si Kyoung Kim
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Patent number: 12288675Abstract: A plasma reactor has a cylindrical microwave cavity overlying a workpiece processing chamber, a microwave source having a pair of microwave source outputs, and a pair of respective waveguides. The cavity has first and second input ports in a sidewall and space apart by an azimuthal angle. Each of the waveguides has a microwave input end coupled to a microwave source output and a microwave output end coupled to a respective one of the first and second input ports, a coupling aperture plate at the output end with a rectangular coupling aperture in the coupling aperture plate, and an iris plate between the coupling aperture plate and the microwave input end with a rectangular iris opening in the iris plate.Type: GrantFiled: March 14, 2024Date of Patent: April 29, 2025Assignee: Applied Materials, Inc.Inventors: Satoru Kobayashi, Hideo Sugai, Toan Tran, Soonam Park, Dmitry Lubomirsky
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Patent number: 12288670Abstract: A vapor deposition system and methods of operation thereof are disclosed. The vapor deposition system includes a vacuum chamber; a dielectric target within the vacuum chamber, the dielectric target having a front surface and a thickness; a substrate support within the vacuum chamber, the substrate support having a front surface spaced from the front surface of the dielectric target to form a process gap; and a signal generator connected to the dielectric target to generate a plasma in the vacuum chamber, the signal generator comprises a power source, the power source configured to prevent charge accumulation in the dielectric target. The method includes applying power to a dielectric target within a vacuum chamber to generate a plasma in a process gap between the dielectric target and a substrate support and pulsing the power applied to the dielectric target to prevent charge accumulation.Type: GrantFiled: March 2, 2022Date of Patent: April 29, 2025Assignee: Applied Materials, Inc.Inventors: Abhijeet Laxman Sangle, Nilesh Patil, Vijay Bhan Sharma, Visweswaren Sivaramakrishnan
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Patent number: 12288668Abstract: A method of delayering a sample that includes a second layer formed under a first layer, where the first and second layers are different materials or different texture, the method including: acquiring a plurality of gray scale images of the region of interest in an iterative process by alternating a sequence of delayering the region of interest with a first charged particle beam and imaging a surface of the region of interest with a second charged particle beam; after each iteration of acquiring a gray scale image, calculating an entropy of the acquired gray scale image and calculating a second derivative of the entropy; determining whether a transition from the first layer to the second layer occurred based on the second derivative of the entropy; and if it is determined that a transition from the first layer to the second layer did not occur, proceeding with a next iteration of acquiring a plurality of gray scale images, and if it is determined that a transition from the first layer to the second layer didType: GrantFiled: May 11, 2023Date of Patent: April 29, 2025Assignee: Applied Materials Israel Ltd.Inventor: Yuval Tsedek
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Patent number: 12288717Abstract: A method of forming an electronic device is disclosed. The method comprises forming depositing a metal on a substrate, the metal comprising one or more of copper (Cu), titanium (Ti), or tantalum (Ta). A metal cap is deposited on the metal. The metal cap comprises one or more of molybdenum (Mo), ruthenium (Ru), iridium (Ir), rhodium (Rh), palladium (Pd), silver (Ag), osmium (Os), platinum (Pt), or gold (Au). The substrate is then exposed to an anneal process, e.g., a hydrogen high-pressure anneal. The formation of the metal cap on the metal minimizes parasitic adsorption of hydrogen by the underlying metal.Type: GrantFiled: February 20, 2024Date of Patent: April 29, 2025Assignee: Applied Materials, Inc.Inventors: Srinivas Gandikota, Steven C. H. Hung, Srinivas D. Nemani, Yixiong Yang, Susmit Singha Roy, Nikolaos Bekiaris
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Patent number: 12285838Abstract: A chemical mechanical polishing system includes a platen to hold a polishing pad, a carrier head to hold a substrate against a polishing surface of the polishing pad, and a controller. The polishing pad has a polishing control groove. The carrier is laterally movable by a first actuator across the polishing pad and rotatable by a second actuator. The controller synchronizes lateral oscillation of the carrier head with rotation of the carrier head such that over a plurality of successive oscillations of the carrier head such that when a first angular swath of an edge portion of the substrate is at an azimuthal angular position about an axis of rotation of the carrier head the first angular swath overlies the polishing surface and when a second angular swath of the edge portion of the substrate is at the azimuthal angular position the second angular swath overlies the polishing control groove.Type: GrantFiled: November 9, 2023Date of Patent: April 29, 2025Assignee: Applied Materials, Inc.Inventors: Jimin Zhang, Jianshe Tang, Brian J. Brown, Wei Lu, Priscilla Diep LaRosa
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Patent number: 12288350Abstract: Methods for detecting areas of localized tilt on a sample using imaging reflectometry measurements include obtaining a first image without blocking any light reflected from the sample and obtaining a second image while blocking some light reflected from the sample at the aperture plane. The areas of localized tilt are detected by comparing first reflectance intensity values of pixels in the first image with second reflectance intensity values of corresponding pixels in the second image.Type: GrantFiled: June 28, 2022Date of Patent: April 29, 2025Assignee: Applied Materials, Inc.Inventors: Mehdi Vaez-Iravani, Guoheng Zhao
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Patent number: 12287624Abstract: A method for time constraint management at a manufacturing system is provided. A first request to initiate a set of operations to be run at the manufacturing system is received. The set of operations include one or more operations that each have one or more time constraints. A first set of candidate substrates to be processed during the set of operations is determined. A first simulation of the set of operations for the first set of candidate substrates is run over a first period of time. The simulation generates a first simulation output indicate a first number of candidate substrates that were successfully processed during each of the simulated set of operations to reach the end of the first time period. The set of operations is initiated at the manufacturing system to process the first number of candidate substrates over the first time period.Type: GrantFiled: July 27, 2020Date of Patent: April 29, 2025Assignee: Applied Materials, Inc.Inventors: David E Norman, Fumio Kawada, Yuh Lin Ng
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Patent number: 12286703Abstract: An evaporation apparatus is described, particularly for evaporating a reactive material such as lithium. The evaporation apparatus includes an evaporation crucible for evaporating a liquid material, a material conduit for supplying the liquid material to the evaporation crucible, and a valve configured to close the material conduit by solidifying a part of the liquid material in the material conduit with a cooling device. The valve may include a cooling gas supply for a cooling gas, and the cooling device may be configured to cool the liquid material with the cooling gas. Further described are a vapor deposition apparatus for coating a substrate as well as an evaporation method.Type: GrantFiled: December 15, 2023Date of Patent: April 29, 2025Assignee: Applied Materials, Inc.Inventors: Wolfgang Buschbeck, Stefan Bangert
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Publication number: 20250132175Abstract: A window component, a chamber, and a method of processing substrates are described herein. In one example, a semiconductor process chamber window component comprises a transparent quartz body. The body comprises a top surface, a bottom surface, a central portion disposed near a center axis of the body, and one or more fluid channels formed within the body. The one or more fluid channels are configured to flow a fluid from a first side of the body towards a second side of the body and the first side is disposed opposite the second side.Type: ApplicationFiled: October 18, 2023Publication date: April 24, 2025Applicant: Applied Materials, Inc.Inventors: Tetsuya ISHIKAWA, Kim Ramkumar VELLORE, Amir H. TAVAKOLI
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Publication number: 20250133965Abstract: Exemplary substrate processing methods are described. The methods may include providing a scandium-doped aluminum nitride layer on a metal layer. They may further include etching a portion of the scandium-doped aluminum nitride layer with an etching composition. The etching composition may include greater than or about 80 wt. % phosphoric acid. The compositions may further be characterized by a temperature of greater than or about 90° C. during etching.Type: ApplicationFiled: August 25, 2022Publication date: April 24, 2025Applicant: Applied Materials, Inc.Inventors: Vijay Bhan Sharma, Bharatwaj Ramakrishnan, Sukti Chatterjee
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Publication number: 20250132165Abstract: Methods of removing molybdenum oxide from a surface of a substrate comprise exposing the substrate having a molybdenum oxide layer on the substrate to a halide etchant having the formula RmSiX4-m, wherein m is an integer from 1 to 3, X is selected from iodine (I) and bromine (Br) and R is selected from the group consisting of a methyl group, ethyl group, propyl group, butyl group, cyclohexyl group and cyclopentyl group. The methods may be performed in a back-end-of-the line (BEOL) process, and the substrate contains a low-k dielectric material.Type: ApplicationFiled: October 20, 2023Publication date: April 24, 2025Applicant: Applied Materials, Inc.Inventors: Jiajie Cen, Feng Q. Liu, Zheng Ju, Zhiyuan Wu, Kevin Kashefi, Mark Saly, Xianmin Tang
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Publication number: 20250129481Abstract: Vapor deposition processing chamber temperature control apparatus and vapor deposition processing chambers incorporating the temperature control apparatus are described. The temperature control apparatus has a base plate with a plurality of reflectors arranged in at least two annular zones, each annular zone separated into at least two sector zones. The reflectors are configured to decrease a specific side-to-side temperature non-uniformity profile of a heated substrate support positioned above the base plate in the vapor deposition processing chamber.Type: ApplicationFiled: October 19, 2023Publication date: April 24, 2025Applicant: Applied Materials, Inc.Inventors: Muhannad Mustafa, Aditya Chuttar
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Publication number: 20250130185Abstract: Disclosed herein is a system for non-destructive characterization of specimens. The system includes an electron beam (e-beam) source for projecting e-beams at one or more e-beam landing energies on a specimen; an X-ray detector for sensing X-rays emitted from the specimen, thereby obtaining measurement data; and a processing circuitry. The processing circuitry is configured to: (i) extract from the measurement data key features specified by a vector {right arrow over (f)}key; and (ii) determine values {right arrow over (p)} of one or more structural parameters, characterizing the specimen, based on {right arrow over (f)}key and a set of vectors of simulated key features {{right arrow over (f)}n}n=1N. Each of the {right arrow over (f)}n is a product of a computer simulation of emission of X-rays from a respective simulated specimen due to impinging thereof with e-beams at each of the one or more landing energies.Type: ApplicationFiled: October 23, 2023Publication date: April 24, 2025Applicant: Applied Materials Israel Ltd.Inventors: Uri Hadar, Doron Girmonsky, Dror Shemesh, Michal Eilon
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Patent number: 12283647Abstract: A photocurable composition includes quantum dots, quantum dot precursor materials, a chelating agent, one or more monomers, and a photoinitiator. The quantum dots are selected to emit radiation in a first wavelength band in the visible light range in response to absorption of radiation in a second wavelength band in the UV or visible light range. The second wavelength band is different than the first wavelength band. The quantum dot precursor materials include metal atoms or metal ions corresponding to metal components present in the quantum dots. The chelating agent is configured to chelate the quantum dot precursor materials. The photoinitiator initiates polymerization of the one or more monomers in response to absorption of radiation in the second wavelength band.Type: GrantFiled: February 16, 2024Date of Patent: April 22, 2025Assignee: Applied Materials, Inc.Inventors: Yingdong Luo, Daihua Zhang, Hou T. Ng, Sivapackia Ganapathiappan, Nag B. Patibandla
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Patent number: 12283503Abstract: A method for a substrate measurement subsystem is provided. An indication is received that a substrate being processed at a manufacturing system has been loaded into a substrate measurement subsystem. First positional data of the substrate within the substrate measurement subsystem is determined. One or more portions of the substrate to be measured by one or more sensing components of the substrate measurement subsystem are determined based on the first positional data of the substrate and a process recipe for the substrate. Measurements of each of the determined portions of the substrate are obtained by one or more sensing components of the substrate measurement subsystem. The obtained measurements of each of the determined portions of the substrate are transmitted to a system controller.Type: GrantFiled: July 19, 2021Date of Patent: April 22, 2025Assignee: Applied Materials, Inc.Inventors: Upendra V. Ummethala, Blake Erickson, Prashanth Kumar, Michael Kutney, Steven Trey Tindel, Zhaozhao Zhu
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Patent number: 12280465Abstract: Apparatus and method for removing material from the susceptor of a batch processing chamber are described. The apparatus comprises a polishing tool including a rotatable platen positioned above the susceptor. A method comprises contacting material deposited on the susceptor with the rotatable platen to remove the material from the susceptor.Type: GrantFiled: October 16, 2023Date of Patent: April 22, 2025Assignee: Applied Materials, Inc.Inventors: Vijayabhaskara Venkatagiriyappa, Nitin Bhargav, Tae Kwang Lee