Patents by Inventor Takahiro Kitano

Takahiro Kitano has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6824616
    Abstract: The present invention relates to a processing method for processing a substrate, and comprises a step of coating a coating solution on a surface of the substrate while relatively moving a coating solution discharge nozzle and the substrate and discharging the coating solution from the nozzle onto the substrate. Thereafter, the substrate is exposed to a solvent atmosphere of the coating solution or the pressure is temporarily applied thereto in a container. Thereafter, the pressure inside the container in which the substrate is housed is reduced to dry the coating solution on the substrate. According to the present invention, it is possible to narrow the so-called edge cutting width, which is at a periphery part of the substrate and is not commercialized, and to maintain an in-plane uniformity of the coating film.
    Type: Grant
    Filed: April 15, 2002
    Date of Patent: November 30, 2004
    Assignee: Tokyo Electron Limited
    Inventors: Takahiro Kitano, Shinichi Sugimoto, Shinji Kobayashi, Naoya Hirakawa, Akira Fukutomi, Nobukazu Ishizaka
  • Publication number: 20040216325
    Abstract: A low-pressure dryer dries a substrate applied a coating solution thereon at low pressure. The dryer includes an airtight chamber installing a substrate table to place the substrate thereon; a diffuser plate, provided as facing the substrate placed on the substrate table with a gap, for discharging gas existing in the gap toward outside, the diffuser plate having a size almost the same as or larger than the substrate; a substrate-temperature adjuster, installed in the substrate table, for adjusting a temperature of the substrate; and a decompression mechanism for decompressing the airtight chamber. The diffuser plate has a temperature adjuster for making temperature adjustments to have a temperature difference between a first region and a second region of the diffuser plate, the first region facing a center region of the substrate, the second region being outside the first region and including a region facing an outer region of the substrate.
    Type: Application
    Filed: June 3, 2004
    Publication date: November 4, 2004
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Tomohide Minami, Hiroshi Shinya, Takahiro Kitano
  • Patent number: 6811613
    Abstract: A substrate is horizontally held by a substrate holding portion freely movable in the Y-direction, and a nozzle portion is provided above and opposing the substrate, and movable in X-direction corresponding to the coating liquid feeding region of the substrate. A discharge opening is formed at a lower end of the nozzle portion, and a channel connecting the discharge opening with a coating liquid feed tube coupled to an upper end of the nozzle portion is formed within the discharge opening. At the midstream of the channel, a liquid pool portion larger in diameter than the discharge opening is formed, the inside of which is provided with a filtering member formed by porous bodies blocking the channel. The filtering member forms a pressure loss portion, which absorbs pulsation occurring at the coating liquid feed tube before it reaches the discharge opening.
    Type: Grant
    Filed: November 19, 2002
    Date of Patent: November 2, 2004
    Assignee: Tokyo Electron Limited
    Inventors: Takahiro Kitano, Norihisa Koga, Toshichika Takei, Yoshiyuki Kawafuchi
  • Patent number: 6808566
    Abstract: The invention includes a hermetic container provided with a substrate mount; a vacuum exhauster connected to the hermetic container; a current member; and a current member raising and lowering mechanism. When the current member is raised and lowered as a function of the pressure inside the hermetic container, a liquid flow of the coating solution on the substrate is controlled, thereby controlling the uniformity of the film thickness of the coating solution.
    Type: Grant
    Filed: August 14, 2002
    Date of Patent: October 26, 2004
    Assignee: Tokyo Electron Limited
    Inventors: Takahiro Kitano, Manabu Hama, Shinichi Sugimoto, Naoya Hirakawa
  • Publication number: 20040196560
    Abstract: The invention relates to a lens sheet applicable to a screen for a pixel type projection TV characterized in high quality and definition and a simple producing method thereof. The inventive lens sheet has a shielding layer without any axial misalignment at front and rear sides. The lens sheet comprises a lens portion with a plurality of lens elements arranged in at least one side and a shielding layer provided in a non-transmitting portion of a light radiation plane, in which the shielding layer is provided on a layer made of a cured photo-curing composition (A). The photo-curing composition (A) is composed of 100 weight parts of photo-curing resin composition (a) having a surface free energy of 30 mN/m or more and 0.01 to 10 weight parts of compound (b) having a surface free energy of 25 mN/m or less.
    Type: Application
    Filed: April 19, 2004
    Publication date: October 7, 2004
    Applicant: KURARAY CO., LTD.
    Inventors: Atsushi Nagasawa, Takahiro Kitano, Katsuya Fujisawa, Junichi Tanaka, Tatsufumi Watanabe
  • Patent number: 6796054
    Abstract: A low-pressure dryer dries a substrate applied a coating solution thereon at low pressure. The dryer includes an airtight chamber installing a substrate table to place the substrate thereon; a diffuser plate, provided as facing the substrate placed on the substrate table with a gap, for discharging gas existing in the gap toward outside, the diffuser plate having a size almost the same as or larger than the substrate; a substrate-temperature adjuster, installed in the substrate table, for adjusting a temperature of the substrate; and a decompression mechanism for decompressing the airtight chamber. The diffuser plate has a temperature adjuster for making temperature adjustments to have a temperature difference between a first region and a second region of the diffuser plate, the first region facing a center region of the substrate, the second region being outside the first region and including a region facing an outer region of the substrate.
    Type: Grant
    Filed: March 11, 2003
    Date of Patent: September 28, 2004
    Assignee: Tokyo Electron Limited
    Inventors: Tomohide Minami, Hiroshi Shinya, Takahiro Kitano
  • Patent number: 6798576
    Abstract: The invention relates to a lens sheet applicable to a screen for a pixel type projection TV characterized in high quality and definition and a simple producing method thereof. The inventive lens sheet has a shielding layer without any axial misalignment at front and rear sides. The lens sheet comprises a lens portion with a plurality of lens elements arranged in at least one side and a shielding layer provided in a non-transmitting portion of a light radiation plane, in which the shielding layer is provided on a layer made of a cured photo-curing composition (A). The photo-curing composition (A) is composed of 100 weight parts of photo-curing resin composition (a) having a surface free energy of 30 mN/m or more and 0.01 to 10 weight parts of compound (b) having a surface free energy of 25 mN/m or less.
    Type: Grant
    Filed: June 13, 2002
    Date of Patent: September 28, 2004
    Assignee: Kuraray Co., Ltd.
    Inventors: Atsushi Nagasawa, Takahiro Kitano, Katsuya Fujisawa, Junichi Tanaka, Tatsufumi Watanabe
  • Patent number: 6776845
    Abstract: When a coating film is formed on a substrate, the inplane uniformity of the thickness of the coating film is enhanced to improve through put. Above the substrate, there are provided main and auxiliary nozzles separately movable, and monitoring means for monitoring the state of the surface of the substrate to detect the occurrence of an uncoated region on the surface of the substrate. On the basis of previously prepared coating data, a coating liquid is spirally applied on the substrate by the main nozzle. Then, if the monitoring means detects the occurrence of the uncoated region in a coated region in which the coating liquid has been applied by the main nozzle, a control part detects whether it is required to supply the coating liquid to the uncoated region. If it is required, the coating liquid is supplied to the uncoated region by the auxiliary nozzle. On the other hand, the portion of occurrence of the uncoated region has been grasped by the control part.
    Type: Grant
    Filed: May 23, 2002
    Date of Patent: August 17, 2004
    Assignee: Tokyo Electron Limited
    Inventors: Tomohide Minami, Shinichi Sugimoto, Takahiro Kitano, Jun Ookura, Hiroaki Kurishima
  • Patent number: 6773510
    Abstract: The present invention relates to a processing unit for processing a substrate, which comprises a chamber for housing the substrate and forming a hermetically closeable processing room, and an exhauster for exhausting an atmosphere in the processing room from an upper portion of the chamber to reduce a pressure in the processing room. The processing unit of the present invention includes a current plate for controlling an atmospheric current formed in the processing room when the pressure is reduced, and the chamber has a mounting table for mounting the substrate thereon, an almost cylindrical lid body with its lower face open for covering the substrate on the mounting plate from above and forming the processing room integrally with the mounting table, and a supporting member for supporting the current plate so that the current plate is parallel to the mounting plate.
    Type: Grant
    Filed: April 16, 2002
    Date of Patent: August 10, 2004
    Assignee: Tokyo Electron Limited
    Inventors: Takahiro Kitano, Shinichi Sugimoto, Shinji Kobayashi, Naoya Hirakawa, Akira Fukutomi, Nobukazu Ishizaka
  • Publication number: 20040134425
    Abstract: A coating film forming apparatus for forming a film by applying a coating solution to a substrate, which is provided with a cassette section, coating unit, developing unit, pre-treatment/post-treatment units and a main arm for transferring the substrate between the respective units. In the coating unit, provided is a coating section in which a resist is applied on the substrate in a manner of single stroke by intermittently moving the substrate in a Y-direction and by moving a nozzle in an X-direction, and provided is a reduced-pressure drying section for drying under reduced pressure the substrate after being applied, and further provided is equipment for removing the coating film adhered to a periphery of the substrate. Additionally, when the reduced-pressure drying section is arranged outside the coating unit, the main arm is covered with a cover so that the inside thereof is under a solvent atmosphere.
    Type: Application
    Filed: December 8, 2003
    Publication date: July 15, 2004
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Takahiro Kitano, Masateru Morikawa, Yukihiko Esaki, Nobukazu Ishizaka, Norihisa Koga, Kazuhiro Takeshita, Hirofumi Ookuma, Masami Akimoto
  • Patent number: 6761125
    Abstract: A system for supplying a chemical to a substrate to form a liquid film of the chemical on the substrate. The system includes a plate having a slit between a nozzle portion movable in lateral directions, and a substrate held by a substrate holding portion movable in longitudinal directions. Shock eliminating portions, provided at left and right ends of the slit, inhibit mist from being produced from a coating liquid supplied outside of the slit. A pair of shutters are capable of washing the coating liquid received by the surfaces of the shock eliminating portions. In the vicinity of the slit, a suction port is provided over a range corresponding to a movable region of the nozzle for sucking mist produced when the nozzle is scanned to carry out coating. The plate has a slit for dispersing a downward flow outside of the slit.
    Type: Grant
    Filed: September 13, 2002
    Date of Patent: July 13, 2004
    Assignee: Tokyo Electron Limited
    Inventors: Takahiro Kitano, Yoshiyuki Kawafuchi, Norihisa Koga, Toshichika Takei
  • Publication number: 20040094089
    Abstract: The present invention is a film forming unit for discharging a coating solution from a coating solution discharge nozzle toward a substrate to form a layer on a surface of the substrate, which has a supply flow path for supplying a cleaning fluid to a discharge flow path continuing to a discharging port of the coating solution discharge nozzle. When the cleaning fluid is positively supplied directly to the discharge flow path of the coating solution discharge nozzle, the supply pressure of the cleaning fluid as well as the capability of cleaning is added. Therefore, further effective cleaning is attained in compare with the conventional case where a coating solution discharge nozzle is simply dipped into a cleaning fluid. In consequence, even when the discharging port of the nozzle is minute, it is possible to perfectly remove the contamination. This allows the discharge pressure to remain constant so as to form a uniform coating layer on the substrate.
    Type: Application
    Filed: July 3, 2003
    Publication date: May 20, 2004
    Inventors: Takahiro Kitano, Masateru Morikawa, Yukihiko Esaki, Nobukazu Ishizaka, Norihisa Koga, Kazuhiro Takeshita, Hirofumi Ookuma, Masami Akimoto
  • Patent number: 6716478
    Abstract: A coating area of wafer W is divided into, for example, three regions. The wafer W and/or a supply nozzle are driven in a predetermined coating direction and/or a coating direction such that coating start positions of the adjacent divided regions are not next to each other and/or the coating is not continuously performed in order of a coating end position and a coating start position when the coating end position of one region of the adjacent divided regions and the coating start position of the other region are adjacent to each other, whereby forming a liquid film of a resist liquid for each divided region of the surface of wafer W. As a result, a phenomenon, in which the resist liquid is drawn to the coating start position, so as to increase the film thickness of this portion, occurs in only the corresponding region. Resultantly, uniformity of an inner surface of the film thickness can be improved.
    Type: Grant
    Filed: March 13, 2002
    Date of Patent: April 6, 2004
    Assignee: Tokyo Electron Limited
    Inventors: Takahiro Kitano, Masateru Morikawa, Yukihiko Esaki, Nobukazu Ishizaka, Norihisa Koga, Kazuhiro Takeshita, Hirofumi Ookuma, Masami Akimoto
  • Publication number: 20040050321
    Abstract: On top of respective areas divided by partition plates, that is, a cassette station, a processing station, and an interface section in a coating and developing processing system, gas supply sections for supplying an inert gas into the respective areas are provided. Exhaust pipes for exhausting atmospheres in the respective areas are provided at the bottom of the respective areas. The atmospheres in the respective areas are maintained in a clean condition by supplying the inert gas not containing impurities such as oxygen and fine particles from the respective gas supply sections into the respective areas and exhausting the atmospheres in the respective areas from the exhaust pipes.
    Type: Application
    Filed: August 28, 2003
    Publication date: March 18, 2004
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Junichi Kitano, Yuji Matsuyama, Takahiro Kitano, Takayuki Katano, Hidefumi Matsui, Yo Suzuki, Masami Yamashita, Toru Aoyama, Hiroyuki Iwaki, Satoru Shimura, Masatoshi Deguchi, Kousuke Yoshihara, Naruaki Iida
  • Patent number: 6695922
    Abstract: The present invention is a film forming unit for applying a coating solution to a substrate to form a coating film on the substrate, which has a heating and/or cooling member brought into direct or indirect contact with said substrate for changing a temperature of at least a peripheral portion of the substrate. By changing the temperature of a perimeter portion of the substrate by means of it, a temperature of the coating solution applied on the substrate can be changed. Consequently, surface tension of the coating solution decreases or increases, and swelling of the coating solution occurring at the substrate perimeter portion and reduction in film thickness can be prevented. As a result, a coating film with a predetermined film thickness is formed also on the perimeter portion of the substrate, thus making it possible to enhance yield.
    Type: Grant
    Filed: December 13, 2000
    Date of Patent: February 24, 2004
    Assignee: Tokyo Electron Limited
    Inventors: Takahiro Kitano, Shinji Kobayashi, Yukihiko Esaki, Masateru Morikawa
  • Publication number: 20040007173
    Abstract: In drying a coating liquid such as a resist applied to a substrate under reduced pressure, a coating film in a peripheral portion tends to lose good shape regardless of duration of a drying period, and it is difficult to set an appropriate exhaust flow rate. After the substrate is loaded in an airtight container, a pressure is reduced from atmospheric pressure to a pressure slightly higher than the vapor pressure of a solvent, for example. Then, the solvent actively evaporates from the coating liquid. Here, evacuation is performed initially based on a first flow rate set value Q1, and thereafter, it is performed based on a second flow rate set value larger than Q1. Rounding of the surface in the peripheral portion is corrected by evacuation based on Q1, and more active evaporation of a solvent component is attained by switching to Q2.
    Type: Application
    Filed: July 10, 2003
    Publication date: January 15, 2004
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Shinji Kobayashi, Takahiro Kitano, Shinichi Sugimoto
  • Patent number: 6676757
    Abstract: A coating film forming apparatus for forming a film by applying a coating solution to a substrate, which is provided with a cassette section, coating unit, developing unit, pre-treatment/post-treatment units and a main arm for transferring the substrate between the respective units. In the coating unit, provided is a coating section in which a resist is applied on the substrate in a manner of single stroke by intermittently moving the substrate in a Y-direction and by moving a nozzle in an X-direction, and provided is a reduced-pressure drying section for drying under reduced pressure the substrate after being applied, and further provided is equipment for removing the coating film adhered to a periphery of the substrate. Additionally, when the reduced-pressure drying section is arranged outside the coating unit, the main arm is covered with a cover so that the inside thereof is under a solvent atmosphere.
    Type: Grant
    Filed: December 13, 2000
    Date of Patent: January 13, 2004
    Assignee: Tokyo Electron Limited
    Inventors: Takahiro Kitano, Masateru Morikawa, Yukihiko Esaki, Nobukazu Ishizaka, Norihisa Koga, Kazuhiro Takeshita, Hirofumi Ookuma, Masami Akimoto
  • Publication number: 20030236318
    Abstract: A curable resin composition with excellent thermal adhesiveness is constituted of the following components (A) to (C):
    Type: Application
    Filed: April 14, 2003
    Publication date: December 25, 2003
    Applicant: Kuraray Co., Ltd.
    Inventors: Takahiro Kitano, Hirokazu Suzuki, Keiji Kubo, Masayasu Ogushi, Kazutoshi Terada, Tsuneo Kawabata, Masaki Kojima
  • Patent number: 6645881
    Abstract: A coating solution for used in a scan coating method contains a low vapor pressure solvent having a vapor pressure lower than 1 Torr (133.322 Pa) at room temperature.
    Type: Grant
    Filed: April 2, 2002
    Date of Patent: November 11, 2003
    Assignees: Kabushiki Kaisha Toshiba, JSR Corporation
    Inventors: Nobuhide Yamada, Rempei Nakata, Makoto Sugiura, Mutsuhiko Yoshioka, Takahiro Kitano, Shinji Kobayashi
  • Publication number: 20030205196
    Abstract: A spin chuck on which a wafer is mounted is divided into a plurality of regions concentrically in a radial direction, and different temperatures are set for each of the regions so that the temperature gradually increases from the outer periphery to the center. The wafer is placed on this spin chuck, and a processing solution is applied to the wafer and spread over the wafer by centrifugal force, whereby the vaporization of a solvent of the processing solution which is spread on the outer periphery of the wafer is suppressed, and hence the timing of drying of the processing solution within the surface of the wafer can be made uniform. Consequently, a coating film with a uniform thickness within the wafer surface can be obtained.
    Type: Application
    Filed: March 30, 2001
    Publication date: November 6, 2003
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Takahiro Kitano, Yuji Matsuyama, Junichi Kitano