Abstract: A method is presented for constructing fully-aligned top-via interconnects by employing a subtractive etch process. The method includes building a first metallization stack over a substrate, depositing a first lithography stack over the first metallization stack, etching the first lithography stack and the first metallization stack to form a receded first metallization stack, and depositing a first dielectric adjacent the receded first metallization stack. The method further includes building a second metallization stack over the first dielectric and the receded first metallization stack, depositing a second lithography stack over the second metallization stack, etching the second lithography stack and the second metallization stack to form a receded second metallization stack, and trimming the receded first metallization stack to form a via connecting the receded first metallization stack to the receded second metallization stack.

Abstract: Chamfer-less via interconnects and techniques for fabrication thereof with a protective dielectric arch are provided. In one aspect, a method of forming an interconnect includes: forming metal lines in a first dielectric; depositing an etch stop liner onto the first dielectric; depositing a second dielectric on the etch stop liner; patterning vias and a trench in the second dielectric, wherein the vias are present over at least one of the metal lines, and wherein the patterning forms patterned portions of the second dielectric/etch stop liner over at least another one of the metal lines; forming a protective dielectric arch over the at least another one of the metal lines; and filling the vias/trench with a metal(s) to form the interconnect which, due to the protective dielectric arch, is in a non-contact position with the at least another one of the metal lines. An interconnect structure is also provided.

Abstract: A method is presented for back-end-of-the-line (BEOL) metallization with lines formed by subtractive patterning and vias formed by damascene processes. The method includes depositing a dielectric layer over a conductive layer formed over a substrate, forming spacers surrounding mandrel sections formed over the dielectric layer, selectively depositing gap fill material adjacent the spacers, selectively removing the spacers, etching the dielectric layer and the conductive layer to expose a top surface of the substrate, depositing and planarizing an interlayer dielectric, selectively forming openings in the dielectric layer, and filling the openings with a conductive material to define metal vias.

Abstract: Integrated chips and methods of forming the same include forming a lower conductive line over an underlying layer. An upper conductive via is formed over the lower conducting lines. An encapsulating layer is formed on the lower conductive line and the upper conductive via using a treatment process that converts an outermost layer of the lower conductive line and the upper conductive via into the encapsulating layer.

Abstract: Interconnect structures and methods for forming the interconnect structures generally include a subtractive etching process to form a fully aligned top via and metal line interconnect structure. The interconnect structure includes a top via and a metal line formed of an alternative metal other than copper or tungsten. A conductive etch stop layer is intermediate the top via and the metal line. The top via is fully aligned to the metal line.

Abstract: Dual damascene interconnect structures with fully aligned via integration schemes are formed using different dielectric materials having different physical properties. A low-k dielectric material having good fill capabilities fills nanoscopic trenches in such structures. Another dielectric material forms the remainder of the dielectric portion of the interconnect layer and has good reliability properties, though not necessarily good trench filling capability. The nanoscopic trenches may be filled with a flowable polymer using flowable chemical vapor deposition. A further dielectric layer having good reliability properties is deposited over the metal lines and dual damascene patterned to form interconnect line and via patterns. The patterned dielectric layer is filled with interconnect metal, thereby forming interconnect lines and fully aligned via conductors. The via conductors are electrically connected to previously formed metal lines below.

Abstract: A method is presented for forming self-aligned vias by employing top level line double patterns. The method includes forming a plurality of first conductive lines within a first dielectric material, recessing one or more of the plurality of first conductive lines to define first openings, filling the first openings with a second dielectric material, and forming sacrificial blocks perpendicular to the plurality of first conductive lines. The method further includes forming vias directly underneath the sacrificial blocks, removing the sacrificial blocks, and constructing a plurality of second conductive lines such that the vias align to both the plurality of first conductive lines and the plurality of second conductive lines.

Abstract: A dual damascene interconnect structure with a fully aligned via integration scheme is formed with a partially removed etch stop layer. Portions of the etch stop layer are removed prior to dual damascene patterning of an interlevel dielectric layer formed above metal lines and after such patterning. Segments of the etch stop layer remain only around the vias, allowing the overall capacitance of the structure to be reduced.

Abstract: Embodiments of the present invention are directed to fabrication method and resulting structures for forming interconnects using a conductive spacer configured to prevent a short between a via and an adjacent line. In a non-limiting embodiment of the invention, a first conductive line and a second conductive line are formed in a metallization layer. A conductive spacer is formed on the first conductive line and a conductive via is formed on a surface of the conductive spacer. The conductive via is positioned such that the conductive spacer is between the first conductive line and the conductive via. A height of the conductive spacer is selected to provide a predetermined distance from the conductive via to the second conductive line. The predetermined distance from the conductive via to the second conductive line is sufficient to prevent a short between the conductive via and the second conductive line.

Abstract: A dielectric spacer is formed laterally adjacent to a bottom conductive structure. The dielectric spacer is configured to limit the area in which a subsequently formed top contact structure can contact the bottom conductive structure. In some embodiments, only a topmost surface of the bottom conductive structure is contacted by the top contact structure. In other embodiments, a topmost surface and an upper sidewall surface of the bottom conductive structure is contacted by the top contact structure.

Abstract: An integrated circuit including a memory array and a physical unclonable function array is obtained by causing metal back sputtering in specific regions of the integrated circuit during ion beam etch. MRAM pillars within the memory array have larger widths than the underlying bottom electrodes while those within the physical unclonable function array have smaller widths than the underlying bottom electrodes. Metal residue deposited over tunnel barrier layers causes random electrical shorting of some of the MRAM pillars within the physical unclonable function array.

Abstract: A method for manufacturing a semiconductor device includes forming an interconnect in a first dielectric layer, and forming a second dielectric layer on the first dielectric layer. In the method, an etch stop layer is formed on the second dielectric layer, and a third dielectric layer is formed on the etch stop layer. A trench and an opening are formed in the third and second dielectric layers, respectively. A barrier layer is deposited in the trench and in the opening, and on a top surface of the interconnect. The method also includes removing the barrier layer from the top surface of the interconnect and from a bottom surface of the trench, and depositing a conductive fill layer in the trench and in the opening, and on the interconnect. A bottom surface of the trench includes the etch stop layer.

Abstract: Bottom barrier free interconnects are provided. In one aspect, an interconnect structure includes: metal lines embedded in a dielectric; an interlayer dielectric (ILD) disposed over the metal lines; interconnects formed in the ILD on top of the metal lines; a barrier layer separating the interconnects from the ILD, wherein the barrier layer is absent in between the interconnects and the metal lines; and a selective capping layer disposed on the interconnects.

Abstract: Back end of line metallization structures and methods for fabricating self-aligned vias. The structures generally include a first interconnect structure disposed above a substrate. The first interconnect structure includes a metal line formed in a first interlayer dielectric. A second interconnect structure overlies the first interconnect structure. The second interconnect structure includes a second cap layer on the first interlayer dielectric, a second interlayer dielectric thereon, and at least one self-aligned via in the second interlayer dielectric conductively coupled to at least a portion of the metal line of the first interconnect structure, wherein any misalignment of the at least one self-aligned via results in the at least one self-aligned via landing on both the metal line of the first interconnect structure and the second cap layer. The second cap layer is an insulating material.

Abstract: Techniques for forming trapezoidal-shaped interconnects are provided. In one aspect, a method for forming an interconnect structure includes: patterning a trench(es) in a dielectric having a V-shaped profile with a rounded bottom; depositing a liner into the trench(es) using PVD which opens-up the trench(es) creating a trapezoidal-shaped profile in the trench(es); removing the liner from the trench(es) selective to the dielectric whereby, following the removing, the trench(es) having the trapezoidal-shaped profile remains in the dielectric; depositing a conformal barrier layer into and lining the trench(es) having the trapezoidal-shaped profile; depositing a conductor into and filling the trench(es) having the trapezoidal-shaped profile over the conformal barrier layer; and polishing the conductor and the conformal barrier layer down to the dielectric. An interconnect structure is also provided.

Abstract: A method of forming fully aligned top vias is provided. The method includes forming a fill layer on a conductive line, wherein the fill layer is adjacent to one or more vias. The method further includes forming a spacer layer selectively on the exposed surface of the fill layer, wherein the top surface of the one or more vias is exposed after forming the spacer layer. The method further includes depositing an etch-stop layer on the exposed surfaces of the spacer layer and the one or more vias, and forming a cover layer on the etch-stop layer.

Abstract: A method includes forming a first metallization layer on a substrate comprising a plurality of conductive lines. The method further includes forming a first dielectric layer on the substrate and between adjacent conductive lines. The method further includes forming a first via layer comprising at least one via in the first dielectric layer and exposing a top surface of at least one of the plurality of conductive lines. The method further includes depositing a first conductive material in the first via. The method further includes forming a barrier layer on a top surface of the first dielectric layer and exposing a top surface of the plurality of conductive lines and the first conductive material.

Abstract: An interconnect structure includes a first electrically conductive via portion on an upper surface of a substrate, the first electrically conductive via elongated along a first direction, and a first ILD material on the substrate and covering the first electrically conductive via portion. The first ILD material includes an ILD upper surface exposing a via surface of the first electrically conductive via portion. A second electrically conductive via portion is on the ILD upper surface and the via upper surface thereby defining a contact area between the first electrically conductive via portion and the second electrically conductive via portion. The second electrically conductive via portion elongated along a second direction orthogonal with respect to the first direction. A second ILD material is on the ILD upper surface to cover the second electrically conductive via portion. The first and second electrically conductive via portions are fully aligned at the contact area.

Abstract: Methods and structures for pitch multiplication include forming a plurality of mandrel lines and non-mandrel lines on a target layer, wherein the non-mandrel lines include a protective spacer material about a top sidewall portion and a first spacer material about a lower sidewall portion, wherein the protective spacer material has a different etch selectivity than the first spacer material. The plurality of mandrel lines and non-mandrel lines are transferred into the target layer.

Abstract: Provided are embodiments for method of fabricating a dual damascene crossbar array. The method includes forming a bottom electrode layer on a substrate and forming a first memory device on the bottom electrode layer. The method also includes forming a dual damascene structure on the first memory device, wherein the dual damascene structure includes a top electrode layer and a first via, wherein the first via is formed between the first memory device and the top electrode layer. Also provided are embodiments for the dual damascene crossbar and embodiments for disabling memory devices of the dual damascene crossbar array.