Sensor module
A sensor module. One embodiment provides a cap whose perimeter defines a rim. A first semiconductor chip is attached to the cap. The first semiconductor chip includes first connection elements. The rim and the first connection elements define a common plane.
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This Utility patent application is a divisional application of U.S. application Ser. No. 12/142,380, filed Jun. 19, 2008, which is incorporated herein by reference.
BACKGROUNDThe invention relates to a sensor module, an assembly, and a method for fabricating an assembly.
Sensor modules and sensor assemblies may contain a sensor like, for example, a micro-electro-mechanical microphone. Typically, such a micro-electro-mechanical microphone is mounted in a casing which is built of several components wherein one component of the casing is typically made of a printed circuit board. Micro-electro-mechanical microphones packaged like this are used to transform sound into electrical signals in applications where a miniaturization is of special interest.
The accompanying drawings are included to provide a further understanding of embodiments and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments and together with the description serve to explain principles of embodiments. Other embodiments and many of the intended advantages of embodiments will be readily appreciated as they become better understood by reference to the following detailed description. The elements of the drawings are not necessarily to scale relative to each other. Like reference numerals designate corresponding similar parts.
FIGS. 4A,B,C illustrate a section side view of a cap (A), a sectional side view of a module according to a fourth embodiment (B), and a bottom view of the sensor module according to one embodiment (C).
FIGS. 9A,B illustrate a sectional side view of an assembly according to one embodiment (A), and a top view of a circuit board of the assembly according to one embodiment.
The aspects and embodiments of the invention are now described with reference to the drawings, wherein like reference numerals are generally utilized to refer to like elements throughout. In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of one or more aspects of embodiments of the invention. It may be evident, however, to one skilled in the art that one or more aspects of the embodiments of the invention may be practiced with a lesser degree of the specific details. In other instances, known structures and devices are shown in block diagram form in order to facilitate describing one or more aspects of the embodiment of the invention. The following description is therefore not to be taken in a limiting sense, and the scope of the invention is defined by the appended claims.
Modules and assemblies described in the following include embodiments of a micro-electro-mechanical microphone which dynamically transforms sound e.g., in the audible frequency range into electrical signals. One embodiment of a module may include a silicon chip containing a microphone based on a capacitor including two electrodes wherein one electrode is made of a thin membrane as already well-known for those skilled in the art.
Further embodiments of modules and assemblies include a cap wherein the first semiconductor chip is attached to the cap. The cap can, for example, be made of an electrically conductive material or it may include a surface being covered with an electrically conductive material. The electrically conductive material can be made of a metal or a metal alloy or any other conductive material like a semiconductor material or a plastic material including electrically conductive properties.
In an assembly a sensor module can be attached to a circuit board. The circuit board can be any type of board including electrical connections like, for example, a printed circuit board (PCB), a multi-layer circuit board, or a leadframe.
Referring to
According to one embodiment of the first embodiment of the sensor module, a second semiconductor chip not illustrated in
According to one embodiment of the sensor module, the cap 10 is made of an electrically conductive material, or the cap 10 includes a surface being covered with an electrically conductive material, in one embodiment essentially completely covered with the electrically conductive material.
According to one embodiment of the sensor module, the sensor module can be a microphone module and the first semiconductor chip can be a micro-electro-mechanical microphone chip. Furthermore, the second semiconductor chip, if available, can be a processor chip like, for example, an ASIC chip, or the like.
Referring to
According to one embodiment of a sensor module, the rim 10.1 and at least one of the first and second connection elements 20.1 and 30.1 define a common plane.
According to one embodiment of a sensor module, the cap 10 is made of an electrically conductive material or the cap 10 includes a surface being covered with an electrically conductive material, in one embodiment being essentially completely covered with an electrically conductive material.
According to one embodiment of a sensor module, at least one of the first and second semiconductor chips 20 and 30 defines a front side and a backside, wherein the backside of the chip is attached to the cap 10 and wherein the connection elements 20.1 or 30.1 of the chip are attached to the front side of the chip.
Referring to
According to one embodiment of the sensor module, the perimeter of the cap 310 defines a rim 310.1 and the first semiconductor chip 20 including first connection elements, and the rim 310.1 and the first connection elements define a common plane.
According to one embodiment of the sensor module a second semiconductor chip includes second connection elements and is attached to the cap 310. In one embodiment, the first connection elements and the second connection elements can be arranged so that they are electrically disconnected from each other.
According to one embodiment of the sensor module, the first semiconductor chip 20 defines a front side and a backside, wherein the backside of the chip 20 is attached to the cap 310 and wherein the connection elements of the chip 20 are attached to the front side of the chip 20. If the sensor module 300 includes a first semiconductor chip and a second semiconductor chip, at least one of the first and second semiconductor chips defines a front side and a backside, wherein the backside of the chip is attached to the cap and wherein the connection elements of the chip are attached to the front side of the chip.
Referring to
A second semiconductor chip 430 is also attached to the bottom surface of the cap 410 and it can be attached in the same way as the first semiconductor chip 420, i.e. by soldering or adhering by using an adhesive material. The second semiconductor chip 430 can be a processor chip like, for example, an ASIC chip arranged to process signals from the first semiconductor chip 420. The second semiconductor chip 430 includes second connection elements 430.1 attached to a front side surface thereof. As illustrated in
The first semiconductor chip 420 and the second semiconductor chip 430 and the cap 410 are dimensioned such that the rim 410.1 of the cap 410 and the first connection elements 420.1 and the second connection elements 430.1 define a common plane A. This allows an easy and practical mounting of the sensor module 400 to a circuit board which will be outlined further below. A further property of the sensor module 400 is that the first connection elements 420.1 of the first semiconductor chip 420 are disconnected from the second connection elements 430.1 of the second semiconductor chip 430. This allows for an easy fabrication of the sensor module 400 as complicated and cumbersome connection forming procedures like wire-bonding or through-hole forming can be omitted at this stage. The first connection elements 420.1 can be connected to the second connection elements 430.1 when attaching the sensor module 400 to a circuit board as will be outlined further below. A further property of the sensor module 400 is that the cap 410 is made of or covered with an electrically conductive material so that the cap 410 not only functions as a mechanical protection element but also as an electrical shielding element for shielding the first semiconductor chip 420 and the second semiconductor chip 430 from spurious electrical signals from the outside.
Referring to
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Referring to
According to one embodiment of the assembly 800, the cap 810 is made of an electrically conductive material, or the cap 810 includes a surface being covered with an electrically conductive material, in one embodiment being essentially completely covered with an electrically conductive material.
According to one embodiment of the assembly 800 at least one of the first and second semiconductor chips 820 and 830 defines a front side and a backside, wherein the backside of the chip is attached to the cap 810 and wherein the connection elements of the chip are attached to the front side of the chip.
According to one embodiment of the assembly 800, the cap 810 and the attached first and second semiconductor chips 820 and 830 form a sensor module. In one embodiment, the first semiconductor chip 820 can be a microphone chip and the second semiconductor chip 830 can be a processor chip like an ASIC chip.
Referring to FIGS. 9A,B, there is illustrated a sectional side view of a further embodiment of an assembly (A) and a top view of a circuit board used in the assembly (B).
Referring to
Referring to
According to one embodiment of the method for fabricating an assembly, a cap is provided which is made of an electrically conductive material, or a surface of the cap is covered with an electrically conductive material, in one embodiment the surface of the cap is essentially completely covered with an electrically conductive material. For further optional features with respect to the providing of the cap, reference is made to
According to one embodiment of the method for fabricating an assembly, at least one of the first and second semiconductor chips is attached to the cap by attaching a backside of the chip to the cap so that a rim of the cap and connection elements on a front side of the chip define a common plane. For further optional features with respect to the attaching of the first and second semiconductor chips, reference is made to
According to one embodiment of the method for fabricating an assembly, the cap is attached to the circuit board by using one or more of a soldering process and a re-flow process. In one embodiment the soldering process can be carried out as a soldering paste process in which soldering material is applied to upper contact elements on an upper surface of the circuit board and after applying the cap to the circuit board a re-flow process is carried out to firmly attach the connection elements of the semiconductor chips and the rim of the cap to the upper contact elements of the circuit board.
According to one embodiment of the method for fabricating an assembly, a soldering material is applied to one or more of a rim of the cap, connection elements of one or more of the first and second semiconductor chips, and the contact elements of the circuit board.
Although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternate and/or equivalent implementations may be substituted for the specific embodiments shown and described without departing from the scope of the present invention. This application is intended to cover any adaptations or variations of the specific embodiments discussed herein. Therefore, it is intended that this invention be limited only by the claims and the equivalents thereof.
Claims
1. An assembly, comprising:
- a circuit board comprising electrical connection elements;
- a cap whose perimeter defines a rim, the rim being attached to a main surface of the circuit board, the cap comprising a planar surface;
- a first semiconductor chip attached to the planar surface of the cap and the main surface of the circuit board;
- a second semiconductor chip attached to the planar surface of the cap and the main surface of the circuit board; and
- the first and second semiconductor chips electrically connected to each other by at least one of the electrical connection elements,
- wherein a dimension of the first semiconductor chip equals a dimension of the second semiconductor chip in a direction perpendicular to the circuit board.
2. The assembly of claim 1, wherein the cap is made of an electrically conductive material, or the cap comprises a surface being covered with an electrically conductive material.
3. The assembly of claim 2, wherein the cap comprises the surface being completely covered with an electrically conductive material.
4. The assembly of claim 1, wherein at least one of the first and second semiconductor chips define a front side and a backside,
- wherein the backside of the chip is attached to the cap, and
- wherein the connection elements of the circuit board are attached to the front side of the chip.
5. The assembly of claim 1, wherein one of the first and second semiconductor chips comprises a membrane.
6. The assembly of claim 1, wherein the assembly is a sensor assembly.
7. An assembly, comprising:
- a circuit board comprising electrical connection elements;
- a cap whose perimeter defines a rim, the rim being attached to a main surface of the circuit board, the cap comprising a planar surface;
- a first semiconductor chip having a backside attached to the planar surface of the cap and a front side attached to the connection elements of the circuit board; and
- a second semiconductor chip having a backside attached to the planar surface of the cap and a front side attached to the connection elements of the circuit board;
- wherein the first and second semiconductor chips are electrically connected to each other by at least one of the electrical connection elements.
8. The assembly of claim 7, wherein the cap is made of an electrically conductive material.
9. The assembly of claim 7, wherein the cap comprises a surface being covered with an electrically conductive material.
10. The assembly of claim 7, wherein one of the first and second semiconductor chips comprises a membrane.
11. The assembly of claim 7, wherein the electrical connection elements electrically connect the first and second semiconductor chips to the cap.
12. The assembly of claim 7, wherein one of the electrical connection elements comprises a mass contact element having a closed ring form corresponding to the rim of the cap.
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Type: Grant
Filed: Mar 6, 2012
Date of Patent: Nov 3, 2015
Patent Publication Number: 20120162948
Assignee: Infineon Technologies AG (Neubiberg)
Inventors: Horst Theuss (Wenzenbach), Bernd Stadler (Donaustauf)
Primary Examiner: Yuriy Semenenko
Application Number: 13/413,013
International Classification: H05K 7/00 (20060101); H01L 23/04 (20060101); B81B 7/00 (20060101); B81C 1/00 (20060101); H01L 23/055 (20060101); H04R 19/01 (20060101);