Patents Assigned to Senju Metal Industry Co., Ltd.
  • Patent number: 10811376
    Abstract: Provided are a Cu column, a Cu core column, a solder joint, and a through-silicon via, which have the low Vickers hardness and the small arithmetic mean roughness. For the Cu column 1 according to the present invention, its purity is equal to or higher than 99.9% and equal to or lower than 99.995%, its arithmetic mean roughness is equal to or less than 0.3 ?m, and its Vickers hardness is equal to or higher than 20 HV and equal to or less than 60 HV. Since the Cu column 1 is not melted at a melting temperature in the soldering and a definite stand-off height (a space between the substrates) can be maintained, it is preferably applied to the three dimensional mounting or the pitch narrowing mounting.
    Type: Grant
    Filed: September 9, 2014
    Date of Patent: October 20, 2020
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Hiroyoshi Kawasaki, Takahiro Roppongi, Daisuke Soma, Isamu Sato, Yuji Kawamata
  • Publication number: 20200316725
    Abstract: Provided are a flux having improved wetting and spreading properties and capable of suppressing the occurrence of dewetting and a solder paste using this flux. The flux includes a total amount of 0.
    Type: Application
    Filed: October 10, 2018
    Publication date: October 8, 2020
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Yoshinori TAKAGI, Hiroyoshi KAWASAKI, Takahiro NISHIZAKI
  • Patent number: 10792607
    Abstract: To provide a flux recovery device which can remove a flux in a pipe and a method for removing a flux. A flux recovery device 200 according to the present invention recovers a flux from a gaseous mixture containing a flux component, the flux recovery device 200 including: a separation unit 400 configured to separate the flux from the gaseous mixture using water, and to discharge the water containing the flux; a pipe 500 including a second connection port 540, an inclined portion 580, and a first connection port 520, the water containing the flux flowing into the pipe 500 from the second connection port 540, the inclined portion 580 being positioned on a downstream side of the second connection port 540, and extending in a direction intersecting with a vertical line extending in a gravity direction, and the first connection port 520 being positioned on an upstream side of the inclined portion 580; and a pump 220 configured to supply water from the first connection port 520.
    Type: Grant
    Filed: March 3, 2020
    Date of Patent: October 6, 2020
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventor: Tsutomu Hiyama
  • Publication number: 20200306895
    Abstract: A solder alloy has an alloy composition consisting of, in mass %, Ag: from 3.2 to 3.8%, Cu: from 0.6 to 0.8%, Ni: from 0.01 to 0.2%, Sb: from 2 to 5.5%, Bi: from 1.5 to 5.5%, Co: from 0.001 to 0.1%, Ge: from 0.001 to 0.1%, and optionally at least one of Mg, Ti, Cr, Mn, Fe, Ga, Zr, Nb, Pd, Pt, Au, La and Ce: 0.1% or less in total, with the balance being Sn. The alloy composition satisfies the following relationship (1): 2.93?{(Ge/Sn)+(Bi/Ge)}×(Bi/Sn) (1). In the relationship (1), each of Sn, Ge, and Bi represents the content (mass %) in the alloy composition.
    Type: Application
    Filed: March 25, 2020
    Publication date: October 1, 2020
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Yuki IIJIMA, Hikaru NOMURA, Takashi SAITO, Naoko IZUMITA, Shunsaku YOSHIKAWA
  • Patent number: 10780531
    Abstract: A solder ball includes 0.1% by mass or more and 10% by mass or less of In and a remainder of Sn. The ball has a yellowness (b*) in an L*a*b* color system of 2.8 or more and 15.0 or less and a lightness (L*) of 60 or more and 100 or less. The ball further includes at least one element selected from a group of 0% by mass or more and 4% by mass or less of Ag, 0% by mass or more and 1.0% by mass or less of Cu, 0% to 3% by mass in total of Bi and/or Sb, and 0% to 0.1% by mass in total of an element selected from a group of Ni, Co, Fe, Ge, and P, excluding a solder ball including 3% by mass of Ag, 0.5% by mass of Cu, 0.2% by mass of In and a remainder of Sn.
    Type: Grant
    Filed: November 7, 2019
    Date of Patent: September 22, 2020
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Hiroyoshi Kawasaki, Yuri Nakamura, Osamu Munekata, Kaichi Tsuruta
  • Patent number: 10781026
    Abstract: To provide a container and a package configured to prevent a deformation of housed metal. According to one aspect of the present invention, there is provided the container. This container includes a cylindrical container body, a lid, and a flat plate-shaped inner plug. The cylindrical container body with a bottom has a sidewall and a bottom wall. The lid has a flat plate portion and a side portion. The flat plate portion covers an opening of the container body. The side portion covers at least a part of an outer peripheral surface of the container body. The flat plate-shaped inner plug is located inside the lid. The container body includes a thread ridge on the outer peripheral surface. The side portion of the lid has a screw groove with two or more threads on its inner peripheral surface. The lid is configured to be screwed with the container body by screwing the screw groove with the thread ridge. A plurality of lock portions are disposed on an outer periphery of the lid.
    Type: Grant
    Filed: July 5, 2017
    Date of Patent: September 22, 2020
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Isamu Sato, Takafumi Sano, Naoyuki Motozawa, Kazuya Higashi, Tomofumi Kaneko
  • Patent number: 10780530
    Abstract: A solder ball according to the present invention contains 0.2 to 2.2% by mass of Zn, and a balance of Sn, and has a spherical diameter of 0.1 to 120 ?m and a yellowness (b*) in an L*a*b* color system of 2.70 or more and 9.52 or less. An oxide film is formed by performing aging treatment. By producing a solder ball having a yellowness of 2.70 or more and 9.52 or less, it is possible to suppress the growth of a Cu3Sn layer and/or a Cu—Zn(—Sn) layer during joining.
    Type: Grant
    Filed: May 22, 2019
    Date of Patent: September 22, 2020
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Hiroki Oshima, Takeo Saitoh, Takahiro Nishizaki, Tomohisa Kawanago, Masato Shiratori, Kaichi Tsuruta
  • Patent number: 10773345
    Abstract: Provided is a solder alloy, a solder ball, a chip solder, a solder paste and a solder joint in which discoloration is suppressed and a growth of an oxide film is suppressed under a high temperature and high humidity environment. The solder alloy contains 0.005% by mass or more and 0.1% by mass or less of Mn, 0.001% by mass or more and 0.1% by mass or less of Ge and more than 0% by mass and 4% by mass or less of Ag, and a principal ingredient of remainder is Sn.
    Type: Grant
    Filed: March 8, 2017
    Date of Patent: September 15, 2020
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Ken Tachibana, Takahiro Hattori
  • Publication number: 20200284282
    Abstract: A solder joint in which an electronic component with a back metal is bonded to a substrate by a solder alloy. The solder alloy includes: a solder alloy layer having an alloy composition consisting of, in mass %: Ag: 2 to 4%, Cu: 0.6 to 2%, Sb: 9.0 to 12%, Ni: 0.005 to 1%, optionally Co: 0.2% or less and Fe: 0.1% or less, with the balance being Sn; an Sn—Sb intermetallic compound phase; a back metal-side intermetallic compound layer formed at an interface between the back metal and the solder alloy; and a substrate-side intermetallic compound layer formed at an interface between the substrate and the solder alloy. The solder alloy layer exists at least one of between the Sn—Sb intermetallic compound phase and the back metal-side intermetallic compound layer, and between the Sn—Sb intermetallic compound phase and the substrate-side intermetallic compound layer.
    Type: Application
    Filed: October 30, 2018
    Publication date: September 10, 2020
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Minoru UESHIMA, Yoshie TACHIBANA
  • Publication number: 20200282355
    Abstract: To provide a flux recovery device which can remove a flux in a pipe and a method for removing a flux. A flux recovery device 200 according to the present invention recovers a flux from a gaseous mixture containing a flux component, the flux recovery device 200 including: a separation unit 400 configured to separate the flux from the gaseous mixture using water, and to discharge the water containing the flux; a pipe 500 including a second connection port 540, an inclined portion 580, and a first connection port 520, the water containing the flux flowing into the pipe 500 from the second connection port 540, the inclined portion 580 being positioned on a downstream side of the second connection port 540, and extending in a direction intersecting with a vertical line extending in a gravity direction, and the first connection port 520 being positioned on an upstream side of the inclined portion 580; and a pump 220 configured to supply water from the first connection port 520.
    Type: Application
    Filed: March 3, 2020
    Publication date: September 10, 2020
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventor: Tsutomu HIYAMA
  • Publication number: 20200269337
    Abstract: Provided are a soldering apparatus that allows a gasket to be easily attached to and detached from the soldering apparatus, and a method of fixing the gasket to the soldering apparatus. The soldering apparatus includes: a furnace body; a gasket that is provided to at least a part of the furnace body, and that seals the furnace body; and a push rivet that fixes the gasket in an attachable/detachable manner to the furnace body.
    Type: Application
    Filed: February 12, 2020
    Publication date: August 27, 2020
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventor: Tsutomu HIYAMA
  • Publication number: 20200254549
    Abstract: To provide a soldering method and a soldering apparatus which are capable of preheating a mask without degrading throughput. Provided is a soldering method including preheating a mask on which a substrate is not placed, placing the substrate on the preheated mask, and bringing at least a part of the substrate placed on the preheated mask into contact with molten solder and thus soldering the substrate.
    Type: Application
    Filed: November 26, 2019
    Publication date: August 13, 2020
    Applicants: SENJU METAL INDUSTRY CO., LTD., Senju System Technology Co., Ltd.
    Inventors: Noboru HASHIMOTO, Takahiro KASAMA
  • Patent number: 10722965
    Abstract: A solder-ball-supplying method, a solder-ball-supplying device and a solder-bump-forming method, which are flux-less and capable of being also applied to electrodes having a fine pitch. A substrate on which a resist with openings is positioned on electrode(s), which has a diameter of 10 through 30 ?m, of the substrate is prepared. Next, plural solder balls SBL each having a grain diameter of 1 through 10 ?m are shaken down to the opening(s) of the resist from a hopper and filled therein. Next, by sliding and moving a squeegee on an upper surface of the resist along X-Y direction, the solder balls SBL shaken down to the resist other than the openings are scrapped and removed and the solder balls SBL in the openings and around them are pushed into the openings by the squeegee.
    Type: Grant
    Filed: June 26, 2013
    Date of Patent: July 28, 2020
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Kaichi Tsuruta, Takeo Saito, Manabu Muraoka, Hiroki Oshima
  • Patent number: 10717158
    Abstract: Provided are a solder alloy for preventing Fe erosion, a resin flux cored solder, a wire solder, a resin flux cored wire solder, a flux coated solder, a solder joint, and a soldering method which, in order to prolong the life of a soldering iron tip, suppress erosion of the soldering iron tip and by which adhesion of carbide to the soldering iron tip is suppressed. The present invention has an alloy composition comprising, by mass %, 0.02-0.1% Fe, more than 0% and equal to or less than 0.2% Zr, with the remainder being Sn, and is used to prevent Fe erosion.
    Type: Grant
    Filed: August 17, 2017
    Date of Patent: July 21, 2020
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Takashi Saito, Shunsaku Yoshikawa, Yoko Kurasawa
  • Patent number: 10717157
    Abstract: Provided is a solder material having oxidation resistance at the time of melting solder or after melting it, as well as managing a thickness of oxide film at a fixed value or less before melting the solder. A Cu core ball 1A is provided with a Cu ball 2A for keeping a space between a semiconductor package and a printed circuit board and a solder layer 3A that covers the Cu ball 2A. The solder layer 3A is composed of Sn or a solder alloy whose main component is Sn. For the Cu core ball 1A, lightness is equal to or more than 65 in the L*a*b* color space and yellowness is equal to or less than 7.0 in the L*a*b* color space, and more preferably, the lightness is equal to or more than 70 and the yellowness thereof is equal to or less than 5.1.
    Type: Grant
    Filed: November 5, 2014
    Date of Patent: July 21, 2020
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Takahiro Hattori, Hiroyoshi Kawasaki, Hiroshi Okada, Takahiro Roppongi, Daisuke Soma, Isamu Sato
  • Patent number: 10688603
    Abstract: A flux for a resin flux cored solder or a flux coated solder, in which scattering of flux and solder in using the solder is suppressed, and a resin flux cored solder or a flux coated solder including such a flux are provided. The flux for a resin flux cored solder can include a rosin resin, an activator, and at least one selected from an acrylic polymer and a vinyl ether polymer, which has a weight average molecular weight of 8000 to 100000, in an amount of 0.1 to 3 mass-% based on the total mass of the flux.
    Type: Grant
    Filed: December 27, 2017
    Date of Patent: June 23, 2020
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Motohiro Onitsuka, Yoko Kurasawa, Toshihisa Kugi, Hiroyoshi Kawasaki
  • Patent number: 10675719
    Abstract: Provided herein is a solder material that includes a spherical core that provides space between a joint object and another object to be joined to the joint object and a solder coated layer that has a melting point at which a core layer of the core is not melted. The solder coated layer includes Sn as a main ingredient and 0 to 2 mass % of Ag, and coats the core. The solder coated layer has an average grain diameter of crystal grains of 3 ?m or less, and the solder material has a spherical diameter of 1 to 230 ?m and a sphericity of 0.95 or more.
    Type: Grant
    Filed: December 24, 2015
    Date of Patent: June 9, 2020
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Hiroyoshi Kawasaki, Shigeki Kondo, Atsushi Ikeda, Takahiro Roppongi, Takashi Hagiwara, Daisuke Soma, Kaichi Tsuruta, Isamu Sato, Yuji Kawamata
  • Patent number: 10681822
    Abstract: A pattern formed on a silicon wafer is fine so that solder bumps formed on the silicon wafer are also fine and hence, when a failure occurs, the failure cannot be corrected so that an entire silicon wafer as a workpiece is discarded. Provided is a correction method where, on solder bumps formed on the silicon wafer, a mask in which holes are formed with the same pattern as the solder bumps is placed so as to cover the solder bumps and, thereafter, molten solder is caused to come into contact with the solder bumps through the mask thus filling hole portions of the mask with the molten solder.
    Type: Grant
    Filed: December 15, 2016
    Date of Patent: June 9, 2020
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventor: Hideki Nakamura
  • Patent number: 10658107
    Abstract: In a method of manufacturing a permanent magnet having a curved surface, a permeating material including metal particles and a flux is applied to the curved surface of a magnet. The magnet to which the permeating material is applied is then positioned within a furnace and the furnace is placed in a vacuum or filled with inert gas to volatilize a solvent and the like of the flux contained in the permeating material. The furnace is set to be a temperature within a range of 300 through 500 degrees C. to heat the permeating material. This enables the flux to be carbonized to form reticulated carbon. The furnace is then set to be a temperature within a range of 500 through 800 degrees C. to melt the metal particles in the permeating material, thereby permeating the melted metal particles into the magnet through the reticulated carbon uniformly.
    Type: Grant
    Filed: October 11, 2017
    Date of Patent: May 19, 2020
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Daisuke Sakuma, Kazuaki Haga, Takaaki Takahashi, Minoru Ueshima, Takashi Akagawa, Yoshie Tachibana
  • Patent number: 10650939
    Abstract: This invention has an object to provide an electrically conductive adhesive agent which enables a thermosetting resin to cure in a short time. It contains electrically conductive metallic powder including Sn, the thermosetting resin; an acid-anhydride-based hardening agent and an organic acid. The electrically conductive metallic powder and the organic acid are reacted during a heating process to produce an organic acid metal salt which is used as hardening accelerator. It enables thermosetting resin to cure in a short time, for example, a time equivalent to a time that is required for the general reflow process.
    Type: Grant
    Filed: April 15, 2014
    Date of Patent: May 12, 2020
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Toshio Mizowaki, Yoshinori Takagi