SOLID STATE IMAGING DEVICE AND METHOD FOR MANUFACTURING THE SAME
A solid state imaging device includes: a solid state imaging element including a light receiving element, a microlens formed above the light receiving element, a first transparent layer formed on the microlens and a second transparent layer formed on or above the microlens and harder than the first transparent layer; a transparent component formed above the second transparent layer; and an adhesive layer for bonding the second transparent layer and the transparent component. The hard second transparent layer prevents the occurrence of scratches during a dicing step.
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1. Field of the Invention
The present invention relates to a solid state imaging device provided with a transparent component such as glass bonded to a light receiving surface and a method for manufacturing the same.
2. Description of Related Art
A known solid state imaging device using a CCD (charge coupled device) is provided with a solid state imaging element including a photodiode as a light receiving element and a microlens provided above it and a transparent component such as glass for protecting the solid state imaging element.
As shown in
The conventional solid state imaging device is disadvantageous in that the degree of reflection at the interface between the air layer 110 and the transparent component is high and dust trapped in the package during transfer may possibly move to an imaging region.
To eliminate the disadvantages, the inventors of the present invention have made a close study of the structure of the device and hit upon an idea of applying a transparent component directly to a transparent resin layer formed to cover the microlenses 106 (see
However, if the transparent resin layer is made of a fluorine-containing resin having a low refractive index to reduce the reflection of the incident light, a scratch may possibly occur on the top surface of an imaging region of the solid state imaging element in the step of cutting the wafer to separate the solid state imaging elements. The scratch on the top surface of the transparent resin layer causes a black scratch in the resulting image.
In light of the above, the present invention provides a small-sized and high-sensitivity solid state imaging device which is manufactured with high yield and a method for manufacturing the same.
A solid state imaging device according to a first aspect of the present invention includes a solid state imaging element including a light receiving element, a microlens formed above the light receiving element, a first transparent layer formed on the microlens and a second transparent layer formed on or above the microlens and harder than the first transparent layer; a transparent component formed above the second transparent layer; and an adhesive layer for bonding the second transparent layer and the transparent component.
With this structure, the second transparent layer is less likely to be damaged by dust in the dicing step and the solid state imaging device according to the first aspect of the present invention is manufactured with high yield. Further, since there is no air layer between the transparent component and the second transparent layer, the mixing of dust between the transparent component and the microlens is less likely to occur.
In particular, even if the first transparent layer has a lower refractive index than the microlens and is made of a soft fluorine-containing resin, the presence of the second transparent layer reduces the occurrence of damage during the dicing step. As a result, incident light is effectively collected on the light receiving element. Thus, the solid state imaging device according to the first aspect of the present invention is provided with high sensitivity and small size and manufactured with high yield.
Examples of material for the second transparent layer include an acrylic resin, a styrene resin, an epoxy resin and PVA (polyvinyl alcohol) which are free from fluorine. If the second transparent layer is made of material more hydrophilic than the first transparent layer, the dust generated during the dicing step is easily removed, thereby improving the manufacturing yield to a further extent.
The second transparent layer may have a refractive index of about 1.3 or more and 1.6 or less such that the refractive index of the second transparent layer comes between the refractive indices of the first transparent layer and the adhesive layer even when the first transparent layer and the adhesive layer are made of general materials. Accordingly, reflectance at the interfaces between these layers is reduced, thereby making it possible to collect a sufficient amount of light on the light receiving element.
A solid state imaging device according to a second aspect of the present invention includes a solid state imaging element including a light receiving element, a microlens formed above the light receiving element, a first transparent layer formed on the microlens and a second transparent layer formed on or above the microlens and made of material which is more hydrophilic than the first transparent layer; a transparent component formed above the second transparent layer; and an adhesive layer for bonding the second transparent layer and the transparent component.
Since the second transparent layer is more hydrophilic than the first transparent layer, abatement generated during the dicing step is more easily washed away than the case where the second transparent layer is not provided. Therefore, the solid state imaging device according to the second aspect of the present invention is manufactured with high yield.
A method for manufacturing the solid state imaging device according to the first aspect of the present invention includes the steps of: (a) preparing a substrate in the form of a wafer having a light receiving element for converting incident light into an electronic signal and a microlens provided above the light receiving element to collect incident light on the light receiving element; (b) forming a first transparent layer to cover at least the top surface of the microlens; (c) forming a second transparent layer harder than the first transparent layer on the first transparent layer; and (d) cutting the wafer-shaped substrate into chips with the top surface of the second transparent layer exposed.
As the second transparent layer is harder than the first transparent layer, scratches caused by the abatement are less likely to occur as compared with the case where the second transparent layer is not formed in the step (d).
A method for manufacturing the solid state imaging device according to the second aspect of the present invention includes the steps of: (a) preparing a substrate in the form of a wafer having a light receiving element for converting incident light into an electronic signal and a microlens provided above the light receiving element to collect incident light on the light receiving element; (b) forming a first transparent layer to cover at least the top surface of the microlens; (c) forming a second transparent layer made of material which is more hydrophilic than the first transparent layer on the first transparent layer; and (d) cutting the wafer-shaped substrate into chips with the top surface of the second transparent layer exposed and water supplied.
According to the method, the step (d) (dicing) is carried out with the highly hydrophilic second transparent layer exposed. Therefore, the dust generated by cutting the substrate is easily washed away from the substrate surface.
Hereinafter, detailed explanation of embodiments of the present invention is provided with reference to the drawings.
First Embodiment Structure of Solid State Imaging DeviceAs shown in
As shown in
The solid state imaging element 20 includes: a substrate 1 for forming CCD solid state imaging elements in which recesses are formed in the imaging region on a subpixel-by-subpixel basis; photodiodes (light receiving elements) 2 disposed at the bottom of the recesses to convert incident light into an electronic signal, respectively; a first planarization film 3 formed on the substrate 1 and the photodiodes 2 to make the top surface of the substrate 1 flat; color filters 4 formed on parts of the first planarization film 3 above the photodiodes 2; a second planarization film 5 formed to cover the color filters 4 to eliminate unevenness caused by the color filters 4; microlenses 6 formed on parts of the second planarization film 5 above the photodiodes 2; a first transparent layer 7 formed on the microlenses 6 to bury at least the microlenses 6; and a second transparent layer 8 formed on the first transparent layer 7 and harder than the first transparent layer 7. A transparent component 9 made of a glass plate is bonded onto the second transparent layer 8 with an adhesive layer 10. In
Among the above-described components, the first and second planarization films 3 and 5 are transparent and may be made of an acrylic resin. The microlenses 6 are preferably transparent. In the present embodiment, however, the microlenses 6 are made of a positive photosensitive resin having naphthoquinonediazido as a photosensitive group. The transparent component 9 may be made of a transparent resin in place of glass.
The first transparent layer 7 is made of a resin containing fluorine in its molecular structure (i.e., fluorine-containing resin). The second transparent layer 8 may be made of a resin having higher hardness than the fluorine-containing resin. The provision of the second transparent layer 8 harder than the first transparent layer 7 between the first transparent layer 7 and the adhesive layer 10 is a characteristic feature of the solid state imaging device of the present embodiment. The hardnesses of the resins are easily compared using a commercially available hardness meter such as Nanoindenter. Examples of the material for the first transparent layer 7 include a fluorinated acrylic resin and a fluorinated silicone resin. Examples of the material for the second transparent layer 8 include an acrylic resin, a styrene resin, an epoxy resin and PVA (polyvinyl alcohol). The fluorinated resin is suitable as the material for the first transparent layer 7 because it is transparent and relatively soft and has a refractive index lower than that of the microlenses 6. Due to the refractive index lower than that of the microlenses 6, light passing through the microlenses 6 is sufficiently collected on the photodiodes 2. Further, the soft first transparent layer 7 absorbs stress to be applied to the components of the solid state imaging device after the transparent component 9 is adhered, thereby reducing the occurrence of failures. Moreover, as the hardness of the second transparent layer 8 is set higher than that of the first transparent layer 7, scratches are less likely to occur on the top surface of the solid state imaging element during the manufacture.
In the solid state imaging device of the present embodiment, the refractive indices of the microlenses 6, first transparent layer 7, second transparent layer 8, adhesive layer 8 and transparent component 9 are about 1.55 to 2.0, about 1.3 to 1.5, about 1.3 to 1.6, about 1.5 to 1.6 and about 1.55 or higher, respectively.
The components vary in thickness. For example, the thickness of each of the microlenses 6 may be about 0.3 μm or more and 2.0 μm or less. The first transparent layer 7 may have enough thickness to cover at least the top surfaces of the microlenses 6, for example, about 0.1 μm or more and 2.0 μm or less. The thickness of the second transparent layer 8 is about 0.05 μm or more and 2.0 μm or less. The thickness of the adhesive layer 10 may be about 0.05 μm or more and 10 μm or less. Although the first and second transparent layers 7 and 8 are depicted to have flat and smooth top surfaces in
In the thus-configured solid state imaging device of the present embodiment, light from outside passes through the transparent component 9, adhesive layer 10, second transparent layer 8 and first transparent layer 7 in this order, and then collected on the photodiodes 2 through the microlenses 6. The light is converted into an electronic signal in the photodiodes 2 and sent to the periphery of the substrate 1 via a CCD circuit, and then to the external terminals 32 via the wires 28 and the terminals 22.
Method for Manufacturing Solid State Imaging DeviceHereinafter, explanation of a method for manufacturing the solid state imaging device of the present embodiment is provided.
Now, detailed explanation of the steps shown in
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As described above, according to the method for manufacturing the solid state imaging device of the present embodiment, the dicing is carried out in the step shown in
The second transparent layer 8 has a refractive index of about 1.3 or more and 1.6 or less in the present embodiment. If the refractive index of the first transparent layer 7 is set about 1.4 which is lower than that of the microlenses 6, the difference in refractive index between the first and second transparent layer 7 and 8 is reduced, and so is the difference in refractive index between the second transparent layer 8 and the adhesive layer 10. This prevents the reflection of the incident light at the interface between the first and second transparent layers 7 and 8 and the interface between the second transparent layer 8 and the adhesive layer 10. Therefore, a sufficient amount of light is collected even if the light receiving element is reduced in size, thereby providing the solid state imaging device with high sensitivity.
Further, since the transparent component 9 is directly bonded onto the solid state imaging element 20 with the adhesive layer 10 interposed therebetween, the mixing of dust in the package is prevented. Moreover, the total thickness of the device is reduced as compared with the conventional solid state imaging device shown in
Thus, the solid state imaging device of the present embodiment, which is highly sensitive and small-sized, is manufactured with high yield.
Second EmbodimentAs shown in
As shown in
The second transparent layer 58 in the solid state imaging device 46 of the present embodiment is about 0.05 μm or more and 2.0 μm or less in thickness and may be made of at least one of an acrylic resin, a styrene resin, an epoxy resin and PVA which do not contain fluorine in their molecular structures.
The solid state imaging device 46 of the present embodiment is manufactured by the same method described in the first embodiment. Since the second transparent layer 58 is highly hydrophilic, water reaches easily between the abatement and the second transparent layer 58 during the dicing step shown in
If the first transparent layer 7 is made of a fluorine-containing material, the top surface of the first transparent layer 7 may be subjected to oxygen plasma treatment to make it hydrophilic to some extent. However, according to the inventors' confirmation, the abatement was not satisfactorily washed away in the absence of the second transparent layer 58, the scratches were formed on the first transparent layer 7 and the abatement remained undesirably on the imaging region 24. However, if the second transparent layer 58 is provided, the occurrence of the scratches is significantly reduced and the abatement is removed well. This indicates that the provision of the highly hydrophilic second transparent layer 58 is significantly effective.
Thus, as described above, the solid state imaging device and the method for manufacturing the same according to the present invention are useful for the manufacture of solid state imaging devices for video cameras and the like.
Claims
1-11. (canceled)
12. A solid state imaging device comprising:
- a light receiving element formed on a semiconductor substrate;
- a microlens formed on the light receiving element;
- a first transparent layer formed on the microlens;
- a second transparent layer formed on the first transparent layer; and
- a third transparent layer formed on the second transparent layer, wherein
- a top surface of the first transparent layer is flat,
- the first transparent layer has a refractive index lower than a refractive index of the microlens, and
- second transparent layer is harder than the first transparent layer.
13. The solid state imaging device of claim 12 further comprising:
- a color filter formed on the light receiving element and under the microlens.
14. The solid state imaging device of claim 12 further comprising:
- a fourth transparent layer formed on the second transparent layer and under the third transparent layer.
15. The solid state imaging device of claim 14, wherein the fourth transparent layer is made of an epoxy adhesive.
16. The solid state imaging device of claim 14, wherein the fourth transparent layer is made of an acrylic adhesive.
17. The solid state imaging device of claim 14, wherein the fourth transparent layer has a refractive index of 1.5 or more and 1.6 or less.
18. The solid state imaging device of claim 12, wherein the first transparent layer is made of a fluorine-containing resin.
19. The solid state imaging device of claim 12, wherein the first transparent layer has a refractive index of 1.3 or more and 1.5 or less.
20. The solid state imaging device of claim 12, wherein
- the second transparent layer is made of material which is more hydrophilic than the first transparent layer.
21. The solid state imaging device of claim 12, wherein the second transparent layer has a refractive index of 1.3 or more and 1.6 or less.
22. The solid state imaging device of claim 12, wherein the second transparent layer is made of a resin containing no fluorine in its molecular structure.
Type: Application
Filed: Oct 15, 2009
Publication Date: Feb 11, 2010
Applicant: PANASONIC CORPORATION (Osaka)
Inventors: Tomoko KOMATSU (Kyoto), Tomoki Masuda (Osaka), Nobukazu Teranishi (Tokyo)
Application Number: 12/579,930
International Classification: H04N 5/335 (20060101);