Patents by Inventor Takeyoshi Masuda

Takeyoshi Masuda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8803252
    Abstract: A drift layer forms a first main surface of a silicon carbide layer and has a first conductivity type. A source region is provided to be spaced apart from the drift layer by a body region, forms a second main surface, and has the first conductivity type. A relaxing region is provided within the drift layer and has a distance Ld from the first main surface. The relaxing region has a second conductivity type and has an impurity dose amount Drx. The drift layer has an impurity concentration Nd between the first main surface and the relaxing region. Relation of Drx>Ld·Nd is satisfied. Thus, a silicon carbide semiconductor device having a high breakdown voltage is provided.
    Type: Grant
    Filed: June 19, 2013
    Date of Patent: August 12, 2014
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Keiji Wada, Takeyoshi Masuda, Toru Hiyoshi
  • Patent number: 8796123
    Abstract: An impurity of a first conductivity type is implanted onto a silicon carbide substrate through an opening in a mask layer. First and second films made of first and second materials respectively are formed. It is sensed that etching of the first material is performed during anisotropic etching, and then anisotropic etching is stopped. An impurity of a second conductivity type is implanted onto the silicon carbide substrate through the opening narrowed by the first and second films. Thus, the impurity regions can be formed in an accurately self-aligned manner.
    Type: Grant
    Filed: June 5, 2012
    Date of Patent: August 5, 2014
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Shunsuke Yamada, Takeyoshi Masuda
  • Patent number: 8785301
    Abstract: A method of cleaning a SiC semiconductor includes the steps of forming an oxide film at the surface of a SiC semiconductor, and removing the oxide film. At the step of forming an oxide film, an oxide film is formed using ozone water having a concentration greater than or equal to 30 ppm. The forming step preferably includes the step of heating at least one of the surface of the SiC semiconductor and the ozone water. Thus, there can be obtained a method of cleaning a SiC semiconductor that can exhibit cleaning effect on the SiC semiconductor.
    Type: Grant
    Filed: February 25, 2011
    Date of Patent: July 22, 2014
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Keiji Wada, Takeyoshi Masuda, Tomihito Miyazaki, Toru Hiyoshi, Satomi Itoh, Hiromu Shiomi
  • Publication number: 20140197422
    Abstract: A silicon carbide semiconductor device includes a silicon carbide substrate. The silicon carbide substrate is composed of an element region provided with a semiconductor element portion and a termination region surrounding the element region as viewed in a plan view. The semiconductor element portion includes a drift region having a first conductivity type. The termination region includes a first electric field relaxing region contacting the element region and having a second conductivity type different from the first conductivity type, and a second electric field relaxing region arranged outside the first electric field relaxing region as viewed in the plan view, having the second conductivity type, and spaced from the first electric field relaxing region. A ratio calculated by dividing a width of the first electric field relaxing region by a thickness of the drift region is not less than 0.5 and not more than 1.83.
    Type: Application
    Filed: December 12, 2013
    Publication date: July 17, 2014
    Applicant: Sumitomo Electric Industries, Ltd.
    Inventors: Keiji Wada, Takeyoshi Masuda, Toru Hiyoshi
  • Patent number: 8772113
    Abstract: A silicon carbide substrate is prepared which has a main surface covered with a silicon dioxide layer. In the silicon dioxide layer, an opening is formed by etching. In the opening, a residue resulting from the etching is on the silicon carbide substrate. The residue is removed by plasma etching in which only an inert gas is introduced. After removing the residue, under heating, a reactive gas is supplied to the silicon carbide substrate covered with the silicon dioxide layer having the opening formed therein. In this way, a trench is formed in the main surface of the silicon carbide substrate.
    Type: Grant
    Filed: July 17, 2013
    Date of Patent: July 8, 2014
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Takeyoshi Masuda, Yu Saitoh, Kenji Hiratsuka
  • Patent number: 8772139
    Abstract: A method of manufacturing a MOSFET includes the steps of preparing a silicon carbide substrate, forming an active layer on the silicon carbide substrate, forming a gate oxide film on the active layer, forming a gate electrode on the gate oxide film, forming a source contact electrode on the active layer, and forming a source interconnection on the source contact electrode. The step of forming the source interconnection includes the steps of forming a conductor film on the source contact electrode and processing the conductor film by etching the conductor film with reactive ion etching. Then, the method of manufacturing a MOSFET further includes the step of performing annealing of heating the silicon carbide substrate to a temperature not lower than 50° C. after the step of processing the conductor film.
    Type: Grant
    Filed: December 7, 2011
    Date of Patent: July 8, 2014
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Toru Hiyoshi, Takeyoshi Masuda
  • Patent number: 8765557
    Abstract: A first layer constituting a first surface of a silicon carbide layer and of a first conductivity type is prepared. An internal trench is formed at a face opposite to the first surface of the first layer. Impurities are implanted such that the conductivity type of the first layer is inverted on the sidewall of the internal trench. By the implantation of impurities, there are formed from the first layer an implantation region located on the sidewall of the internal trench and of a second conductivity type, and a non-implantation region of the first conductivity type. A second layer of the first conductivity type is formed, filling the internal trench, and constituting the first region together with the non-implantation region.
    Type: Grant
    Filed: January 8, 2013
    Date of Patent: July 1, 2014
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Hideki Hayashi, Takeyoshi Masuda
  • Patent number: 8765562
    Abstract: A collector layer having p type is formed on a silicon carbide substrate having n type. A drift layer having n type is formed on a top surface side of the collector layer. A body region provided on the drift layer and having p type, and an emitter region provided on the body region to be separated from the drift layer by the body region and having n type are formed. A bottom surface side of the collector layer is exposed by removing the silicon carbide substrate.
    Type: Grant
    Filed: September 13, 2012
    Date of Patent: July 1, 2014
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Toru Hiyoshi, Takeyoshi Masuda, Keiji Wada
  • Patent number: 8765523
    Abstract: A method for manufacturing a semiconductor device includes the steps of preparing a substrate made of silicon carbide and having an n type region formed to include a main surface, forming a p type region in a region including the main surface, forming an oxide film on the main surface across the n type region and the p type region, by heating the substrate having the p type region formed therein at a temperature of 1250° C. or more, removing the oxide film to expose at least a part of the main surface, and forming a Schottky electrode in contact with the main surface that has been exposed by removing the oxide film.
    Type: Grant
    Filed: November 6, 2012
    Date of Patent: July 1, 2014
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Keiji Wada, Takeyoshi Masuda
  • Patent number: 8765617
    Abstract: A method of manufacturing a MOSFET includes the steps of preparing a substrate with an epitaxial growth layer made of silicon carbide, performing ion implantation into the substrate with the epitaxial growth layer, forming a protective film made of silicon nitride on the substrate with the epitaxial growth layer into which the ion implantation was performed, and heating the substrate with the epitaxial growth layer on which the protective film was formed to a temperature range of 1600° C. or more in an atmosphere containing gas including a nitrogen atom.
    Type: Grant
    Filed: March 8, 2012
    Date of Patent: July 1, 2014
    Assignee: Sumitomo Electric Industries, Inc.
    Inventor: Takeyoshi Masuda
  • Publication number: 20140159056
    Abstract: There is provided a silicon carbide semiconductor device having excellent electrical characteristics such as channel mobility, and a method for manufacturing the same. A semiconductor device includes a substrate made of silicon carbide and having an off-angle of greater than or equal to 50° and less than or equal to 65° with respect to a surface orientation of {0001}, a p-type layer serving as a semiconductor layer, and an oxide film serving as an insulating film. The p-type layer is formed on the substrate and is made of silicon carbide. The oxide film is formed to contact with a surface of the p-type layer. A maximum value of the concentration of nitrogen atoms in a region within 10 nm of an interface between the semiconductor layer and the insulating film (interface between a channel region and the oxide film) is greater than or equal to 1×1021 cm?3.
    Type: Application
    Filed: February 12, 2014
    Publication date: June 12, 2014
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Shin Harada, Takeyoshi Masuda, Keiji Wada, Masato Tsumori
  • Publication number: 20140159057
    Abstract: There is provided a silicon carbide semiconductor device having excellent electrical characteristics such as channel mobility, and a method for manufacturing the same. A semiconductor device includes a substrate made of silicon carbide and having an off-angle of greater than or equal to 50° and less than or equal to 65° with respect to a surface orientation of {0001}, a p-type layer serving as a semiconductor layer, and an oxide film serving as an insulating film. The p-type layer is formed on the substrate and is made of silicon carbide. The oxide film is formed to contact with a surface of the p-type layer. A maximum value of the concentration of nitrogen atoms in a region within 10 nm of an interface between the semiconductor layer and the insulating film (interface between a channel region and the oxide film) is greater than or equal to 1×1021 cm?3.
    Type: Application
    Filed: February 12, 2014
    Publication date: June 12, 2014
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Shin Harada, Takeyoshi Masuda, Keiji Wada, Masato Tsumori
  • Publication number: 20140162439
    Abstract: A silicon carbide layer is epitaxially formed on a main surface of a substrate. The silicon carbide layer is provided with a trench having a side wall inclined relative to the main surface. The side wall has an off angle of not less than 50° and not more than 65° relative to a {0001} plane. A gate insulating film is provided on the side wall of the silicon carbide layer. The silicon carbide layer includes: a body region having a first conductivity type and facing a gate electrode with the gate insulating film being interposed therebetween; and a pair of regions separated from each other by the body region and having a second conductivity type. The body region has an impurity density of 5×1016 cm?3 or greater. This allows for an increased degree of freedom in setting a threshold voltage while suppressing decrease of channel mobility.
    Type: Application
    Filed: February 11, 2014
    Publication date: June 12, 2014
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Takeyoshi Masuda, Toru Hiyoshi, Keiji Wada
  • Patent number: 8728877
    Abstract: On a single-crystal substrate, a drift layer is formed. The drift layer has a first surface facing the single-crystal substrate, and a second surface opposite to the first surface, is made of silicon carbide, and has first conductivity type. On the second surface of the drift layer, a collector layer made of silicon carbide and having second conductivity type is formed. By removing the single-crystal substrate, the first surface of the drift layer is exposed. A body region and an emitter region are formed. The body region is disposed in the first surface of the drift layer, and has the second conductivity type different from the first conductivity type. The emitter region is disposed on the body region, is separated from the drift layer by the body region, and has first conductivity type.
    Type: Grant
    Filed: November 28, 2012
    Date of Patent: May 20, 2014
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Keiji Wada, Takeyoshi Masuda
  • Patent number: 8716086
    Abstract: A first layer constituting a first surface of a silicon carbide layer and of a first conductivity type is prepared. An internal trench is formed at a face opposite to the first surface of the first layer. Impurities are implanted such that the conductivity type of the first layer is inverted on the sidewall of the internal trench. By the implantation of impurities, there are formed from the first layer an implantation region located on the sidewall of the internal trench and of a second conductivity type, and a non-implantation region of the first conductivity type. A second layer of the first conductivity type is formed, filling the internal trench, and constituting the first region together with the non-implantation region.
    Type: Grant
    Filed: January 8, 2013
    Date of Patent: May 6, 2014
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Hideki Hayashi, Takeyoshi Masuda
  • Patent number: 8697555
    Abstract: The invention offers a method of producing a semiconductor device that can suppress the worsening of the property due to surface roughening of a wafer by sufficiently suppressing the surface roughening of the wafer in the heat treatment step and a semiconductor device in which the worsening of the property caused by the surface roughening is suppressed. The method of producing a MOSFET as a semiconductor device is provided with a step of preparing a wafer 3 made of silicon carbide and an activation annealing step that performs activation annealing by heating the wafer 3. In the activation annealing step, the wafer 3 is heated in an atmosphere containing a vapor of silicon carbide generated from the SiC piece 61, which is a generating source other than the wafer 3.
    Type: Grant
    Filed: August 21, 2008
    Date of Patent: April 15, 2014
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Kazuhiro Fujikawa, Shin Harada, Yasuo Namikawa, Takeyoshi Masuda
  • Patent number: 8686438
    Abstract: When viewed in a plan view, a termination region (TM) surrounds an element region (CL). A first side of a silicon carbide substrate (SB) is thermally etched to form a side wall (ST) and a bottom surface (BT) in the silicon carbide substrate (SB) at the termination region (TM). The side wall (ST) has a plane orientation of one of {0-33-8} and {0-11-4}. The bottom surface (BT) has a plane orientation of {000-1}. On the side wall (ST) and the bottom surface (BT), an insulating film (8T) is formed. A first electrode (12) is formed on the first side of the silicon carbide substrate (SB) at the element region (CL). A second electrode (14) is formed on a second side of the silicon carbide substrate (SB).
    Type: Grant
    Filed: October 17, 2012
    Date of Patent: April 1, 2014
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Toru Hiyoshi, Takeyoshi Masuda, Keiji Wada
  • Patent number: 8686434
    Abstract: There is provided a silicon carbide semiconductor device having excellent electrical characteristics such as channel mobility, and a method for manufacturing the same. A semiconductor device includes a substrate made of silicon carbide and having an off-angle of greater than or equal to 50° and less than or equal to 65° with respect to a surface orientation of {0001}, a p-type layer serving as a semiconductor layer, and an oxide film serving as an insulating film. The p-type layer is formed on the substrate and is made of silicon carbide. The oxide film is formed to contact with a surface of the p-type layer. A maximum value of the concentration of nitrogen atoms in a region within 10 nm of an interface between the semiconductor layer and the insulating film (interface between a channel region and the oxide film) is greater than or equal to 1×1021 cm?3.
    Type: Grant
    Filed: February 3, 2009
    Date of Patent: April 1, 2014
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Shin Harada, Takeyoshi Masuda, Keiji Wada, Masato Tsumori
  • Patent number: 8686435
    Abstract: A silicon carbide layer is epitaxially formed on a main surface of a substrate. The silicon carbide layer is provided with a trench having a side wall inclined relative to the main surface. The side wall has an off angle of not less than 50° and not more than 65° relative to a {0001} plane. A gate insulating film is provided on the side wall of the silicon carbide layer. The silicon carbide layer includes: a body region having a first conductivity type and facing a gate electrode with the gate insulating film being interposed therebetween; and a pair of regions separated from each other by the body region and having a second conductivity type. The body region has an impurity density of 5×1016 cm?3 or greater. This allows for an increased degree of freedom in setting a threshold voltage while suppressing decrease of channel mobility.
    Type: Grant
    Filed: March 29, 2012
    Date of Patent: April 1, 2014
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Takeyoshi Masuda, Toru Hiyoshi, Keiji Wada
  • Patent number: D701843
    Type: Grant
    Filed: April 13, 2011
    Date of Patent: April 1, 2014
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventor: Takeyoshi Masuda