Abstract: A lithography process model is generated to account for asymmetric printing of a feature of a target pattern to help better predict how the target pattern will print. The process model for one embodiment may be generated based on data generated from measurements of spacings between symmetrically defined features of printed test patterns to help predict edge offsets of the feature relative to the target pattern when printed and/or to help predict a dimension of the feature when printed. The process model may be used to help design, manufacture, and/or inspect a mask to help print the target pattern more accurately and therefore help manufacture an integrated circuit (IC), for example, that more accurately matches its intended layout.

Abstract: A method and apparatus for inspecting a photolithography mask for defects is provided. The inspection method comprises providing a defect area image to an image simulator wherein the defect area image is an image of a portion of a photolithography mask, and providing a set of lithography parameters as a second input to the image simulator. The defect area image may be provided by an inspection tool which scans the photolithography mask for defects using a high resolution microscope and captures images of areas of the mask around identified potential defects. The image simulator generates a first simulated image in response to the defect area image and the set of lithography parameters. The first simulated image is a simulation of an image which would be printed on a wafer if the wafer were to be exposed to an illumination source directed through the portion of the mask.

Abstract: One embodiment of the invention provides a system that communicates feedback from a compactor to a router to facilitate layout of an integrated circuit. The system operates by first receiving a routing for a cell in an integrated circuit layout at the compactor. The system then attempts to compact the routing. If compaction of the routing fails, the system identifies an infeasibility path in the routing and rips up traces on the infeasibility path while leaving other traces undisturbed. The system then adjusts parameters associated with the routing process and reroutes the cell using the adjusted parameters. The system then attempts to compact this rerouting.

Abstract: A lithography mask layout is designed and verified incrementally to help reduce the amount of time to produce the mask layout. For one embodiment, a layout defining a target pattern may be processed to produce a mask layout, and the mask layout may be verified to identify errors. Rather than processing and verifying the entire mask layout for error correction over one or more subsequent iterations, sub-layouts having errors may be removed or copied from the mask layout for separate processing and verification. Because the amount of data defining a sub-layout is relatively small, the time to design and verify the mask layout is reduced. The resulting mask layout having one or more processed and verified sub-layout(s) may then be used to manufacture a mask set to help print the target pattern in manufacturing integrated circuits (ICs), for example.

Abstract: One embodiment of the invention provides a system that facilitates minimum spacing and/or width control during an optical proximity correction operation for a layout of a mask used in manufacturing an integrated circuit. During operation, the system considers a target edge of a first feature on the mask and then identifies a set of interacting edges in proximity to the target edge. Next, the system performs the optical proximity correction operation, wherein performing the optical proximity correction operation involves applying a first edge bias to the target edge to compensate for optical effects in a resulting image of the target edge. While applying the first edge bias to the target edge, the system allocates an available bias between the first edge bias for the target edge and a second edge bias for at least one edge in the set of interacting edges.

Abstract: Features of a mask, when close enough to one another, can cause unwanted phantom images to print on an integrated circuit. Advantageously, potential locations of phantom images can be automatically identified from a mask layout. This technique can include creating perimeters or rings around features in the mask layout (in one case, after proximity correction). An overlap of perimeters/rings can be assigned a particular weight such that areas of greater overlap have a higher weight and areas of less overlap have a lower weight. If the weight of an overlap area exceeds a trigger weight, then an evaluation point can be added to the mask layout, thereby identifying that layout location as a potential location of a phantom image. After simulation of the mask layout, that layout location can be analyzed to determine if a phantom image would print.

Abstract: Defect printability analysis in a mask or wafer requires the accurate identification of defect images and reference (i.e. defect-free) images, in particular for a die-to-die inspection mode. A method of automatically distinguishing a reference image from a defect image is provided. In this method, multiple images can be accessed and aligned. Then, a common area of the multiple images can be defined. At this point, a complexity of each of the images, as defined by the common area, can be computed. Advantageously, by comparing the complexity of the multiple images, the reference and defect images can be quickly and accurately designated. Specifically, the most complex image is designated the defect image because the defect image must describe the defect. Complexity can be computed using various techniques.

Abstract: One embodiment of the invention provides a system that simulates effects of a manufacturing process on an integrated circuit to enhance process latitude and/or reduce layout size. During operation, the system receives a representation of a target layout for the integrated circuit, wherein the representation defines a plurality of shapes that comprise the target layout. Next, the system simulates effects of the manufacturing process on the target layout to produce a simulated printed image for the target layout. The system then identifies problem areas in the simulated printed image that do not meet a specification. Next, the system moves corresponding shapes in the target layout to produce a new target layout for the integrated circuit, so that a simulated printed image of the new target layout meets the specification.

Abstract: One embodiment of the invention provides a system that uses simulation results to select evaluation points for a model-based optical proximity correction (OPC) operation. Upon receiving a layout, the system first selects critical segments in the layout, and then performs a dense simulation on the critical segments. This dense simulation identifies deviations (or low contrast) between a desired layout and a simulated layout at multiple evaluation points on each of the critical segments. Next, for each critical segment, the system selects an evaluation point from the multiple evaluation points on the critical segment based on results of the dense simulation. The system then performs a model-based OPC operation using the selected evaluation point for each critical segment.

Abstract: An automated metrology recipe set up process is described for a manufacturing process, in which patterns to be formed on a device are defined using a design database. The design database is processed to produce a simulated image of a feature for use in a metrology tool for a measurement of the feature. The simulated image is supplied to the metrology tool, where it is used as a basis for alignment of the tool for the measurement. Other recipe data is combined with the simulated image to provide a fully automated metrology set up process.

Abstract: One embodiment of the invention provides a system for analyzing a layout related to a circuit on a semiconductor chip. The system operates by receiving a design hierarchy specifying the layout of the circuit. This design hierarchy includes a set of hierarchically organized nodes, wherein a given node in the design hierarchy specifies a geometrical feature that is comprised of lower-level geometrical features that are represented by lower-level nodes located under the given node in the design hierarchy. The system modifies the design hierarchy by, examining a set of sibling nodes that are located under a parent node in the design hierarchy in order to identify a set of interacting geometrical features between the set of sibling nodes. The system then moves the set of interacting geometrical features from the sibling nodes to the parent node, so that the interaction is visible at the parent node.

Abstract: Techniques are provided for extending the use of phase shift techniques to implementation of masks used for complex layouts in the layers of integrated circuits, beyond selected critical dimension features. The method includes identifying features for which phase shifting can be applied, automatically mapping the phase shifting regions for implementation of such features, resolving phase conflicts which might occur according to a given design rule, and application of assist features and proximity correction features. The method includes applying an adjustment to a phase shift mask pattern including a first and a second phase shift window, and a control chrome with a control width, and/or to a trim mask pattern having a trim shape with a trim width based upon one or both of a rule based correction and a model based correction to improve a match between a resulting exposure pattern and a target feature.

Abstract: One embodiment of the invention provides a system for analyzing a layout related to a circuit on a semiconductor chip. The system operates by receiving a design hierarchy specifying the layout of the circuit. This layout includes a set of hierarchically organized nodes, wherein a given node specifies a geometrical feature that is comprised of lower-level geometrical features that are represented by lower-level nodes located under the given node in the design hierarchy. The system operates by modifying the design hierarchy by examining a set of sibling nodes that are located under a parent node in the design hierarchy in order to identify a set of interacting geometrical features between the set of sibling nodes. Next, the system then moves the set of interacting geometrical features to a new child node under the parent node, and then performs an analysis on the modified design hierarchy.

Abstract: A mask fabrication and repair technique including multiple exposures is provided. In this multiple exposure technique, the first exposure can define the critical dimensions (CDs) of the shapes for the mask. A subsequent exposure can eliminate isolated defects and significantly reduce the size of defects proximate to the desired shapes on the mask. Because similar processes (i.e. forming, exposing, and developing a photoresist layer) are used for creating and repairing the mask, certain repair-related defects, such as phase and transmission defects, can be minimized. Wafer repair can also be performed using the same multiple exposure technique.

Abstract: Techniques for forming a mask fabrication layout for a physical integrated circuit design layout include correcting the fabrication layout for proximity effects using a proximity effects model. A proximity effects model is executed to produce an initial output. The initial output is based on a first position for a segment in a fabrication layout. The first position is displaced from a corresponding original edge in the original fabrication layout by a distance equal to an initial bias. The model is also executed to produce a second output based on a second position for the segment. The second position is displaced from the corresponding original edge by a distance equal to a second bias. An optimal bias for the segment is determined based on the initial output and the second output. The segment is displaced in the fabrication layout from the corresponding edge based on the optimal bias.

Abstract: An accurate, cost-effective system and method for correcting 3D effects on an alternating phase-shifting mask (PSM) is provided. To facilitate this correction, a library can be built to include a first group of 180 degree phase-shifting regions, wherein these regions have a common first size. Based on this first size, 3D simulation is performed. A transmission and a phase are altered in a 2D simulation based on this first size until a shape dependent transmission and a shape dependent phase allow the 2D simulation to substantially match the 3D simulation. Finally, a modified first size is chosen using the shape dependent transmission and the shape dependent phase such that a 2D simulation based on the modified first size substantially matches the 3D simulation based on the first size. The library associates the first size with the modified first size, the shape dependent transmission, and the shape dependent phase.

Abstract: When substantially all of a layout for a layer of material in an integrated circuit (IC) is being defined using a phase shifting mask, the complementary mask used to define the remaining features and edges can be improved if some of the cuts on the complementary mask are substantially 180-degrees out of phase with one another. This helps cuts that are close to one another to print better and prevents undesirable deterioration of the features printed using the phase mask. Additionally, (semi-)isolated cuts can be reinforced with assist bars to ensure that the cut clears the unexposed regions left by phase conflicts.

Abstract: One embodiment of the invention provides a system that performs optical proximity correction (OPC) on selected segments on a trim mask used in fabricating an integrated circuit. Upon receiving the trim mask, the system identifies selected segments on the trim mask that do not abut any feature to be printed on the integrated circuit. Next, the system performs a number of OPC operations. The system performs a first OPC operation on the selected segments to correct the selected segments. The system also performs a second OPC operation to correct segments on the trim mask that do abut features to be printed on the integrated circuit. The system additionally performs a third OPC operation on an associated phase shifting mask to correct segments that abut features to be printed on the integrated circuit. (Note that the first, second and third OPC operations can be performed separately or at the same time.

Abstract: Image intensity imbalance created by a phase shifting mask (PSM) layout can be corrected using a near-field image. Because an aerial image is not used, various parameters associated with the exposure conditions and stepper need not be considered, thereby significantly simplifying the computations to determine the appropriate correction. Of importance, using the near-field image can provide substantially the same correction generated using the aerial image. Thus, using the near-field image can provide an accurate and quick correction for image intensity imbalance between shifters of different phases. After correcting for the image intensity imbalance, additional proximity correction techniques can be applied to the layout to correct-for other effects.

Abstract: The present invention uses an instance based (IB) representation to reduce the time required for verifying a transformed layout that was generated from a reference layout. Specifically, an IB based representation is generated from the reference layout. The IB based representation includes sets of instance cells that include a master instance cell and slave instance cells. Only a subset of each set of instance cell needs to be simulated to verify the transformed layout.