Patents Examined by Duy-Vu Deo
  • Patent number: 7390754
    Abstract: A method of stripping a remnant metal is disclosed. The remnant metal is formed on a transitional silicide of a silicon substrate. Firstly, a surface oxidation process is performed on the transitional silicide, so as to form a protective layer on the transitional silicide. Then, a HPM stripping process is performed on the silicon substrate in order to strip the remnant metal.
    Type: Grant
    Filed: July 20, 2006
    Date of Patent: June 24, 2008
    Assignee: United Microelectronics Corp.
    Inventors: Chun-Chieh Chang, Tzung-Yu Hung, Chao-Ching Hsieh, Yi-Wei Chen, Yu-Lan Chang
  • Patent number: 7378346
    Abstract: A method is provided for forming a monolithically integrated optical filter, for example, a Fabry-Perot filter, over a substrate (10). The method comprises forming a first mirror (16) over the substrate (10). A plurality of etalon material layers (32, 34, 36, 38) are formed over the mirror (16), and a plurality of etch stop layers (42, 44, 46) are formed, one each between adjacent etalon material layers (32, 34, 36, 38). A photoresist is patterned to create an opening (54) over the top etalon material layer (38) and an etch (56) is performed down to the top etch stop layer (46). An oxygen plasma (58) may be applied to convert the etch stop layer (46) within the opening (54) to silicon dioxide (57). The photoresist patterning, etching, and applying of an oxygen plasma may be repeated as desired to obtain the desired number of levels (82, 84, 86, 88). A second mirror (72) is then formed on each of the levels (82, 84, 86, 88).
    Type: Grant
    Filed: March 22, 2006
    Date of Patent: May 27, 2008
    Assignee: Motorola, Inc.
    Inventors: Ngoc V. Le, Jeffrey H. Baker, Diana J. Convey, Paige M. Holm, Steven M. Smith
  • Patent number: 7166525
    Abstract: A method of defining a conductive gate structure for a MOSFET device wherein the etch rate selectivity of the conductive gate material to an underlying insulator layer is optimized, has been developed. After formation of a nitrided silicon dioxide layer, to be used as for the MOSFET gate insulator layer, a high temperature hydrogen anneal procedure is performed. The high temperature anneal procedure replaces nitrogen components in a top portion of the nitrided silicon dioxide gate insulator layer with hydrogen components. The etch rate of the hydrogen annealed layer in specific dry etch ambients is now decreased when compared to the non-hydrogen annealed nitrided silicon dioxide counterpart. Thus the etch rate selectivity of conductive gate material to underlying gate insulator material is increased when employing the slower etching hydrogen annealed nitrided silicon dioxide layer.
    Type: Grant
    Filed: January 15, 2004
    Date of Patent: January 23, 2007
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Vincent S. Chang, Chia-Lin Chen, Chi-Chun Chen, Tze-Liang Lee, Shih-Chang Chen, Chien-Hao Chen
  • Patent number: 6958295
    Abstract: A method for containing the critical dimension growth of the feature on a semiconductor substrate includes placing a substrate with a hard mask comprised of a reactive metal or an oxidized reactive metal in a chamber and etching the wafer. The method further includes using a hard mask which has a low sputter yield and a low reactivity to the etch chemistry of the process.
    Type: Grant
    Filed: October 19, 2000
    Date of Patent: October 25, 2005
    Assignee: Tegal Corporation
    Inventors: Stephen P. DeOrnellas, Leslie G. Jerde, Alferd Cofer
  • Patent number: 6919279
    Abstract: A method and system are provided for endpoint detection of plasma chamber cleaning or plasma etch processes. Optical emission spectroscopy is utilized to determine a spectral emission ratio of two or more light emitting reaction components at wavelengths in close proximity. When a spectral emission ratio or derivative thereof or mathematical function thereof falls below a selected threshold value, the plasma process may be terminated within a calculated time from the threshold value prior to an endpoint value cutoff. Advantageously, the system and methods of the present invention provide real-time, in-situ monitoring of plasma clean or etch processes to optimize the process and avoid under-cleaning or over-cleaning.
    Type: Grant
    Filed: October 8, 2002
    Date of Patent: July 19, 2005
    Assignee: Novellus Systems, Inc.
    Inventors: Ron Rulkens, Didier Florin
  • Patent number: 6913647
    Abstract: A process for producing silicon which is substantially free of agglomerated intrinsic point defects in an ingot having a vacancy dominated region. An ingot is grown generally in accordance with the Czochralski method. While intrinsic point defects diffuse from or are annihilated within the ingot, at least a portion of the ingot is maintained above a temperature TA at which intrinsic point defects agglomerate. The achievement of defect free silicon is thus substantially decoupled from process parameters, such as pull rate, and system parameters, such as axial temperature gradient in the ingot.
    Type: Grant
    Filed: May 13, 2003
    Date of Patent: July 5, 2005
    Assignee: MEMC Electronic Materials, Inc.
    Inventors: Robert J. Falster, Harold W. Korb
  • Patent number: 6914006
    Abstract: The present invention relates to a scribing method for wafers (11), wherein a defined beam (12) is directed onto the wafer (11) by means of a beam generator means (10) so as to remove some wafer material from a wafer region. The invention also relates to a wafer-scribing device including a wafer mount (31) and a beam generator means (10) by means of which at least one defined beam can be directed onto the wafer (11). The inventive method is distinguished by the by the further step of generating a first radiation pulse having a predeterminable energy density and used to create a comparatively deep pit (18) in the wafer (11). The inventive wafer scribing means is distinguished by the provision that a radiation pulse can be generated by means of which a comparatively deep pit (18) can be created in the wafer (11).
    Type: Grant
    Filed: October 30, 2001
    Date of Patent: July 5, 2005
    Assignee: Freescale Semiconductor, Inc.
    Inventors: Martin Peiter, Eckhard Marx, Karl E. Mautz
  • Patent number: 6897153
    Abstract: Disclosed are an etching gas composition for etching silicon oxide and a method of etching silicon oxide using the same. The etching gas composition for etching silicon oxide consists essentially of a carbon fluoride gas, in which the ratio of fluorine atoms relative to carbon atoms is less than 2, and an auxiliary fluorohydrocarbon gas comprising hydrogen, fluorine and carbon atoms. Silicon oxide is etched efficiently and precisely by utilizing a plasma of the etching gas composition. The etching selectivity of an oxide layer formed of silicon oxide with respect to photoresisit is thereby increased. Even when a thin photoresist layer wherein solubility into water changes by a light having DUV wavelength is applied, a contact hole having a high aspect ratio and a good profile can be manufactured using the etching compositions and methods of the present invention.
    Type: Grant
    Filed: November 6, 2001
    Date of Patent: May 24, 2005
    Assignee: Samsung Electronics, Co., Ltd.
    Inventors: Sung-Un Kwean, Jae-Seung Hwang
  • Patent number: 6890860
    Abstract: Prior to etching a poly-II layer during fabrication of an integrated circuit, a hydrofluoric acid (HF) dip is used to remove surface oxides from the poly-silicon layer and an anisotropic descumming operation is used to remove any resist material left over from a patterning operation. Following patterning, a long breakthrough etch (e.g., sufficient to remove 300-1500 ? of oxide) using an anisotropic breakthrough etchant (e.g., a fluorocarbon-based etchant) is performed before the poly-silicon layer is etched. The HF dip may be repeated if a predetermined time between the first dip and the etch is exceeded. The anisotropic descumming operation may be performed using an anisotropic anti-reflective coating (ARC) etch, e.g., a Cl2/O2, HBr/O2, CF4/O2 or another etch having an etch rate of approximately 3000 ?/min for approximately 10-20 seconds. The poly-silicon layer may be annealed following (but not prior to) the etch thereof.
    Type: Grant
    Filed: June 30, 1999
    Date of Patent: May 10, 2005
    Assignee: Cypress Semiconductor Corporation
    Inventors: Tinghao F. Wang, Usha Raghuram, James E. Nulty
  • Patent number: 6884725
    Abstract: In one aspect, the invention includes a method of forming a material within an opening, comprising: a) forming an etch-stop layer over a substrate, the etch-stop layer having an opening extending therethrough to expose a portion of the underlying substrate and comprising an upper corner at a periphery of the opening, the upper corner having a corner angle with a first degree of sharpness; b) reducing the sharpness of the corner angle to a second degree; c) after reducing the sharpness, forming a layer of material within the opening and over the etch-stop layer; and d) planarizing the material with a method selective for the material relative to the etch-stop layer to remove the material from over the etch-stop layer while leaving the material within the opening.
    Type: Grant
    Filed: May 14, 2002
    Date of Patent: April 26, 2005
    Assignee: Micron Technology, Inc.
    Inventors: John T. Moore, Guy T. Blalock
  • Patent number: 6864180
    Abstract: A method for removing a dielectric layer formed upon a semiconductor substrate is disclosed. In an exemplary embodiment of the invention, the method includes subjecting the dielectric layer to a dry etch process and subjecting an adhesion promoter layer underneath the dielectric layer to a wet etch process.
    Type: Grant
    Filed: October 2, 2001
    Date of Patent: March 8, 2005
    Assignee: International Business Machines Corporation
    Inventors: Darryl D. Restaino, Delores Bennett, John A. Fitzsimmons, John Fritche, Jeffrey C. Hedrick, Chih-Chien Liu, Shahab Siddiqui, Christy S. Tyberg
  • Patent number: 6855640
    Abstract: When using hot alkaline etchants such as KOH, the wafer front side, where various devices and/or circuits are located, must be isolated from any contact with the etchant. This has been achieved by using two chambers that are separated from each other by the wafer that is to be etched. Etching solution in one chamber is in contact with the wafer's back surface while deionized water in the other chamber contacts the front surface. The relative liquid pressures in the chambers is arranged to be slightly higher in the chamber of the front surface so that leakage of etchant through a pin hole from back surface to front surface does not occur. As a further precaution, a monitor to detect the etchant is located in the DI water so that, if need be, etching can be terminated before irreparable damage is done.
    Type: Grant
    Filed: February 26, 2002
    Date of Patent: February 15, 2005
    Assignee: Institute of Microelectronics
    Inventors: Zhe Wang, Qingxin Zhang, Pang Dow Foo, Hanhua Feng
  • Patent number: 6849547
    Abstract: A process for removing a metallized surface from a workpiece is provided. A kinetic removal mechanism for removal of the metallized surface is characterized by a formation step for formation of a removable surface film and an abrasive step for removal of the film. The process includes causing the workpiece to contact a polishing surface while effecting relative motion between the workpiece and the polishing surface. The process also includes causing a polishing solution having less than 1 wt % of a polishing abrasive to be distributed at a contact area between the workpiece and the polishing surface so that the abrasive step is a rate-determining step of the removal mechanism.
    Type: Grant
    Filed: April 5, 2001
    Date of Patent: February 1, 2005
    Assignee: SpeedFam IPEC Corporation
    Inventors: Saket Chadda, Ismail Emesh, Brian L. Mueller
  • Patent number: 6840971
    Abstract: Alpha-amino acid containing chemical mechanical polishing compositions and slurries that are useful for polishing substrates including multiple layers of metals, or metals and dielectrics.
    Type: Grant
    Filed: December 19, 2002
    Date of Patent: January 11, 2005
    Assignee: Cabot microelectronics Corporation
    Inventors: Shumin Wang, Vlasta Brusic Kaufman
  • Patent number: 6841451
    Abstract: A method of fabricating a semiconductor device capable of remarkably reducing the quantity of misalignment after an etching step is obtained. This method of fabricating a semiconductor device comprises a first lithography step of transferring a mask pattern onto a first semiconductor substrate as a first resist pattern with positional reference to a first alignment mark, a first etching step of performing etching through the first resist pattern serving as a mask, a step of measuring the quantity of misalignment after the first etching step and a second lithography step of thereafter transferring the mask pattern onto a second semiconductor substrate as a second resist pattern while correcting the positional reference based on the first alignment mark on the basis of the quantity of misalignment after the first etching step.
    Type: Grant
    Filed: March 25, 2002
    Date of Patent: January 11, 2005
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Yoshio Okayama, Keiichi Ueda, Satoru Shimada
  • Patent number: 6841481
    Abstract: The novel etching process for a two-layer metallization, or dual damascene patterning, is simple and cost-effective to carry out and reliably prevents fences from forming during the etching process in the region of the polymer intermediate layer. The etching of the oxide layer and of the polymer intermediate layer for the dual damascene patterning is effected by a CF4 ARC open process with high selectivity with respect to the photoresist with a lengthened etching time.
    Type: Grant
    Filed: February 11, 2002
    Date of Patent: January 11, 2005
    Assignee: Infineon Technologies AG
    Inventors: Gabriela Brase, Gregoire Grandremy
  • Patent number: 6838294
    Abstract: A method for use in removing a portion of a semiconductor chip. The method comprises etching a backside of the semiconductor chip, the frontside including a first well with a first type of doping and a second well with a second type of doping; monitoring a backside of the semiconductor chip during etching; and determining when a first portion of the backside over one of the first and second wells differs from a second portion of the backside over the other of the first and second wells. A method for etch endpoint detection includes etching a backside of a semiconductor chip, the semiconductor chip having at least one doped well formed proximate a frontside of the semiconductor chip; monitoring the backside of the semiconductor chip during etching until at least one doped well becomes visible; and stopping etching after the doped well becoming visible.
    Type: Grant
    Filed: February 13, 2002
    Date of Patent: January 4, 2005
    Assignee: Intel Corporation
    Inventors: Sailesh C. Suthar, Paul J. Hack, Syed Nabeel Sarwar, Mary J. Martinez
  • Patent number: 6833589
    Abstract: A field oxide film for element isolation is formed on an SOI substrate having a silicon layer formed on an insulating layer, an active nitride film is wet-etched to reduce its film thickness to a value small enough to allow the edge of the silicon layer to become exposed and ions of a channel stopping impurity are implanted only into the edge of the silicon layer through self-alignment either vertically or at an angle by using the active nitride film as a mask. Through this manufacturing method, a field effect transistor which achieves a small gate length, is free from the adverse effect of a parasitic transistor and thus does not readily manifest a hump, and allows a reduction in the distance between an nMOS and a pMOS provided next to each other is realized.
    Type: Grant
    Filed: February 15, 2002
    Date of Patent: December 21, 2004
    Assignee: Oki Electric Industry Co., Ltd.
    Inventors: Hideaki Matsuhashi, Yoko Kajita, Yoshihiro Koga, Toshiyuki Nakamura, Jun Kanamori
  • Patent number: 6833325
    Abstract: A method for etching a feature in a layer through an etching mask is provided. A protective layer is formed on exposed surfaces of the etching mask and vertical sidewalls of the feature with a passivation gas mixture. The feature is etched through the etching mask with reactive etching mixtures containing at least one etching chemical and at least one passivation chemical.
    Type: Grant
    Filed: November 14, 2002
    Date of Patent: December 21, 2004
    Assignee: Lam Research Corporation
    Inventors: Zhisong Huang, Lumin Li
  • Patent number: 6831007
    Abstract: A method for forming a metal line of an Al/Cu structure is disclosed. In a state where a first Ti/TiN layer, an Al layer, and a second Ti/TiN layer are layered, the grooves are formed by etching the upper half the Al layer using a photoresist film, which is formed on the second Ti/TiN layer by a negative patterning process, as a mask. After a third Ti/TiN layer and a Cu layer are formed in the grooves, the third Ti/TiN (buffer) layer, the second Ti/TiN layer, the Al layer, and the first Ti/TiN layer are etched using the Cu layer as a mask. Thus, the metal line having a layered structure of the first Ti/TiN layer, the Al layer, the third Ti/TiN layer, and the Cu layer is formed. In such case, since thickness of the photoresist film has decreased by half the thickness of the Al layer, the photoresist film can finely be patterned.
    Type: Grant
    Filed: March 14, 2002
    Date of Patent: December 14, 2004
    Assignee: Hynix Semiconductor Inc.
    Inventor: Kil Ho Kim