Patents by Inventor Koichi Motoyama

Koichi Motoyama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230072315
    Abstract: A method of forming interconnects is provided. The method includes forming a plurality of mandrels on an interlayer dielectric (ILD) layer. The method further includes forming sidewall spacers on opposite sides of the each mandrel, wherein a portion of the ILD layer is exposed between adjacent sidewall spacers on adjacent mandrels, and removing the exposed portions of the ILD layer to form a first set of trenches between adjacent sidewall spacers. The method further includes forming a first set of interconnects in the first set of trenches, and removing the mandrels to expose portions of the ILD layer between the sidewall spacers. The method further includes removing the exposed portions of the ILD layer to form a second set of trenches between the sidewall spacers, and forming a second set of interconnects in the second set of trenches.
    Type: Application
    Filed: September 8, 2021
    Publication date: March 9, 2023
    Inventors: Chanro Park, Kenneth Chun Kuen Cheng, Koichi Motoyama, Kisik Choi
  • Publication number: 20230044333
    Abstract: Memory structures including an MTJ-containing pillar that is void of re-sputtered bottom electrode metal particles is provided by first forming the MTJ-containing pillar on a sacrificial material-containing structure, and thereafter replacing the sacrificial material-containing structure with at least a replacement bottom electrode structure. In some embodiments, the sacrificial material-containing structure is replaced with both a bottom electrode diffusion barrier liner and a replacement bottom electrode structure.
    Type: Application
    Filed: August 4, 2021
    Publication date: February 9, 2023
    Inventors: Oscar van der Straten, Koichi Motoyama, Joseph F. Maniscalco, Chih-Chao Yang
  • Publication number: 20220415826
    Abstract: An integrated circuit (IC) is provided that includes a plurality of physical unclonable function (PUF) structures located in a PUF area. Each PUF structure of the plurality of PUF structures includes at least a PUF top electrically conductive structure containing random sidewall voids and random line openings which can provide an encrypted security code to the IC. The IC further includes a plurality of memory structures located in a memory area that is located laterally adjacent to the PUF area. Each memory structure of the plurality of memory structures includes a memory element sandwiched between a bottom electrically conductive structure and a top electrically conductive structure. The top electrically conductive structures are devoid of sidewall voids and line openings.
    Type: Application
    Filed: June 29, 2021
    Publication date: December 29, 2022
    Inventors: Oscar van der Straten, Koichi Motoyama, Ruilong Xie, Alexander Reznicek
  • Publication number: 20220392838
    Abstract: A semiconductor structure may include a metal line, a via above and in electrical contact with the metal lines, and a dielectric layer positioned along a top surface of the metal lines. A top surface of the dielectric layer may be below the dome shaped tip of the via. A top portion of the via may include a dome shaped tip. The semiconductor structure may include a liner positioned along the top surface of the dielectric layer and a top surface of the dome shaped tip of the via. The liner may be made of tantalum nitride or titanium nitride. The dielectric layer may be made of a low-k material. The metal line and the via may be made of ruthenium. The metal line may be made of molybdenum.
    Type: Application
    Filed: June 3, 2021
    Publication date: December 8, 2022
    Inventors: Koichi Motoyama, Kenneth Chun Kuen Cheng, CHANRO PARK, Alexander Reznicek
  • Publication number: 20220367788
    Abstract: A semiconductor structure may include a pyramidal magnetic tunnel junction on top of a bottom electrode, a tunnel layer on top and in electrical contact with the first magnetic layer, a second magnetic layer on top and in electrical contact with the tunnel layer, and a hard mask cap on top of the second magnetic layer. The pyramidal magnetic tunnel junction may have a first magnetic layer on top and in electrical contact with the bottom electrode. The semiconductor structure may include a first encapsulation spacer positioned along vertical sidewalls of the hard mask cap, a second encapsulation spacer positioned along vertical sidewalls of the second magnetic layer, a third encapsulation spacer positioned along vertical sidewalls of the tunnel layer, and a fourth encapsulation spacer positioned along vertical sidewalls of the first magnetic layer.
    Type: Application
    Filed: May 12, 2021
    Publication date: November 17, 2022
    Inventors: Oscar van der Straten, Koichi Motoyama, Joseph F. Maniscalco, Chih-Chao Yang
  • Patent number: 11430690
    Abstract: A semiconductor structure includes a substrate. A first metallization layer is disposed on the substrate. A second metallization layer is disposed on the first metallization layer and having one or more openings, wherein at least one of the one or more openings is configured to expose a top surface of the first metallization layer. A polymer-adhering liner layer is disposed on sidewalls of the at least one of the one more openings in the second metallization layer. A dielectric polymer is disposed in the at least one of the one or more openings in the second metallization layer and on the polymer-adhering liner layer. The dielectric polymer is configured to seal an air gap in the dielectric polymer.
    Type: Grant
    Filed: December 24, 2020
    Date of Patent: August 30, 2022
    Assignee: International Business Machines Corporation
    Inventors: Kenneth Chun Kuen Cheng, Koichi Motoyama, Oscar van der Straten, Joseph F. Maniscalco, Chih-Chao Yang
  • Patent number: 11410879
    Abstract: Integrated chips and methods of forming the same include forming a conductive layer over a lower conductive line. The conductive layer is etched to form a via on the lower conductive line. A first insulating layer is formed around the via. The first insulating layer is etched back to a height below a height of the via. An upper conductive line is formed on the via, making contact with at least a top surface and a side surface of the via.
    Type: Grant
    Filed: April 7, 2020
    Date of Patent: August 9, 2022
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Chanro Park, Koichi Motoyama, Kenneth Chun Kuen Cheng, Chih-Chao Yang
  • Patent number: 11380641
    Abstract: A pillar bump structure, and a method for forming the same includes forming, on a semiconductor substrate, a blanket liner followed by a seed layer including a noble metal. A first photoresist layer is formed directly above the seed layer followed by the formation of a first plurality of openings within the photoresist layer. A first conductive material is deposited within each of the first plurality of openings to form first pillar bumps. The first photoresist layer is removed from the semiconductor structure followed by removal of portions of the seed layer extending outward from the first pillar bumps, a portion of the seed layer remains underneath the first pillar bumps.
    Type: Grant
    Filed: November 4, 2020
    Date of Patent: July 5, 2022
    Assignee: International Business Machines Corporation
    Inventors: Joseph F. Maniscalco, Kenneth Chun Kuen Cheng, Koichi Motoyama, Oscar van der Straten, Alexander Reznicek
  • Publication number: 20220189826
    Abstract: A method is presented for back-end-of-the-line (BEOL) metallization with lines formed by subtractive patterning and vias formed by damascene processes. The method includes depositing a dielectric layer over a conductive layer formed over a substrate, forming spacers surrounding mandrel sections formed over the dielectric layer, selectively depositing gap fill material adjacent the spacers, selectively removing the spacers, etching the dielectric layer and the conductive layer to expose a top surface of the substrate, depositing and planarizing an inter-layer dielectric, selectively forming openings in the dielectric layer, and filling the openings with a conductive material to define metal vias.
    Type: Application
    Filed: March 7, 2022
    Publication date: June 16, 2022
    Inventors: Chanro Park, Kenneth Chun Kuen Cheng, Koichi Motoyama, Brent Anderson, Somnath Ghosh
  • Publication number: 20220190235
    Abstract: A memory device, and a method of forming the same, includes a bottom electrode above an electrically conductive structure, the electrically conductive structure is embedded in an interconnect dielectric material. A magnetic tunnel junction stack located above the bottom electrode is formed by a magnetic reference layer above the bottom electrode, a tunnel barrier layer above the magnetic reference layer, and a laterally-recessed magnetic free layer above the tunnel barrier layer. Sidewall spacers surround the laterally-recessed magnetic free layer for confining an active region formed by the laterally-recessed magnetic free and the tunnel barrier layer.
    Type: Application
    Filed: December 15, 2020
    Publication date: June 16, 2022
    Inventors: Oscar van der Straten, Koichi Motoyama, Kenneth Chun Kuen Cheng, Joseph F. Maniscalco, Chih-Chao Yang
  • Publication number: 20220139858
    Abstract: A pillar bump structure, and a method for forming the same includes forming, on a semiconductor substrate, a blanket liner followed by a seed layer including a noble metal. A first photoresist layer is formed directly above the seed layer followed by the formation of a first plurality of openings within the photoresist layer. A first conductive material is deposited within each of the first plurality of openings to form first pillar bumps. The first photoresist layer is removed from the semiconductor structure followed by removal of portions of the seed layer extending outward from the first pillar bumps, a portion of the seed layer remains underneath the first pillar bumps.
    Type: Application
    Filed: November 4, 2020
    Publication date: May 5, 2022
    Inventors: Joseph F. Maniscalco, Kenneth Chun Kuen Cheng, Koichi Motoyama, Oscar van der Straten, Alexander Reznicek
  • Patent number: 11315872
    Abstract: Embodiments of the invention include a method for fabricating a semiconductor device and the resulting structure. Mandrels are patterned on a liner, where the liner is located on a semiconductor substrate. Spacers are formed on sidewalls of the mandrels. Dielectric material lines are formed on exposed surfaces of the liner and within a plurality of gaps between the spacers. The mandrels are removed. The at least one of the dielectric material lines are removed from within at least one of the plurality of gaps between the spacers. Conductive metal is formed within each gap. The conductive metal is patterned to form metal interconnect lines and vias. The plurality of spacers and the remaining dielectric material lines are removed.
    Type: Grant
    Filed: December 10, 2020
    Date of Patent: April 26, 2022
    Assignee: International Business Machines Corporation
    Inventors: Chanro Park, Koichi Motoyama, Kenneth Chun Kuen Cheng, Kisik Choi, Chih-Chao Yang
  • Publication number: 20220108922
    Abstract: A method of forming fully aligned top vias is provided. The method includes forming a fill layer on a conductive line, wherein the fill layer is adjacent to one or more vias. The method further includes forming a spacer layer selectively on the exposed surface of the fill layer, wherein the top surface of the one or more vias is exposed after forming the spacer layer. The method further includes depositing an etch-stop layer on the exposed surfaces of the spacer layer and the one or more vias, and forming a cover layer on the etch-stop layer.
    Type: Application
    Filed: December 15, 2021
    Publication date: April 7, 2022
    Inventors: Nicholas Anthony Lanzillo, Koichi Motoyama, Somnath Ghosh, Christopher J. Penny, Robert Robison, Lawrence A. Clevenger
  • Patent number: 11289375
    Abstract: Interconnect structures and methods for forming the interconnect structures generally include forming a dielectric layer over a substrate. The dielectric layer includes a dielectric layer top surface. A metal line is formed in the dielectric layer. The metal line includes a sacrificial upper region and a lower region. The sacrificial upper region is formed separately from the lower region and the lower region includes a lower region top surface positioned below the dielectric layer top surface. The sacrificial upper region is removed, thereby exposing the lower region top surface and forming a trench defined by the lower region top surface and sidewalls of the dielectric layer. An interconnect structure is deposited such that at least a portion of the interconnect structure fills the trench, thereby defining a fully aligned top via.
    Type: Grant
    Filed: March 23, 2020
    Date of Patent: March 29, 2022
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Chanro Park, Kenneth Chun Kuen Cheng, Koichi Motoyama, Chih-Chao Yang
  • Publication number: 20220093453
    Abstract: Back end of line metallization structures and methods for fabricating self-aligned vias. The structures generally include a first interconnect structure disposed above a substrate. The first interconnect structure includes a metal line formed in a first interlayer dielectric. A second interconnect structure overlies the first interconnect structure. The second interconnect structure includes a second cap layer on the first interlayer dielectric, a second interlayer dielectric thereon, and at least one self-aligned via in the second interlayer dielectric conductively coupled to at least a portion of the metal line of the first interconnect structure, wherein any misalignment of the at least one self-aligned via results in the at least one self-aligned via landing on both the metal line of the first interconnect structure and the second cap layer. The second cap layer is an insulating material.
    Type: Application
    Filed: December 3, 2021
    Publication date: March 24, 2022
    Inventors: Chih-Chao Yang, Terry A. Spooner, Koichi Motoyama, Shyng-Tsong Chen
  • Patent number: 11282768
    Abstract: A method is presented for constructing fully-aligned top-via interconnects by employing a subtractive etch process. The method includes building a first metallization stack over a substrate, depositing a first lithography stack over the first metallization stack, etching the first lithography stack and the first metallization stack to form a receded first metallization stack, and depositing a first dielectric adjacent the receded first metallization stack. The method further includes building a second metallization stack over the first dielectric and the receded first metallization stack, depositing a second lithography stack over the second metallization stack, etching the second lithography stack and the second metallization stack to form a receded second metallization stack, and trimming the receded first metallization stack to form a via connecting the receded first metallization stack to the receded second metallization stack.
    Type: Grant
    Filed: November 8, 2019
    Date of Patent: March 22, 2022
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Kenneth C. K. Cheng, Koichi Motoyama, Brent A. Anderson, Joseph F. Maniscalco
  • Patent number: 11276636
    Abstract: Chamfer-less via interconnects and techniques for fabrication thereof with a protective dielectric arch are provided. In one aspect, a method of forming an interconnect includes: forming metal lines in a first dielectric; depositing an etch stop liner onto the first dielectric; depositing a second dielectric on the etch stop liner; patterning vias and a trench in the second dielectric, wherein the vias are present over at least one of the metal lines, and wherein the patterning forms patterned portions of the second dielectric/etch stop liner over at least another one of the metal lines; forming a protective dielectric arch over the at least another one of the metal lines; and filling the vias/trench with a metal(s) to form the interconnect which, due to the protective dielectric arch, is in a non-contact position with the at least another one of the metal lines. An interconnect structure is also provided.
    Type: Grant
    Filed: July 31, 2019
    Date of Patent: March 15, 2022
    Assignee: International Business Machines Corporation
    Inventors: Lawrence A. Clevenger, Koichi Motoyama, Gangadhara Raja Muthinti, Cornelius Brown Peethala, Benjamin D. Briggs, Michael Rizzolo
  • Patent number: 11270913
    Abstract: A method is presented for back-end-of-the-line (BEOL) metallization with lines formed by subtractive patterning and vias formed by damascene processes. The method includes depositing a dielectric layer over a conductive layer formed over a substrate, forming spacers surrounding mandrel sections formed over the dielectric layer, selectively depositing gap fill material adjacent the spacers, selectively removing the spacers, etching the dielectric layer and the conductive layer to expose a top surface of the substrate, depositing and planarizing an interlayer dielectric, selectively forming openings in the dielectric layer, and filling the openings with a conductive material to define metal vias.
    Type: Grant
    Filed: April 28, 2020
    Date of Patent: March 8, 2022
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Chanro Park, Kenneth Chun Kuen Cheng, Koichi Motoyama, Brent Anderson, Somnath Ghosh
  • Publication number: 20220044967
    Abstract: Integrated chips and methods of forming the same include forming a lower conductive line over an underlying layer. An upper conductive via is formed over the lower conducting lines. An encapsulating layer is formed on the lower conductive line and the upper conductive via using a treatment process that converts an outermost layer of the lower conductive line and the upper conductive via into the encapsulating layer.
    Type: Application
    Filed: October 12, 2021
    Publication date: February 10, 2022
    Inventors: Oscar van der Straten, Kenneth C. K. Cheng, Joseph F. Maniscalco, Koichi Motoyama
  • Patent number: 11244897
    Abstract: Interconnect structures and methods for forming the interconnect structures generally include a subtractive etching process to form a fully aligned top via and metal line interconnect structure. The interconnect structure includes a top via and a metal line formed of an alternative metal other than copper or tungsten. A conductive etch stop layer is intermediate the top via and the metal line. The top via is fully aligned to the metal line.
    Type: Grant
    Filed: April 6, 2020
    Date of Patent: February 8, 2022
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Chanro Park, Koichi Motoyama, Kenneth Chun Kuen Cheng, Somnath Ghosh, Chih-Chao Yang