Patents by Inventor Michael A. Guillorn

Michael A. Guillorn has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10367062
    Abstract: Nanosheet semiconductor devices and methods of forming the same include forming a first stack having layers of a first material and layers of a second material. A second stack is formed having layers of a third material, layers of the second material, and a liner formed around the layers of the third material. A dummy gate stack is formed over channel regions of the first and second stacks. A passivating insulator layer is deposited around the dummy gate stacks. The dummy gate stacks are etched away. The second material is etched away after etching away the dummy gate stacks. Gate stacks are formed over and around the layers of first and second channel material to form respective first and second semiconductor devices.
    Type: Grant
    Filed: May 22, 2018
    Date of Patent: July 30, 2019
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Michael A. Guillorn, Isaac Lauer, Nicolas J. Loubet
  • Patent number: 10340340
    Abstract: Semiconductor devices and methods of making the same include forming a stack of alternating layers of channel material and sacrificial material. The sacrificial material is etched away to free the layers of channel material. A gate stack is formed around the layers of channel material. At least one layer of channel material is deactivated. Source and drain regions are formed in contact with the at least one layer of active channel material.
    Type: Grant
    Filed: October 20, 2016
    Date of Patent: July 2, 2019
    Assignee: International Business Machines Corporation
    Inventors: Ruqiang Bao, Michael A. Guillorn, Terence B. Hook, Nicolas J. Loubet, Robert R. Robison, Reinaldo A. Vega, Tenko Yamashita
  • Patent number: 10325983
    Abstract: Field effect transistors include a stack of nanosheets of vertically arranged channel layers. A source and drain region is positioned at respective ends of the vertically arranged channel layers. A gate stack is formed over, around, and between the vertically arranged channel layers. The transistor includes a plurality of internal spacers, each formed between the gate stack and a respective source or drain region, with at least one pair of spacers being positioned above an uppermost channel layer.
    Type: Grant
    Filed: April 21, 2017
    Date of Patent: June 18, 2019
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Josephine B. Chang, Michael A. Guillorn, Isaac Lauer, Xin Miao
  • Patent number: 10312321
    Abstract: After forming a laterally contacting pair of a semiconductor fin and a conductive strap structure overlying a deep trench capacitor embedded in a substrate and forming a gate stack straddling a body region of the semiconductor fin, source/drain regions are formed in portions the semiconductor fin located on opposite sides of the gate stack by ion implantation. Next, a metal layer is applied over the source/drain region and subsequent annealing consumes entire source/drain regions to provide fully alloyed source/drain regions. A post alloyzation ion implantation is then performed to introduce dopants into the fully alloyed source/drain regions followed by an anneal to segregate the implanted dopants at interfaces between the fully alloyed source/drain regions and the body region of the semiconductor fin.
    Type: Grant
    Filed: August 28, 2015
    Date of Patent: June 4, 2019
    Assignee: International Business Machines Corporation
    Inventors: Michael A. Guillorn, Fei Liu, Zhen Zhang
  • Publication number: 20190163857
    Abstract: An embodiment of the invention may include a method for ensuring semiconductor design integrity. The method may include analyzing a photomask design for a semiconductor circuit. The photomask may include a primary electrical design necessary for the operation of the semiconductor circuit, and white space, which has no primary electrical design. The method may include inserting a secondary electrical design into the white space of the photomask design for the semiconductor circuit. The secondary electrical design may have known electrical properties for validating the semiconductor circuit design.
    Type: Application
    Filed: November 30, 2017
    Publication date: May 30, 2019
    Inventors: Daniel Corliss, Derren N. Dunn, Michael A. Guillorn, Shawn P. Fetterolf
  • Publication number: 20190163071
    Abstract: An embodiment of the invention may include a method for ensuring semiconductor design integrity. The method may include analyzing a photomask design for a semiconductor circuit. The photomask may include an electrical design necessary for the operation of the semiconductor circuit, and white space, which has no electrical design. The method may include inserting an optical design into the white space of the photomask design for the semiconductor circuit. The optical design may have known optical patterns for validating the semiconductor circuit design. In an embodiment of the invention, the optical design may be physically isolated from the electrical design. In another embodiment of the invention, the optical design may comprise one or more photomask layers and overlay the electrical design. In another embodiment of the invention, the optical design may comprise covershapes.
    Type: Application
    Filed: November 30, 2017
    Publication date: May 30, 2019
    Inventors: Daniel Corliss, Derren N. Dunn, Michael A. Guillorn, Shawn P. Fetterolf
  • Patent number: 10297512
    Abstract: A memory device includes six field effect transistors (FETs) formed with semiconductor nanowires arranged on a substrate in an orientation substantially perpendicular to the substrate. The semiconductor nanowires have bottom contacts, gate contacts separated in a direction perpendicular to the substrate from the bottom contacts, and top contacts separated in a direction perpendicular to the substrate from the gate contacts. The necessary connections are made among the bottom, gate, and top contacts to form the memory device using first, second, and third metallization layers, the first metallization layer being separated in a direction perpendicular to the substrate from the top contacts, the second metallization layer being separated in a direction perpendicular to the substrate from the first metallization layer, and the third metallization layer being separated in a direction perpendicular to the substrate from the second metallization layer.
    Type: Grant
    Filed: November 13, 2017
    Date of Patent: May 21, 2019
    Assignee: International Business Machines Corporation
    Inventors: Karthik Balakrishnan, Michael A. Guillorn, Pouya Hashemi, Alexander Reznicek
  • Patent number: 10276695
    Abstract: A method for manufacturing a semiconductor device includes forming a stacked configuration of first and second semiconductor layers on a semiconductor substrate, wherein the stacked configuration comprises a repeating arrangement of a second semiconductor layer stacked on a first semiconductor layer, forming a plurality of dummy gates spaced apart from each other on the stacked configuration, wherein the plurality of dummy gates cover a portion of the stacked configuration in a channel region, performing an implantation of a semiconductor material on exposed portions of the stacked configuration in a source/drain region, wherein the implantation increases a concentration of the semiconductor material in the exposed portions of the stacked configuration, and selectively removing first semiconductor layers having an increased concentration of the semiconductor material from the source/drain region, wherein the removed first semiconductor layers correspond in position to the first semiconductor layers in the cha
    Type: Grant
    Filed: July 20, 2017
    Date of Patent: April 30, 2019
    Assignee: International Business Machines Corporation
    Inventors: Robin Hsin-Kuo Chao, Michael A. Guillorn, Chi-Chun Liu, Shogo Mochizuki, Chun W. Yeung
  • Patent number: 10256139
    Abstract: A method of forming metal lines that are aligned to underlying metal features that includes forming a neutral layer atop a hardmask layer that is overlying a dielectric layer. The neutral layer is composed of a neutral charged di-block polymer. Patterning the neutral layer, the hardmask layer and the dielectric layer to provide openings that are filled with a metal material to provide metal features. A self-assembled di-block copolymer material is deposited on a patterned surface of the neutral layer and the metal features. The self-assembled di-block copolymer material includes a first block composition with a first affinity for alignment to the metal features. The first block composition of the self-assembled di-block copolymer is converted to a metal that is self-aligned to the metal features.
    Type: Grant
    Filed: March 23, 2017
    Date of Patent: April 9, 2019
    Assignee: International Business Machines Corporation
    Inventors: Markus Brink, Michael A. Guillorn, Chung-Hsun Lin, HsinYu Tsai
  • Patent number: 10249739
    Abstract: A method is presented for forming a nanosheet metal oxide semiconductor field effect transistor (MOSFET) structure. The method includes forming a heteroepitaxial film stack including at least one sacrificial layer and at least one channel layer, patterning the heteroepitaxial film stack, forming a dummy gate stack with sidewall spacers, and forming a cladded or embedded epitaxial source/drain material along the patterned heteroepitaxial film stack sidewalls. The method further includes removing the dummy gate stack, partially removing the at least one sacrificial layer, and forming a replacement gate stack.
    Type: Grant
    Filed: March 1, 2017
    Date of Patent: April 2, 2019
    Assignee: International Business Machines Corporation
    Inventors: Michael A. Guillorn, Terence B. Hook, Nicolas J. Loubet, Robert R. Robison, Reinaldo A. Vega
  • Patent number: 10242920
    Abstract: Embodiments of the invention are directed to a method of forming an insulation region during fabrication of a nanosheet channel field effect transistor (FET). The method includes forming a first sacrificial nanosheet across from a major surface of a substrate, wherein the first sacrificial nanosheet includes a first semiconductor material at a concentration percentage less than or equal to about fifty percent. A first nanosheet stack is formed on an opposite side of the first sacrificial nanosheet from the major surface of the substrate, wherein the first nanosheet stack includes alternating channel nanosheets and sacrificial stack nanosheets, wherein a thickness dimension of the first sacrificial nanosheet is greater than a thickness dimension of at least one of the alternating channel nanosheets. An oxidation operation is performed that converts the first sacrificial nanosheet to a dielectric oxide, wherein the insulation region includes the dielectric oxide.
    Type: Grant
    Filed: June 29, 2018
    Date of Patent: March 26, 2019
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Michael A. Guillorn, Nicolas J. Loubet, Muthumanickam Sankarapandian
  • Patent number: 10229917
    Abstract: A memory device includes six field effect transistors (FETs) formed with semiconductor nanowires arranged on a substrate in an orientation substantially perpendicular to the substrate. The semiconductor nanowires have bottom contacts, gate contacts separated in a direction perpendicular to the substrate from the bottom contacts, and top contacts separated in a direction perpendicular to the substrate from the gate contacts. The necessary connections are made among the bottom, gate, and top contacts to form the memory device using first, second, and third metallization layers, the first metallization layer being separated in a direction perpendicular to the substrate from the top contacts, the second metallization layer being separated in a direction perpendicular to the substrate from the first metallization layer, and the third metallization layer being separated in a direction perpendicular to the substrate from the second metallization layer.
    Type: Grant
    Filed: July 29, 2016
    Date of Patent: March 12, 2019
    Assignee: International Business Machines Corporation
    Inventors: Karthik Balakrishnan, Michael A. Guillorn, Pouya Hashemi, Alexander Reznicek
  • Patent number: 10217817
    Abstract: Field effect transistors and methods of forming the same include forming a stack of nanosheets of alternating layers of channel material and sacrificial material. A layer of sacrificial material forms a top layer of the stack. A dummy gate is formed over the stack. Stack material outside of a region covered by the dummy gate is removed. The sacrificial material is etched to form recesses in the sacrificial material layers. Spacers are formed in the recesses in the sacrificial material layers. At least one pair of spacers is formed in recesses above an uppermost layer of channel material. The dummy gates are etched away. The top layer of sacrificial material protects an uppermost layer of channel material from damage from the anisotropic etch. The sacrificial material is etched away to expose the layers of channel material. A gate stack is formed over, around, and between the layers of channel material.
    Type: Grant
    Filed: January 27, 2016
    Date of Patent: February 26, 2019
    Assignee: International Business Machines Corporation
    Inventors: Josephine B. Chang, Michael A. Guillorn, Isaac Lauer, Xin Miao
  • Publication number: 20190043754
    Abstract: A method of forming metal lines that are aligned to underlying metal features that includes forming a neutral layer atop a hardmask layer that is overlying a dielectric layer. The neutral layer is composed of a neutral charged di-block polymer. Patterning the neutral layer, the hardmask layer and the dielectric layer to provide openings that are filled with a metal material to provide metal features. A self-assembled di-block copolymer material is deposited on a patterned surface of the neutral layer and the metal features. The self-assembled di-block copolymer material includes a first block composition with a first affinity for alignment to the metal features. The first block composition of the self-assembled di-block copolymer is converted to a metal that is self-aligned to the metal features.
    Type: Application
    Filed: September 27, 2018
    Publication date: February 7, 2019
    Inventors: Markus Brink, Michael A. Guillorn, Chung-Hsun Lin, HsinYu Tsai
  • Patent number: 10177226
    Abstract: Embodiments are directed to a method of forming a stacked nanosheet and resulting structures having equal thickness work function metal layers. A nanosheet stack is formed on a substrate. The nanosheet stack includes a first sacrificial layer formed on a first nanosheet. A hard mask is formed on the first sacrificial layer and the first sacrificial layer is removed to form a cavity between the hard mask and the first nanosheet. A work function layer is formed to fill the cavity between the hard mask and the first nanosheet.
    Type: Grant
    Filed: November 3, 2016
    Date of Patent: January 8, 2019
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Michael A. Guillorn, Nicolas J. Loubet
  • Publication number: 20190006462
    Abstract: Embodiments are directed to a method of forming a stacked nanosheet and resulting structures having equal thickness work function metal layers. A nanosheet stack is formed on a substrate. The nanosheet stack includes a first sacrificial layer formed on a first nanosheet. A hard mask is formed on the first sacrificial layer and the first sacrificial layer is removed to form a cavity between the hard mask and the first nanosheet. A work function layer is formed to fill the cavity between the hard mask and the first nanosheet.
    Type: Application
    Filed: August 14, 2018
    Publication date: January 3, 2019
    Inventors: Michael A. Guillorn, Nicolas J. Loubet
  • Patent number: 10170609
    Abstract: A semiconductor device includes a first source/drain region a second source/drain region, and a gate region interposed between the first and second source/drain regions. At least one nanowire has a first end anchored to the first source/drain region and an opposing second end anchored to the second source/drain region such that the nanowire is suspended above the wafer in the gate region. At least one gate electrode is in the gate region. The gate electrode contacts an entire surface of the nanowire to define a gate-all-around configuration. At least one pair of oxidized spacers surrounds the at least one gate electrode to electrically isolate the at least one gate electrode from the first and second source/drain regions.
    Type: Grant
    Filed: November 23, 2015
    Date of Patent: January 1, 2019
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Szu-Lin Cheng, Michael A. Guillorn, Gen P. Lauer, Isaac Lauer
  • Patent number: 10170679
    Abstract: Various embodiments are directed toward a circuit configured to act as a Josephson junction. The circuit includes: a junction stack on a substrate, the junction stack including a portion of a first superconductor electrode, with an interface layer on a top side of the first superconductor electrode and configured to act as a tunneling barrier for the junction stack. The circuit may also comprise a first portion of a second superconductor electrode on top of the interface layer. A spacer may separate the portion of the first superconductor electrode in the junction stack from a second portion of the second superconductor electrode outside the junction stack where the second superconductor electrode overlays the first superconductor electrode, the second portion of the second superconductor electrode contacting the substrate on at least one side of the spacer.
    Type: Grant
    Filed: October 18, 2017
    Date of Patent: January 1, 2019
    Assignee: International Business Machines Corporation
    Inventors: Josephine B. Chang, Michael A. Guillorn, Ryan M. Martin, Jeffrey W. Sleight
  • Patent number: 10170485
    Abstract: A structure comprises a first channel region forming an n-channel device; a second channel region forming a p-channel device, the p-channel device being stacked with the n-channel device in a vertical orientation; a gate positioned around the stacked n-channel device and p-channel device; and at least one source region and at least one drain region extending from each of the n-channel device and the p-channel device. Each of the at least one source region and the at least one drain region within the stacked n-channel device and p-channel device are independently contacted.
    Type: Grant
    Filed: June 18, 2018
    Date of Patent: January 1, 2019
    Assignee: International Business Machines Corporation
    Inventors: Michael A. Guillorn, Robert R. Robison, Reinaldo Vega, Rajasekhar Venigalla
  • Patent number: 10170634
    Abstract: A nanowire field effect transistor (FET) device includes a first source/drain region and a second source/drain region. Each of the first and second source/drain regions are formed on an upper surface of a bulk semiconductor substrate. A gate region is interposed between the first and second source/drain regions, and directly on the upper surface of the bulk semiconductor substrate. A plurality of nanowires are formed only in the gate region. The nanowires are suspended above the semiconductor substrate and define gate channels of the nanowire FET device. A gate structure includes a gate electrode formed in the gate region such that the gate electrode contacts an entire surface of each nanowire.
    Type: Grant
    Filed: June 13, 2016
    Date of Patent: January 1, 2019
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Josephine B. Chang, Michael A. Guillorn, Isaac Lauer, Jeffrey W. Sleight