Abstract: The present invention relates to crystalline nanometric olivine-type LiFe1-xMnxPO4 powder with 0<x<1, with small particle size and narrow particle size distribution. The fine particle size is believed to account for excellent high-drain properties, while minimizing the need for conductive additives. The narrow distribution facilitates the electrode manufacturing process and ensures a homogeneous current distribution within the battery.
Type:
Grant
Filed:
June 29, 2010
Date of Patent:
January 31, 2012
Assignees:
Umicore, Centre National de la Recherche Scientifique
Inventors:
Stéphane Levasseur, Michèle Van Thournout, Pierre Gibot, Christian Masquelier
Abstract: The present invention relates to a process for the concentration of noble metals from fluorine-containing components of fuel cells, for example from PEM fuel cell stacks, DMFC fuel cells, catalyst-coated membranes (CCMs), membrane electrode assemblies (MEAs), catalyst pastes, etc. The process is based on an optionally multi-step heat treatment process comprising a combustion and/or a melting process. It allows an inexpensive, simple concentration of noble materials. The hydrogen fluoride formed during the heat treatment of fluorine-containing components is bound by an inorganic additive so that no harmful hydrogen fluoride emissions occur. The process can be used for the recovery of noble metals that are present as components in fuel cells, electrolysis cells, batteries, and the like.
Type:
Grant
Filed:
May 17, 2004
Date of Patent:
January 24, 2012
Assignee:
Umicore AG & Co. KG
Inventors:
Christian Hagelüken, Bernd Kayser, José-Manuel Romero-Ojeda, Ingo Kleinwächter
Abstract: A compound of formula Li1+x(NiaMnbCocAly)1?xO2 wherein: a, b and c are non-zero; a+b+c+y=1; 1.05?(1+x)/(1?x)?1.25; 0.015?y(1?x); and the atomic amount of manganese representing from 95% to 100% of the atomic amount of nickel.
Type:
Grant
Filed:
October 1, 2009
Date of Patent:
December 20, 2011
Assignees:
Saft, Centre National de la Recherche Scientifique, Umicore
Inventors:
Julien Breger, Frederic Castaing, Philippe Biensan, Jessica Bains, Laurence Croguennec, Claude Delmas, Stephane Levasseur
Abstract: Nanoparticles which contain noble metals alone or noble metals in combination with base metals. The nanoparticles are embedded in an aqueous solution of a temporary stabilizer based on a polysaccharide.
Type:
Grant
Filed:
April 17, 2006
Date of Patent:
December 6, 2011
Assignee:
Umicore AG & Co. KG
Inventors:
Karl-Anton Starz, Dan Goia, Joachim Koehler, Volker Bänisch
Abstract: The exhaust gas of internal combustion engines operated with a predominantly stoichiometric air/fuel mixture contains, as well as the gaseous hydrocarbon (HC), carbon monoxide (CO) and nitrogen oxide (NOx) pollutants, also ultrafine particulates. There is disclosed a catalytically active particulate filter, an exhaust gas cleaning system and a process for cleaning the exhaust gases of predominantly stoichiometrically operated internal combustion engines, as well as the gaseous CO, HC and NOx pollutants, also for removing particulates from the exhaust gas. The particulate filter comprises a filter body and a catalytically active coating consisting of two layers. Both layers contain alumina. The first layer contains palladium. The second layer contains rhodium. The latter is disposed above the first layer.
Type:
Grant
Filed:
September 26, 2008
Date of Patent:
November 29, 2011
Assignee:
Umicore AG & Co. KG
Inventors:
Raoul Klingmann, Martin Roesch, Dieter Lindner
Abstract: The invention relates to a catalyst-coated ion-conducting membrane and a membrane-electrode assembly (MEA) for electrochemical devices, in particular for fuel cells. The catalyst-coated, ion-conducting membrane is provided with a sealing material which is applied in the edge region to one side of the membrane and has a thickness which corresponds to at least the total thickness of the catalyst-coated membrane. Owing to their simple, material-conserving construction, the catalyst-coated ion-conducting membranes and the membrane-electrode assemblies produced therefrom can be manufactured inexpensively. They are used in PEM fuel cells, direct methanol fuel cells (DMFCs), electrolyzers and other electrochemical devices.
Abstract: The present invention relates to lithium secondary batteries and more specifically to positive electrode materials operating at potentials greater than 2.8 V vs. Li+/Li in non-aqueous electrochemical cells. In particular, the invention relates to crystalline nanometric olivine-type LiFe1-xMxPO4 powder with M is Co and/or Mn, and 0<x<1, with small particle size and narrow particle size distribution. A direct precipitation process is described, comprising the steps of:—providing a water-based mixture having at a pH between 6 and 10, containing a dipolar aprotic additive, and Li(I), Fe(II), P(V), and Co(II) and/or Mn(II) as precursor components;—heating said water-based mixture to a temperature less than or equal to its boiling point at atmospheric pressure, thereby precipitating crystalline LiFe1-xMxPO4 powder. An extremely fine particle size is obtained of about 80 nm for Mn and 275 nm for Co, both with a narrow distribution.
Type:
Grant
Filed:
November 19, 2007
Date of Patent:
November 29, 2011
Assignees:
Umicore, Centre National de la Recherche Scientifique
Inventors:
Stephane Levasseur, Michèle Van Thournout, Pierre Gibot, Christian Masquelier
Abstract: The invention relates to a special device for the purification of diesel exhaust gases, which device comprises, in the flow direction of the exhaust gas, an oxidation catalyst, a diesel particle filter with catalytically active coating, and, downstream of a device for introducing a reducing agent from an external reducing agent source, an SCR catalyst. The oxidation catalyst and the catalytically active coating of the diesel particle filter contain palladium and platinum. The ratio of the noble metals platinum and palladium in the overall system and on the individual components, oxidation catalyst and catalytically coated diesel particle filter, are coordinated with one another in such a way as to obtain firstly an optimum NO/NO2 ratio in the exhaust gas upstream of the downstream SCR catalyst, and secondly optimum heating and HC conversion behaviour during an active particle filter regeneration.
Type:
Grant
Filed:
October 23, 2008
Date of Patent:
November 15, 2011
Assignee:
Umicore AG & Co. KG
Inventors:
Wolfgang Schneider, Lothar Mussmann, Gerald Jeske, Michael Schiffer, Marcus Pfeifer
Abstract: A fuel reformer catalyst includes a substrate, and disposed thereon a carrier and combination of at least two metals selected from the group consisting of Rh, Ni, Ir, Pd, Pt, Au, and combinations thereof. Rh is present in the catalyst in an amount not exceeding about 0.5 wt. %, based on the total combined weight of the metals and carrier.
Abstract: An exhaust manifold includes an exhaust conduit having an inner surface, and an aluminide layer disposed on at least a portion of the inner surface of the manifold. The exhaust manifold is made by applying aluminum on an inner surface of the manifold and oxidizing to form the aluminide layer.
Type:
Grant
Filed:
December 29, 2004
Date of Patent:
September 20, 2011
Assignee:
Umicore AG & Co. KG
Inventors:
William J. LaBarge, Conrad Anderson, Joachim Kupe
Abstract: The present invention relates to the field of electrochemical cells and fuel cells, and more specifically to polymer-electrolyte-membrane fuel cells (PEMFC) and direct methanol fuel cells (DMFC). It is directed to catalyst-coated ionomer membranes (“CCMs”) and membrane-electrode-assemblies (“MEAs”) that contain one or more protective film layers for protection, sealing and better handling purposes. The one or more protective film layers are attached to the surface of said catalyst-coated membranes in such a way that they overlap with a region of the passive non-coated ionomer area, and with a region of the active area that is coated with a catalyst layer. Furthermore, the present invention discloses a process for manufacture of CCMs and MEAs that contain protective film layers. The materials may be used as components for the manufacture of low temperature fuel cell stacks.
Type:
Grant
Filed:
September 22, 2003
Date of Patent:
September 20, 2011
Assignee:
Umicore AG & Co. KG
Inventors:
Ralf Zuber, Klaus Schaack, Sandra Wittpahl, Alexander Kabza, Markus Maier
Abstract: The present invention provides a method for manufacture of supported noble metal based alloy catalysts with a high degree of alloying and a small crystallite size. The method is based on the use of polyol solvents as reaction medium and comprises of a two-step reduction process in the presence of a support material. In the first step, the first metal (M1=transition metal; e.g. Co, Cr, Ru) is activated by increasing the reaction temperature to 80 to 160° C. In the second step, the second metal (M2=noble metal; e.g. Pt, Pd, Au and mixtures thereof) is added and the slurry is heated to the boiling point of the polyol solvent in a range of 160 to 300° C. Due to this two-step method, an uniform reduction occurs, resulting in noble metal based catalysts with a high degree of alloying and a small crystallite size of less than 3 nm. Due to the high degree of alloying, the lattice constants are lowered.
Type:
Grant
Filed:
April 1, 2010
Date of Patent:
September 13, 2011
Assignee:
Umicore AG & Co. KG
Inventors:
Dan V. Goia, Marco Lopez, Tapan Kumar Sau, Mihaela-Ortansa Jitianu
Abstract: The present invention relates to application of catalysts for the Selective Catalytic Reduction of oxides of Nitrogen using N-containing reductant. The catalysts are characterized as phase pure lattice oxide materials into which catalytically active cations are incorporated at high levels of dispersion such that conventional analysis reveals a highly phase pure material. The materials are further characterized by high activity, hydrothermal durability and poison tolerance in the intended application.
Abstract: The invention relates to membrane-electrode assemblies for the electrolysis of water (electrolysis MEAs), which contain an ion-conducting membrane having a front and rear side; a first catalyst layer on the front side; a first gas diffusion layer on the front side; a second catalyst layer on the rear side, and a second gas diffusion layer on the rear side. The first gas diffusion layer has smaller planar dimensions than the ion-conducting membrane, whereas the second gas diffusion layer has essentially the same planar dimensions as the ion-conducting membrane (“semi-coextensive design”). The MEAs also comprise an unsupported free membrane surface that yields improved adhesion properties of the sealing material. The invention also relates to a method for producing the MEA products. Pressure-resistant, gastight and cost-effective membrane-electrode assemblies are obtained, that are used in PEM water electrolyzers, regenerative fuel cells or in other electrochemical devices.
Type:
Grant
Filed:
July 14, 2004
Date of Patent:
August 9, 2011
Assignee:
Umicore AG & Co. KG
Inventors:
Ralf Zuber, Klaus Schaack, Sandra Wittpahl, Holger Dziallas, Peter Seipel, Pia Braun, Lutz Rohland
Abstract: The invention proposes a particulate filter having a catalytic coating which contains two catalysts arranged one behind the other. The first catalyst is located in the gas inlet region of the filter and contains a palladium/platinum catalyst. The second catalyst is arranged downstream of the first catalyst and preferably contains platinum alone as catalytically active component. The combination of these two catalysts provides the coated filter with a good ageing stability and resistance to sulphur poisoning.
Type:
Grant
Filed:
August 13, 2005
Date of Patent:
July 12, 2011
Assignee:
Umicore AG & Co. KG
Inventors:
Marcus Pfeifer, Markus Koegel, Roger Staab, Pascal Adolph, Yvonne Demel, Tobias Kuhl, Egbert Lox, Thomas Kreuzer, Frank-Walter Schuetze
Abstract: The invention is directed to iridium oxide based catalysts for use as anode catalysts in PEM water electrolysis. The claimed composite catalyst materials comprise iridium oxide (IrO2) and optionally ruthenium oxide (RuO2) in combination with a high surface area inorganic oxide (for example TiO2, Al2O3, ZrO2 and mixtures thereof). The inorganic oxide has a BET surface area in the range of 50 to 400 m2/g, a water solubility of lower than 0.15 g/l and is present in a quantity of less than 20 wt. % based on the total weight of the catalyst. The claimed catalyst materials are characterised by a low oxygen overvoltage and long lifetime in water electrolysis. The catalysts are used in electrodes, catalyst-coated membranes and membrane-electrode-assemblies for PEM electrolyzers as well as in regenerative fuel cells (RFC), sensors, and other electrochemical devices.
Type:
Grant
Filed:
October 29, 2004
Date of Patent:
July 12, 2011
Assignee:
Umicore AG & Co. KG
Inventors:
Marco Lopez, Andreas Schleunung, Peter Biberbach
Abstract: An exhaust gas purification system (method and device) for the treatment of diesel exhaust gases containing nitrogen oxides and hydrocarbons is disclosed, which comprises the addition of ammonia or of a compound decomposable to ammonia into the exhaust gas stream and the subsequent leading of the exhaust gas stream over two successively arranged SCR catalysts with different properties and compositions. Both SCR catalysts are free of vanadium compounds and only the downstream SCR catalyst contains zeolite compounds. The exhaust gas purification system according to the invention is characterized by good “kick-off” behavior at low temperatures and a simultaneously high conversion performance over a wide temperature range.
Type:
Application
Filed:
March 18, 2009
Publication date:
June 23, 2011
Applicant:
Umicore AG & Co. KG
Inventors:
Katja Adelmann, Nicola Soeger, Marcus Pfeifer, Wolfgang Schneider, Gerald Jeske, Thomas Kreuzer
Abstract: A method is disclosed for passivating and contacting a surface of a germanium substrate. A passivation layer of amorphous silicon material is formed on the germanium surface. A contact layer of metal is then formed on the passivation. The structure is heated so that the germanium surface makes contact with the contact layer. Thus, a passivated germanium surface is disclosed, as well as a solar cell comprising such a structure.
Type:
Grant
Filed:
May 6, 2004
Date of Patent:
June 21, 2011
Assignees:
IMEC, Umicore NV
Inventors:
Niels Posthuma, Giovanni Flamand, Jef Poortmans
Abstract: A method is disclosed for passivating and contacting a surface of a germanium substrate. A passivation layer of amorphous silicon material is formed on the germanium surface. A contact layer of metal is then formed on the passivation. The structure is heated so that the germanium surface makes contact with the contact layer. Thus, a passivated germanium surface is disclosed, as well as a solar cell comprising such a structure.
Type:
Grant
Filed:
October 7, 2005
Date of Patent:
June 14, 2011
Assignees:
IMEC, Umicore NV
Inventors:
Niels Posthuma, Giovanni Flamand, Jef Poortmans
Abstract: In an exhaust aftertreatment system, two LNTs having differing compositions are configured in series downstream from an inline fuel reformer. The downstream LNT is adapted for desulfation at higher temperatures than the upstream LNT. During desulfation, the system develops temperature gradients with the temperatures increasing in the direction of exhaust flow. The ordering of the LNTs is designed utilize these gradients. In a preferred embodiment, the system also includes two SCR catalysts having different compositions. The SCR catalyst with a composition adapted to tolerate higher temperatures is located nearer the downstream end of the system.
Type:
Grant
Filed:
May 14, 2007
Date of Patent:
May 31, 2011
Assignees:
Eaton Corporation, Umicore AG & Co. KG
Inventors:
James Edward McCarthy, Jr., Owen Herman Bailey