Patents by Inventor Takahiro Kitano

Takahiro Kitano has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6933015
    Abstract: A method of forming a film of a coating solution on a substrate includes steps of moving a coating solution discharge member relative to a substrate while a coating solution is being discharged from the coating solution discharge member to the surface of the substrate, and changing a discharge direction of the coating solution to an outer peripheral portion of the substrate to make the amount of application to the outer peripheral portion smaller than that to other portions. This can reduce the amount of application to the outer peripheral portion of the substrate, thereby making it possible to restrain protuberance of the coating solution at the outer peripheral portion of the substrate caused by surface tension. Consequently, a coating film which is uniform also at the outer peripheral portion on the substrate is formed.
    Type: Grant
    Filed: February 11, 2003
    Date of Patent: August 23, 2005
    Assignee: Tokyo Electron Limited
    Inventors: Takahiro Kitano, Shinji Kobayashi, Yukihiko Esaki, Masateru Morikawa
  • Publication number: 20050170087
    Abstract: A coating solution is sprayed on a rotating wafer held horizontally from a nozzle provided above the wafer while the nozzle is travelling over the wafer from a wafer center to a wafer outer area, thus spirally spraying the coating solution on the wafer. The nozzle stops when the coating solution has reached the wafer outer area and the coating solution is sprayed in circle on the wafer outer area while the wafer is rotating. A coating solution including a component of a coating film and a solvent may be sprayed on a first area to be coated of the wafer and the coating solution and a solvent for the coating film may be sprayed on a second edge area located outside the first area of the wafer.
    Type: Application
    Filed: March 29, 2005
    Publication date: August 4, 2005
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Tomohide Minami, Shinichi Sugimoto, Takahiro Kitano, Jun Ookura, Hiroaki Kurishima
  • Publication number: 20050160619
    Abstract: A low-pressure dryer dries a substrate applied a coating solution thereon at low pressure. The dryer includes an airtight chamber installing a substrate table to place the substrate thereon; a diffuser plate, provided as facing the substrate placed on the substrate table with a gap, for discharging gas existing in the gap toward outside, the diffuser plate having a size almost the same as or larger than the substrate; a substrate-temperature adjuster, installed in the substrate table, for adjusting a temperature of the substrate; and a decompression mechanism for decompressing the airtight chamber. The diffuser plate has a temperature adjuster for making temperature adjustments to have a temperature difference between a first region and a second region of the diffuser plate, the first region facing a center region of the substrate, the second region being outside the first region and including a region facing an outer region of the substrate.
    Type: Application
    Filed: March 24, 2005
    Publication date: July 28, 2005
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Tomohide Minami, Hiroshi Shinya, Takahiro Kitano
  • Publication number: 20050155550
    Abstract: A coating film forming apparatus for forming a film by applying a coating solution to a substrate, which is provided with a cassette section, coating unit, developing unit, pre-treatment/post-treatment units and a main arm for transferring the substrate between the respective units. In the coating unit, provided is a coating section in which a resist is applied on the substrate in a manner of single stroke by intermittently moving the substrate in a Y-direction and by moving a nozzle in an X-direction, and provided is a reduced-pressure drying section for drying under reduced pressure the substrate after being applied, and further provided is equipment for removing the coating film adhered to a periphery of the substrate. Additionally, when the reduced-pressure drying section is arranged outside the coating unit, the main arm is covered with a cover so that the inside thereof is under a solvent atmosphere.
    Type: Application
    Filed: March 16, 2005
    Publication date: July 21, 2005
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Takahiro Kitano, Masateru Morikawa, Yukihiko Esaki, Nobukazu Ishizaka, Norihisa Koga, Kazuhiro Takeshita, Hirofumi Ookuma, Masami Akimoto
  • Patent number: 6902752
    Abstract: Coatings for bakery/confectionery use and coated cakes or breads. These coatings have transparency like glaze, and appearance and crispiness like fondant, and suffer from neither stickiness nor sugar-sagging with the passage of time after coating. Coatings for bakery/confectionery use comprising fat and sugar as the main components and containing coarse grains of non-fat components having a grain size of 50 ?m or more; and a process for producing a coating for bakery/confectionery use characterized by heating materials, which comprise fat and sugar as the main components and contain coarse grains of non-fat components having a grain size of 50 ?m or more, to the melting temperature of the fat or above and solidifying the same substantially without pulverizing.
    Type: Grant
    Filed: June 7, 2000
    Date of Patent: June 7, 2005
    Assignee: Fuji Oil Company, Limited
    Inventors: Takahiro Kitano, Kazutoshi Morikawa, Koji Umeno
  • Publication number: 20050118423
    Abstract: The particulate water absorbent has a cross-linking structure therein, and contains (i) a particulate water absorbent resin having a cross-linking structure on a surface therof and (ii) not less than 0.001 mass % and less than 10 mass % of anorganic acid multivalent metal salt whose molecule contains not less than seven carbon atoms. Futher, the particulate water absorbent contains 90 mass % of particles, whose particle diameter is not less than 106 ?m and 850 ?m, with respect to the particulate water absorbent.
    Type: Application
    Filed: February 9, 2004
    Publication date: June 2, 2005
    Inventors: Yoshifumi Adachi, Takahiro Kitano, Hirotama Fujimaru, Kozo Nogi
  • Publication number: 20050109274
    Abstract: A substrate is horizontally held by a substrate holding portion freely movable in the Y-direction, and a nozzle portion is provided above and opposing the substrate, and movable in X-direction corresponding to the coating liquid feeding region of the substrate. A discharge opening is formed at a lower end of the nozzle portion, and a channel connecting the discharge opening with a coating liquid feed tube coupled to an upper end of the nozzle portion is formed within the discharge opening. At the mid-stream of the channel, a liquid pool portion larger in diameter than the discharge opening is formed, the inside of which is provided with a filtering member formed by porous bodies blocking the channel. The filtering member forms a pressure loss portion, which absorbs pulsation occurring at the coating liquid feed tube before it reaches the discharge opening.
    Type: Application
    Filed: September 28, 2004
    Publication date: May 26, 2005
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Takahiro Kitano, Norihisa Koga, Toshichika Takei, Yoshiyuki Kawafuchi
  • Publication number: 20050113252
    Abstract: A method of producing a particle-shape water-absorbing resin material is realized. With this method, it is possible to prevent deterioration of properties of the particle-shape water-absorbing resin material, and reduces damages onto surfaces thereof. This method is arranged such that (a) water-absorbing resin particles are surface-treated by using a crossing agent so that surfaces of the particles are cross-linked, (b) an additive for giving a function to the particles is added to the particles, (c) and a step of mixing the particles and the additive is carried out in a step of performing particle-size regulating treatment for the particles which includes agglomerated particles.
    Type: Application
    Filed: September 3, 2004
    Publication date: May 26, 2005
    Inventors: Koji Miyake, Takahiro Kitano, Kunihiko Ishizaki
  • Publication number: 20050100679
    Abstract: The present invention relates to a processing method for processing a substrate, and comprises a step of coating a coating solution on a surface of the substrate while relatively moving a coating solution discharge nozzle and the substrate and discharging the coating solution from the nozzle onto the substrate. Thereafter, the substrate is exposed to a solvent atmosphere of the coating solution or the pressure is temporarily applied thereto in a container. Thereafter, the pressure inside the container in which the substrate is housed is reduced to dry the coating solution on the substrate. According to the present invention, it is possible to narrow the so-called edge cutting width, which is at a periphery part of the substrate and is not commercialized, and to maintain an in-plane uniformity of the coating film.
    Type: Application
    Filed: October 15, 2004
    Publication date: May 12, 2005
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Takahiro Kitano, Shinichi Sugimoto, Shinji Kobayashi, Naoya Hirakawa, Akira Fukutomi, Nobukazu Ishizaka
  • Publication number: 20050100681
    Abstract: The present invention is a coating unit for applying a coating solution to a substrate which includes: a discharge nozzle for reciprocating in a predetermined direction above the substrate and discharging the coating solution to the substrate; a holder for holding the substrate and horizontally movable in one direction perpendicular to the predetermined direction; and a cover for covering an upper face of the substrate when the substrate is moved in the one direction to be more forward than the discharge nozzle as viewed from a plane, wherein a lower face of the cover is inclined such as to be higher on the discharge nozzle side. According to the present invention, the cover covering the upper face of the substrate restrains a solvent from evaporating from the coating solution applied on the substrate to secure flatness of a coating film.
    Type: Application
    Filed: December 17, 2004
    Publication date: May 12, 2005
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Shinji Kobayashi, Takahiro Kitano, Masateru Morikawa, Kazuhiro Takeshita, Yoshiyuki Kawafuchi
  • Publication number: 20050087129
    Abstract: The invention includes a hermetic container provided with a substrate mount; a vacuum exhauster connected to the hermetic container; a current member; and a current member raising and lowering mechanism. When the current member is raised and lowered as a function of the pressure inside the hermetic container, a liquid flow of the coating solution on the substrate is controlled, thereby controlling the uniformity of the film thickness of the coating solution.
    Type: Application
    Filed: September 2, 2004
    Publication date: April 28, 2005
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Takahiro Kitano, Manabu Hama, Shinichi Sugimoto, Naoya Hirakawa
  • Patent number: 6884294
    Abstract: A coating solution is sprayed on a rotating wafer held horizontally from a nozzle provided above the wafer while the nozzle is travelling over the wafer from a wafer center to a wafer outer area, thus spirally spraying the coating solution on the wafer. The nozzle stops when the coating solution has reached the wafer outer area and the coating solution is sprayed in circle on the wafer outer area while the wafer is rotating. A coating solution including a component of a coating film and a solvent may be sprayed on a first area to be coated of the wafer and the coating solution and a solvent for the coating film may be sprayed on a second edge area located outside the first area of the wafer.
    Type: Grant
    Filed: April 16, 2002
    Date of Patent: April 26, 2005
    Assignee: Tokyo Electron Limited
    Inventors: Tomohide Minami, Shinichi Sugimoto, Takahiro Kitano, Jun Ookura, Hiroaki Kurishima
  • Patent number: 6884298
    Abstract: A coating and developing treatment system for performing coating and developing treatment. A coating treatment unit is configured to form a resist film on a substrate. A developing treatment unit is configured to develop the substrate. A heating/cooling unit includes a heat plate configured to continuously heat and a cooling plate configured to continuously cool in one casing the substrate on which the resist film has been formed by the coating treatment unit. A gas nozzle is configured to supply a treatment gas to the resist film formed on the substrate to form a protective film on a surface of the resist film. The gas nozzle is disposed on a cooling plate side in the heating/cooling unit. The gas nozzle is configured to move to a position above the substrate on the cooling plate during cooling at the cooling plate, to supply the treatment gas.
    Type: Grant
    Filed: December 4, 2002
    Date of Patent: April 26, 2005
    Assignee: Tokyo Electron Limited
    Inventors: Junichi Kitano, Yuji Matsuyama, Takahiro Kitano, Hidetami Yaegashi
  • Patent number: 6875281
    Abstract: A system for performing a coating and developing treatment for a substrate. The system includes a processing zone having a coating treatment unit, a developing treatment unit, and a heat treatment unit. An interface section carries the substrate between the processing zone and an aligner not included in the system for performing an exposure processing for the substrate. A unit measures the density of impurities at least inside the processing zone or the interface section, and a reduced-pressure impurity removing unit has a chamber which can be closed airtightly for reducing the pressure inside the chamber to a predetermined pressure before the substrate undergoes the exposure processing to remove the impurities adhering to the coating layer on the substrate inside the chamber for a predetermined time. A reduced-pressure control unit controls at least the predetermined pressure or predetermined time based on the value measured by the density measuring unit.
    Type: Grant
    Filed: May 7, 2001
    Date of Patent: April 5, 2005
    Assignee: Tokyo Electron Limited
    Inventors: Junichi Kitano, Yuji Matsuyama, Takahiro Kitano
  • Patent number: 6872256
    Abstract: The present invention is a film forming unit for discharging a coating solution from a coating solution discharge nozzle toward a substrate to form a layer on a surface of the substrate, which has a supply flow path for supplying a cleaning fluid to a discharge flow path continuing to a discharging port of the coating solution discharge nozzle. When the cleaning fluid is positively supplied directly to the discharge flow path of the coating solution discharge nozzle, the supply pressure of the cleaning fluid as well as the capability of cleaning is added. Therefore, further effective cleaning is attained in compare with the conventional case where a coating solution discharge nozzle is simply dipped into a cleaning fluid. In consequence, even when the discharging port of the nozzle is minute, it is possible to perfectly remove the contamination. This allows the discharge pressure to remain constant so as to form a uniform coating layer on the substrate.
    Type: Grant
    Filed: July 3, 2003
    Date of Patent: March 29, 2005
    Assignee: Tokyo Electron Limited
    Inventors: Takahiro Kitano, Masateru Morikawa, Yukihiko Esaki, Nobukazu Ishizaka, Norihisa Koga, Kazuhiro Takeshita, Hirofumi Ookuma, Masami Akimoto
  • Publication number: 20050048421
    Abstract: In a coating and developing treatment for a substrate, the present invention comprises the steps of: supplying a coating solution to the substrate to form a coating layer on the substrate; performing a developing treatment for the substrate in the processing zone after it undergoes an exposure processing by an aligner not included in the system; and carrying the substrate into the chamber after the step of forming the coating layer and before the exposure processing and thereafter reducing the pressure inside the airtightly closed chamber to a predetermined pressure to remove impurities adhering to the substrate inside the chamber from the substrate for a predetermined time, wherein the predetermined pressure and the predetermined time are adjusted based on the density of the impurities measured inside the processing zone.
    Type: Application
    Filed: October 15, 2004
    Publication date: March 3, 2005
    Applicant: Tokyo Electron Limited
    Inventors: Junichi Kitano, Yuji Matsuyama, Takahiro Kitano
  • Patent number: 6860945
    Abstract: The present invention is a coating unit for applying a coating solution to a substrate which includes: a discharge nozzle for reciprocating in a predetermined direction above the substrate and discharging the coating solution to the substrate; a holder for holding the substrate and horizontally movable in one direction perpendicular to the predetermined direction; and a cover for covering an upper face of the substrate when the substrate is moved in the one direction to be more forward than the discharge nozzle as viewed from a plane, wherein a lower face of the cover is inclined such as to be higher on the discharge nozzle side. According to the present invention, the cover covering the upper face of the substrate restrains a solvent from evaporating from the coating solution applied on the substrate to secure flatness of a coating film.
    Type: Grant
    Filed: March 21, 2002
    Date of Patent: March 1, 2005
    Assignee: Tokyo Electron Limited
    Inventors: Shinji Kobayashi, Takahiro Kitano, Masateru Morikawa, Kazuhiro Takeshita, Yoshiyuki Kawafuchi
  • Publication number: 20040261701
    Abstract: A coating solution is supplied to a substrate as an experimental substrate that is the same type as a product substrate while the experimental substrate is being scanned by a nozzle so as to form a line of the coating solution. The line of the coating solution is photographed by for example a CCD camera so as to obtain a contact angle of the coating solution. Using a geometric model according to the contact angle, relation data of a discharge flow amount of the coating solution nozzle at a scanning speed for a real coating process for the product substrate and an allowable range of a pitch is obtained. Relation data of the discharge flow amount of the coating solution nozzle and the pitch is pre-created for each of a plurality of targets of the film thickness. According to the relation data, the pitch is decided.
    Type: Application
    Filed: August 19, 2004
    Publication date: December 30, 2004
    Inventors: Shinji Kobayashi, Takahiro Kitano, Masateru Morikawa, Norihisa Koga, Tomohide Minami, Shinichi Sugimoto, Jun Ookura, Hiroaki Kurishima
  • Publication number: 20040245237
    Abstract: A heat treatment apparatus is used for performing heat treatment on a wafer (W) having a surface on which a coating film is formed, and includes: a holding member (34) for holding the wafer almost horizontally; a chamber (30) for housing the wafer held by the holding member; a hot plate (31) having gas permeability and disposed above the wafer held by the holding member in the chamber so that the coating film formed on the wafer can be directly heated; and an exhaust port (33) provided on the top face of the chamber and exhausting gas in the chamber. Gas generated from the coating film when the coating film is heated by the hot plate passes through the hot plate and is exhausted to the outside of the chamber. According to the heat treatment apparatus, uniformity of a coating film is improved. As a result, CD uniformity can be improved, LER characteristics are changed for the better, and a smooth pattern side face can be obtained.
    Type: Application
    Filed: April 12, 2004
    Publication date: December 9, 2004
    Inventors: Hiroshi Shinya, Yasutaka Souma, Takahiro Kitano
  • Publication number: 20040241320
    Abstract: When a coating film is formed on a substrate, the inplane uniformity of the thickness of the coating film is enhanced to improve through put. Above the substrate, there are provided main and auxiliary nozzles separately movable, and monitoring means for monitoring the state of the surface of the substrate to detect the occurrence of an uncoated region on the surface of the substrate. On the basis of previously prepared coating data, a coating liquid is spirally applied on the substrate by the main nozzle. Then, if the monitoring means detects the occurrence of the uncoated region in a coated region in which the coating liquid has been applied by the main nozzle, a control part detects whether it is required to supply the coating liquid to the uncoated region. If it is required, the coating liquid is supplied to the uncoated region by the auxiliary nozzle. On the other hand, the portion of occurrence of the uncoated region has been grasped by the control part.
    Type: Application
    Filed: July 8, 2004
    Publication date: December 2, 2004
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Tomohide Minami, Shinichi Sugimoto, Takahiro Kitano, Jun Ookura, Hiroaki Kurishima