METHOD AND DEVICE FOR CLEANING A BRUSH SURFACE HAVING A CONTAMINATION
A method for cleaning a brush surface having a contamination is provided. The method includes steps of: providing a mechanical wave; and stripping off the contamination from the brush surface by the mechanical wave.
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The present disclosure relates to a cleaning method and device, and more particularly to a method and device for cleaning a brush surface having a contamination.
BACKGROUNDNowadays the chemical mechanical polishing (CMP) process has been widely used in the manufacture process of the semiconductor wafer. The conventional CMP tool includes a post-CMP cleaning module, wherein the post-CMP cleaning module includes a roller cleaner (such as a roller type brush), a pencil cleaner (such as a pencil type brush) and a dryer. The wafer polished is transferred to the roller cleaner and the pencil cleaner to scrub the slurry residue from the wafer surface, and then transferred to the dryer to dry the wafer. During the cleaning process performed by the roller cleaner and the pencil cleaner, there are many by-products (such as a contaminant particle) produced and accumulated on the brush surface, which may scratch the wafer surface during the cleaning process; thus, the conventional post-CMP cleaning module further includes a deionize (DI) rinse process and a quartz scrubber to clean those brushes. However, the cleaning efficiency of the deionize (DI) rinse process and the quartz scrubber is not well enough to remove the contaminant particle formed on the brush surface, and as the size of the wafer becomes larger than 450 mm, the loading of the brush has become larger, either, which may shorten the life time of the brush.
Hence, because of the defects in the prior arts, there is a need to solve the above problems.
SUMMARYIn accordance with one aspect of the present disclosure, a device for cleaning a brush surface having a first surface charge and a contaminant particle having a particle surface having a second surface charge is provided, wherein the first surface charge has an electric polarity the same with that of the second surface charge. The device includes a cleaning module configured to enhance the second surface charge on the particle surface, so that the contaminant particle is repelled from the brush surface.
The present disclosure is best understood from the following detailed description when read with the accompanying figures. It is emphasized that, in accordance with the standard practice in the industry, various features are not shown to scale and are used for illustration purposes only. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion.
The present disclosure will be described with respect to particular embodiments and with reference to certain drawings, but the disclosure is not limited thereto but is only limited by the claims. The drawings described are only schematic and are non-limiting. In the drawings, the size of some of the elements may be exaggerated and not drawn on scale for illustrative purposes. The dimensions and the relative dimensions do not necessarily correspond to actual reductions to practice.
Furthermore, the terms first, second and the like in the description and in the claims, are used for distinguishing between similar elements and not necessarily for describing a sequence, either temporally, spatially, in ranking or in any other manner. It is to be understood that the terms so used are interchangeable under appropriate circumstances and that the embodiments described herein are capable of operation in other sequences than described or illustrated herein.
It is to be noticed that the term “comprising”, used in the claims, should not be interpreted as being restricted to the means listed thereafter; it does not exclude other elements or steps. It is thus to be interpreted as specifying the presence of the stated features, integers, steps or components as referred to, but does not preclude the presence or addition of one or more other features, integers, steps or components, or groups thereof. Thus, the scope of the expression “a device comprising means A and B” should not be limited to devices consisting only of components A and B.
Reference throughout this specification to “one embodiment” or “an embodiment” means that a particular feature, structure or characteristic described in connection with the embodiment is included in at least one embodiment. Thus, appearances of the phrases “in one embodiment” or “in an embodiment” in various places throughout this specification are not necessarily all referring to the same embodiment, but may. Furthermore, the particular features, structures or characteristics may be combined in any suitable manner, as would be apparent to one of ordinary skill in the art from this disclosure, in one or more embodiments.
Similarly it should be appreciated that in the description of exemplary embodiments, various features are sometimes grouped together in a single embodiment, figure, or description thereof for the purpose of streamlining the disclosure and aiding in the understanding of one or more of the various inventive aspects. This method of disclosure, however, is not to be interpreted as reflecting an intention that the claimed invention requires more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed embodiment. Thus, the claims following the detailed description are hereby expressly incorporated into this detailed description, with each claim standing on its own as a separate embodiment.
Furthermore, while some embodiments described herein include some but not other features included in other embodiments, combinations of features of different embodiments are meant to be within the scope of the invention, and form different embodiments, as would be understood by those in the art. For example, in the following claims, any of the claimed embodiments can be used in any combination.
In the description provided herein, numerous specific details are set forth. However, it is understood that embodiments may be practiced without these specific details. In other instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure an understanding of this description.
The present disclosure will now be described by a detailed description of several embodiments. It is clear that other embodiments can be configured according to the knowledge of persons skilled in the art without departing from the true technical teaching of the present disclosure, the claimed invention being limited only by the terms of the appended claims.
Hereafter, embodiments of the present invention will be explained in detail with reference to the accompanying drawings.
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In one embodiment, the device 100 further includes a bath 108, a megasonic device 110 and a discharge unit 112, wherein the bath 108 includes a pool region 114, a bottom region 116, an inlet region 118 and a first wall 120. The brush (not shown) to be cleaned is disposed in the pool region 114, and has the brush surface 202; and the megasonic device 110 is disposed in the bottom region 116. The discharge unit 112 includes an overflow region 122, a second wall 124 and an outlet region 126, wherein the overflow region 122 surrounds the first wall 120 and the second wall 124 surrounds the overflow region 122, as shown in
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In another embodiment, when the pool region 114 overflows with the fluid, an overflow region of the fluid flows into the overflow region 122 and is discharged through the overflow region 122 and the outlet region 126. In another embodiment, it can be inferred that a profile of the device 100 is a circular shape, as shown in
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In accordance with embodiments of the present disclosure, a method for cleaning a brush surface having a contamination is provided. The method includes steps of: providing a mechanical wave; and stripping off the contamination from the brush surface by the mechanical wave.
In various implementations, the contamination includes a contaminant particle having a particle surface, the brush surface has a first surface charge thereon, the particle surface has a second surface charge thereon, the first surface charge has an electric polarity the same with that of the second surface charge, and the method further includes steps of: enhancing the second surface charge, so that the contaminant particle is repelled from the brush surface; and causing the brush surface to have a motion, wherein the electric polarity is negative; and the motion includes a rotation. In one aspect, the step of enhancing the second surface charge on the particle surface is performed by a functional water process. In another aspect, the step of enhancing the second surface charge on the particle surface is performed by a chemical process. The mechanical wave is a megasonic wave, and is applied to the brush surface through a fluid, the fluid includes one of a functional water and an alkaline solution; and the brush surface is used to clean a wafer in a chemical-mechanical planarization process.
In accordance with embodiments of the present disclosure, a method for cleaning a brush surface having a first surface charge and a contaminant particle having a particle surface having a second surface is provided, wherein the first surface charge has an electric polarity the same with that of the second surface charge. The method includes the following steps: causing the second surface charge to be enhanced, so that the contaminant particle is repelled from the brush surface. In one aspect, the electric polarity is negative. In another aspect, the step of enhancing the second surface charge is performed by a functional water process. In still another aspect, the functional water process is performed by adding an H2 water to form a solution system for reducing a oxidation/reduction potential of the solution system. In still another aspect, the step of enhancing the second surface charge is performed by a chemical process. In still another aspect, the chemical process is performed by adding an alkaline solution to reduce a zeta potential of the contaminant particle. In still another aspect, the chemical process is used to facilitate a dissociation of a functional group from the contaminant particle.
In accordance with some embodiments of the present disclosure, a device for cleaning a brush surface having a first surface charge and a contaminant particle having a particle surface having a second surface charge is provided, wherein the first surface charge has an electric polarity the same with that of the second surface charge. The device includes a cleaning module configured to enhance the second surface charge on the particle surface, so that the contaminant particle is repelled from the brush surface. In one aspect, the device further includes a bath, a megasonic device and a discharge unit. The bath includes a pool region, a bottom region, an inlet region and a first wall disposed above the inlet region, wherein the inlet region provides a fluid to the pool region therethrough, and the fluid includes at least one of a functional water and an alkaline solution. The megasonic device is disposed in the bottom region, and provides a mechanical wave. The discharge unit includes an overflow region surrounding the first wall, a second wall surrounding the overflow region, and an outlet region, wherein when the pool region overflows, an overflow portion of the fluid is discharged through the overflow region and the outlet region. In another aspect, the mechanical wave is a megasonic wave. In still another aspect, the cleaning module performs a functional water process to reduce a oxidation/reduction potential of the fluid. In still another aspect, the cleaning module performs a chemical process to reduce a zeta potential of the contaminant particle, and the contaminant particle is one selected from a group consisting of PSi, Si3N4, SiO2, Al2O3, and the combination thereof. In still another aspect, the device further includes a detector used for detecting an electric polarity of one of the first and second surface charges.
While the invention has been described in terms of what is presently considered to be the most practical and preferred embodiments, it is to be understood that the invention needs not be limited to the disclose embodiments. Therefore, it is intended to cover various modifications and similar arrangements included within the spirit and scope of the appended claims, which are to be accorded with the broadest interpretation so as to encompass all such modifications and similar structures.
Claims
1. A method for cleaning a brush surface having a contamination, comprising steps of:
- providing a mechanical wave; and
- stripping off the contamination from the brush surface by the mechanical wave.
2. A method as claimed in claim 1, wherein the contamination includes a contaminant particle having a particle surface, the brush surface has a first surface charge thereon, the particle surface has a second surface charge thereon, the first surface charge has an electric polarity the same with that of the second surface charge, and the method further comprises steps of:
- enhancing the second surface charge, so that the contaminant particle is repelled from the brush surface; and
- causing the brush surface to have a motion.
3. A method as claimed in claim 2, wherein:
- the electric polarity is negative; and
- the motion includes a rotation.
4. A method as claimed in claim 2, wherein the step of enhancing the second surface charge on the particle surface is performed by a functional water process.
5. A method as claimed in claim 2, wherein the step of enhancing the second surface charge on the particle surface is performed by a chemical process.
6. A method as claimed in claim 1, wherein:
- the mechanical wave is a megasonic wave, and is applied to the brush surface through a fluid;
- the fluid includes one of a functional water and an alkaline solution; and
- the brush surface is used to clean a wafer in a chemical-mechanical planarization process.
7. A method for cleaning a brush surface having a first surface charge and a contaminant particle having a particle surface having a second surface charge, wherein the first surface charge has an electric polarity the same with that of the second surface charge, comprising a step of:
- causing the second surface charge to be enhanced, so that the contaminant particle is repelled from the brush surface.
8. A method as claimed in claim 7, wherein the electric polarity is negative.
9. A method as claimed in claim 7, wherein the step of enhancing the second surface charge is performed by a functional water process.
10. A method as claimed in claim 9, wherein the functional water process is performed by adding an H2 water to form a solution system for reducing a oxidation/reduction potential of the solution system.
11. A method as claimed in claim 7, wherein the step of enhancing the second surface charge is performed by a chemical process.
12. A method as claimed in claim 11, wherein the chemical process is performed by adding an alkaline solution to reduce a zeta potential of the contaminant particle.
13. A method as claimed in claim 11, wherein the chemical process is used to facilitate a dissociation of a functional group from the contaminant particle.
14. A device for cleaning a brush surface having a first surface charge and a contaminant particle having a particle surface having a second surface charge, wherein the first surface charge has an electric polarity the same with that of the second surface charge, comprising:
- a cleaning module configured to enhance the second surface charge on the particle surface, so that the contaminant particle is repelled from the brush surface.
15. A device as claimed in claim 14, further comprising:
- a bath including a pool region, a bottom region, an inlet region and a first wall disposed above the inlet region, wherein the inlet region provides a fluid to the pool region therethrough, and the fluid includes at least one of a functional water and an alkaline solution;
- a megasonic device disposed in the bottom region, and providing a mechanical wave;
- a discharge unit including an overflow region surrounding the first wall, a second wall surrounding the overflow region, and an outlet region, wherein when the pool region overflows, an overflow portion of the fluid is discharged through the overflow region and the outlet region.
16. A method as claimed in claim 15, wherein the mechanical wave is a megasonic wave.
17. A device as claimed in claim 15, wherein the cleaning module performs a functional water process to reduce a oxidation/reduction potential of the fluid.
18. A device as claimed in claim 14, wherein the cleaning module performs a chemical process to reduce a zeta potential of the contaminant particle.
19. A device as claimed in claim 14, wherein the contaminant particle is one selected from a group consisting of a PSi, an Si3N4, an SiO2, an Al2O3, and the combination thereof.
20. A device as claimed in claim 14, further comprising a detector detecting an electric polarity of one of the first and second surface charges.
Type: Application
Filed: Jan 11, 2013
Publication Date: Jul 17, 2014
Applicant: Taiwan Semiconductor Manufacturing Company, Ltd. (Hsinchu City)
Inventors: Jiann-Lih WU (Hsin-Chu City), Jeng-Jyi HWANG (Hsin-Chu County), Soon-Kang HUANG (Hsin-Chu City), Chi-Ming YANG (Hsin-Chu City)
Application Number: 13/740,128
International Classification: A46B 17/06 (20060101);