Dry type heating pipeline structure and construction method thereof

There is provided a dry type heating pipe line structure for allowing easy construction of heating pipelines and an improved heating structure by installing the structures by a dry type method. The structure may include a plurality of support frames installed on the upper surface of the bottom for controlling the installation location of the heating pipelines, fixing the heating pipelines, and forming the height of the hot-floored layer, a plurality of heat diffusion plates installed on the upper surface of each of the support frames for uniformly diffusing the heat from the hot water to the entire surface of the bottom, and a upper plate installed on the support frame having the heat diffusion plate for transmitting the heat of the hot water.

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Description
BACKGROUND OF THE INVENTION

[0001] 1. Field of the Invention

[0002] The present invention relates to a dry type heating pipeline structure, and more particularly, to a dry type heating pipeline structure for more easily installing heating pipelines, and a construction method thereof.

[0003] 2. Discussion of the Related Art

[0004] Generally, a floor heating is a kind of heating method which operates generally in such a manner that the heat of the fire made from a firepot flows along the pipelines installed in the floor to transmit the heat into the indoor room, or the pipelines for the flow of hot water are installed in the floor and the hot water which is heated by a boiler flows along the pipelines to transfer the heat of the hot water to the indoor room.

[0005] As another method of heating the floor by using the pipelines as above, there is a wet type method of installation, and its installation method will be described.

[0006] The wet type installation method is the one to heat the entire surface of the floor uniformly by the hot water flowing through the pipelines by having the bubble concrete uniformly spread on the bottom of the floor, that is, on the slab construction, preserving the bubble concrete for a predetermined time until it is dried, and after the bubble concrete is dried, installing the heating pipelines, which incorporates the pipelines as a flow of the hot water heated by a boiler or other heating means over the dried concrete on the entire surface of the floor.

[0007] After the installation of the heating pipelines is completed, mortar is spread on the installed pipelines, and its top is made uniform by a leveling process, and after preserving the construction of the above, and drying the mortar, a finishing upper plate as a finishing member is placed on the upper surface of the mortar to complete the heating pipelines construction.

[0008] The heating pipelines installation by the wet type construction method has a disadvantage of complicated construction process for the pipelines and the prolonged construction period to deteriorate the work efficiency because many processes are involved described as above, that is, since the construction of the wet type heating structure should require the processes of installing the heating pipelines and spreading the bubble concrete on the slab, spreading mortar, and leveling the top of the bubble concrete and the mortar.

[0009] In addition, the above construction method has problems of extending the time for construction of the pipelines because of requiring a preservation time such as a preserving process to dry and harden the bubble concrete and the mortar and therefore, the construction is hardly performed in the winter time.

[0010] In addition, since the compressive strength of the bubble concrete is just 10 kg/cm3, so that the bubble concrete lacks endurance, the bubble concrete is partially fallen down or entirely sinks by the weight of the bubble concrete, itself and the pressure from the upside.

[0011] In addition, it has a disadvantage that the bubble concrete and the mortar are easily broken or have a crack such as chasm by the pressure from the upside of the hot-floored layer (or Korean Hot-floored layer) and the vibration caused therefrom.

[0012] Also, the characteristics of the concrete and the mortar aggravate the inconvenience of consumers in its usage because the construction work for the replacement of the heating pipelines brings too much troubles since only after the dried and hardened mortar over the heating pipelines should be broken, the heating pipelines can be replaced with a new one, and a new material of mortar should be spread, and if a big construction work is started, the consumer cannot use the place for a while until the construction work is finished.

[0013] Additionally, since a great amount of discharged waste is generated from the construction and the replacement of the heating pipelines to require the processing of the discharged waste and to cause the environment contamination by the discharged waste.

SUMMARY OF THE INVENTION

[0014] Accordingly, the present invention is directed to a dry type heating structure and a construction method thereof for fixing the heating pipelines on the upper surface of the bottom, transmitting the heat of the hot water flowing through the heating pipelines uniformly to the entire surface of the bottom, and reducing the vibration and the noise generated from the upper surface of the bottom, and installing the structures by a dry type to provide an easy and convenient construction process for the installation of the heating pipelines, that substantially obviates one or more problems due to limitations and disadvantages of the related art.

[0015] An object of the present invention is to provide a dry type heating structure for heating pipelines and a construction method thereof for installing heating pipelines with a dry type method to reduce the construction time and to increase the work efficiency.

[0016] Another object of the present invention is to provide a dry type heating pipeline structure and a construction method thereof for installing heating pipelines by a dry type method to have excellent effects in the heating insulation, the sound insulation, the heat conservation because the structure of the present invention keeps the heated hot water flowing through the heating pipeline for a long time.

[0017] Still another object of the present invention is to provide a dry type heating pipeline structure and a construction method thereof for making it possible to install heating pipelines by a dry type method to allow the replacement and the repair of the heating pipeline structure for maintenance.

[0018] A further object of the present invention is to provide a dry type heating pipeline structure and a construction method thereof for constructing heating pipelines by a dry type method to help to reduce the environment contamination by reducing the generation of the discharged waste material from the construction.

[0019] Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.

[0020] To achieve these objects and other advantages and in accordance with the purpose of the invention, as embodied and broadly described herein, a dry type heating pipeline structure for heating an indoor room by heat of hot water flowing through a heating pipeline installed on a bottom of the room, the structure includes: a plurality of support frames installed on the bottom on which a reflective adiabatic member is installed with connected to each other, for controlling an installation location of the heating pipeline, fixing the heating pipeline, and forming height of a hot-floored layer, the heating pipeline being installed on the plurality of support frames; a plurality of heat diffusion plates installed on the plurality of support frames, for uniformly diffusing the heat of the hot water flowing through the heating pipeline into the entire area of the bottom; and an upper plate installed on the plurality of support frames on which the heat diffusion plates are installed and placed at an upper side of the hot-floored layer to form a heated surface, for transmitting the heat of the hot water inside the heating pipeline to the indoor room.

[0021] In another aspect of the present invention, there is provided a construction method of a dry type heating pipeline structure for heating an indoor room by heat of hot water flowing through a heating pipeline installed on a bottom of the room. The method includes the steps of: adjusting an installation location of the heating pipeline on the bottom, and connectively coupling a plurality of support frames for fixing the heating pipeline at an adjusted location to form a height of a hot-floored layer; installing a heat diffusion plate which the heating pipeline is inserted into and fixed on to cover a part of the support frame on each of the support frames to diffuse the heat of the hot water flowing through the heating pipeline to the entire surface of the bottom; and installing an upper plate on the support frames having the heat diffusion plate thereon to form a bottom of the hot-floored layer such that the heat of the hot water flowing through the heating pipeline is diffused to the entire surface of the bottom uniformly.

[0022] It is to be understood that both the foregoing general description and the following detailed description of the present invention are exemplary and explanatory and are intended to provide further explanation of the invention as claimed.

BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principle of the invention. In the drawings:

[0024] FIG. 1 is a perspective view of a partially sectioned structure in a state that a dry type heating pipeline structure according to one embodiment of the present invention is constructed;

[0025] FIG. 2 is an exploded perspective view of a dry type heating pipeline structure according to one embodiment of the present invention;

[0026] FIG. 3 is a sectional view showing a state that a dry type heating pipeline structure according to one embodiment of the present invention is constructed;

[0027] FIG. 4a is a perspective view of the support frame of a dry type heating pipeline according to one embodiment of the present invention;

[0028] FIG. 4b is a side sectional view of the support frame of a dry type heating pipeline structure according to one embodiment of the present invention;

[0029] FIG. 5a is a perspective view of the heat diffusion plate of the dry type heating pipe structure according to one embodiment of the present invention;

[0030] FIG. 5b is a sectional view taken along the line I-I of FIG. 5a;

[0031] FIG. 6 is an exploded perspective view of a variable type support frame of a dry type heating pipeline structure according to another embodiment of the present invention;

[0032] FIG. 7 is a perspective view depicting a state that the variable type support frame of the dry type heating pipeline structure according to another embodiment of the present invention is coupled;

[0033] FIG. 8 is a sectional view of a state that the variable type support frame according to another embodiment of the present invention is constructed; and

[0034] FIG. 9 is a flow diagram depicting a construction method of a dry type heating pipeline structure according to another embodiment of the present invention.

DETAILED DESCRIPTION OF THE INVENTION

[0035] Reference will now be made in detail to the preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.

[0036] Now herein after, with reference to FIGS. 1 to 10, one embodiment of the present invention is described in detail.

[0037] FIG. 1 is a perspective view of a partially sectioned structure in a state that a dry type heating pipeline structure according to one embodiment of the present invention is constructed, FIG. 2 is an exploded perspective view of a dry type heating pipeline structure according to one embodiment of the present invention, FIG. 3 is a sectional view showing a state that a dry type heating pipeline structure according to one embodiment of the present invention is constructed, FIG. 4a is a perspective view of the support frame of a dry type heating pipeline according to one embodiment of the present invention, FIG. 4b is a side sectional view of the support frame of a dry type heating pipeline structure according to one embodiment of the present invention, FIG. 5a is a perspective view of the heat diffusion plate of the dry type heating pipe structure according to one embodiment of the present invention, and FIG. 5b is a sectional view taken along the line I-I of FIG. 5a.

[0038] As shown in FIGS. 1 to 3, in the construction of the heating pipelines for heating the indoor room by the heat of the hot water flowing through the heating pipelines 20 installed on a bottom (S) according to the present invention, there are installed a reflective adiabatic member 10 on the bottom (S) for shielding the heat by preventing the loss of the heat of the hot water flowing through the heating pipelines 20 through the bottom (S) toward the outside, and a plurality of support frames 30 provided on the bottom having the reflective adiabatic member 10 thereon and connected with each other for controlling the installation locations of the heating pipelines 20 and fixing the heating pipelines 20, and forming the height of a hot floored layer.

[0039] A plurality of heat diffusion plates 40 are installed on the upper surface of each of the support frames 30 for having the heating pipelines 20 inserted there into and for uniformly diffusing the heat from the hot water inside the heating pipelines 20 to the entire surface of the bottom. On the support frame 30 having the heat diffusion plate 40, an upper plate 50 is installed for transmitting the heat of the hot water inside the heating pipelines 20, which is diffused by each of the heat diffusion plates 40, to form a hot-floored bottom because located on the upper side of the Hot-floored layer. A finishing upper plate 60 is installed on the upper surface of the upper plate 50 as a finishing member to form a bottom surface of the indoor room.

[0040] As shown in FIG. 2, the reflective adiabatic member 10 includes a reflective plate 11 placed at the upper side of the reflective adiabatic member 10 to reflect light or heat, and a vibration-proof rubber 12 placed on the bottom of the reflective plate 11, that is, at the lower side of the reflective adiabatic member 10 with a predetermined elasticity for absorbing the impact and reducing the vibration caused by the impact.

[0041] As the material of the reflective plate 11 is used aluminum because of its characteristics of low price, availability, easy fabrication process, a good shielding ability of light or heat, and a good light reflectivity.

[0042] As the material of the heating pipelines 20 is used polyethylene to make the heat of the hot water flowing through the heating pipelines 20 easily to flow or be circulated along the heating pipelines 20 in the indoor room, or metal such as stainless or copper, etc., one of which can be used as the material of the heating pipelines 20.

[0043] As shown in FIGS. 4a and 4b, the support frame 30 includes a body 31 having a plurality of separation plates therein to form the height of the Hot-floored layer. A recess part 33 is located on the upper surface of the body 31 and is formed by a plurality of support parts 32 to fix and adjust the installation locations of the heating pipelines 20 so that the heating pipelines 20 are inserted and firmly fixed. A space part 34 is provided in the body 31 and includes an air layer for preserving the heat to prevent the loss of the heat reflected by the reflective adiabatic member 10 and the heat of the hot water flowing through the heating pipelines 20. A plurality of coupling means are provided on the outer surface of the body 31 for connecting the support frames 30 with each other.

[0044] The support frame 30 to form the height of the Hot-floored layer is 30 mm thick or less, which is intended to improve the effects of heat-shielding, sound-shielding, and heat-preservation to keep the heat for a long time by preventing the air circulation phenomenon.

[0045] The recess part 33 is figured as a straight line shape or U shape so that the heating pipeline 20 passes-through.

[0046] The coupling means includes a plurality of coupling protrusions 35 and a plurality of coupling grooves 36 formed at the outer surface of the body 31 of the support frames 30. The coupling protrusion 35 is shaped in such a manner that one end thereof is integrally coupled with the body and the other end thereof is greater in thickness than the one end to form a gourd shape as viewed from the top. The coupling groove 36 is shaped in the form of a concave recessed toward an inner direction of the body 31 so that each of the coupling protrusions 35 is inserted to connect the plurality of support frames 30 with each other.

[0047] The coupling protrusions 35 and the coupling grooves 36 are alternately formed on the outer surface of the body 31 of the support frame 30 so that the connection of the plurality of support frames 30 is made easy and convenient, and the manufacturing of the support frame 30 is easy.

[0048] A plurality of round support pins 37 are formed on the upper surface of the support part 32 toward the direction that the recess part 33 is formed to prevent the heating pipeline 20, which is inserted into the recess part 33, from taken off as well as to firmly fix the heating pipeline 20.

[0049] The support frame 30 is made with a rectangular shape for easy handling of the work, and the support frame 30 is of synthetic resin that is organic material such as plastic or copren, etc.

[0050] FIG. 6 is an exploded perspective view of a variable type support frame according to another embodiment of the present invention, FIG. 7 is a perspective view showing the state that the variable type support frame of FIG. 6 is coupled, and FIG. 8 is a sectional view of the state that the variable type support frame of FIG. 6 is coupled.

[0051] A variable type support frame 70 is installed on the upper surface of the bottom instead of one of the plurality of support frames 30 in case the installation location or the installation shape of the heating pipelines 20 is varied. The variable type support frame 70 allows the heating pipelines 20 to be installed on the bottom close to a hot water distributor (not shown), on the narrow space, concentratively and flexibly. Also, the variable type support frame 70 enables to construct the heating pipelines 20 even where the diameter of the heating pipeline 20 increases or various shapes of heating pipelines are necessary, such as oblique directional lines or very curved winding-shaped lines, etc.

[0052] As shown in FIGS. 6 to 8, the variable type support frame 70 is formed by a base plate 71, which is comprised of a heat-resistance reinforced plastic, for fixing the variable type support frame 70 to the bottom with contacted to the bottom and locating the heating pipeline 20 on the variable type support frame 70, and a plurality of support rods 75 placed on the base plate 71 for supporting the upper plate 50 to make the base plate 71 and the upper plate 50 distanced uniformly and varying the installation location of the heating pipeline 20.

[0053] The base plate 71 includes a plurality of fixing holes 74 which the coupling members are inserted through respectively to be fixed to the bottom by the coupling member, and a plurality of cylindrical protrusions 72 which are integrally formed with the base plate, and each of which has a cylindrical protrusion hole 73 therein.

[0054] The support rod 75 located on the upper side of the base plate 71 includes a head part 76 which is wider in its diameter upwardly for supporting the upper plate 50 and varying the installation location of the heating pipelines 20, and has a head groove 77 at its center for a connecting bolt 80 to be inserted there through, a tail groove 78 which is located on the lower side of the support rod 75, and the cylindrical protrusion 72 is inserted into, and a connecting hole 79 which penetrates the center of the support rod 75 to connect the head groove 77 and the tail groove 78.

[0055] The support rod 75 is figured as a cylindrical shape to prevent the damage or the breakage of the heating pipelines 20, and the leakage of the hot water inside the heating pipelines 20, and support the pressure impact from the upper portion downwardly sufficiently.

[0056] The heat diffusion plate 40 as shown in FIGS. 5a and 5b consists of an insert groove 41 which is shaped as a reverse &OHgr; shape for the heating pipelines 20 to be inserted into, and heat diffusion wings 42 provided on the both sides of the 41 with a flat plate shape so that the heat generated from the hot water flowing through the heating pipelines 20 is diffused on the entire surface of the bottom.

[0057] The portion where the insert groove 41 and the heat diffusion wings 42 are connected is round-shaped to prevent the outer surface of the heating pipelines 20 inserted into the insert groove 41 from damaged, that is, torn off or scratched and therefore, to prevent the hot water from leaked.

[0058] Each wing of the heat diffusion wings 42 has a different length with the insert groove 41 centered, which is purposed to efficiently diffuse and concentrate the heat by using the long wing and the short wing of the heat diffusion wings 42.

[0059] To the bottom of the heat diffusion wings 42 is attached a vibration-proof member 43 for reducing the vibration generated by the impact from the outside and absorbing the noise. The vibration-proof member 43 is comprised of a high molecular compound such as rubber or welt having a good elasticity and low heat conductivity.

[0060] The thickness of the vibration-proof member 43 is 1-2 mm, and if the thickness of the vibration-proof member 43 is less than 1 mm, the noise cannot be sufficiently absorbed as well as the vibration generated by the impact from the outside cannot be sufficiently reduced, but however, if the thickness of the vibration-proof member 43 is over 2 mm, it also causes problems that the upper plate 50 becomes separated from the support frame 30 as well as the entire Hot-floored layer becomes thicker.

[0061] The heat diffusion plate 40 in the above embodiment of the present invention is comprised of a zinc galvanized steel plate having a high heat conductivity, but not limited to the above zinc galvanized steel plate, and so, any material can be used only if the material has a high heat conductivity.

[0062] The upper plate 50 includes gangue rock, silica, calcium carbonate, etc. to emit far-infrared radiation.

[0063] FIG. 9 is a flow diagram depicting a construction method of a dry type heating pipelines according to another embodiment of the present invention.

[0064] In the heating pipelines construction method for heating the indoor room by the heat of the hot water flowing through the heating pipelines 20 installed in the bottom S, there are a process 200 of forming the height of the Ondol (Korean hot-floored style) layer by connectively coupling a plurality of support frames 30 to control the installation locations of the heating pipelines 20 on the upper surface of the bottom and to fix the heating pipelines 20 on the controlled location; a process 300 of diffusing the heat of the hot water flowing through the heat pipelines 20 on the entire surface of the bottom by installing the heat diffusion plate 40 into which the heating pipeline 20 is fixedly inserted so as to cover a part of the support frame 30 on the upper surface of the support frame 30; and a process 400 of diffusing the heat of the hot water flowing through the heat pipelines 20 on the entire surface of the bottom S uniformly by the upper plate 50 installed on the upper surface of each of the support frames 30 on which the heat diffusion plate 40 is installed to form the Ondol bottom of the Hot-floored layer.

[0065] There is further a process 100 of installing a reflective adiabatic member 10 between the bottom and the lower surface of the support frame 30 for preventing the heat of the hot water flowing through the heat pipelines 20 from leaked to shut off the heat transmission by the reflective adiabatic member 10.

[0066] There is further a process of installing a variable type support frame 70 instead of any one of the plurality of support frame 30 to concentratively and freely install the heating pipelines 20 and to vary the installation location of the heating pipelines 20 by the installed variable type support frame 70.

[0067] The operation of the present invention structured as above is described as follows.

[0068] First, the bottom is covered with a reflective adiabatic member 10 consisting of a reflective plate 11 and a vibration-proof rubber 12 to reflect the light or heat, and a plurality of support frames 30 are provided connected with each other on the entire upper surface of the bottom having the reflective adiabatic member 10 thereon, and the support frame 30 has a predetermined height, and the height of the Hot-floored layer is determined by the height of the support frame 30.

[0069] If describing the connected state of the support frames 30, from the look of the outer side surface of the support frame 30 as shown in FIGS. 4a and 4b, the a plurality of coupling protrusions 35 and a plurality of coupling grooves 36 are formed on the outer surface of the support frame 30 and the coupling protrusion 35 and the coupling groove 36 are alternately formed, and the coupling protrusion 35 is shaped in such a manner that one end thereof is integrally coupled with the body 31 and the other end thereof is figured as a gourd shape bigger than the thickness of the coupled one end, and the coupling groove 36 is shaped in such a manner that a concave is formed toward the inner direction of the body 31 so that the coupling protrusion 35 of another support frame 30 is inserted there into to connect the plurality of support frames 30 with each other.

[0070] Many support frames 30 are connectively coupled with each other by the above method to form a plurality of support frames 30 on the entire surface of the bottom.

[0071] A variable type support frame 70 is installed on the upper surface of the bottom instead of one of the plurality of support frames 30 to vary the installation location of the heating pipelines 20, that is, to transmit the heat of the place close to a hot water distributor (not shown) or on the narrow space or flowing through the heating pipelines 20 on a specific portion concentratively, or to easily install the heating pipelines 20 where the diameter of the heating pipeline 20 is bigger, or the installation of the heating pipeline 20 is difficult or complicated, that is, the case of oblique directional shaped heating pipelines or very curved winding-shaped heating pipelines, etc.

[0072] If describing the installation state of the variable type support frame 70, after the base plate 71 of the variable type support frame 70 is placed on the upper surface of the bottom having the reflective adiabatic member 10 thereon, the base plate 71 is fixed on the bottom by inserting a coupling member, that is, a nail or a bolt, etc. into a plurality of fixing holes 74 formed on the base plate 71.

[0073] Then, a plurality of support rods 75 are provided on the upper surface of the base plate 71 with coupled with the base plate 71, that is, each of the support rods 75 is coupled with each of the cylindrical protrusions 72 provided on the surface of the base plate 71 except the portions which the heating pipelines 20 and many pipelines pass through so that the heating pipelines 20 and other equipment for the pipelines are freely installed on the upper surface of the base plate 71 according to the installation conditions.

[0074] To describe the above in detail, the support rod 75 is coupled with the base plate 71 by inserting the cylindrical protrusion 72 formed on the base plate 71 of the variable type support frame 70 into the tail groove 78 of the support rod 75, and a connecting bolt 80 is inserted into a head groove 77 formed on a head part 76 of the support rod 75, and the connecting bolt 80 passing through the head groove 77 penetrates a connecting hole 79 and is coupled with the cylindrical protrusion hole 73 of the cylindrical protrusion 72 inserted into the tail groove 78 to fix the plurality of support rods 75 to the upper surface of the base plate 71.

[0075] As above, after the installation of the plurality of support frames 30 and the variable type support frame 70 is completed, a heat diffusion plate 40 to cover a part of the support frame 30 is installed on the upper surface of the support frame 30, that is, the convex part of the reverse &OHgr;-shaped insert groove 41 of the heat diffusion plate 40 is inserted into the recess part 33 formed by the support part 32 of the support frame 30, and the heat diffusion wings 42 of the heat diffusion plate 40 is contacted with the upper surface of the support part 32 of the support frame 30 so that a plurality of heat diffusion plates 40 are fixedly installed on the upper surface of the support frames 30.

[0076] Then, the heating pipelines 20 having hot water flowing there through are inserted into the insert groove 41 of the heat diffusion plate 40, the recess part 33 of the support frame 30, and the support rod 75 of the variable type support frame 70 along the required direction.

[0077] After the installation of the heating pipelines 20 is completed, the bottom of the Hot-floored layer is formed on the support frame 30 and the variable type support frame 70, and a upper plate 50 is installed to transmit the heat of the hot water flowing through the heating pipelines 20 to the indoor room, and a finishing upper plate 60 is installed on the upper surface of the upper plate 50 to form the bottom surface of the indoor room, which the installation of the heating pipelines 20 is completed.

[0078] Described as above, if the installation of the heating pipelines 20 is completed, the hot water heated and circulated by a boiler (not shown) is introduced into the heating pipelines 20, and the introduced hot water inside the heating pipelines 20 flows along the portion where the heating pipelines 20 are installed and transmits the heat into the indoors room.

[0079] That is, the heat of the hot water flowing through the heating pipelines 20 is shut off to leak to the outside through the bottom by the reflective adiabatic member 10, and is uniformly diffused to the entire surface of the bottom by the heat diffusion plate 40.

[0080] Since the heat of the hot water reflected by the reflective adiabatic member 10 and the heat of the hot water diffused by the heat diffusion plate 40 along with the heat of the hot water flowing through the heating pipelines 20 are preserved by a space part 34 forming an air layer in the body 31 of the support frame 30, that is, the heat is kept for a long time by the air layer of each of the support frames 30, and therefore, the heat efficiency is improved because the heat loss is prevented as well as the indoor temperature is not sharply changed.

[0081] In addition, since the length of each wing of the heat diffusion wings 42 of the heat diffusion plate 40 is different, the heat of the hot water is diffused and focused on the bottom of the indoor room by the long wing and the short wing in the length of the wing of the heat diffusion wings 42 so that the heat can be concentrated and concurrently diffused widely on the bottom of the indoor room.

[0082] In the meantime, since a vibration-proof member 43 which is comprised of a high molecular compound such as rubber or welt having a low heat conductivity with a predetermined thickness is attached to the bottom surface of the each wing of the heat diffusion wings 42 of the heat diffusion plate 40, the vibration generated by the impact from the outside is reduced and the noise is absorbed, and the leakage of the heat of the hot water to the outside is prevented so that the loss of the heat is prevented.

[0083] That is, if the impact is applied on the finishing upper plate 6 by the jumping of children or dropping of objects, etc., the vibration generated by the impact is transmitted to the upper plate 50 and the heat diffusion plate 40, and the transmitted vibration is reduced by the vibration-proof member 43 attached on the bottom of the heat diffusion wings 42 of the heat diffusion plate 40, and the noise generated by the vibration is also absorbed so that the vibration and the noise are reduced.

[0084] As described, the heat of the hot water flowing through the heating pipelines 20 is diffused by the heat diffusion plate 40 and is transmitted to the upper plate 50. When the upper plate 50 including gangue rock, silica and calcium carbonate is heated by the transmitted heat, the heat is transmitted to the entire surface of the bottom by the upper plate 50 as well as a far-infrared radiation is emitted.

[0085] It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention. Thus, it is intended that the present invention covers the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents.

[0086] Described as above, the present invention provides the method of constructing heating pipelines of a heating structure in the dry type method by using a support frame, a structure to fix the heating pipelines, and a heat diffusion plate and a upper plate, structures to uniformly diffuse and transmit the heat of the hot water flowing through the heating pipelines to the entire surface of the bottom, etc. and for assembling the structures to install the heating pipelines on the bottom to easily and conveniently perform the installation construction of the heating pipelines and reduce the period for the construction thereby to improve the efficiency of the work.

[0087] In addition, since the thickness of each support frame is uniformly formed, and the heating pipelines are installed not to provide the step height difference with the original bottom, the height of the Hot-floored layer can be easily controlled, and the reliability of consumers is improved.

[0088] In addition, since the space part including an air layer is formed along with the formation of the support frames with a predetermined height, the heat of the hot water flowing through the heating pipelines is transmitted to the air layer of the space part, and the transmitted heat is not circulated inside the space part, which provide the advantages of the heat shielding effect for preventing the loss of the heat by shutting off the heat, the sound shielding effect for reducing the vibration and shutting off the noise, and the heat conservation effect for preserving the heat for a long time.

[0089] In addition, since there are laid down a reflective plate, aluminum plate-shape for reflecting the light or the heat between the bottom and the support frame, and a reflective adiabatic member which is a vibration-proof rubber attached on the bottom of the reflective plate, the heat generated from the hot water inside the heating pipelines is prevented from leaked out through the bottom by the reflective plate of the reflective heat-shielding material, the transmission of the vibration from the outside of the bottom and the upper side of the Hot-floored layer is reduced by the vibration-proof rubber of the reflective adiabatic member, and the noise caused by the vibration is shut off so that a consumer enjoys a quite and comfortable life in the indoor room.

[0090] In addition, a variable type support frame is installed on the upper surface of the bottom instead of one of the plurality of support frames on the bottom close to a hot water distributor or on the narrow space or on the place to concentrate the heat of the hot water inside the heating pipelines, or on the place where the diameter of the heating pipeline is bigger, or where the installation of the heating pipeline is difficult or complicated, that is, the place of oblique directional shaped heating pipelines or very curved winding-shaped heating pipelines, etc. Therefore, due to the variable type support frame, the installation of the heating pipelines becomes the easier and the more convenient on the places described as above, and the upper plate is more stably supported and the heating pipelines are more stably fixed. Further, the partial overheating of the upper plate by the heat is prevented in advance along with the original functional execution of the upper frames thereby to provide a consumer with the optimum heating environment.

[0091] In addition, according to the present invention, in the replacement and the repairs of the already-installed heating pipelines and structures, their replacement can be more easily made because it is possible to replace or repair the heating pipelines and the structures to be replaced or repaired only after taking off each structure, and the present invention has an advantage of contributing to the prevention of the environment contamination because the taken-off structure can be reused, and therefore, the generation of the waste structure materials can be reduced.

[0092] Furthermore, according to the present invention, a vibration-proof member is attached on the bottom of the heat diffusion wings of the heat diffusion plate among the structures, and as a result, the vibration generated from the upper surface of the Hot-floored layer, that is, the floor of the indoor room by the impact from the outside is reduced, and the noise by the vibration is absorbed. Therefore, the private life of individuals is protected, and the optimum indoor environment is maintained without doing harm to others as well as the breakage and the damage of the structures are prevented.

[0093] It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention. Thus, it is intended that the present invention covers the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents.

Claims

1. A dry type heating pipeline structure for heating an indoor room by heat of hot water flowing through a heating pipeline installed on a bottom of the room, the structure comprising:

a plurality of support frames installed on the bottom on which a reflective adiabatic member is installed with connected to each other, for adjusting an installation location of the heating pipeline, fixing the heating pipeline, and forming height of a hot-floored layer, the heating pipeline being installed on the plurality of support frames;
a plurality of heat diffusion plates installed on the plurality of support frames, for uniformly diffusing the heat of the hot water flowing through the heating pipeline into the entire area of the bottom; and
an upper plate installed on the plurality of support frames on which the heat diffusion plates are installed and placed at an upper side of the hot-floored layer to form a heated surface, for transmitting the heat of the hot water inside the heating pipeline to the indoor room.

2. The dry type heating pipeline structure of claim 1, wherein the reflective adiabatic member comprises a reflective plate located at an upper side of the reflective adiabatic member, for reflecting light or heat; and a vibration-proof rubber located at a lower side of the reflective plate with attached thereto and having a predetermined elasticity for absorbing impact and reducing vibration.

3. The dry type heating pipeline structure of claim 2, wherein the reflective plate is of aluminum having a good heat or light shielding ability, and a good heat reflectivity.

4. The dry type heating pipeline structure of claim 1, wherein the support frame comprises:

a body having a plurality of separation plates therein and forming the height of the hot-floored layer;
a recess part located on an upper surface of the body and formed by a plurality of support parts such that the heating pipeline is fixedly inserted, to fix and control the installation locations of the heating pipelines;
a space part provided in the body and forming an air layer for preserving the heat to prevent the heat reflected by the reflective adiabatic member and the heat of the hot water flowing through the heating pipeline from being lost; and
a plurality of coupling means provided on the outer surface of the body and connecting the support frames with each other.

5. The dry type heating pipeline structure of claim 4, wherein the coupling means comprises:

a plurality of coupling protrusions shaped in such a manner that one end thereof is integrally coupled with the body and the other end thereof is greater in thickness than the one end to form a gourd shape as viewed from the top; and
a plurality of coupling grooves formed at an outer surface of the body of the support frames in a form of a concave recessed toward an inner direction of the body so that each of the coupling protrusions is inserted to connect the plurality of support frames with each other.

6. The dry type heating pipeline structure of claim 5, wherein the coupling protrusions and the coupling grooves are alternately formed on the outer surface of the body of the support frame.

7. The dry type heating pipeline structure of claim 4, wherein a plurality of round support pins are-formed on the upper surface of the support part toward the direction that the recess part is formed to fix the heating pipelines inserted into the recess part.

8. The dry type heating pipeline structure of claim 1, wherein a variable type support frame is installed on the upper surface of the bottom instead of one of the plurality of support frames to allow the heating pipeline to be installed concentratively and flexibly, and varies the installation location of the heating pipeline.

9. The dry type heating pipeline structure of claim 8, wherein the variable type support frame comprises:

a base plate including a plurality of fixing holes, which coupling members are respectively inserted through to be fixed to the bottom by the coupling member with connected to the bottom to locate the heating pipeline upwardly, and a plurality of circular protrusions which are integrally formed with the base plate, and each of which has a cylindrical protrusion hole therein; and
a plurality of support rods equipped on the base plate and including a head part which is wider in diameter when it goes to an upside, for supporting the upper plate and varying the installation location of the heating pipeline, and has a head groove at center thereof for a connecting bolt to be inserted therethrough, a tail groove which is located on the lower side of the support rod and the cylindrical protrusion is inserted into, and a connecting hole which penetrates a center of the support rod to connect the head groove and the tail groove.

10. The dry type heating pipeline structure of claim 1, wherein the heat diffusion plate comprises:

an insert groove figured as a reverse &OHgr; shape which the heating pipeline is inserted into; and
heat diffusion wings formed on the both sides of the insert groove integrally and as a flat plate shape so that the heat of the hot water flowing through the heating pipeline is diffused on the entire surface of the bottom.

11. The dry type heating pipeline structure of claim 10, wherein a connected portion of the insert groove and the heat diffusion wings is formed as a round shape.

12. The dry type heating pipeline structure of claim 10, wherein the heat diffusion wings have different lengths around the insert groove.

13. The dry type heating pipeline structure of claim 10, wherein the respective heat diffusion wings has a vibration-proof member attached to a lower side thereof to reduce vibration generated by impact from outside and to absorb a noise.

14. The dry type heating pipeline structure of claim 13, wherein the vibration-proof member is a high molecular compound comprising rubber or welt.

15. The dry type heating pipeline structure of claim 13, wherein the vibration-proof member is 1˜2 mm thick.

16. The dry type heating pipeline structure of claim 1, wherein the upper plate comprises a material for emitting far-infrared and the material is at least one selected from a group consisting of gangue rock, silica and calcium carbonate.

17. A construction method of a dry type heating pipeline structure for heating an indoor room by heat of hot water flowing through a heating pipeline installed on a bottom of the room, the method comprising the steps of:

adjusting an installation location of the heating pipeline on the bottom, and connectively coupling a plurality of support frames for fixing the heating pipeline at an adjusted location to form a height of a hot-floored layer;
installing a heat diffusion plate which the heating pipeline is inserted into and fixed on to cover a part of the support frame on each of the support frames to diffuse the heat of the hot water flowing through the heating pipeline to the entire surface of the bottom; and
installing an upper plate on the support frames having the heat diffusion plate thereon to form a bottom of the hot-floored layer such that the heat of the hot water flowing through the heating pipeline is diffused to the entire surface of the bottom uniformly.

18. The construction method of claim 17, further comprising the step of installing a reflective adiabatic member between the bottom and the lower side of the support frames to prevent the heat of the hot water flowing through the heating pipeline from leaked through the bottom to the outside.

19. The construction method of claim 17, further comprising the step of varying an installation location of the heating pipeline by installing a variable type support frame instead of one of the plurality of support frames to allow the concentrative and free installation of the heating pipelines by the variable type support frame.

Patent History
Publication number: 20040074631
Type: Application
Filed: Oct 17, 2002
Publication Date: Apr 22, 2004
Inventor: Chang Seong Jeon (Seoul)
Application Number: 10271753
Classifications
Current U.S. Class: Related To Wall, Floor Or Ceiling Structure Of A Chamber (165/53); Structural Installation (165/47); Conduit Within, Or Conforming To, Panel Or Wall Structure (165/168); Means Spanning Side-by-side Tube Elements (165/171)
International Classification: F24H003/00; F24D005/10; F24H009/06; F24D019/02; F28F003/12; F28F001/32;