Abstract: In various embodiments, low-oxygen metal powder is produced by heating a metal powder to a temperature at which an oxide of the metal powder becomes thermodynamically unstable and applying a pressure to volatilize the oxygen.
Type:
Grant
Filed:
June 21, 2012
Date of Patent:
May 6, 2014
Assignee:
H.C. Starck Inc.
Inventors:
Leonid N. Shekhter, Steven A. Miller, Leah F. Haywiser, Rong-Chein R. Wu
Abstract: In various embodiments, a joined sputtering target is formed by filling at least a portion of a gap between two discrete sputtering-target tiles with a gap-fill material, spray-depositing a spray material to form a partial joint, removing at least a portion of the gap-fill material, and, thereafter, spray-depositing the spray material to join the tiles.
Type:
Grant
Filed:
September 27, 2012
Date of Patent:
April 22, 2014
Assignee:
H.C. Starck Inc.
Inventors:
Steven A. Miller, Francois-Charles Dary, Mark Gaydos, Gary Rozak
Abstract: The invention relates to sputter targets and methods for depositing a layer from a sputter target. The method preferably includes the steps of: placing a sputter target in a vacuum chamber; placing a substrate having a substrate surface in the vacuum chamber; reducing the pressure in the vacuum chamber to about 100 Torr or less; removing atoms from the surface of the sputter target while the sputter target is in the vacuum chamber (e.g., using a magnetic field and/or an electric field). The deposited layer preferably is a molybdenum containing alloy including about 50 atomic percent or more molybdenum, 0.5 to 45 atomic percent of a second metal element selected from the group consisting of niobium and vanadium; and 0.5 to 45 atomic percent of a third metal element selected from the group consisting of tantalum, chromium, vanadium, niobium, and titanium.
Abstract: A method for producing a composite material includes providing a composition comprising at least one hardness carrier and a base binder alloy, and sintering the composition. The base binder alloy comprises from 66 to 93 wt.-% of nickel, from 7 to 34 wt.-% of iron, and from 0 to 9 wt.-% of cobalt, wherein the wt.-% proportions of the base binder alloy add up to 100 wt.-%.
Abstract: Processes comprising: melting a mixture comprising a valve metal precursor and a diluting agent in at least one first vessel under a first set of temperature and residence time conditions; transferring the mixture to at least one second vessel; and initiating, in the at least one second vessel, a reaction of the valve metal precursor to form a valve metal under a second set of temperature and residence time conditions; valve metal powder prepared thereby and uses therefor.
Abstract: In various embodiments, a sputtering target initially formed by ingot metallurgy or powder metallurgy and comprising a sputtering-target material is provided, the sputtering-target material (i) comprising a metal, (ii) defining a recessed furrow therein, and (iii) having a first grain size and a first crystalline microstructure. A powder is spray-deposited within the furrow to form a layer therein, the layer (i) comprising the metal, (ii) having a second grain size finer than the first grain size, and (iii) having a second crystalline microstructure more random than the first crystalline microstructure. Spray-depositing the powder within the furrow forms a distinct boundary line between the layer and the sputtering-target material.
Type:
Application
Filed:
June 18, 2013
Publication date:
December 19, 2013
Applicant:
H.C. Starck Inc.
Inventors:
Steven A. Miller, Prabhat Kumar, Richard Wu, Shuwei Sun, Stefan Zimmermann, Olaf Schmidt-Park
Abstract: A process for producing a homogenous multi compound system which is hydroxide- and/or oxide-based includes a first alternative process comprising providing a first and a second refractory metal in respective hydrofluoric solutions, and mixing the first and second hydrofluoric solutions to provide a mixed hydrofluoric solution comprising a dissolved first and second refractory metal. A second alternative process comprises dissolving the first and the second refractory metal in an alternative mixed hydrofluoric solution. The mixed hydrofluoric solution or the alternative mixed hydrofluoric solution is precipitated with a precipitant to provide a solids mixture in a suspension. The first and second refractory metal is from the group consisting of Mo, W, Nb, Re, Zr, Hf, V, Sb, Si, Al, and Ta. The first and second refractory metal are different. At least one of the first and second refractory metal is provided as a fluoro and/or as an oxyfluoro complex.
Type:
Application
Filed:
February 3, 2012
Publication date:
November 21, 2013
Applicant:
H.C. STARCK GMBH
Inventors:
Karsten Beck, Sven Albrecht, Christoph Schnitter, Timo Langetepe, Ralph Otterstedt
Abstract: A sputtering target that includes at least two consolidated blocks, each block including an alloy including a first metal (e.g., a refractory metal such as molybdenum in an amount greater than about 30 percent by weight) and at least one additional alloying ingredient; and a joint between the at least two consolidated blocks, the joint being prepared free of any microstructure derived from a diffusion bond of an added loose powder. A process for making the target includes hot isostatically pressing (e.g., below a temperature of 1080° C.), consolidated preform blocks that, prior to pressing, have interposed between the consolidated powder metal blocks at least one continuous solid interface portion. The at least one continuous solid interface portion may include a cold spray body, which may be a mass of cold spray deposited powders on a surface a block, a sintered preform, a compacted powder body (e.g., a tile), or any combination thereof.
Type:
Application
Filed:
March 11, 2013
Publication date:
November 14, 2013
Applicant:
H.C. STARCK, INC.
Inventors:
Gary Alan Rozak, Mark A. Gaydos, Christopher Michaluk
Abstract: The invention relates to a process for producing sinterable molybdenum metal powder in a moving bed, sinterable molybdenum powder and its use.
Abstract: The invention relates to a powder compound of the formula NiaMbOx(OH)y, wherein M represents Co and at least one element selected from the group consisting of Fe, Zn, Al, Sr, Mg, or Ca and mixtures thereof, or M represents Co Mn and Fe, wherein 0.6?a<1.0, 0<b?0.4, 0<x?0.60, and 1.4?y<2, wherein the powder compound has a particle size distribution d50 value, measured in accordance with ASTM B 822, of <5 ?m, and wherein a ratio of tap density, measured in accordance with ASTM B 527, to the particle size distribution d50 value is at least 0.4 g/cm3. The invention also relates to a process for preparing the compound and its uses.
Abstract: The present invention relates to a metal powder mixture that is suitable for producing sintered bodies. The powder mixture is suitable as a binder for hard metals and contains: a) at least one prealloyed powder selected from the group of iron/nickel, iron/cobalt, iron/nickel/cobalt and nickel/cobalt; b) at least one element powder selected from the group of iron, nickel and cobalt or a prealloyed powder selected from the group consisting of iron/nickel, iron/cobalt, iron/nickel/cobalt and nickel/cobalt which is different from component a). The invention also relates to a cemented hard material which uses the inventive powder mixture and a hard material powder, wherein the overall composition of the components a) and b) together contains not more than 90% by weight of cobalt and not more than 70% by weight of nickel and the iron content.
Abstract: In accordance with various embodiments, plates are formed via a plurality of upset-forging and forging-back cycles followed by a plurality of rolling passes.
Abstract: In various embodiments, a sputtering target initially formed by ingot metallurgy or powder metallurgy and comprising a sputtering-target material is provided, the sputtering-target material (i) comprising a refractory metal, (ii) defining a recessed furrow therein, and (iii) having a first grain size and a first crystalline microstructure. A powder is spray-deposited within the furrow to form a layer therein, the layer (i) comprising the metal, (ii) having a second grain size finer than the first grain size, and (iii) having a second crystalline microstructure more random than the first crystalline microstructure. Spray-depositing the powder within the furrow forms a distinct boundary line between the layer and the sputtering-target material.
Type:
Grant
Filed:
May 7, 2012
Date of Patent:
July 23, 2013
Assignee:
H.C. Starck Inc.
Inventors:
Steven A. Miller, Olaf Schmidt-Park, Prabhat Kumar, Richard Wu, Shuwei Sun, Stefan Zimmerman
Abstract: Refractory metal powders are dehydrided in a device which includes a preheat chamber for retaining the metal powder fully heated in a hot zone to allow diffusion of hydrogen out of the powder. The powder is cooled in a cooling chamber for a residence time sufficiently short to prevent re-absorbtion of the hydrogen by the powder. The powder is consolidated by impact on a substrate at the exit of the cooling chamber to build a deposit in solid dense form on the substrate.
Type:
Grant
Filed:
July 18, 2012
Date of Patent:
June 25, 2013
Assignee:
H.C. Starck Inc.
Inventors:
Steven A. Miller, Mark Gaydos, Leonid N. Shekhter, Gokce Gulsoy
Abstract: Process for the production of a powdered spherical tungstic acid by acidification of an aqueous alkaline tungstate solution with mineral acid at elevated temperature, preferably in a continuous stirred tank or a cascade of at least 2 continuous stirred tanks, and tungstic acid obtainable in this way, which is characterized by a high bulk density and spherical morphology.
Type:
Grant
Filed:
September 23, 2011
Date of Patent:
June 4, 2013
Assignee:
H.C. Starck GmbH
Inventors:
Sven Albrecht, Armin Olbrich, Michael Reiβ, Frank Schrumpf, Juliane Meese-Marktscheffel, Uwe Kutzler
Abstract: The invention is related to a boride of a metal of transition group four of the periodic table of the elements, wherein at least 40 wt. % of the particles have a grain size of more than 106 ?m, determined by sieve analysis according to ASTM B 214, and these particles consist of grown, monocrystalline grains. The invention also relates to a cermet, wettable powder and a surface coating which contain the boride. The invention further relates to a process to prepare the boride. The invention additionally relates to a process to prepare a cermet or a wettable powder.
Type:
Grant
Filed:
February 18, 2011
Date of Patent:
May 28, 2013
Assignee:
H.C. Starck GmbH & Co. KG
Inventors:
Frank Schrumpf, Wolfgang Kiliani, Stefan Frässle, Thomas Schmidt
Abstract: In various embodiments, protective layers are bonded to a steel layer and connected by a layer of unmelted metal powder produced by cold spray.
Type:
Grant
Filed:
January 4, 2012
Date of Patent:
May 28, 2013
Assignee:
H.C. Starck Inc.
Inventors:
Steven A. Miller, Leonid N. Shekhter, Stefan Zimmerman
Abstract: The invention is directed at sputter targets including 50 atomic % or more molybdenum, a second metal element of titanium, and a third metal element of chromium or tantalum, and deposited films prepared by the sputter targets. In a preferred aspect of the invention, the sputter target includes a phase that is rich in molybdenum, a phase that is rich in titanium, and a phase that is rich in the third metal element.
Type:
Grant
Filed:
June 30, 2010
Date of Patent:
May 28, 2013
Assignee:
H. C. Starck, Inc.
Inventors:
Gary Alan Rozak, Mark E. Gaydos, Patrick Alan Hogan, Shuwei Sun
Abstract: The invention is directed to ammonium paratungstate decahydrate containing at least 75% of crystals having a length of at least 200 ?m and having a ratio of length to width of less than 4.5:1.
Type:
Grant
Filed:
May 29, 2012
Date of Patent:
May 14, 2013
Assignee:
H. C. Starck GmbH
Inventors:
Viktor Stoller, Michael Erb, Juliane Meese-Marktscheffel, Michael Lohse, Klaus-Jürgen Marschall, Frank Schrumpf
Abstract: A method for preparing ammonium heptamolybdate with the steps of: i) adding a molybdenum-containing organic phase to a liquid-liquid reextraction apparatus or to a desorption apparatus, and ii) directly cold-crystallization ammonium heptamolybdate by cooling the resulting reextraction or desorption solution.
Type:
Grant
Filed:
January 29, 2008
Date of Patent:
April 30, 2013
Assignee:
H.C. Starck GmbH
Inventors:
Viktor Stoller, Michael Erb, Juliane Meese-Marktscheffel, Benno Decker