Patents Assigned to Mitsubishi Material Corporation
  • Publication number: 20230243019
    Abstract: This copper alloy contains 10-100 mass ppm of Mg, with a balance being Cu and inevitable impurities, which comprise; 10 mass ppm or less of S, 10 mass ppm or less of P, 5 mass ppm or less of Se, 5 mass ppm or less of Te, 5 mass ppm or less of Sb, 5 mass ppm or less of Bi, 5 mass ppm or less of As. The total amount of S, P, Se, Te, Sb, Bi, and As is 30 mass ppm or less. The mass ratio [Mg]/[S+P+Se+Te+Sb+Bi+As] is 0.6 to 50. The electrical conductivity is 97% IACS or greater. The half-softening temperature is 200° C. or higher. The residual stress ratio RSG at 180° C. for 30 hours is 20% or greater. The ratio RSG/RSB at 180° C. for 30 hours is greater than 1.0.
    Type: Application
    Filed: June 30, 2021
    Publication date: August 3, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Hirotaka MATSUNAGA, Kosei FUKUOKA, Kazunari MAKI, Kenji MORIKAWA, Shinichi FUNAKI, Hiroyuki MORI
  • Publication number: 20230233987
    Abstract: A CO2 separation/recover method in cement production exhaust gas has a step of harmful component removal that removes an acidic component and a harmful component from exhaust gas discharged from a cement production facility; and a step of CO2 separation and recover that separates and recovers CO2 by bringing the exhaust gas from which the acidic component and the harmful component are removed into contact with a CO2 absorption material, so that the acidic component and the harmful component are removed before separating and recovering CO2, resulting in deterioration of the absorbing ability of the CO2 absorption material being suppressed; and the cement production exhaust gas can be appropriately disposed.
    Type: Application
    Filed: May 28, 2021
    Publication date: July 27, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Yoshinori Takayama, Hajime Kawasaki, Takuma Koma, Takuya Komatsu
  • Publication number: 20230227354
    Abstract: Generating methane by adding hydrogen to CO2 in exhaust gas discharged a from cement production facility or CO2 that is separated and recovered from the exhaust gas, and using the methane as an alternative fuel to fossil fuel such as coal, petroleum, natural gas and the like, by methanation of CO2 in the exhaust gas from the cement production facility that includes exhaust gas originated from lime stone not from the fossil oil and effectively utilizing it, it is possible to reduce usage of the fossil fuel, suppress CO2 originated from energy, and improve an effect of reducing greenhouse gas.
    Type: Application
    Filed: May 28, 2021
    Publication date: July 20, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Yoshinori Takayama, Hajime Kawasaki, Takuma Koma, Takuya Komatsu
  • Patent number: 11692277
    Abstract: The present invention provides a high-concentration tin sulfonate aqueous solution, in which a divalent tin ion (Sn2+) concentration is 360 g/L to 420 g/L, a tetravalent tin ion (Sn4+) concentration is 10 g/L or less, a free methanesulfonic acid concentration is 40 g/L or less, a Hazen unit color number (APHA) is 240 or less, and a turbidity is 25 FTU or less. This aqueous solution is produced such that stannous oxide powder whose temperature is adjusted to a temperature of 10° C. or lower is added to an aqueous methanesulfonic acid solution having a concentration of 60% by mass to 90% by mass when the aqueous solution circulates in a state of being maintained at the temperature of 10° C. or lower, and the stannous oxide powder is dissolved.
    Type: Grant
    Filed: June 29, 2022
    Date of Patent: July 4, 2023
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Koji Tatsumi, Kyohei Mineo, Hirotaka Hirano
  • Publication number: 20230207333
    Abstract: There is provided a manufacturing method for an insulating resin circuit substrate, which is a manufacturing method for an insulating resin circuit substrate which includes an insulating resin layer composed of a polyimide resin and a circuit layer consisting of metal pieces disposed in a circuit pattern shape on one surface of the insulating resin layer. The manufacturing method includes a temporary fixing step of pressurizing the metal pieces toward the resin sheet material while heating the metal pieces to temporarily fix the metal pieces and a joining step of disposing a cushion material on a side of the metal pieces which are temporarily fixed and pressurizing the metal pieces and the resin sheet material in a laminating direction, while heating the metal pieces and the resin sheet material, to join the resin sheet material and the metal pieces.
    Type: Application
    Filed: May 31, 2021
    Publication date: June 29, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Yoshiaki Sakaniwa, Toyo Ohashi
  • Publication number: 20230197556
    Abstract: A copper/ceramic bonded body of the present invention is formed by bonding a copper member, which is formed of copper or a copper alloy, and a ceramic member, in which a ratio D1/D0 is 0.60 or less, D0 being an average crystal grain size of the entire copper member, D1 being an average crystal grain size of the copper member at a position 50 ?m from a bonding surface with the ceramic member, D0 and D1 being obtained by observing a cross-section of the copper member along a laminating direction.
    Type: Application
    Filed: May 24, 2021
    Publication date: June 22, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Satoshi Takakuwa, Nobuyuki Terasaki, Shuji Nishimoto
  • Patent number: 11676882
    Abstract: To provide a method of manufacturing power module substrate board at high productivity and a ceramic-copper bonded body in which warps are reduced. In a bonded body-forming step, a circuit layer-forming copper layer consisting of a plurality of first copper layers is formed by arranging and bonding a plurality of first copper boards on a first surface of a ceramic board, and a metal layer-forming copper layer consisting of a second copper layer with a smaller arrangement number than that of the first copper layers is formed by bonding a second copper board having a larger planar area than that of the first copper board and a smaller thickness than that of the first copper board so as to cover at least two of adjacent substrate board-forming areas on a second surface of the ceramic board among the substrate board-forming areas partitioned by the dividing groove.
    Type: Grant
    Filed: January 23, 2019
    Date of Patent: June 13, 2023
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Takeshi Kitahara, Tomoya Oohiraki, Yoshiyuki Nagatomo
  • Publication number: 20230174430
    Abstract: A cBN sinter comprising cubic boron nitride grains and a binder phase, the binder phase comprising Ti2CN and TiAl3, wherein the ratio ITi2CN/ITiAl3 of the peak intensity ITi2CN of Ti2CN appearing at 2?=41.9° to 42.2° to the peak intensity ITiAl3 of TiAl3 appearing at 2?=39.0° to 39.3° is in a range of 2.0 to 30.0 in an XRD measurement.
    Type: Application
    Filed: March 9, 2021
    Publication date: June 8, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventor: Masahiro Yano
  • Patent number: 11666966
    Abstract: A powder molding press method of a green compact for a cutting insert including: filling a molding space with raw material powder in a state where a lower punch is inserted from below into a hole portion of a die; performing preliminary molding by inserting an upper punch for preliminary molding including a preliminary molding surface having a shape different from a shape obtained by inverting the upper surface of the green compact for a cutting insert in a plane symmetry into the molding space from above such that a thick portion between the upper and lower surfaces in the direction of the insert center line is filled with more raw material powder than a thin portion therebetween, relative to a state before the step of performing the preliminary molding; and inserting an upper punch for final molding into the molding space from above to powder-molding-press the raw material powder.
    Type: Grant
    Filed: May 29, 2018
    Date of Patent: June 6, 2023
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Kentaro Ohno, Masaru Hotta, Tomotsugu Gouda, Yoshitomo Shibuya
  • Publication number: 20230166970
    Abstract: There is provided a thermoelectric conversion material containing Cu and Se as main components, an element M including one or two or more elements selected from Group 10 elements and Group 11 elements excluding Cu, and optional element of Te. The thermoelectric conversion material is represented by the following chemical formula. Chemical Formula: CuxSe(1?y)TeyMz, 1.95?x<2.05,0?y?0.1,0.002?z?0.03.
    Type: Application
    Filed: March 22, 2021
    Publication date: June 1, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Koya Arai, Chompunoot Wiraseranee, Shota Nakayama
  • Patent number: 11661667
    Abstract: An anti-corrosion terminal material including a base material made of copper or copper alloy and a coating film laminated on the base material: the coating film includes: a first coating film, provided with a zinc layer made of zinc alloy and a tin layer made of tin or tin alloy which are laminated in this order, and formed at a planned core contact part; and a second coating film including the tin layer but not comprising the zinc layer, which is provided at a planned contact part being a contact part when the terminal is formed: and the zinc layer has a thickness not less than 0.1 ?m and not more than 5.0 ?m and zinc concentration not less than 30% by mass and not more than 95% by mass, and has any one or more of nickel, iron, manganese, molybdenum, cobalt, cadmium, lead and tin as a balance.
    Type: Grant
    Filed: October 25, 2018
    Date of Patent: May 30, 2023
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Kenji Kubota, Yoshie Tarutani, Takashi Tamagawa, Kiyotaka Nakaya
  • Publication number: 20230160039
    Abstract: A wire rod of a Cu—Zn—Si based alloy obtained by up-drawing continuous casting is provided; the amount of Cu is within a range of 75.0 mass% or more and 76.9 mass% or less, the amount of Si is within a range of 2.6 mass% or more and 3.1 mass% or less, the amount of Zr is within a range of 0.003 mass% or more and 0.20 mass% or less, the amount of P is within a range of 0.02 mass% or more and 0.15 mass% or less, the balance is composed of Zn and inevitable impurities, and the number density of a Zr—P compound containing Zr and P is within a range of 1500 pieces/mm2 or more and 7000 pieces/mm2 or less.
    Type: Application
    Filed: May 7, 2021
    Publication date: May 25, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Masahiro Kataoka, Shinobu Satou, Kanta Dairaku, Keiichiro Oishi
  • Patent number: 11655523
    Abstract: This copper alloy for electronic or electric devices includes: Mg: 0.15 mass % or greater and less than 0.35 mass %; and P: 0.0005 mass % or greater and less than 0.01 mass %, with a remainder being Cu and unavoidable impurities, wherein an amount of Mg [Mg] and an amount of P [P] in terms of mass ratio satisfy [Mg]+20×[P]<0.5, and 0.20<(NFJ2/(1?NFJ3))0.5?0.45 is satisfied in a case where a proportion of J3, in which all three grain boundaries constituting a grain boundary triple junction are special grain boundaries, to total grain boundary triple junctions is represented by NFJ3, and a proportion of J2, in which two grain boundaries constituting a grain boundary triple junction are special grain boundaries and one grain boundary is a random grain boundary, to the total grain boundary triple junctions is represented by NFJ2.
    Type: Grant
    Filed: March 28, 2019
    Date of Patent: May 23, 2023
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Hirotaka Matsunaga, Kenichiro Kawasaki, Hiroyuki Mori, Kazunari Maki, Yoshiteru Akisaka
  • Publication number: 20230155110
    Abstract: A negative electrode material is a negative electrode material for a battery, and the material includes carbon, tungsten trioxide formed on the surface of the carbon, and silicon formed on the surface of the carbon.
    Type: Application
    Filed: February 22, 2021
    Publication date: May 18, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Naoki Rikita, Yoshinobu Nakada, Jie Tang
  • Publication number: 20230143743
    Abstract: A titanium substrate of the present invention includes a substrate main body formed of titanium or a titanium alloy, in which a Magneli phase titanium oxide film formed of a Magneli phase titanium oxide represented by a chemical formula TinO2n-1 (4?n?10) is formed on a surface of the substrate main body and a BET value of the substrate main body on which the Magneli phase titanium oxide film is formed is 0.1 m2/g or less.
    Type: Application
    Filed: March 25, 2021
    Publication date: May 11, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Yosuke Sano, Shinichi Ohmori
  • Publication number: 20230143481
    Abstract: A Cu—Ni—Si based copper alloy containing Ni and Si: in a center portion in a plate thickness direction, containing 0.4% by mass or more and 5.0% by mass or less of Ni, 0.05% by mass or more and 1.5% by mass or less of Si, and the balance Cu and inevitable impurities; where an Ni concentration on a plate surface is 70% or less of a center Ni concentration in the thickness center portion; a surface layer portion having a depth from the plate surface to be 90% of the center Ni concentration; in the surface layer portion, the Ni concentration increases from the plate surface toward the thickness center portion at 5.0% by mass/µm or more and 100% by mass/µm or less of a concentration gradient; to improve the electric connection reliability under high-temperature environment.
    Type: Application
    Filed: March 12, 2021
    Publication date: May 11, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Kazuaki Sakai, Naoki Miyashima, Kazunari Maki, Shinichi Funaki
  • Publication number: 20230141147
    Abstract: A cBN sinter comprising cubic boron nitride grains and a binder phase, the binder phase comprising Ti2CN and Co2B, wherein the ratio ITi2CN/ICo2B of a peak intensity ITi2CN assigned to Ti2CN appearing at 2? = 41.9° to 42.2° to a peak intensity ITiAl3 assigned to Co2B appearing at 2? = 45.7° to 45.9° is in a range of 0.5 and 2.0 in an XRD measurement.
    Type: Application
    Filed: March 9, 2021
    Publication date: May 11, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventor: Masahiro Yano
  • Patent number: 11647674
    Abstract: A thermoelectric conversion material formed of a sintered body containing magnesium silicide as a main component contains 0.5 mass % or more and 10 mass % or less of aluminum oxide. The aluminum oxide is distributed at a crystal grain boundary of the magnesium silicide.
    Type: Grant
    Filed: June 28, 2018
    Date of Patent: May 9, 2023
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventor: Yoshinobu Nakada
  • Publication number: 20230135532
    Abstract: A method for producing lithium sulfide includes: a preparation process (step S12) at which a raw material and a reducing agent are charged into a furnace, the raw material being mainly composed of lithium sulfate having a property of weight loss of 5% or more to 25% or less upon heating to 120° C.; and a temperature raising process (step S14) at which the raw material and the reducing agent are heated in the furnace to raise the temperature.
    Type: Application
    Filed: February 2, 2021
    Publication date: May 4, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Fumitake Kikuchi, Kanji Kuba
  • Publication number: 20230127557
    Abstract: An insulated circuit substrate manufacturing method of the present invention includes a metal piece disposing step of disposing the metal piece in a circuit pattern shape on a resin material serving as the insulating resin layer and a bonding step of bonding the insulating resin layer and the metal piece by pressurizing and heating the resin material and the metal piece at least in a laminating direction. In the bonding step, the metal piece and the resin material are pressurized in the laminating direction by a pressurizing jig that includes a cushion material disposed on a side of the metal piece and a guide wall portion disposed at a position facing a peripheral portion of the cushion material, and the peripheral portion of the cushion material is brought into contact with the guide wall portion during pressurization.
    Type: Application
    Filed: March 24, 2021
    Publication date: April 27, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Yoshiaki Sakaniwa, Toyo Ohashi