Patents by Inventor Koichi Motoyama

Koichi Motoyama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230134820
    Abstract: An interconnect structure is provided the includes a top electrically conductive via structure that is fully-aligned to a bottom electrically conductive line structure. The interconnect structure has a maximized contact area between the top electrically conductive via structure and the bottom electrically conductive line structure without metal fangs that are caused by over etching. The dielectric surface of the interconnect dielectric material layer that is adjacent to the top electrically conductive via structure is free of reactive ion etch (RIE) damage. Further, there is no line wiggling since the bottom electrically conductive line structure is formed by a substrative metal etch. Further, there is no via distortion since the via opening used to house the top electrically conductive via structure has a density and aspect ratio that are low enough to avoid via distortion.
    Type: Application
    Filed: November 3, 2021
    Publication date: May 4, 2023
    Inventors: Koichi Motoyama, CHANRO PARK, Kenneth Chun Kuen Cheng, Hsueh-Chung Chen, Chih-Chao Yang
  • Publication number: 20230139648
    Abstract: Disclosed is a memory device. The memory device comprises a cross-bar array of memory cells. The cross-bar array of memory cells comprises a plurality of bottom level lines arranged in a first direction. The cross-bar array of memory cells further comprises a plurality of vias arranged on top of each of the plurality of bottom level lines. The cross-bar array of memory cells further comprises a plurality of memory cells. Each memory cell is arranged on top of one of the plurality of vias. The cross-bar array of memory cells further comprises a plurality of top level lines arranged in a second direction that is substantially perpendicular to the first direction. Each top level line is arranged on top of and electrically connected to two or more memory cells.
    Type: Application
    Filed: November 3, 2021
    Publication date: May 4, 2023
    Inventors: Koichi Motoyama, Hsueh-Chung Chen, CHANRO PARK, Kenneth Chun Kuen Cheng, Chih-Chao Yang
  • Publication number: 20230138988
    Abstract: A fully-aligned via interconnect structure is provided in which a first etch stop layer is formed on a first interconnect dielectric material layer containing an electrically conductive line structure to protect the interconnect dielectric material from eroding during metallization used in providing a combined vialline electrically conductive structure in a second interconnect dielectric material layer that is formed above the first interconnect dielectric material layer. The interconnect structure has low resistance due to the maximized contact between the via portion of combined vialline electrically conductive structure and the underlying electrically conductive line structure. Moreover, no bowing or metal fangs are formed, and no metal residue is introduced into the first interconnect dielectric material layer during metallization.
    Type: Application
    Filed: October 29, 2021
    Publication date: May 4, 2023
    Inventors: Koichi Motoyama, Kenneth Chun Kuen Cheng, Chanro Park, Chih-Chao Yang
  • Publication number: 20230138978
    Abstract: A method of semiconductor manufacture comprising forming a plurality of first mandrels as the top layer of the multi-layered hard mask and forming a first spacer around each of the plurality of first mandrels. Removing the plurality of first mandrels and cutting the first spacer to form a plurality of second mandrels. Forming a second spacer around each of the plurality of second mandrels and forming a first self-aligned pattern that includes a plurality of third mandrels. Removing the plurality of second mandrels and the second spacer and etching the multi-layered hard mask to transfer the first-self aligned pattern to a lower layer of the multi-layered hard mask. Forming a second self-aligned pattern, wherein the second self-aligned pattern is intermixed with the first self-aligned pattern and etching the first self-aligned pattern and the second self-aligned pattern into the conductive metal layer.
    Type: Application
    Filed: November 1, 2021
    Publication date: May 4, 2023
    Inventors: CHANRO PARK, Chi-Chun LIU, Stuart Sieg, Yann Mignot, Koichi Motoyama, Hsueh-Chung Chen
  • Publication number: 20230136674
    Abstract: Embodiments of the invention include a method for fabricating a semiconductor device and the resulting structure. Mandrels are patterned on a hardmask, where the hardmask is located on an interlayer dielectric layer. Spacers are formed on sidewalls of the mandrels. The mandrels are removed. A wide spacing masking layer is patterned on the interlayer dielectric layer. Exposed portions of the hardmask are etched such that top surfaces of the ILD layer are exposed. Exposed portions of the ILD layer are etched such that a plurality of trenches are formed within the ILD layer. The plurality of trenches are filled with conductive metal.
    Type: Application
    Filed: October 28, 2021
    Publication date: May 4, 2023
    Inventors: Shyng-Tsong Chen, Terry A. Spooner, Koichi Motoyama, Chih-Chao Yang
  • Publication number: 20230125615
    Abstract: A method of making a semiconductor component includes forming an interconnect in a dielectric layer such that an uppermost surface of the interconnect is substantially coplanar with an uppermost surface of the dielectric layer. The method further includes recessing the dielectric layer such that the uppermost surface of the dielectric layer is lower than the uppermost surface of the interconnect. The method further includes forming spacers in direct contact with the uppermost surface of the recessed dielectric layer such that the spacers are in direct contact with the interconnect. The method further includes recessing the interconnect such that the uppermost surface of the interconnect remains above the uppermost surface of the recessed dielectric layer and is lower than an uppermost surface of the spacers.
    Type: Application
    Filed: October 21, 2021
    Publication date: April 27, 2023
    Inventors: CHANRO PARK, Koichi Motoyama, Kenneth Chun Kuen Cheng, Chih-Chao Yang
  • Patent number: 11637036
    Abstract: Embodiments of the invention include a method of forming a multi-layer integrated circuit (IC) structure that includes forming a first dielectric layer from a first dielectric material. A first conductive interconnect is formed having a first conductive interconnect surface. The first conductive interconnect is positioned in a first portion of the first dielectric layer, and the first conductive interconnect surface has a first conductive interconnect surface area. A second conductive interconnect is formed having a second conductive interconnect surface. The second conductive interconnect is above the first conductive interconnect and positioned in a second portion of the first dielectric layer. The second conductive interconnect surface has a second conductive interconnect surface area that is less than a first conductive interconnect surface area of the first conductive interconnect.
    Type: Grant
    Filed: January 30, 2020
    Date of Patent: April 25, 2023
    Assignee: International Business Machines Corporation
    Inventors: Cornelius Brown Peethala, Hari Prasad Amanapu, Raghuveer Reddy Patlolla, Koichi Motoyama, Chih-Chao Yang
  • Publication number: 20230120110
    Abstract: A method of making a semiconductor component includes forming a lower level including an interconnect structure. The method includes forming an upper level including a first dielectric layer, a second dielectric layer, and a barrier layer arranged between the first and second dielectric layers. The method includes forming a cavity in the upper level such that a portion of the interconnect structure and a portion of the barrier layer are exposed. The method includes forming a barrier material on all surfaces exposed by the formation of the cavity. The method includes removing the barrier material from all substantially horizontal surfaces exposed by the formation of the cavity. The method includes filling the cavity with an interconnect material such that the interconnect material is in direct contact with the interconnect structure and the barrier layer.
    Type: Application
    Filed: October 18, 2021
    Publication date: April 20, 2023
    Inventors: Koichi Motoyama, CHANRO PARK, Kenneth Chun Kuen Cheng, Chih-Chao Yang
  • Publication number: 20230120199
    Abstract: A copper interconnect with an embedded dielectric cap between lines comprises a plurality of interconnect lines formed in a dielectric layer of a semiconductor device. The copper interconnect further comprises a first dielectric cap formed between each interconnect line of the plurality of interconnect lines. The copper interconnect further comprises a second dielectric cap formed on top of the plurality of interconnect lines and the first dielectric cap, wherein the second dielectric cap formed on top of the first dielectric cap forms a bi-layer dielectric cap between the plurality of interconnect lines.
    Type: Application
    Filed: October 5, 2021
    Publication date: April 20, 2023
    Inventors: Koichi Motoyama, CHANRO PARK, Kenneth Chun Kuen Cheng, Chih-Chao Yang
  • Publication number: 20230110587
    Abstract: A copper interconnect with self-aligned hourglass-shaped metal cap comprises a plurality of interconnect lines formed in a dielectric layer of a semiconductor device. The copper interconnect further comprises a metal cap formed on top of each interconnect line of the plurality of interconnect lines, where the metal cap is formed with self-aligning concave sides extending from a top surface of the dielectric layer to a top surface of the metal cap.
    Type: Application
    Filed: October 11, 2021
    Publication date: April 13, 2023
    Inventors: Koichi Motoyama, CHANRO PARK, Kenneth Chun Kuen Cheng, Chih-Chao Yang
  • Publication number: 20230116440
    Abstract: An exemplary semiconductor structure includes a substrate defining a first trench; a first refractory metal liner coating the first trench; a heavy metal liner coating the first refractory metal liner; a copper structure filling the first trench over the heavy metal liner; a generally planar capping dielectric layer on top of the substrate and the copper structure; a low-k dielectric layer on top of the capping dielectric layer, wherein the low-k dielectric layer defines a second trench; a second refractory metal liner coating the second trench; a metal line filling the second refractory metal liner; and a metal via protruding from the metal line.
    Type: Application
    Filed: October 11, 2021
    Publication date: April 13, 2023
    Inventors: Koichi Motoyama, CHANRO PARK, Kenneth Chun Kuen Cheng, Chih-Chao Yang
  • Publication number: 20230109291
    Abstract: An MRAM device is provided. The MRAM device includes a first electrode, an MRAM stack formed on the first electrode, a hardmask structure formed on the MRAM stack, and a second electrode formed on the hardmask structure. A width of an upper portion of the hardmask structure is less than a width of the MRAM stack.
    Type: Application
    Filed: September 27, 2021
    Publication date: April 6, 2023
    Inventors: OSCAR VAN DER STRATEN, KOICHI MOTOYAMA, JOSEPH F. MANISCALCO, CHIH-CHAO YANG
  • Publication number: 20230090983
    Abstract: Semiconductor devices and methods of forming conductive lines in the same include forming a cut region in a first dielectric layer, the cut region having a first width. A second dielectric plug is formed in the cut region. A mask is formed, over the first dielectric layer, that defines at least one trench region that crosses the second dielectric plug, with the at least one trench region having a second width that is smaller than the first width. Material from the first dielectric layer in the trench regions is etched away, using a selective anisotropic etch that leaves the second dielectric plug in place, to form trenches in the first dielectric layer. Conductive material is deposited in the trenches to form conductive lines that are separated by the second dielectric plug.
    Type: Application
    Filed: September 23, 2021
    Publication date: March 23, 2023
    Inventors: Chanro Park, Koichi Motoyama, Hsueh-Chung Chen, Yann Mignot
  • Publication number: 20230090755
    Abstract: A dielectric layer is located on top of and in contact with a substrate. A conductive line located within the dialectic layer. A barrier layer on top of an in contact with the dielectric layer. The barrier layer is below the conductive line. A liner layer on top of and in contact with the barrier layer and below and in contact with the conductive line. A metal liner on top of and in contact with the conductive line. A capping layer on top of and in contact with the dielectric layer, the barrier layer, the liner layer, and the metal liner.
    Type: Application
    Filed: September 21, 2021
    Publication date: March 23, 2023
    Inventors: CHANRO PARK, Koichi Motoyama, Kenneth Chun Kuen Cheng, Chih-Chao Yang
  • Publication number: 20230086420
    Abstract: Methods for forming conductive lines and integrated chips include forming a mandrel on an etch stop layer. First spacers are formed on sidewalls of the mandrel. The mandrel is etched away. Conductive lines are formed on sidewalls of the first spacers. The first spacers are etched away. Dielectric spacers are formed between the conductive lines.
    Type: Application
    Filed: September 20, 2021
    Publication date: March 23, 2023
    Inventors: Hsueh-Chung Chen, Chanro Park, Koichi Motoyama, Chih-Chao Yang
  • Publication number: 20230087231
    Abstract: A semiconductor structure comprises a reference layer of a magnetic random-access memory pillar structure, the reference layer having a first diameter, a free layer of the magnetic random-access memory pillar structure disposed over the reference layer, the free layer having a second diameter, and an electrode layer of the magnetic random-access memory pillar structure disposed over the free layer, the electrode layer having a third diameter. At least two of the first diameter, the second diameter and the third diameter are different.
    Type: Application
    Filed: September 20, 2021
    Publication date: March 23, 2023
    Inventors: Oscar van der Straten, Koichi Motoyama, Joseph F. Maniscalco, Chih-Chao Yang
  • Publication number: 20230077760
    Abstract: Embodiments of the invention include a method for fabricating a semiconductor device and the resulting structure. A high modulus material layer is formed on a conductive stack. A trench is formed that exposes a surface of the liner and filled with metal. The metal is patterned to form interconnect lines and vias. The high modulus material is removed. A conformal layer is formed on exposed surfaces of the stack and the interconnect lines and vias. A low-? dielectric is formed on the conformal layer such that the low-? dielectric is of a height coplanar with the top surface of the vias. The conformal layer is removed from a top surface of the vias. A next level metal layer is formed on the top surface of the vias and low-? dielectric layer such that added vias of the next level metal layer are directly on the top surface of the vias.
    Type: Application
    Filed: September 14, 2021
    Publication date: March 16, 2023
    Inventors: Koichi Motoyama, Kenneth Chun Kuen Cheng, Chanro Park, Chih-Chao Yang
  • Publication number: 20230078008
    Abstract: A method of via formation including forming a sacrificial mask over a conductive layer, forming a plurality of pillars in the sacrificial mask and the conductive layer, wherein each pillar of the plurality of pillars includes a sacrificial cap and a first conductive via, depositing a spacer between the plurality of pillars, masking at least one of the sacrificial caps, removing at least one of the sacrificial caps to create openings, forming second conductive vias in the openings, and depositing a dielectric coplanar to a top surface of the second conductive vias.
    Type: Application
    Filed: September 15, 2021
    Publication date: March 16, 2023
    Inventors: Koichi Motoyama, Dominik Metzler, Ekmini Anuja De Silva, Chanro Park, Hsueh-Chung Chen
  • Publication number: 20230080746
    Abstract: A method of forming a pitch pattern is provided. The method includes forming two adjacent mandrels separated by a first distance, D1, on a substrate, and forming a first set of alternating sidewall spacers between the two adjacent mandrels. The method further includes removing the two adjacent mandrels, and forming a second set of alternating sidewall spacers and a third set of alternating sidewall spacers on opposite sides of the first set of sidewall spacers.
    Type: Application
    Filed: September 15, 2021
    Publication date: March 16, 2023
    Inventors: Hsueh-Chung Chen, Chanro Park, Koichi Motoyama
  • Publication number: 20230080438
    Abstract: An etch stop layer is located on top of a first dielectric layer. A conductive line is located on top of the etch stop layer. A second dielectric layer is located above the first dielectric layer. The second dialect layer is in contact with the first dielectric layer.
    Type: Application
    Filed: September 16, 2021
    Publication date: March 16, 2023
    Inventors: CHANRO PARK, Koichi Motoyama, Kenneth Chun Kuen Cheng, Chih-Chao Yang