Semiconductor device
Provided is a semiconductor device having a structure with which a decrease in electrical characteristics that becomes more significant with miniaturization can be suppressed. The semiconductor device includes a first oxide semiconductor film, a gate electrode overlapping with the first oxide semiconductor film, a first gate insulating film between the first oxide semiconductor film and the gate electrode, and a second gate insulating film between the first gate insulating film and the gate electrode. In the first gate insulating film, a peak appears at a diffraction angle 2θ of around 28° by X-ray diffraction. A band gap of the first oxide semiconductor film is smaller than a band gap of the first gate insulating film, and the band gap of the first gate insulating film is smaller than a band gap of the second gate insulating film.
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1. Field of the Invention
The present invention relates to an object, a method, or a manufacturing method. In addition, the present invention relates to a process, a machine, manufacture, or a composition of matter. One embodiment of the present invention relates to a semiconductor device, a display device, a light-emitting device, a power storage device, a storage device, a driving method thereof, or a manufacturing method thereof. In particular, one embodiment of the present invention relates to a semiconductor device or a method for manufacturing a semiconductor device.
In this specification, a semiconductor device generally means a device that can function by utilizing semiconductor characteristics. A display device, an electro-optical device, a semiconductor circuit, and an electronic device may include a semiconductor device.
2. Description of the Related Art
A technique in which a transistor is formed using a semiconductor film has attracted attention. The transistor is used in a wide range of electronic devices such as an integrated circuit (IC) or an image display device (display device). A silicon-based semiconductor material is widely known as a material for a semiconductor thin film applicable to a transistor. As another material, an oxide semiconductor has been attracting attention.
For example, a transistor including an amorphous oxide semiconductor film containing indium (In), gallium (Ga), and zinc (Zn) is disclosed in Patent Document 1.
Techniques for improving carrier mobility by stacking oxide semiconductor films are disclosed in Patent Documents 2 and 3.
It is known that a transistor including an oxide semiconductor film has an extremely small leakage current (off-state current) when the transistor is off. For example, a low-power-consumption CPU utilizing such a small leakage current characteristic of a transistor including an oxide semiconductor film is disclosed (see Patent Document 4).
REFERENCE Patent Documents
- [Patent Document 1] Japanese Published Patent Application No. 2006-165528
- [Patent Document 2] Japanese Published Patent Application No. 2011-124360
- [Patent Document 3] Japanese Published Patent Application No. 2011-138934
- [Patent Document 4] Japanese Published Patent Application No. 2012-257187
To obtain small off-state current, it is necessary to pay careful attention not only to the properties of oxide semiconductors but also to other components that cause leakage current.
For example, as the thickness of a gate insulating film becomes smaller, leakage current due to the gate insulating film increases. In a field-effect transistor (FET) having a three-dimensional structure (e.g., a FIN-type FET), leakage current due to a gate insulating film easily occurs because of a decrease in step coverage. However, in a miniaturized transistor, a reduction in the thickness of a gate insulating film is particularly important.
In view of the above, a gate insulating film that causes less leakage current is provided. Specifically, an equivalent oxide thickness (EOT) is made large by using a dielectric constant (high-k) insulating film of hafnium oxide or the like. Note that the equivalent oxide thickness is obtained by converting the physical thickness of a film to the electrical thickness equivalent for silicon oxide.
One object of one embodiment of the present invention is to provide a semiconductor device with large on-state current and small off-state current. Another object is to provide a semiconductor device having stable electrical characteristics. Another object is to provide a novel semiconductor device.
Note that the descriptions of these objects do not disturb the existence of other objects. In one embodiment of the present invention, there is no need to achieve all the above objects. Other objects will be apparent from and can be derived from the description of the specification, the drawings, the claims, and the like.
One embodiment of the present invention is a semiconductor device including a first oxide semiconductor film over an insulating surface, a second oxide semiconductor film over the first oxide semiconductor film, a source electrode and a drain electrode in contact with a side surface of the first oxide semiconductor film and a side surface and a top surface of the second oxide semiconductor film, a third oxide semiconductor film over the second oxide semiconductor film, a first gate insulating film over the third oxide semiconductor film, a second gate insulating film over the first gate insulating film, and a gate electrode on and in contact with the second gate insulating film. The gate electrode faces the top surface and the side surface of the second oxide semiconductor film. The first gate insulating film contains hafnium and the second gate insulating film contains silicon.
One embodiment of the present invention is a semiconductor device including a first oxide semiconductor film over an insulating surface; a second oxide semiconductor film over the first oxide semiconductor film; a third oxide semiconductor film over the second oxide semiconductor film; a first gate insulating film over the third oxide semiconductor film; a source electrode and a drain electrode in contact with a top surface of the first gate insulating film and side surfaces of the first oxide semiconductor film, the second oxide semiconductor film, the third oxide semiconductor film, and the first gate insulating film; a second gate insulating film over the first gate insulating film, the source electrode, and the drain electrode; and a gate electrode on and in contact with the second gate insulating film. The gate electrode faces a top surface and the side surface of the second oxide semiconductor film. The first gate insulating film contains hafnium and the second gate insulating film contains silicon.
In the above structure, the first oxide semiconductor film and the third oxide semiconductor film may contain one or more metal elements contained in the second oxide semiconductor film.
In the first gate insulating film in the above structure, a peak can be observed at a diffraction angle 2θ of around 28° by X-ray diffraction.
In the above structure, a band gap of the second oxide semiconductor film is smaller than a band gap of the first gate insulating film, and the band gap of the first gate insulating film is smaller than a band gap of the second gate insulating film.
One embodiment of the present invention is a semiconductor device including a first oxide semiconductor film, a gate electrode overlapping with the first oxide semiconductor film, a first gate insulating film between the first oxide semiconductor film and the gate electrode, and a second gate insulating film between the first gate insulating film and the gate electrode. In the first gate insulating film, a peak can be observed at a diffraction angle 2θ of around 28° by X-ray diffraction.
In the above structure, the first gate insulating film contains hafnium.
In the above structure, the second gate insulating film contains silicon.
In the above structure, the first oxide semiconductor film may be positioned between the second oxide semiconductor film and the third oxide semiconductor film between the first oxide semiconductor film and the first gate insulating film. The second oxide semiconductor film and the third oxide semiconductor film may each contain one or more metal elements contained in the first oxide semiconductor film.
In the above structure, a band gap of the first oxide semiconductor film is smaller than a band gap of the first gate insulating film, and the band gap of the first gate insulating film is smaller than a band gap of the second gate insulating film.
In the above structure, a film density of the first gate insulating film is preferably greater than or equal to 8.3 g/cm3 and less than or equal to 9.0 g/cm3.
In the above structure, a spectrum of the first gate insulating film obtained by electron spin resonance spectroscopy preferably indicates a spin density of less than or equal to 3.0×1017 spins/cm3 at a g-factor of 1.92 to 1.98 and indicates a spin density of greater than or equal to 4.4×1016 spins/cm3 and less than or equal to 3.5×1018 spins/cm3 at a g-factor of 2.00 to 2.01.
In the above structure, a signal of the first gate insulating film at a g-factor of 2.00 to 2.01 obtained by electron spin resonance spectroscopy may have an asymmetrical shape.
Owing to one embodiment of the present invention, any of the following semiconductor devices can be provided: a semiconductor device with large on-state current and small off-state current, a semiconductor device having stable electrical characteristics, and a novel semiconductor device. Note that the description of these effects does not disturb the existence of other effects. In one embodiment of the present invention, there is no need to obtain all the effects. Other effects will be apparent from and can be derived from the description of the specification, the drawings, the claims, and the like.
FIGS. 2A1, 2A2, and 2B are each a conceptual diagram of a stacked-layer structure included in a semiconductor device of one embodiment of the present invention.
Embodiments and examples will be described in detail with reference to drawings. The present invention is not limited to the following description and it will be readily appreciated by those skilled in the art that modes and details can be modified in various ways without departing from the spirit and the scope of the present invention. Therefore, the present invention should not be interpreted as being limited to the description of the embodiments and examples below. Note that in structures of the present invention described below, the same portions or portions having similar functions are denoted by the same reference numerals in different drawings, and description thereof is not repeated in some cases.
Note that functions of a “source” and a “drain” of a transistor are sometimes replaced with each other when a transistor of opposite polarity is used or when the direction of current flow is changed in circuit operation, for example. Therefore, the terms “source” and “drain” can be replaced with each other in this specification.
Note that what is described (or part thereof) in an embodiment can be applied to, combined with, or exchanged with another content in the same embodiment and/or what is described (or part thereof) in another embodiment or other embodiments.
In each embodiment, a content described in the embodiment is a content described with reference to a variety of diagrams or a content described with a text disclosed in this specification.
Note that by combining a diagram (or may be part of the diagram) illustrated in one embodiment with another part of the diagram, a different diagram (or may be part of the different diagram) illustrated in the embodiment, and/or a diagram (or may be part of the diagram) illustrated in one or a plurality of different embodiments, much more diagrams can be formed.
Embodiment 1In this embodiment, a stacked-layer structure included in a semiconductor device of one embodiment of the present invention will be described with reference to FIGS. 2A1, 2A2, and 2B.
In one embodiment of the present invention, to reduce leakage current due to a gate insulating film, an equivalent oxide thickness is made large by using a high-k insulating film.
FIGS. 2A1 and 2A2 are conceptual diagrams of the stacked-layer structure included in the semiconductor device of one embodiment of the present invention.
FIGS. 2A1 and 2A2 each illustrate a semiconductor device including an oxide semiconductor film 104, a gate insulating film 108 over the oxide semiconductor film 104, and a gate electrode 110 overlapping with the oxide semiconductor film 104 with the gate insulating film 108 provided therebetween.
In FIG. 2A1, a high-k insulating film (here, hafnium oxide with a dielectric constant of 16) is used for the gate insulating film 108 of the semiconductor device. In FIG. 2A2, a general insulating film (here, silicon oxide with a dielectric constant of 3.9) is used for the gate insulating film 108 of the semiconductor device.
In the case where a material used as the gate insulating film 108 has a high dielectric constant, the gate insulating film 108 can be formed thick. For example, in the case of using hafnium oxide with a dielectric constant of 16, the gate insulating film 108 can be formed approximately four times as thick as the gate insulating film 108 using silicon oxide with a dielectric constant of 3.9. Thus, the gate insulating film 108 having a high dielectric constant and a large thickness is preferable because a short circuit due to a foreign substance (e.g., dust) can be prevented and a decrease in step coverage can be reduced.
However, although a physical thickness can be large, a high-k insulating film is easily polycrystallized; thus, leakage current due to a grain boundary might flow in some cases. Furthermore, the adhesion with a gate electrode might be decreased. Note that a high-k insulating film has low dielectric constant in an amorphous state and thus has a small effect of increasing a physical thickness. In addition, when a high-k insulating film is used in an amorphous state, the deposition temperature and the temperature of baking performed after the deposition have to be low, which might lead to poor film quality.
Thus, as illustrated in
The gate insulating film 108a in contact with the oxide semiconductor film 104 is preferably an insulating film that supplies oxygen to the oxide semiconductor film 104 at the time of deposition. To introduce oxygen into a film below the gate insulating film 108a (i.e., the oxide semiconductor film 104) at the time of the deposition of the gate insulating film 108a, the deposition is performed in an atmosphere containing oxygen. Note that the proportion of oxygen is preferably large because much oxygen can be introduced. In addition, the gate insulating film 108a is preferably an insulating film having a function of blocking oxygen, hydrogen, water, and the like.
Owing to such an insulating film, oxygen can be supplied to the oxide semiconductor film at the time of the deposition of the gate insulating film, and in addition, oxygen in the oxide semiconductor film can be prevented from diffusing to the outside, which reduces oxygen vacancies in the oxide semiconductor film and prevents entry of hydrogen, water, and the like from the outside to the oxide semiconductor film.
Note that the gate insulating film 108a preferably has a peak at a diffraction angle 2θ of around 28° measured with X-ray diffraction. The peak that appears at 2θ of around 28° is assigned to the diffraction of the (−111) plane of a monoclinic crystal of hafnium oxide (HfO2). An ESR signal due to oxygen vacancies in the gate insulating film 108a, which appears at a g-factor of 1.92 to 1.98, preferably indicates a spin density of less than or equal to the lower limit of detection (here, less than or equal to 3.0×1017 spins/cm3). Furthermore, an ESR signal due to excess oxygen in the gate insulating film 108a, which appears at a g-factor of 2.00 to 2.01, preferably indicates a spin density of greater than or equal to 4.4×1016 spins/cm3 and less than or equal to 3.5×1018 spins/cm3, further preferably greater than or equal to 1.8×1017 spins/cm3 and less than or equal to 1.0×1018 spins/cm3. In addition, the film density of the gate insulating film 108a is preferably greater than or equal to 8.3 g/cm3 and less than or equal to 9.0 g/cm3.
Note that as the gate insulating film 108a, an insulating film formed using an oxide (including a composite oxide) containing one or more elements selected from hafnium, aluminum, tantalum, zirconium, and the like can be used. It is preferable to use an insulating film formed using hafnium oxide, an insulating film formed using aluminum oxide, an insulating film formed using hafnium silicate, or an insulating film formed using aluminum silicate. A high dielectric constant (high-k) material such as hafnium oxide is preferably used for a gate insulating film because the thickness of the gate insulating film can be increased to prevent gate leakage. In this embodiment, an insulating film formed using hafnium oxide is formed as the gate insulating film 108a. It is possible to employ a sputtering method or an atomic layer deposition (ALD) method as a method for forming the gate insulating film 108a.
The gate insulating film 108b can be formed using an insulating film containing one or more of magnesium oxide, silicon oxide, silicon oxynitride, silicon nitride oxide, silicon nitride, gallium oxide, germanium oxide, yttrium oxide, zirconium oxide, lanthanum oxide, neodymium oxide, and tantalum oxide.
As a method for forming the gate insulating film 108b, a sputtering method or an atomic layer deposition (ALD) method can be employed.
The film formation temperature of the gate insulating film 108a is preferably 100° C. or higher, more preferably 150° C. or higher. By forming the gate insulating film 108a in the above temperature range, attachment of hydrogen or a hydrogen compound (e.g., adsorbed water) to the oxide semiconductor film 104 which is below the gate insulating film 108a can be prevented, and entry of hydrogen or a hydrogen compound into the oxide semiconductor film 104 can be decreased. Hydrogen partly serves as donors by bonding to an oxide semiconductor and causes generation of electrons serving as carriers, whereby the threshold voltage of the transistor is shifted in the negative direction. Therefore, the gate insulating film 108a is formed while entry of hydrogen or a hydrogen compound into the oxide semiconductor film 104 is decreased; thus, electrical characteristics of the transistor can be further stabilized. The same can be applied to the film formation temperature of the gate insulating film 108b formed over the gate insulating film 108a.
In this example, an oxide semiconductor film whose atomic ratio of In to Ga, Zn, and O is 1:1:1:4 is used as the oxide semiconductor film 104, a hafnium oxide film is used as the gate insulating film 108a, and a silicon oxynitride film is used as the gate insulating film 108b.
As shown in
As shown in
With such a band structure, the carrier density of an interface between the gate insulating film 108a (high-k insulating film) and the gate insulating film 108b (silicon oxide film or silicon oxynitride film) can be reduced when an FET is turned on; thus, stable electrical characteristics such as improved on-state current and a reduced S-value can be obtained regardless of the interface state density of the interface.
A structure in which an oxide semiconductor film is provided over and below the oxide semiconductor film 104 (i.e., an oxide semiconductor layer 404 in Embodiment 2) is preferably employed. The details of the structure will be described in Embodiment 2. Another oxide semiconductor film can be provided between the gate insulating film 108a and the oxide semiconductor film 104 in which a channel is formed, in which case a region to be a channel can be apart from the gate insulating film 108a. As a result, the influence of scattering of carriers at an interface between the gate insulating film 108a and an oxide semiconductor film over the oxide semiconductor film 104 (i.e., an oxide semiconductor film 404c in Embodiment 2) can be small.
The structures, methods, and the like described in this embodiment can be combined as appropriate with any of the structures, methods, and the like described in the other embodiments.
Embodiment 2In this embodiment, a semiconductor device of one embodiment of the present invention is described with reference to drawings.
<Transistor Structure 1>
The transistor illustrated in
Note that at least part (or the whole) of the source electrode 406a (and/or the drain electrode 406b) is provided on at least part (or the whole) of a surface, a side surface, a top surface, and/or a bottom surface of a semiconductor film such as the oxide semiconductor film 404a (and/or the oxide semiconductor film 404b).
Alternatively, at least part (or the whole) of the source electrode 406a (and/or the drain electrode 406b) is in contact with at least part (or the whole) of a surface, a side surface, a top surface, and/or a bottom surface of a semiconductor film such as the oxide semiconductor film 404a (and/or the oxide semiconductor film 404b). Alternatively, at least part (or the whole) of the source electrode 406a (and/or the drain electrode 406b) is in contact with at least part (or the whole) of a semiconductor film such as the oxide semiconductor film 404a (and/or the oxide semiconductor film 404b).
Alternatively, at least part (or the whole) of the source electrode 406a (and/or the drain electrode 406b) is electrically connected to at least part (or the whole) of a surface, a side surface, a top surface, and/or a bottom surface of a semiconductor film such as the oxide semiconductor film 404a (and/or the oxide semiconductor film 404b). Alternatively, at least part (or the whole) of the source electrode 406a (and/or the drain electrode 406b) is electrically connected to at least part (or the whole) of a semiconductor film such as the oxide semiconductor film 404a (and/or the oxide semiconductor film 404b).
Alternatively, at least part (or the whole) of the source electrode 406a (and/or the drain electrode 406b) is provided near at least part (or the whole) of a surface, a side surface, a top surface, and/or a bottom surface of a semiconductor film such as the oxide semiconductor film 404a (and/or the oxide semiconductor film 404b). Alternatively, at least part (or the whole) of the source electrode 406a (and/or the drain electrode 406b) is provided near at least part (or the whole) of a semiconductor film such as the oxide semiconductor film 404a (and/or the oxide semiconductor film 404b).
Alternatively, at least part (or the whole) of the source electrode 406a (and/or the drain electrode 406b) is provided next to at least part (or the whole) of a surface, a side surface, a top surface, and/or a bottom surface of a semiconductor film such as the oxide semiconductor film 404a (and/or the oxide semiconductor film 404b). Alternatively, at least part (or the whole) of the source electrode 406a (and/or the drain electrode 406b) is provided next to at least part (or the whole) of a semiconductor film such as the oxide semiconductor film 404a (and/or the oxide semiconductor film 404b).
Alternatively, at least part (or the whole) of the source electrode 406a (and/or the drain electrode 406b) is provided obliquely above at least part (or the whole) of a surface, a side surface, a top surface, and/or a bottom surface of a semiconductor film such as the oxide semiconductor film 404a (and/or the oxide semiconductor film 404b). Alternatively, at least part (or the whole) of the source electrode 406a (and/or the drain electrode 406b) is provided obliquely above at least part (or the whole) of a semiconductor film such as the oxide semiconductor film 404a (and/or the oxide semiconductor film 404b).
Alternatively, at least part (or the whole) of the source electrode 406a (and/or the drain electrode 406b) is provided above at least part (or the whole) of a surface, a side surface, a top surface, and/or a bottom surface of a semiconductor film such as the oxide semiconductor film 404a (and/or the oxide semiconductor film 404b). Alternatively, at least part (or the whole) of the source electrode 406a (and/or the drain electrode 406b) is provided above at least part (or the whole) of a semiconductor film such as the oxide semiconductor film 404a (and/or the oxide semiconductor film 404b).
As illustrated in
The s-channel structure is suitable for a miniaturized transistor because a high on-state current can be obtained. A semiconductor device including the miniaturized transistor can have a high integration degree and high density. For example, the channel length of the transistor is preferably less than or equal to 40 nm, more preferably less than or equal to 30 nm, still more preferably less than or equal to 20 nm and the channel width of the transistor is preferably less than or equal to 40 nm, more preferably less than or equal to 30 nm, still more preferably less than or equal to 20 nm.
Note that a channel length refers to a distance between a source (a source region or a source electrode) and a drain (a drain region or a drain electrode) in a region where a semiconductor layer and a gate electrode overlap with each other in a top view. Accordingly, in
For the gate insulating film 408a, refer to the description of the gate insulating film 108a. Note that the gate insulating film 408a may be either a single layer or a stacked layer.
For the gate insulating film 408b, refer to the description of the gate insulating film 108b. Note that the gate insulating film 408b may be either a single layer or a stacked layer.
The substrate 400 is not limited to a simple support, and may be a substrate where an element such as a transistor or a capacitor is formed. In that case, at least one of the gate electrode 410, the source electrode 406a, and the drain electrode 406b of the transistor may be electrically connected to the above element.
The base insulating film 402 can have a function of supplying oxygen to the oxide semiconductor layer 404 as well as a function of preventing diffusion of impurities from the substrate 400. Thus, the base insulating film 402 is preferably an insulating film containing oxygen. For example, an insulating film containing oxygen more than that in the stoichiometric composition is more preferable. Note that in the case where the substrate 400 is a substrate where an element is formed as described above, the base insulating film 402 has also a function as an interlayer insulating film. In that case, a surface of the base insulating film 402 may be planarized. For example, the base insulating film 402 may be subjected to planarization treatment such as chemical mechanical polishing (CMP) treatment.
The oxide semiconductor film 404b is described in detail below.
The oxide semiconductor film 404b is an oxide containing indium. An oxide can have high carrier mobility (electron mobility) by containing indium, for example. In addition, the oxide semiconductor film 404b preferably includes an element M. The element M is aluminum, gallium, yttrium, or tin, for example. The element M is an element having high bonding energy with oxygen, for example. The element M is an element that can increase the band gap of the oxide, for example. In addition, the oxide semiconductor film 404b preferably contains zinc. When the oxide contains zinc, the oxide is easily crystallized, for example. The energy at the top of the valence band of the oxide can be controlled with the atomic ratio of zinc, for example.
Note that the oxide semiconductor film 404b is not limited to the oxide containing indium. The oxide semiconductor film 404b may be a Zn—Sn oxide or a Ga—Sn oxide, for example.
As the oxide semiconductor film 404b, an oxide with a wide band gap is used. For example, the band gap of the oxide semiconductor film 404b is set to be greater than or equal to 2.5 eV and less than or equal to 4.2 eV, preferably greater than or equal 10 to 2.8 eV and less than or equal to 3.8 eV, further preferably greater than or equal to 3.0 eV and less than or equal to 3.5 eV.
In the case where the oxide semiconductor film 404b is formed by a sputtering method, a target containing indium is preferably used in order to reduce the number of particles. In addition, if an oxide target having a high atomic ratio of the element M is used, the conductivity of the target may be decreased. In the case where a target containing indium is used, the conductivity of the target can be increased and DC discharge and AC discharge are facilitated; therefore, film formation over a large-sized substrate can be easily performed. Thus, semiconductor devices can be manufactured with high productivity.
In the case where the oxide semiconductor film 404b is formed by a sputtering method, the atomic ratio of In to M and Zn contained in the target may be 3:1:1, 3:1:2, 3:1:4, 1:1:0.5, 1:1:1, 1:1:2, or the like.
In the case where the oxide semiconductor film 404b is formed by a sputtering method, a film having an atomic ratio different from the atomic ratio of the target used may be formed. Especially for zinc, the atomic ratio of zinc in a deposited film is smaller than the atomic ratio of the target in some cases. Specifically, the proportion of zinc in the film is approximately 40 atomic % to 90 atomic % of that of zinc in the target in some cases.
An influence of impurities in the oxide semiconductor film 404b is described below. In order to obtain stable electrical characteristics of a transistor, it is effective to reduce the concentration of impurities in the oxide semiconductor film 404b to have lower carrier density so that the oxide semiconductor film 404b is highly purified. The carrier density of the oxide semiconductor film 404b is set to be lower than 1×1017/cm3, lower than 1×1015/cm3, or lower than 1×1013 cm3. In order to reduce the concentration of impurities in the oxide semiconductor film 404b, the concentration of impurities in a film which is adjacent to the oxide semiconductor film 404b are preferably reduced.
For example, silicon in the oxide semiconductor film 404b might serve as a carrier trap or a carrier generation source. Therefore, the concentration of silicon in a region between the oxide semiconductor film 404b and the base insulating film 402 measured by secondary ion mass spectrometry (SIMS) is set to be lower than 1×1019 atoms/cm3, preferably lower than 5×1018 atoms/cm3, further preferably lower than 2×1018 atoms/cm3. The concentration of silicon in a region between the oxide semiconductor film 404b and the gate insulating film 408a measured by SIMS is set to be lower than 1×1019 atoms/cm3, preferably lower than 5×1018 atoms/cm3, further preferably lower than 2×1018 atoms/cm3.
Furthermore, when hydrogen is contained in the oxide semiconductor film 404b, the carrier density is increased in some cases. The concentration of hydrogen in the oxide semiconductor film 404b measured by SIMS is set to be lower than or equal to 2×1020 atoms/cm3, preferably lower than or equal to 5×1019 atoms/cm3, further preferably lower than or equal to 1×1019 atoms/cm3, still further preferably lower than or equal to 5×1018 atoms/cm3. When nitrogen is contained in the oxide semiconductor film 404b, the carrier density is increased in some cases. The concentration of nitrogen in the oxide semiconductor film 404b measured by SIMS is set to be lower than 5×1019 atoms/cm3, preferably lower than or equal to 5×1018 atoms/cm3, further preferably lower than or equal to 1×1018 atoms/cm3, still further preferably lower than or equal to 5×1017 atoms/cm3.
It is preferable to reduce the concentration of hydrogen in the base insulating film 402 in order to reduce the concentration of hydrogen in the oxide semiconductor film 404b. The concentration of hydrogen in the base insulating film 402 measured by SIMS is set to be lower than or equal to 2×1020 atoms/cm3, preferably lower than or equal to 5×1019 atoms/cm3, further preferably lower than or equal to 1×1019 atoms/cm3, still further preferably lower than or equal to 5×1018 atoms/cm3. It is preferable to reduce the concentration of nitrogen in the base insulating film 402 in order to reduce the concentration of nitrogen in the oxide semiconductor film 404b. The concentration of nitrogen in the base insulating film 402 measured by SIMS is set to be lower than 5×1019 atoms/cm3, preferably lower than or equal to 5×1018 atoms/cm3, further preferably lower than or equal to 1×1017 atoms/cm3, still further preferably lower than or equal to 5×1017 atoms/cm3.
It is preferable to reduce the concentration of hydrogen in the gate insulating film 408a in order to reduce the concentration of hydrogen in the oxide semiconductor film 404b. The concentration of hydrogen in the gate insulating film 408a measured by SIMS is set to be lower than or equal to 2×1020 atoms/cm3, preferably lower than or equal to 5×1019 atoms/cm3, further preferably lower than or equal to 1×1019 atoms/cm3, still further preferably lower than or equal to 5×1018 atoms/cm3. It is preferable to reduce the concentration of nitrogen in the gate insulating film 408a in order to reduce the concentration of nitrogen in the oxide semiconductor film 404b. The concentration of nitrogen in the gate insulating film 408a measured by SIMS is set to be lower than 5×1019 atoms/cm3, preferably lower than or equal to 5×1018 atoms/cm3, further preferably lower than or equal to 1×1018 atoms/cm3, still further preferably lower than or equal to 5×1017 atoms/cm3.
A structure of an oxide semiconductor film that can be used as the oxide semiconductor film 404b is described below.
An oxide semiconductor film is classified roughly into a single-crystal oxide semiconductor film and a non-single-crystal oxide semiconductor film. The non-single-crystal oxide semiconductor film includes any of a c-axis aligned crystalline oxide semiconductor (CAAC-OS) film, a polycrystalline oxide semiconductor film, a microcrystalline oxide semiconductor film, an amorphous oxide semiconductor film, and the like.
First, a CAAC-OS film is described.
The CAAC-OS film is one of oxide semiconductor films including a plurality of crystal parts, and most of the crystal parts each fit inside a cube whose one side is less than 100 nm. Thus, there is a case where a crystal part included in the CAAC-OS film fits inside a cube whose one side is less than 10 nm, less than 5 nm, or less than 3 nm.
In a transmission electron microscope (TEM) image of the CAAC-OS film, a boundary between crystal parts, that is, a clear grain boundary is not observed. Thus, in the CAAC-OS film, a reduction in electron mobility due to the grain boundary is less likely to occur.
According to the TEM image of the CAAC-OS film observed in a direction substantially parallel to a sample surface (cross-sectional TEM image), metal atoms are arranged in a layered manner in the crystal parts. Each metal atom layer reflects unevenness of a surface over which the CAAC-OS film is formed (hereinafter, such a surface is referred to as a formation surface) or a top surface of the CAAC-OS film, and is arranged parallel to the formation surface or the top surface of the CAAC-OS film.
On the other hand, according to the TEM image of the CAAC-OS film observed in a direction substantially perpendicular to the sample surface (plan-view TEM image), metal atoms are arranged in a triangular or hexagonal configuration in the crystal parts. However, there is no regularity of arrangement of metal atoms between different crystal parts.
Note that in an electron diffraction pattern of the CAAC-OS film, spots (bright spots) indicating alignment are shown. For example, when electron diffraction with an electron beam having a diameter of 1 nm or more and 30 nm or less (such electron diffraction is also referred to as nanobeam electron diffraction) is performed on the top surface of the CAAC-OS film, spots are observed (see
From the results of the cross-sectional TEM image and the plan-view TEM image, alignment is found in the crystal parts in the CAAC-OS film.
A CAAC-OS film is subjected to structural analysis with an X-ray diffraction (XRD) apparatus. For example, when the CAAC-OS film including an InGaZnO4 crystal is analyzed by an out-of-plane method, a peak appears frequently when the diffraction angle (2θ) is around 31°. This peak is assigned to the (009) plane of the InGaZnO4 crystal, which indicates that crystals in the CAAC-OS film have c-axis alignment, and that the c-axes are aligned in a direction substantially perpendicular to the formation surface or the top surface of the CAAC-OS film.
In this specification, the trigonal and rhombohedral crystal systems are included in the hexagonal crystal system.
When the CAAC-OS film is analyzed by an in-plane method in which an X-ray enters a sample in a direction substantially perpendicular to the c-axis, a peak appears frequently when 2θ is around 56°. This peak is assigned to the (110) plane of the InGaZnO4 crystal. Analysis (φ scan) is performed under conditions where the sample is rotated around a normal vector of the sample surface as an axis (φ axis) with 20 fixed at around 56°. When the sample is a single-crystal oxide semiconductor film of InGaZnO4, six peaks appear. The six peaks are assigned to crystal planes equivalent to the (110) plane. In contrast, in the case of a CAAC-OS film, a peak is not clearly observed even when φ scan is performed with 2θ fixed at around 56°.
The above results mean that in the CAAC-OS film having c-axis alignment, the directions of a-axes and b-axes are different between crystal parts, but the c-axes are aligned in a direction parallel to a normal vector of a formation surface or a normal vector of a top surface. Thus, each metal atom layer arranged in a layered manner observed in the cross-sectional TEM image corresponds to a plane parallel to the a-b plane of the crystal.
Note that the crystal part is formed concurrently with deposition of the CAAC-OS film or is formed through crystallization treatment such as heat treatment. As described above, the c-axis of the crystal is oriented in a direction parallel to a normal vector of a formation surface or a normal vector of a top surface. Thus, for example, when the shape of the CAAC-OS film is changed by etching or the like, the c-axis might not be necessarily parallel to a normal vector of a formation surface or a normal vector of a top surface of the CAAC-OS film.
Furthermore, the degree of crystallinity in the CAAC-OS film is not necessarily uniform. For example, if crystal growth leading to the CAAC-OS film occurs from the vicinity of the top surface of the film, the degree of the crystallinity in the vicinity of the top surface may be higher than that in the vicinity of the formation surface. Moreover, when an impurity is added to the CAAC-OS film, the crystallinity in a region to which the impurity is added is changed, and the degree of crystallinity in the CAAC-OS film varies depending on regions.
Note that when the CAAC-OS film with an InGaZnO4 crystal is analyzed by an out-of-plane method, a peak may be observed at 2θ of around 36°, in addition to the peak that appears at 2θ of around 31°. The peak that appears at 2θ of around 36° indicates that a crystal having no c-axis alignment is included in part of the CAAC-OS film. It is preferable that a peak appear at 2θ of around 31° and a peak not appear at 2θ of around 36°.
The CAAC-OS film is an oxide semiconductor film having low impurity concentration. The impurity is an element other than the main components of the oxide semiconductor film, such as hydrogen, carbon, silicon, or a transition metal element. In particular, an element that has higher bonding strength to oxygen than a metal element included in the oxide semiconductor film, such as silicon, disturbs the atomic arrangement of the oxide semiconductor film by depriving the oxide semiconductor film of oxygen and causes a decrease in crystallinity. A heavy metal such as iron or nickel, argon, carbon dioxide, or the like has a large atomic radius (molecular radius), and thus disturbs the atomic arrangement of the oxide semiconductor film and causes a decrease in crystallinity if contained in the oxide semiconductor film. Note that the impurity contained in the oxide semiconductor film might serve as a carrier trap or a carrier generation source.
The CAAC-OS film is an oxide semiconductor film having a low density of defect states. Oxygen vacancies in the oxide semiconductor film may serve as carrier traps or carrier generation sources when hydrogen is captured therein.
The state in which impurity concentration is low and density of defect states is low (the number of oxygen vacancies is small) is referred to as a “highly purified intrinsic” or “substantially highly purified intrinsic” state. A highly purified intrinsic or substantially highly purified intrinsic oxide semiconductor film has few carrier generation sources, and thus can have a low carrier density. Thus, a transistor using the oxide semiconductor film rarely has a negative threshold voltage (rarely has normally-on characteristics). A highly purified intrinsic or substantially highly purified intrinsic oxide semiconductor film has few carrier traps. Accordingly, the transistor using the oxide semiconductor film has a small change in electrical characteristics and high reliability. Note that charges trapped in the carrier traps in the oxide semiconductor film take a long time to be released and may behave like fixed charges. Thus, the transistor using the oxide semiconductor film with a high impurity concentration and a high density of defect states has unstable electrical characteristics in some cases.
In a transistor using the CAAC-OS film, change in electrical characteristics due to irradiation with visible light or ultraviolet light is small.
Next, a microcrystalline oxide semiconductor film is described.
In an image obtained with a TEM, crystal parts cannot be found clearly in the microcrystalline oxide semiconductor film in some cases. In most cases, the size of a crystal part included in the microcrystalline oxide semiconductor film is greater than or equal to 1 nm and less than or equal to 100 nm, or greater than or equal to 1 nm and less than or equal to 10 nm. A microcrystal with a size greater than or equal to 1 nm and less than or equal to 10 nm, or a size greater than or equal to 1 nm and less than or equal 10 to 3 nm is specifically referred to as nanocrystal (nc). An oxide semiconductor film including nanocrystal is referred to as an nc-OS (nanocrystalline oxide semiconductor) film. In an image of the nc-OS film obtained with a TEM, for example, a crystal grain boundary cannot be found clearly in some cases.
In the nc-OS film, a microscopic region (e.g., a region with a size greater than or equal to 1 nm and less than or equal to 10 nm, in particular, a region with a size greater than or equal to 1 nm and less than or equal to 3 nm) has a periodic atomic order. The nc-OS film does not have regularity of crystal orientation between different crystal parts. Thus, the orientation of the whole film is not observed. Accordingly, in some cases, the nc-OS film cannot be distinguished from an amorphous oxide semiconductor film depending on an analysis method. For example, when the nc-OS film is subjected to structural analysis by an out-of-plane method with an XRD apparatus using an X-ray having a diameter larger than that of a crystal part, a peak that shows a crystal plane does not appear. Furthermore, a halo pattern is shown in an electron diffraction pattern (also referred to as a selected-area electron diffraction pattern) of the nc-OS film obtained by using an electron beam having a probe diameter (e.g., larger than or equal to 50 nm) larger than the diameter of a crystal part. Meanwhile, spots are shown in a nanobeam electron diffraction pattern of the nc-OS film obtained by using an electron beam having a probe diameter close to, or smaller than the diameter of a crystal part. Furthermore, in a nanobeam electron diffraction pattern of the nc-OS film, regions with high luminance in a circular (ring) pattern are shown in some cases. Also in a nanobeam electron diffraction pattern of the nc-OS film, a plurality of spots are shown in a ring-like region in some cases (see
Since the nc-OS film is an oxide semiconductor film having more regularity than the amorphous oxide semiconductor film, the nc-OS film has a lower density of defect states than the amorphous oxide semiconductor film. However, there is no regularity of crystal orientation between different crystal parts in the nc-OS film; hence, the nc-OS film has a higher density of defect states than the CAAC-OS film.
Note that an oxide semiconductor film may be a stacked film including two or more films of an amorphous oxide semiconductor film, a microcrystalline oxide semiconductor film, and a CAAC-OS film, for example.
In the case where the oxide semiconductor film has a plurality of structures, the structures can be analyzed using nanobeam electron diffraction in some cases.
The camera 18 is installed so as to face the fluorescent plate 32 and can take a picture of a pattern appearing in the fluorescent plate 32. An angle formed by a straight line which passes through the center of a lens of the camera 18 and the center of the fluorescent plate 32 and an upper surface of the fluorescent plate 32 is, for example, 15° or more and 80° or less, 30° or more and 75° or less, or 45° or more and 70° or less. As the angle is reduced, distortion of the transmission electron diffraction pattern taken by the camera 18 becomes larger. Note that if the angle is obtained in advance, the distortion of an obtained transmission electron diffraction pattern can be corrected. Note that the film chamber 22 may be provided with the camera 18. For example, the camera 18 may be set in the film chamber 22 so as to be opposite to the incident direction of electrons 24. In this case, a transmission electron diffraction pattern with less distortion can be taken from the rear surface of the fluorescent plate 32.
A holder for fixing the substance 28 that is a sample is provided in the sample chamber 14. The holder transmits electrons passing through the substance 28. The holder may have, for example, a function of moving the substance 28 in the directions of the X-axis, Y-axis, and Z-axis. The movement function of the holder may have an accuracy of moving the substance in the range of, for example, 1 nm to 10 nm, 5 nm to 50 nm, 10 nm to 100 nm, 50 nm to 500 nm, and 100 nm to 1 μm. The range is preferably determined to be an optimal range for the structure of the substance 28.
Then, a method for measuring a transmission electron diffraction pattern of a substance by the transmission electron diffraction measurement apparatus described above is described.
For example, changes in the structure of a substance can be observed by changing (scanning) the irradiation position of the electrons 24 that are a nanobeam in the substance, as illustrated in
Even when the substance 28 is a CAAC-OS film, a diffraction pattern similar to that of an nc-OS film or the like is partly observed in some cases. Therefore, whether or not a CAAC-OS film is favorable can be determined by the proportion of a region where a diffraction pattern of a CAAC-OS film is observed in a predetermined area (also referred to as proportion of CAAC). In the case of a high quality CAAC-OS film, for example, the proportion of CAAC is higher than or equal to 60%, preferably higher than or equal to 80%, further preferably higher than or equal to 90%, still further preferably higher than or equal to 95%. Note that the proportion of a region where a diffraction pattern different from that of a CAAC-OS film is observed is referred to as the proportion of non-CAAC.
For example, transmission electron diffraction patterns were obtained by scanning a top surface of a sample including a CAAC-OS film obtained just after deposition (represented as “as-depo”) and a top surface of a sample including a CAAC-OS film subjected to heat treatment at 350° C. or 450° C. Here, the proportion of CAAC was obtained in such a manner that diffraction patterns were observed by scanning for 60 seconds at a rate of 5 nm/second and the obtained diffraction patterns were converted into still images every 0.5 seconds. Note that as an electron beam, a nanometer-size electron beam with a probe diameter of 1 nm was used.
With such a measurement method, the structure of an oxide semiconductor film having a plurality of structures can be analyzed in some cases.
The oxide semiconductor film 404a and the oxide semiconductor film 404c include one or more elements other than oxygen included in the oxide semiconductor film 404b. Since the oxide semiconductor film 404a and the oxide semiconductor film 404c each include one or more elements other than oxygen included in the oxide semiconductor film 404b, an interface state is less likely to be formed at the interface between the oxide semiconductor film 404a and the oxide semiconductor film 404b and the interface between the oxide semiconductor film 404b and the oxide semiconductor film 404c.
In the case of using an In-M-Zn oxide for the oxide semiconductor film 404a, when Zn and O are not taken into consideration, the proportion of In and the proportion of M are preferably less than 50 atomic % and greater than or equal to 50 atomic %, respectively, more preferably less than 25 atomic % and greater than or equal to 75 atomic %, respectively. In the case of using an In-M-Zn oxide for the oxide semiconductor film 404b, when Zn and O are not taken into consideration, the proportion of In and the proportion of M are preferably greater than or equal to 25 atomic % and less than 75 atomic %, respectively, more preferably greater than or equal to 34 atomic % and less than 66 atomic %, respectively. In the case of using an In-M-Zn oxide for the oxide semiconductor film 404c, when Zn and O are not taken into consideration, the proportion of In and the proportion of M are preferably less than 50 atomic % and greater than or equal to 50 atomic %, respectively, more preferably less than 25 atomic % and greater than or equal to 75 atomic %, respectively. Note that the oxide semiconductor film 404c may be an oxide that is a type the same as that of the oxide semiconductor film 404a.
Here, in some cases, there is a mixed region of the oxide semiconductor film 404a and the oxide semiconductor film 404b between the oxide semiconductor film 404a and the oxide semiconductor film 404b. Further, in some cases, there is a mixed region of the oxide semiconductor film 404b and the oxide semiconductor film 404c between the oxide semiconductor film 404b and the oxide semiconductor film 404c. The mixed region has a low interface state density. For that reason, the stack of the oxide semiconductor film 404a, the oxide semiconductor film 404b, and the oxide semiconductor film 404c has a band structure where energy at each interface and in the vicinity of the interface is changed continuously (continuous junction).
As the oxide semiconductor film 404b, an oxide having an electron affinity higher than those of the oxide semiconductor films 404a and 404c is used. For example, as the oxide semiconductor film 404b, an oxide having an electron affinity higher than those of the oxide semiconductor films 404a and 404c by 0.07 eV or higher and 1.3 eV or lower, preferably 0.1 eV or higher and 0.7 eV or lower, more preferably 0.15 eV or higher and 0.4 eV or lower is used. Note that the electron affinity refers to an energy difference between the vacuum level and the conduction band minimum.
At this time, when an electric field is applied to the gate electrode 410, a channel is formed in the oxide semiconductor film 404b having the highest electron affinity in the oxide semiconductor film 404a, the oxide semiconductor film 404b, and the oxide semiconductor film 404c.
Moreover, the thickness of the oxide semiconductor film 404c is preferably as small as possible to increase the on-state current of the transistor. The thickness of the oxide semiconductor film 404c is set to be less than 10 nm, preferably less than or equal to 5 nm, further preferably less than or equal to 3 nm, for example. Meanwhile, the oxide semiconductor film 404c has a function of blocking elements other than oxygen (such as silicon) included in the gate insulating film 408a from entering the oxide semiconductor film 404b where a channel is formed. For this reason, it is preferable that the oxide semiconductor film 404c have a certain thickness. The thickness of the oxide semiconductor film 404c is set to be greater than or equal to 0.3 nm, preferably greater than or equal to 1 nm, further preferably greater than or equal to 2 nm, for example.
To improve reliability, preferably, the thickness of the oxide semiconductor film 404a is large and the thickness of the oxide semiconductor film 404c is small. Specifically, the thickness of the oxide semiconductor film 404a is set to be greater than or equal to 20 nm, preferably greater than or equal to 30 nm, further preferably greater than or equal to 40 nm, still further preferably greater than or equal to 60 nm. With the oxide semiconductor film 404a having a thickness greater than or equal to 20 nm, preferably greater than or equal to 30 nm, further preferably greater than or equal to 40 nm, still further preferably greater than or equal to 60 nm, the distance from the interface between the base insulating film 402 and the oxide semiconductor film 404a to the oxide semiconductor film 404b where the channel is formed can be greater than or equal to 20 nm, preferably greater than or equal to 30 nm, further preferably greater than or equal to 40 nm, still further preferably greater than or equal to 60 nm. Note that since the productivity of a semiconductor device might be reduced, the thickness of the oxide semiconductor film 404a is set to be less than or equal to 200 nm, preferably less than or equal to 120 nm, further preferably less than or equal to 80 nm.
For example, the concentration of silicon in a region between the oxide semiconductor film 404b and the oxide semiconductor film 404a measured by SIMS is set to be lower than 1×1019 atoms/cm3, preferably lower than 5×1018 atoms/cm3, further preferably lower than 2×1018 atoms/cm3. The concentration of silicon in a region between the oxide semiconductor film 404b and the oxide semiconductor film 404c measured by SIMS is set to be lower than 1×1019 atoms/cm3, preferably lower than 5×1018 atoms/cm3, further preferably lower than 2×1018 atoms/cm3.
It is preferable to reduce the concentration of hydrogen in the oxide semiconductor film 404a and the oxide semiconductor film 404c in order to reduce the concentration of hydrogen in the oxide semiconductor film 404b. The concentration of hydrogen in the oxide semiconductor film 404a and the oxide semiconductor film 404c measured by SIMS is set to be lower than or equal to 2×1020 atoms/cm3, preferably lower than or equal to 5×1019 atoms/cm3, further preferably lower than or equal to 1×1019 atoms/cm3, still further preferably lower than or equal to 5×1018 atoms/cm3. It is preferable to reduce the concentration of nitrogen in the oxide semiconductor film 404a and the oxide semiconductor film 404c in order to reduce the concentration of nitrogen in the oxide semiconductor film 404b. The concentration of nitrogen in the oxide semiconductor film 404a and the oxide semiconductor film 404c measured by SIMS is set to be lower than 5×1019 atoms/cm3, preferably lower than or equal to 5×1018 atoms/cm3, further preferably lower than or equal to 1×1018 atoms/cm3, still further preferably lower than or equal to 5×107 atoms/cm3.
The above three-layer structure is an example. For example, a two-layer structure without the oxide semiconductor film 404a or the oxide semiconductor film 404c may be employed.
As the source electrode 406a and the drain electrode 406b, a conductive film capable of extracting oxygen from the oxide semiconductor film is preferably used. As an example of the conductive film capable of extracting oxygen from the oxide semiconductor film, a conductive film containing aluminum, titanium, chromium, nickel, molybdenum, tantalum, tungsten, or the like can be given.
By the conductive film capable of extracting oxygen from the oxide semiconductor film, oxygen in the oxide semiconductor film is released to form oxygen vacancies in the oxide semiconductor film in some cases. Oxygen is more likely to be extracted, as the temperature is higher. Since the manufacturing process of the transistor involves some heat treatment steps, oxygen vacancies in a region of the oxide semiconductor film, which is in contact with the source electrode or the drain electrode, are likely formed. Furthermore, hydrogen enters sites of oxygen vacancies by heating, and thus the oxide semiconductor film becomes n-type in some cases. Thus, due to the source electrode and the drain electrode, the resistance of a region where the oxide semiconductor film is in contact with the source electrode or the drain electrode is reduced, so that the on-state resistance of the transistor can be reduced.
In the case where a transistor with a short channel length (e.g., less than or equal to 200 nm, or less than or equal to 100 nm) is manufactured, a source and a drain might be short-circuited due to formation of an n-type region. Therefore, in the case where a transistor with a short channel length is manufactured, a conductive film capable of appropriately extracting oxygen from an oxide semiconductor film may be used as the source electrode and the drain electrode. As the conductive film capable of appropriately extracting oxygen, a conductive film containing nickel, molybdenum, or tungsten can be used, for example.
Furthermore, in the case where a transistor with an extremely short channel length (less than or equal to 40 nm, or less than or equal to 30 nm) is manufactured, a conductive film which is less likely to extract oxygen from an oxide semiconductor film may be used as the source electrode 406a and the drain electrode 406b. As an example of the conductive film which is less likely to extract oxygen from an oxide semiconductor film, a conductive film containing tantalum nitride, titanium nitride, or ruthenium can be given. Note that plural kinds of conductive films may be stacked.
The gate electrode 410 may be formed using a conductive film containing one or more of aluminum, titanium, chromium, cobalt, nickel, copper, yttrium, zirconium, molybdenum, ruthenium, silver, tantalum, tungsten, and the like.
The insulating film 412 can be formed using an insulating film containing one or more of aluminum oxide, magnesium oxide, silicon oxide, silicon oxynitride, silicon nitride oxide, silicon nitride, gallium oxide, germanium oxide, yttrium oxide, zirconium oxide, lanthanum oxide, neodymium oxide, hafnium oxide, tantalum oxide, and the like.
Next, a method for manufacturing the transistor is described with reference to
First, the base insulating film 402 is formed over the substrate 400 (see
The base insulating film 402 may be formed by a sputtering method, a chemical vapor deposition (CVD) method, a metal organic CVD (MOCVD) method, a plasma-enhanced CVD (PECVD) method, a molecular beam epitaxy (MBE) method, an atomic layer deposition (ALD) method, or a pulsed laser deposition (PLD) method. It is preferable to use an MOCVD method or an ALD method in order to reduce plasma damage.
Then, in order to planarize the surface of the base insulating film 402, CMP treatment may be performed. By CMP treatment, the average surface roughness (Ra) of the base insulating film 402 is less than or equal to 1 nm, preferably less than or equal to 0.3 nm, more preferably less than or equal to 0.1 nm. In some cases, Ra that is less than or equal to the above value can increase the crystallinity of the oxide semiconductor layer 404. Note that Ra can be measured using an atomic force microscope (AFM).
Then, oxygen may be added to the base insulating film 402 so that an insulating film containing excess oxygen can be formed. Oxygen may be added by plasma treatment, an ion implantation method, or the like. In the case where the addition of oxygen may be performed by an ion implantation method, the acceleration voltage may be higher than or equal to 2 kV and lower than or equal to 100 kV and the dose is greater than or equal to 5×1014 ions/cm2 and less than or equal to 5×1016 ions/cm2, for example.
Next, the oxide semiconductor film 404a and the oxide semiconductor film 404b are formed over the base insulating film 402 by a sputtering method, a CVD method, an MOCVD method, a PECVD method, an MBE method, an ALD method, or a PLD method (see
It is preferable that the oxide semiconductor film 404a and the oxide semiconductor film 404b are successively formed without exposure to the air.
In order to obtain an oxide semiconductor layer in which entry of impurities is decreased and which has high crystallinity, the oxide semiconductor film 404a and the oxide semiconductor film 404b are formed at a substrate temperature of higher than or equal to 100° C., preferably higher than or equal to 150° C., more preferably higher than or equal to 200° C. As an oxygen gas or an argon gas used as a deposition gas, a highly purified gas whose dew point is lower than or equal to −40° C., preferably lower than or equal to −80° C., more preferably lower than or equal to −100° C. is used. The state in which impurity concentration is low and density of defect states is low (the number of oxygen vacancies is small) is referred to as “highly purified intrinsic” or “substantially highly purified intrinsic”.
First heat treatment may be performed after the oxide semiconductor film 404a and the oxide semiconductor film 404b are formed. The first heat treatment may be performed at a temperature higher than or equal to 250° C. and lower than or equal to 650° C., preferably higher than or equal to 300° C. and lower than or equal to 500° C., in an inert gas atmosphere, an atmosphere containing an oxidizing gas at 10 ppm or more, or a reduced pressure state. Alternatively, the first heat treatment may be performed in such a manner that heat treatment is performed in an inert gas atmosphere, and then another heat treatment is performed in an atmosphere containing an oxidizing gas at 10 ppm or more, in order to compensate desorbed oxygen. By the first heat treatment, the crystallinity of the oxide semiconductor film 404a and the oxide semiconductor film 404b can be improved, and in addition, impurities such as hydrogen and water can be removed from the base insulating film 402.
Next, a conductive film 405 which is to be the source electrode 406a and the drain electrode 406b and is in contact with the side surface of the oxide semiconductor film 404a and the top surface and the side surface of the oxide semiconductor film 404b is formed (see
Next, the conductive film 405 is divided by etching to form the source electrode 406a and the drain electrode 406b (see
Then, the oxide semiconductor film 404c is formed over the oxide semiconductor film 404b, the source electrode 406a, and the drain electrode 406b.
Subsequently, the gate insulating film 408a is formed over the oxide semiconductor film 404c. The gate insulating film 408a can be formed by a sputtering method, a CVD method, an MOCVD method, a PECVD method, an MBE method, an ALD method, or a PLD method. It is preferable to use an MOCVD method or an ALD method in order to reduce plasma damage.
After that, the gate insulating film 408b is formed over the gate insulating film 408a. The gate insulating film 408b can be formed by a sputtering method, a CVD method, an MOCVD method, a PECVD method, an MBE method, an ALD method, or a PLD method. It is preferable to use an MOCVD method or an ALD method in order to reduce plasma damage.
Next, second heat treatment may be performed. The second heat treatment may be performed at a temperature lower than 500° C., preferably lower than 400° C., in an inert gas atmosphere, an atmosphere containing an oxidizing gas at 10 ppm or more, or a reduced pressure state. Alternatively, the second heat treatment may be performed in such a manner that heat treatment is performed in an inert gas atmosphere, and then another heat treatment is performed in an atmosphere containing an oxidizing gas at 10 ppm or more, in order to compensate desorbed oxygen. By the second heat treatment, impurities such as hydrogen and water can be removed from the gate insulating film 408b.
Then, the gate electrode 410 is formed over the gate insulating film 408b (see
Subsequently, the insulating film 412 is formed over the source electrode 406a, the drain electrode 406b, the gate insulating film 408a, the gate insulating film 408b, and the gate electrode 410 (see
Next, third heat treatment may be performed. The third heat treatment can be performed under conditions similar to those of the first heat treatment. The third heat treatment allows reducing oxygen vacancies in the oxide semiconductor layer 404 in some cases.
Through the above steps, the transistor illustrated in
As in a transistor illustrated in
As in a transistor illustrated in
<Transistor Structure 2>
The transistor illustrated in
In the transistor illustrated in
<Transistor Structure 3>
The transistor illustrated in
In the transistor illustrated in
Furthermore, since the level of the top surface of the oxide semiconductor layer 404, that of the insulating film 418a, and that of the insulating film 418b are the same, shape defects do not easily occur. Therefore, a semiconductor device including the transistor can be manufactured with high yield.
Note that for the insulating film 418a and the insulating film 418b, refer to the description of the base insulating film 402.
<Transistor Structure 4>
In Transistor Structures 1 to 3, a top gate structure is employed; however, a bottom gate structure can also be employed.
The transistor illustrated in
Note that as illustrated in
Although an example where a channel or the like is formed in an oxide semiconductor layer is described in this embodiment, one embodiment of the present invention is not limited thereto. For example, depending on cases or conditions, a channel, the vicinity of the channel, a source region, a drain region, or the like may be formed using a material containing Si (silicon), Ge (germanium), SiGe (silicon germanium), GaAs (gallium arsenide), or the like.
The structures, methods, and the like described in this embodiment can be combined as appropriate with any of the structures, methods, and the like described in the other embodiments.
Embodiment 3In this embodiment, an example of a circuit including the transistor of one embodiment of the present invention is described with reference to drawings.
[Cross-Sectional Structure]
Here, the first semiconductor material and the second semiconductor material are preferably materials having different band gaps. For example, the first semiconductor material can be a semiconductor material (such as silicon, germanium, silicon germanium, silicon carbide, or gallium arsenide) other than an oxide semiconductor, and the second semiconductor material can be an oxide semiconductor. A transistor using a material other than an oxide semiconductor, such as single crystal silicon, can operate at high speed easily. In contrast, a transistor using an oxide semiconductor has low off-state current.
The transistor 2200 may be either an n-channel transistor or a p-channel transistor, and an appropriate transistor may be used in accordance with a circuit. Furthermore, the specific structure of the semiconductor device, such as the material or the structure used for the semiconductor device, does not need to be limited to those described here except for the use of the transistor of one embodiment of the present invention which uses an oxide semiconductor.
The stack of the two kinds of transistors reduces the area occupied by the circuit, allowing a plurality of circuits to be highly integrated.
Here, in the case where a silicon-based semiconductor material is used for the transistor 2200 provided in a lower portion, hydrogen in an insulating film provided in the vicinity of the semiconductor film of the transistor 2200 terminates dangling bonds of silicon; accordingly, the reliability of the transistor 2200 can be improved. Meanwhile, in the case where an oxide semiconductor is used for the transistor 2100 provided in an upper portion, hydrogen in an insulating film provided in the vicinity of the semiconductor layer of the transistor 2100 becomes a factor of generating carriers in the oxide semiconductor; thus, the reliability of the transistor 2100 might be decreased. Therefore, in the case where the transistor 2100 using an oxide semiconductor is provided over the transistor 2200 using a silicon-based semiconductor material, it is particularly effective that the insulating film 2207 having a function of preventing diffusion of hydrogen is provided between the transistors 2100 and 2200. The insulating film 2207 makes hydrogen remain in the lower portion, thereby improving the reliability of the transistor 2200. In addition, since the insulating film 2207 suppresses diffusion of hydrogen from the lower portion to the upper portion, the reliability of the transistor 2100 also can be improved.
The insulating film 2207 can be, for example, formed using aluminum oxide, aluminum oxynitride, gallium oxide, gallium oxynitride, yttrium oxide, yttrium oxynitride, hafnium oxide, hafnium oxynitride, or yttria-stabilized zirconia (YSZ).
Furthermore, an insulating film 2208 having a function of preventing diffusion of hydrogen is preferably formed over the transistor 2100 to cover the transistor 2100 including an oxide semiconductor layer. For the insulating film 2208, a material that is similar to that of the insulating film 2207 can be used, and in particular, an aluminum oxide film is preferably used. The aluminum oxide film has a high shielding (blocking) effect of preventing penetration of both oxygen and impurities such as hydrogen and moisture. Thus, by using the aluminum oxide film as the insulating film 2208 covering the transistor 2100, release of oxygen from the oxide semiconductor layer included in the transistor 2100 can be prevented and entry of water and hydrogen into the oxide semiconductor layer can be prevented.
Note that the transistor 2200 can be a transistor of various types without being limited to a planar type transistor. For example, a FIN-type transistor, a TRI-GATE transistor, or the like can be used. An example of a cross-sectional view in this case is shown in
[Circuit Configuration Example]
In the above structure, electrodes of the transistor 2100 and the transistor 2200 can be connected in a variety of ways; thus, a variety of circuits can be formed. Examples of circuit configurations which can be achieved by using a semiconductor device of one embodiment of the present invention are shown below.
<CMOS Circuit>
A circuit diagram in
<CMOS Analog Switch>
A circuit diagram in
<Memory Device Example>
An example of a semiconductor device (memory device) which includes the transistor of one embodiment of the present invention, which can retain stored data even when not powered, and which has an unlimited number of write cycles is shown in
The semiconductor device illustrated in
The transistor 3300 is a transistor in which a channel is formed in a semiconductor layer including an oxide semiconductor. Since the off-state current of the transistor 3300 is low, stored data can be retained for a long period. In other words, power consumption can be sufficiently reduced because a semiconductor device in which refresh operation is unnecessary or the frequency of refresh operation is extremely low can be provided.
In
The semiconductor device in
Writing and retaining of data are described. First, the potential of the fourth wiring 3004 is set to a potential at which the transistor 3300 is turned on, so that the transistor 3300 is turned on. Accordingly, the potential of the third wiring 3003 is supplied to the gate electrode of the transistor 3200 and the capacitor 3400. That is, a predetermined charge is supplied to the gate electrode of the transistor 3200 (writing). Here, one of two kinds of charges providing different potential levels (hereinafter referred to as a low-level charge and a high-level charge) is supplied. After that, the potential of the fourth wiring 3004 is set to a potential at which the transistor 3300 is turned off, so that the transistor 3300 is turned off. Thus, the charge supplied to the gate electrode of the transistor 3200 is held (retaining).
Since the off-state current of the transistor 3300 is extremely low, the charge of the gate electrode of the transistor 3200 is retained for a long time.
Next, reading of data is described. An appropriate potential (a reading potential) is supplied to the fifth wiring 3005 while a predetermined potential (a constant potential) is supplied to the first wiring 3001, whereby the potential of the second wiring 3002 varies depending on the amount of charge retained in the gate electrode of the transistor 3200. This is because in general, in the case of using an n-channel transistor as the transistor 3200, an apparent threshold voltage Vth
Note that in the case where memory cells are arrayed, it is necessary that data of a desired memory cell be read. In the case where such reading is not performed, the fifth wiring 3005 may be supplied with a potential at which the transistor 3200 is turned off regardless of the state of the gate electrode, that is, a potential lower than Vth
The semiconductor device illustrated in
Next, reading of data is described. When the transistor 3300 is turned on, the third wiring 3003 which is in a floating state and the capacitor 3400 are electrically connected to each other, and the charge is redistributed between the third wiring 3003 and the capacitor 3400. As a result, the potential of the third wiring 3003 is changed. The amount of change in potential of the third wiring 3003 varies depending on the potential of the one electrode of the capacitor 3400 (or the charge accumulated in the capacitor 3400).
For example, the potential of the third wiring 3003 after the charge redistribution is (CB×VB0+C×V)/(CB+C), where V is the potential of the one electrode of the capacitor 3400, C is the capacitance of the capacitor 3400, CB is the capacitance component of the third wiring 3003, and VB0 is the potential of the third wiring 3003 before the charge redistribution. Thus, it can be found that, assuming that the memory cell is in either of two states in which the potential of the one electrode of the capacitor 3400 is V1 and V0 (V1>V0), the potential of the third wiring 3003 in the case of retaining the potential V1 ((CB×VB0+C×V1)/(CB+C)) is higher than the potential of the third wiring 3003 in the case of retaining the potential V0((CB×VB0+C×V0)/(CB+C)).
Then, by comparing the potential of the third wiring 3003 with a predetermined potential, data can be read.
In this case, a transistor including the first semiconductor material may be used for a driver circuit for driving a memory cell, and a transistor including the second semiconductor material may be stacked over the driver circuit as the transistor 3300.
When including a transistor in which a channel formation region is formed using an oxide semiconductor and which has an extremely low off-state current, the semiconductor device described in this embodiment can retain stored data for an extremely long time. In other words, refresh operation becomes unnecessary or the frequency of the refresh operation can be extremely low, which leads to a sufficient reduction in power consumption. Moreover, stored data can be retained for a long time even when power is not supplied (note that a potential is preferably fixed).
Further, in the semiconductor device described in this embodiment, high voltage is not needed for writing data and there is no problem of deterioration of elements. Unlike in a conventional nonvolatile memory, for example, it is not necessary to inject and extract electrons into and from a floating gate; thus, a problem such as deterioration of a gate insulating film is not caused. That is, the semiconductor device of the disclosed invention does not have a limit on the number of times data can be rewritten, which is a problem of a conventional nonvolatile memory, and the reliability thereof is drastically improved. Furthermore, data is written depending on the state of the transistor (on or off), whereby high-speed operation can be easily achieved.
The structures, methods, and the like described in this embodiment can be combined as appropriate with any of the structures, methods, and the like described in the other embodiments.
Embodiment 4In this embodiment, an RF tag that includes the transistor described in the above embodiments or the memory device described in the above embodiment is described with reference to
The RF tag of this embodiment includes a memory circuit, stores necessary data in the memory circuit, and transmits and receives data to/from the outside by using contactless means, for example, wireless communication. With these features, the RF tag can be used for an individual authentication system in which an object or the like is recognized by reading the individual information, for example. Note that the RF tag is required to have extremely high reliability in order to be used for this purpose.
A configuration of the RF tag will be described with reference to
As shown in
Next, the structure of each circuit will be described. The antenna 804 exchanges the radio signal 803 with the antenna 802 which is connected to the communication device 801. The rectifier circuit 805 generates an input potential by rectification, for example, half-wave voltage doubler rectification of an input alternating signal generated by reception of a radio signal at the antenna 804 and smoothing of the rectified signal with a capacitor provided in a later stage in the rectifier circuit 805. Note that a limiter circuit may be provided on an input side or an output side of the rectifier circuit 805. The limiter circuit controls electric power so that electric power which is higher than or equal to certain electric power is not input to a circuit in a later stage if the amplitude of the input alternating signal is high and an internal generation voltage is high.
The constant voltage circuit 806 generates a stable power supply voltage from an input potential and supplies it to each circuit. Note that the constant voltage circuit 806 may include a reset signal generation circuit. The reset signal generation circuit is a circuit which generates a reset signal of the logic circuit 809 by utilizing rise of the stable power supply voltage.
The demodulation circuit 807 demodulates the input alternating signal by envelope detection and generates the demodulated signal. Further, the modulation circuit 808 performs modulation in accordance with data to be output from the antenna 804.
The logic circuit 809 analyzes and processes the demodulated signal. The memory circuit 810 holds the input data and includes a row decoder, a column decoder, a memory region, and the like. Further, the ROM 811 stores an identification number (ID) or the like and outputs it in accordance with processing.
Note that the decision whether each circuit described above is provided or not can be made as appropriate as needed.
Here, the memory circuit described in the above embodiment can be used as the memory circuit 810. Since the memory circuit of one embodiment of the present invention can retain data even when not powered, the memory circuit can be favorably used for an RF tag. Furthermore, the memory circuit of one embodiment of the present invention needs power (voltage) needed for data writing significantly lower than that needed in a conventional nonvolatile memory; thus, it is possible to prevent a difference between the maximum communication range in data reading and that in data writing. In addition, it is possible to suppress malfunction or incorrect writing which is caused by power shortage in data writing.
Since the memory circuit of one embodiment of the present invention can be used as a nonvolatile memory, it can also be used as the ROM 811. In this case, it is preferable that a manufacturer separately prepare a command for writing data to the ROM 811 so that a user cannot rewrite data freely. Since the manufacturer gives identification numbers before shipment and then starts shipment of products, instead of putting identification numbers to all the manufactured RF tags, it is possible to put identification numbers to only good products to be shipped. Thus, the identification numbers of the shipped products are in series and customer management corresponding to the shipped products is easily performed.
Embodiment 5In this embodiment, a CPU in which at least the transistor described in any of the above embodiments can be used and the memory device described in the above embodiment is included is described.
The CPU illustrated in
An instruction that is input to the CPU through the bus interface 1198 is input to the instruction decoder 1193 and decoded therein, and then, input to the ALU controller 1192, the interrupt controller 1194, the register controller 1197, and the timing controller 1195.
The ALU controller 1192, the interrupt controller 1194, the register controller 1197, and the timing controller 1195 conduct various controls in accordance with the decoded instruction. Specifically, the ALU controller 1192 generates signals for controlling the operation of the ALU 1191. While the CPU is executing a program, the interrupt controller 1194 judges an interrupt request from an external input/output device or a peripheral circuit on the basis of its priority or a mask state, and processes the request. The register controller 1197 generates an address of the register 1196, and reads/writes data from/to the register 1196 in accordance with the state of the CPU.
The timing controller 1195 generates signals for controlling operation timings of the ALU 1191, the ALU controller 1192, the instruction decoder 1193, the interrupt controller 1194, and the register controller 1197. For example, the timing controller 1195 includes an internal clock generator for generating an internal clock signal CLK2 based on a reference clock signal CLK1, and supplies the internal clock signal CLK2 to the above circuits.
In the CPU illustrated in
In the CPU illustrated in
Here, the memory device described in the above embodiment can be used as the circuit 1202. When supply of a power supply voltage to the memory element 1200 is stopped, a ground potential (0 V) or a potential at which the transistor 1209 in the circuit 1202 is turned off continues to be input to a gate of the transistor 1209. For example, the gate of the transistor 1209 is grounded through a load such as a resistor.
Shown here is an example in which the switch 1203 is a transistor 1213 having one conductivity type (e.g., an n-channel transistor) and the switch 1204 is a transistor 1214 having a conductivity type opposite to the one conductivity type (e.g., a p-channel transistor). A first terminal of the switch 1203 corresponds to one of a source and a drain of the transistor 1213, a second terminal of the switch 1203 corresponds to the other of the source and the drain of the transistor 1213, and conduction or non-conduction between the first terminal and the second terminal of the switch 1203 (i.e., the on/off state of the transistor 1213) is selected by a control signal RD input to a gate of the transistor 1213. A first terminal of the switch 1204 corresponds to one of a source and a drain of the transistor 1214, a second terminal of the switch 1204 corresponds to the other of the source and the drain of the transistor 1214, and conduction or non-conduction between the first terminal and the second terminal of the switch 1204 (i.e., the on/off state of the transistor 1214) is selected by the control signal RD input to a gate of the transistor 1214.
One of a source and a drain of the transistor 1209 is electrically connected to one of a pair of electrodes of the capacitor 1208 and a gate of the transistor 1210. Here, the connection portion is referred to as a node M2. One of a source and a drain of the transistor 1210 is electrically connected to a line which can supply a low power supply potential (e.g., a GND line), and the other thereof is electrically connected to the first terminal of the switch 1203 (the one of the source and the drain of the transistor 1213). The second terminal of the switch 1203 (the other of the source and the drain of the transistor 1213) is electrically connected to the first terminal of the switch 1204 (the one of the source and the drain of the transistor 1214). The second terminal of the switch 1204 (the other of the source and the drain of the transistor 1214) is electrically connected to a line which can supply a power supply potential VDD. The second terminal of the switch 1203 (the other of the source and the drain of the transistor 1213), the first terminal of the switch 1204 (the one of the source and the drain of the transistor 1214), an input terminal of the logic element 1206, and one of a pair of electrodes of the capacitor 1207 are electrically connected to each other. Here, the connection portion is referred to as a node M1. The other of the pair of electrodes of the capacitor 1207 can be supplied with a constant potential. For example, the other of the pair of electrodes of the capacitor 1207 can be supplied with a low power supply potential (e.g., GND) or a high power supply potential (e.g., VDD). The other of the pair of electrodes of the capacitor 1207 is electrically connected to the line which can supply a low power supply potential (e.g., a GND line). The other of the pair of electrodes of the capacitor 1208 can be supplied with a constant potential. For example, the other of the pair of electrodes of the capacitor 1208 can be supplied with the low power supply potential (e.g., GND) or the high power supply potential (e.g., VDD). The other of the pair of electrodes of the capacitor 1208 is electrically connected to the line which can supply a low power supply potential (e.g., a GND line).
The capacitor 1207 and the capacitor 1208 do not need to be provided as long as the parasitic capacitance of the transistor, the wiring, or the like is actively utilized.
A control signal WE is input to the first gate (first gate electrode) of the transistor 1209. As for each of the switch 1203 and the switch 1204, a conduction state or a non-conduction state between the first terminal and the second terminal is selected by the control signal RD which is different from the control signal WE. When the first terminal and the second terminal of one of the switches are in the conduction state, the first terminal and the second terminal of the other of the switches are in the non-conduction state.
A signal corresponding to data retained in the circuit 1201 is input to the other of the source and the drain of the transistor 1209.
In the example of
In
As the circuit 1201 in
In a period during which the memory element 1200 is not supplied with the power supply voltage, the semiconductor device of one embodiment of the present invention can retain data stored in the circuit 1201 by the capacitor 1208 which is provided in the circuit 1202.
The off-state current of a transistor in which a channel is formed in an oxide semiconductor layer is extremely low. For example, the off-state current of a transistor in which a channel is formed in an oxide semiconductor layer is significantly lower than that of a transistor in which a channel is formed in silicon having crystallinity. Thus, when the transistor is used as the transistor 1209, a signal held in the capacitor 1208 is retained for a long time also in a period during which the power supply voltage is not supplied to the memory element 1200. The memory element 1200 can accordingly retain the stored content (data) also in a period during which the supply of the power supply voltage is stopped.
Since the above-described memory element performs pre-charge operation with the switch 1203 and the switch 1204, the time required for the circuit 1201 to retain original data again after the supply of the power supply voltage is restarted can be shortened.
In the circuit 1202, a signal retained by the capacitor 1208 is input to the gate of the transistor 1210. Therefore, after supply of the power supply voltage to the memory element 1200 is restarted, the signal retained by the capacitor 1208 can be converted into the one corresponding to the state (the on state or the off state) of the transistor 1210 to be read from the circuit 1202. Consequently, an original signal can be accurately read even when a potential corresponding to the signal retained by the capacitor 1208 varies to some degree.
By applying the above-described memory element 1200 to a memory device such as a register or a cache memory included in a processor, data in the memory device can be prevented from being lost owing to the stop of the supply of the power supply voltage. Furthermore, shortly after the supply of the power supply voltage is restarted, the memory device can be returned to the same state as that before the power supply is stopped. Therefore, the power supply can be stopped even for a short time in the processor or one or a plurality of logic circuits included in the processor, resulting in lower power consumption.
Although the memory element 1200 is used in a CPU in this embodiment, the memory element 1200 can also be used in an LSI such as a digital signal processor (DSP), a custom LSI, or a programmable logic device (PLD), and a radio frequency (RF) device.
Embodiment 6In this embodiment, a structure example of a display device of one embodiment of the present invention is described.
[Structure Example]
The transistor in the pixel portion can be formed in accordance with the above embodiment. The transistor can be easily formed as an n-channel transistor, and thus part of a driver circuit that can be formed using an n-channel transistor can be formed over the same substrate as the transistor of the pixel portion. With the use of any of the transistors described in the above embodiments for the pixel portion or the driver circuit in this manner, a highly reliable display device can be provided.
In
<Liquid Crystal Display Device>
This pixel circuit can be applied to a structure in which one pixel includes a plurality of pixel electrode layers. The pixel electrode layers are connected to different transistors, and the transistors can be driven with different gate signals. Accordingly, signals applied to individual pixel electrode layers in a multi-domain pixel can be controlled independently.
A gate wiring 712 of a transistor 716 and a gate wiring 713 of a transistor 717 are separated so that different gate signals can be supplied thereto. In contrast, a source or drain electrode layer 714 that functions as a data line is shared by the transistors 716 and 717. The transistor described in any of the above embodiments can be used as appropriate as each of the transistors 716 and 717. Thus, a highly reliable liquid crystal display device can be provided.
The shapes of a first pixel electrode layer electrically connected to the transistor 716 and a second pixel electrode layer electrically connected to the transistor 717 are described. The first pixel electrode layer and the second pixel electrode layer are separated by a slit. The first pixel electrode layer is spread in a V shape and the second pixel electrode layer is provided so as to surround the first pixel electrode layer.
A gate electrode of the transistor 716 is connected to the gate wiring 712, and a gate electrode of the transistor 717 is connected to the gate wiring 713. When different gate signals are supplied to the gate wiring 712 and the gate wiring 713, operation timings of the transistor 716 and the transistor 717 can be varied. As a result, alignment of liquid crystals can be controlled.
Further, a storage capacitor may be formed using a capacitor wiring 710, a gate insulating film functioning as a dielectric, and a capacitor electrode electrically connected to the first pixel electrode layer or the second pixel electrode layer.
The multi-domain pixel includes a first liquid crystal element 718 and a second liquid crystal element 719. The first liquid crystal element 718 includes the first pixel electrode layer, a counter electrode layer, and a liquid crystal layer therebetween. The second liquid crystal element 719 includes the second pixel electrode layer, a counter electrode layer, and a liquid crystal layer therebetween.
Note that a pixel circuit of the present invention is not limited to that shown in
<Organic EL Display Device>
In an organic EL element, by application of voltage to a light-emitting element, electrons are injected from one of a pair of electrodes and holes are injected from the other of the pair of electrodes, into a layer containing a light-emitting organic compound; thus, current flows. The electrons and holes are recombined, and thus, the light-emitting organic compound is excited. The light-emitting organic compound returns to a ground state from the excited state, thereby emitting light. Owing to such a mechanism, this light-emitting element is referred to as a current-excitation light-emitting element.
The configuration of the applicable pixel circuit and operation of a pixel employing digital time grayscale driving are described.
A pixel 720 includes a switching transistor 721, a driver transistor 722, a light-emitting element 724, and a capacitor 723. A gate electrode layer of the switching transistor 721 is connected to a scan line 726, a first electrode (one of a source electrode layer and a drain electrode layer) of the switching transistor 721 is connected to a signal line 725, and a second electrode (the other of the source electrode layer and the drain electrode layer) of the switching transistor 721 is connected to a gate electrode layer of the driver transistor 722. The gate electrode layer of the driver transistor 722 is connected to a power supply line 727 through the capacitor 723, a first electrode of the driver transistor 722 is connected to the power supply line 727, and a second electrode of the driver transistor 722 is connected to a first electrode (a pixel electrode) of the light-emitting element 724. A second electrode of the light-emitting element 724 corresponds to a common electrode 728. The common electrode 728 is electrically connected to a common potential line formed over the same substrate as the common electrode 728.
As the switching transistor 721 and the driver transistor 722, the transistor described in any of the above embodiments can be used as appropriate. In this manner, a highly reliable organic EL display device can be provided.
The potential of the second electrode (the common electrode 728) of the light-emitting element 724 is set to be a low power supply potential. Note that the low power supply potential is lower than a high power supply potential supplied to the power supply line 727. For example, the low power supply potential can be GND, 0V, or the like. The high power supply potential and the low power supply potential are set to be higher than or equal to the forward threshold voltage of the light-emitting element 724, and the difference between the potentials is applied to the light-emitting element 724, whereby current is supplied to the light-emitting element 724, leading to light emission. The forward voltage of the light-emitting element 724 refers to a voltage at which a desired luminance is obtained, and includes at least a forward threshold voltage.
Note that gate capacitance of the driver transistor 722 may be used as a substitute for the capacitor 723, so that the capacitor 723 can be omitted. The gate capacitance of the driver transistor 722 may be formed between the channel formation region and the gate electrode layer.
Next, a signal input to the driver transistor 722 is described. In the case of a voltage-input voltage driving method, a video signal for sufficiently turning on or off the driver transistor 722 is input to the driver transistor 722. In order for the driver transistor 722 to operate in a linear region, voltage higher than the voltage of the power supply line 727 is applied to the gate electrode layer of the driver transistor 722. Note that voltage higher than or equal to voltage which is the sum of power supply line voltage and the threshold voltage Vth of the driver transistor 722 is applied to the signal line 725.
In the case of performing analog grayscale driving, a voltage greater than or equal to a voltage which is the sum of the forward voltage of the light-emitting element 724 and the threshold voltage Vth of the driver transistor 722 is applied to the gate electrode layer of the driver transistor 722. A video signal by which the driver transistor 722 is operated in a saturation region is input, so that current is supplied to the light-emitting element 724. In order for the driver transistor 722 to operate in a saturation region, the potential of the power supply line 727 is set higher than the gate potential of the driver transistor 722. When an analog video signal is used, it is possible to supply current to the light-emitting element 724 in accordance with the video signal and perform analog grayscale driving.
Note that the configuration of the pixel circuit of the present invention is not limited to that shown in
In the case where the transistor shown in any of the above embodiments is used for the circuit shown in
For example, in this specification and the like, a display element, a display device which is a device including a display element, a light-emitting element, and a light-emitting device which is a device including a light-emitting element can employ a variety of modes or can include a variety of elements. Examples of a display element, a display device, a light-emitting element, or a light-emitting device include an electroluminescent (EL) element (e.g., an EL element including organic and inorganic materials, an organic EL element, or an inorganic EL element), an LED (e.g., a white LED, a red LED, a green LED, or a blue LED), a transistor (a transistor which emits light depending on current), an electron emitter, a liquid crystal element, electronic ink, an electrophoretic element, a grating light valve (GLV), a plasma display panel (PDP), a micro electro mechanical system (MEMS), a digital micromirror device (DMD), a digital micro shutter (DMS), MIRASOL (registered trademark), an interferometric modulator display (IMOD) element, an electrowetting element, a piezoelectric ceramic display, or a carbon nanotube, which are display media whose contrast, luminance, reflectivity, transmittance, or the like is changed by electromagnetic action. Note that examples of a display device having an EL element include an EL display. Examples of a display device having an electron emitter include a field emission display (FED) and an SED-type flat panel display (SED: surface-conduction electron-emitter display). Examples of a display device having a liquid crystal element include a liquid crystal display (e.g., a transmissive liquid crystal display, a transflective liquid crystal display, a reflective liquid crystal display, a direct-view liquid crystal display, or a projection liquid crystal display). Examples of a display device having electronic ink or an electrophoretic element include electronic paper.
At least part of this embodiment can be implemented in combination with any of the other embodiments described in this specification as appropriate.
Embodiment 7In this embodiment, a display module using a semiconductor device of one embodiment of the present invention will be described with reference to
In a display module 8000 in
The semiconductor device of one embodiment of the present invention can be used for the display panel 8006, for example.
The shapes and sizes of the upper cover 8001 and the lower cover 8002 can be changed as appropriate in accordance with the sizes of the touch panel 8004 and the display panel 8006.
The touch panel 8004 can be a resistive touch panel or a capacitive touch panel and may be formed to overlap with the display panel 8006. A counter substrate (sealing substrate) of the display panel 8006 can have a touch panel function. A photosensor may be provided in each pixel of the display panel 8006 so that an optical touch panel is obtained. An electrode for a touch sensor may be provided in each pixel of the display panel 8006 so that a capacitive touch panel is obtained.
The backlight unit 8007 includes a light source 8008. The light source 8008 may be provided at an end portion of the backlight unit 8007 and a light diffusing plate may be used.
The frame 8009 protects the display panel 8006 and also functions as an electromagnetic shield for blocking electromagnetic waves generated by the operation of the printed board 8010. The frame 8009 may function as a radiator plate.
The printed board 8010 has a power supply circuit and a signal processing circuit for outputting a video signal and a clock signal. As a power source for supplying power to the power supply circuit, an external commercial power source or a power source using the battery 8011 provided separately may be used. The battery 8011 can be omitted in the case of using a commercial power source.
The display module 8000 can be additionally provided with a member such as a polarizing plate, a retardation plate, or a prism sheet.
The structures described in this embodiment can be used as appropriate in combination with any of the structures described in the other embodiments.
Embodiment 8The semiconductor device of one embodiment of the present invention can be used for display devices, personal computers, or image reproducing devices provided with recording media (typically, devices which reproduce the content of recording media such as digital versatile discs (DVDs) and have displays for displaying the reproduced images). Other examples of electronic devices that can be equipped with the semiconductor device of one embodiment of the present invention are mobile phones, game machines including portable game consoles, portable data appliances, e-book readers, cameras such as video cameras and digital still cameras, goggle-type displays (head mounted displays), navigation systems, audio reproducing devices (e.g., car audio systems and digital audio players), copiers, facsimiles, printers, multifunction printers, automated teller machines (ATM), and vending machines.
In this embodiment, application examples of an RF device of one embodiment of the present invention will be described with reference to
An RF device 4000 of one embodiment of the present invention is fixed to a product by being attached to a surface thereof or embedded therein. For example, the RF device 4000 is fixed to each product by being embedded in paper of a book, or embedded in an organic resin of a package. Since the RF device 4000 of one embodiment of the present invention can be reduced in size, thickness, and weight, it can be fixed to a product without spoiling the design of the product. Furthermore, bills, coins, securities, bearer bonds, documents, or the like can have an identification function by being provided with the RF device 4000 of one embodiment of the present invention, and the identification function can be utilized to prevent counterfeiting. Moreover, the efficiency of a system such as an inspection system can be improved by providing the RF device of one embodiment of the present invention for packaging containers, recording media, personal belongings, foods, clothing, household goods, electronic devices, or the like. Vehicles can also have higher security against theft or the like by being provided with the RF device of one embodiment of the present invention.
As described above, by using the RF device of one embodiment of the present invention for each application described in this embodiment, power for operation such as writing or reading of data can be reduced, which results in an increase in the maximum communication distance. Moreover, data can be held for an extremely long period even in the state where power is not supplied; thus, the RF device can be preferably used for application in which data is not frequently written or read.
Example 1In this example, X-ray diffraction (XRD) measurement was performed on hafnium oxide that can be used for a gate insulating film.
A measurement sample is described.
Over a silicon wafer, a silicon oxynitride film was formed to have a thickness of 5 nm by a PECVD method under the following conditions: silane (SiH4) at a flow rate of 1 sccm and dinitrogen monoxide (N2O) at a flow rate of 800 sccm were used as source gases; pressure in a reaction chamber was 200 Pa; substrate temperature was 350° C.; and a high-frequency power of 150 W was supplied to parallel plate electrodes with a 60 MHz high frequency power source.
Next, a hafnium oxide film was formed to have a thickness of 30 nm over the silicon oxynitride film by a sputtering method under the following conditions: a hafnium oxide target was used; an argon (Ar) gas and/or an oxygen (O2) gas (an argon gas at a flow rate of 50 sccm: 0% oxygen, an argon gas at a flow rate of 25 sccm and an oxygen gas at a flow rate of 25 sccm: 50% oxygen, or an oxygen gas at a flow rate of 50 sccm: 100% oxygen) was used as a deposition gas; pressure was 0.6 Pa; substrate temperature was 100° C. 200° C., or 350° C.; and an RF power of 2.5 kW was applied.
In
As the substrate temperature increases, the peak intensity becomes higher. Furthermore, the peak intensity becomes higher as the proportion of oxygen at the time of deposition of the hafnium oxide film becomes larger. The peak indicates that the hafnium oxide film is crystallized.
Example 2In this example, electron spin resonance (ESR) measurement was performed on hafnium oxide that can be used for a gate insulating film.
A measurement sample is described.
A hafnium oxide film was formed to have a thickness of 100 nm over a quartz substrate by a sputtering method under the following conditions: a hafnium oxide target was used; an argon (Ar) gas and/or an oxygen (O2) gas (an argon gas at a flow rate of 50 sccm: 0% oxygen, or an argon gas at a flow rate of 25 sccm and an oxygen gas at a flow rate of 25 sccm: 50% oxygen) was used as a deposition gas; pressure was 0.6 Pa; substrate temperature was 100° C., 200° C. or 350° C.; and an RF power of 2.5 kW was applied. After the deposition, some samples were subjected to baking treatment at 300° C., 350° C., or 400° C. in an oxygen atmosphere for one hour.
Note that in the measurement, the hafnium oxide film was perpendicularly irradiated with a microwave (frequency: 9.47 GHz, power: 0.1 mW) at a temperature of 10 K.
An ESR signal due to oxygen vacancies in hafnium oxide is assumed to appear at a g-factor of 1.92 to 1.98. As shown in
Note that the results of Rutherford backscattering spectrometry (RBS) in Table 1 show that the proportion of oxygen is smaller and the proportion of argon, which seems to have entered at the time of the deposition, is larger in the hafnium oxide film formed under 0% oxygen than in the hafnium oxide film formed under much oxygen (50% oxygen). The film density of the hafnium oxide film is preferably greater than or equal to 8.3 g/cm3 and less than or equal to 9.0 g/cm3.
Meanwhile, in the hafnium oxide films formed under much oxygen (50% oxygen), the spin density at a g-factor of around 1.92 is hardly observed and the spin density at a g-factor of around 2.00 (2.00 to 2.01) is higher than that in the hafnium oxide films formed under 0% oxygen as shown in
In this example, a hafnium oxide film was formed over a thermal oxidation film and oxygen release from the thermal oxidation film was examined by thermal desorption spectroscopy (TDS).
A measurement sample is described.
A silicon wafer was thermally oxidized so that a thermal oxidation film was formed to 100 nm on a surface of the silicon wafer. The thermal oxidation was performed at 950° C. for four hours in a thermal oxidation atmosphere containing HCl at 3 vol % with respect to oxygen.
Next, a hafnium oxide film was formed to have a thickness of 20 nm over the thermal oxidation film by a sputtering method under the following conditions: a hafnium oxide target was used; an argon (Ar) gas and an oxygen (O2) gas (an argon gas at a flow rate of 25 sccm and an oxygen gas at a flow rate of 25 sccm: 50% oxygen) were used as deposition gases; pressure was 0.6 Pa; substrate temperature was 200° C.; and an RF power of 2.5 kW was applied.
Then, the hafnium oxide film was completely etched. The etching for fabricating an example sample was inductively coupled plasma (ICP) etching performed under the following conditions: a boron trichloride (BCl3) atmosphere at a flow rate of 80 sccm was used; power supply was 450 W; bias power was 100 W; pressure was 1.0 Pa; and substrate temperature was 70° C. Note that a comparative sample with a thermal oxidation film on a silicon wafer and without a hafnium oxide film was also fabricated.
The results suggest that a hafnium oxide film in contact with an oxide semiconductor layer can supply oxygen to the oxide semiconductor layer and reduce oxygen vacancies in the oxide semiconductor layer.
Example 4In this example, a transistor having the same structure as the transistor illustrated in
A method for fabricating example samples is described.
First, a silicon wafer was thermally oxidized in an HCl atmosphere so that a thermal oxidation film was formed to 100 nm on a surface of the silicon wafer. The thermal oxidation was performed at 950° C. for four hours in a thermal oxidation atmosphere containing HCl at 3 vol % with respect to oxygen.
Next, over the thermal oxidation film, a silicon oxynitride film to be a base insulating film was formed to have a thickness of 300 nm by a PECVD method under the following conditions: silane (SiH4) at a flow rate of 2.3 sccm and dinitrogen monoxide (N2O) at a flow rate of 800 sccm were used as source gases; pressure in a reaction chamber was 40 Pa; substrate temperature was 400° C.; and a high-frequency power of 50 W was supplied to parallel plate electrodes with a 27.12 MHz high frequency power source.
A surface of the silicon oxynitride film was subjected to polishing treatment. After that, a first oxide semiconductor film was formed to have a thickness of 20 nm by a sputtering method under the following conditions: an oxide target whose atomic ratio of In to Ga and Zn is 1:3:2 was used; an argon (Ar) gas at a flow rate of 30 sccm and an oxygen (O2) gas at a flow rate of 15 sccm were used as deposition gases; pressure was 0.4 Pa; substrate temperature was 200° C.; the distance between the target and the substrate was 60 mm; and a DC power of 0.5 kW was applied.
Then, over the first oxide semiconductor film, a second oxide semiconductor film was formed to have a thickness of 15 nm by a sputtering method under the following conditions: an oxide target whose atomic ratio of In to Ga and Zn is 1:1:1 was used; an argon (Ar) gas at a flow rate of 30 sccm and an oxygen (O2) gas at a flow rate of 15 sccm were used as deposition gases; pressure was 0.4 Pa; substrate temperature was 300° C.; the distance between the target and the substrate was 60 mm; and a DC power of 0.5 kW was applied. Note that the first oxide semiconductor film and the second oxide semiconductor film were successively formed without exposure to the air.
Next, heat treatment was performed. The heat treatment was performed under a nitrogen atmosphere at 450° C. for one hour, and then performed under an oxygen atmosphere at 450° C. for one hour.
Then, the first and second semiconductor films were processed into island shapes by ICP etching under the following conditions: a mixed atmosphere of boron trichloride (BCl3) at a flow rate of 60 sccm and chlorine (Cl2) at a flow rate of 20 sccm was used; power supply was 450 W; bias power was 100 W; pressure was 1.9 Pa; and substrate temperature was 70° C.
Next, a tungsten film was formed over the first and second oxide semiconductor films to have a thickness of 100 nm by a sputtering method under the following conditions: a tungsten target was used; an argon (Ar) gas at a flow rate of 80 sccm was used as a deposition gas; pressure was 0.8 Pa; substrate temperature was 230° C.; the distance between the target and the substrate was 60 mm; and a DC power of 1.0 kW was applied.
Subsequently, the tungsten film was subjected to ICP etching three times to form a source electrode and a drain electrode. The first etching was performed under the following conditions: a mixed atmosphere of a carbon tetrafluoride (CF4) gas at a flow rate of 45 sccm, a chlorine (Cl2) gas at a flow rate of 45 sccm, and an oxygen (O2) gas at a flow rate of 55 sccm was used; power supply was 3000 W; bias power was 110 W; and pressure was 0.67 Pa. The second etching was performed under the following conditions: an oxygen (O2) atmosphere at a flow rate of 100 sccm was used; power supply was 2000 W; bias power was 0 W; and pressure was 3.00 Pa. The third etching was performed under the following conditions: a mixed atmosphere of a carbon tetrafluoride (CF4) gas at a flow rate of 45 sccm, a chlorine (Cl2) gas at a flow rate of 45 sccm, and an oxygen (O2) gas at a flow rate of 55 sccm was used; power supply was 3000 W; bias power was 110 W: and pressure was 0.67 Pa.
Then, over the second oxide semiconductor film and the source and drain electrodes, a third oxide semiconductor film was formed to have a thickness of 5 nm by a sputtering method under the following conditions: an oxide target whose atomic ratio of In to Ga and Zn is 1:3:2 was used; an argon (Ar) gas at a flow rate of 30 sccm and an oxygen (O2) gas at a flow rate of 15 sccm were used as deposition gases; pressure was 0.4 Pa; substrate temperature was 200° C.; the distance between the target and the substrate was 60 mm; and a DC power of 0.5 kW was applied.
Next, a hafnium oxide film to be a first gate insulating film was formed to have a thickness of 20 nm over the third oxide semiconductor film by a sputtering method under the following conditions: a hafnium oxide target was used; an argon gas at a flow rate of 25 sccm and an oxygen gas at a flow rate of 25 sccm were used as deposition gases; pressure was 0.6 Pa; substrate temperature was 200° C.; and an RF power of 2.5 kW was applied.
After that, over the hafnium oxide film, a silicon oxynitride film to be a second gate insulating film was formed to have a thickness of 15 nm by a PECVD method under the following conditions: silane (SiH4) at a flow rate of 1 sccm and dinitrogen monoxide (N2O) at a flow rate of 800 sccm were used as source gases; pressure in a reaction chamber was 200 Pa; substrate temperature was 350° C.; and a high-frequency power of 150 W was supplied to parallel plate electrodes with a 60 MHz high frequency power source.
Next, a tantalum nitride film was formed to have a thickness of 30 nm over the silicon oxynitride film by a sputtering method under the following conditions: a tantalum nitride target was used; an argon (Ar) gas at a flow rate of 50 sccm and a nitrogen (N2) gas at a flow rate of 10 sccm were used as deposition gases; pressure was 0.6 Pa; substrate temperature was room temperature; and a DC power of 1.0 kW was applied. Over the tantalum nitride film, a tungsten film was formed to have a thickness of 135 nm by a sputtering method under the following conditions: a tungsten target was used; an argon gas at a flow rate of 100 sccm was used as a deposition gas; pressure was 2.0 Pa; substrate temperature was 230° C.; the distance between the target and the substrate was 60 mm: and a DC power of 4.0 kW was applied.
After that, the tantalum nitride film and the tungsten film were subjected to ICP etching twice to form a gate electrode. The first etching was performed under the following conditions: a mixed atmosphere of a carbon tetrafluoride (CF4) gas at a flow rate of 55 sccm, a chlorine (Cl2) gas at a flow rate of 45 sccm, and an oxygen (O2) gas at a flow rate of 55 sccm was used; power supply was 3000 W; bias power was 110 W; and pressure was 0.67 Pa. The second etching was performed under the following conditions: a chlorine (Cl2) atmosphere at a flow rate of 100 sccm was used; power supply was 2000 W; bias power was 50 W; and pressure was 0.67 Pa.
Then, with the use of the gate electrode as a mask, the first and second gate insulating films and the third oxide semiconductor film were processed into island shapes by ICP etching under the following conditions: a boron trichloride (BCl3) gas atmosphere at a flow rate of 80 sccm was used; power supply was 450 W; bias power was 100 W; and pressure was 1.0 Pa.
Subsequently, over the gate electrode and the source and drain electrodes, an aluminum oxide film was formed to have a thickness of 70 nm by a sputtering method under the following conditions: an aluminum oxide target was used; an argon (Ar) gas at a flow rate of 25 sccm and an oxygen (O2) gas at a flow rate of 25 sccm were used as deposition gases; pressure was 0.4 Pa; substrate temperature was 250° C.; the distance between the target and the substrate was 60 mm; and an RF power of 2.5 kW was applied.
Then, over the aluminum oxide film, a silicon oxynitride film was formed to have a thickness of 300 nm by a PECVD method under the following conditions: silane (SiH) at a flow rate of 5 sccm and dinitrogen monoxide (N2O) at a flow rate of 1000 sccm were used as source gases; pressure in a reaction chamber was 133 Pa; substrate temperature was 325° C.; and a high-frequency power of 35 W was supplied to parallel plate electrodes with a 13.56 MHz high frequency power source.
Through the above steps, transistors of the example sample were fabricated. Note that the fabricated transistor having a channel length of 0.48 μm and a channel width of 0.80 m is referred to as Example Sample A, and the fabricated transistor having a channel length of 0.83 m and a channel width of 0.80 μm is referred to as Example Sample B.
Next, in the fabricated two transistors, a drain current (Id: [A]) was measured under the conditions where a drain voltage (Vd: [V]) was set to 0.1 V or 3.0 V and a gate voltage (Vg: [V]) was swept from −3 V to 3 V.
Next, Example Sample A was subjected to a stress test at a source voltage (Vs: [V]) and a drain voltage (Vd: [V]) of 0 V and a gate voltage (Vg: [V]) of 3.3 V at 150° C. for one hour.
As shown in
In this example, the difference between the electrical characteristics due to the existence of a third oxide semiconductor film or a stack including gate insulating films was examined.
A method for fabricating example samples is described.
First, a silicon wafer was thermally oxidized so that a thermal oxidation film was formed to 100 nm on a surface of the silicon wafer. The thermal oxidation was performed at 950° C. for four hours in a thermal oxidation atmosphere containing HCl at 3 vol % with respect to oxygen.
Next, over the thermal oxidation film, a silicon oxynitride film to be a base insulating film was formed to have a thickness of 300 nm by a PECVD method under the following conditions: silane (SiH4) at a flow rate of 2.3 sccm and dinitrogen monoxide (N2) at a flow rate of 800 sccm were used as source gases; pressure in a reaction chamber was 40 Pa; substrate temperature was 400° C.; and a high-frequency power of 50 W was supplied to parallel plate electrodes with a 27.12 MHz high frequency power source.
A surface of the silicon oxynitride film was subjected to polishing treatment. After that, a first oxide semiconductor film was formed to have a thickness of 20 nm by a sputtering method under the following conditions: an oxide target whose atomic ratio of In to Ga and Zn is 1:3:4 was used; an argon (Ar) gas at a flow rate of 30 sccm and an oxygen (O2) gas at a flow rate of 15 sccm were used as deposition gases; pressure was 0.4 Pa; substrate temperature was 200° C.; the distance between the target and the substrate was 60 mm; and a DC power of 0.5 kW was applied.
Then, over the first oxide semiconductor film, a second oxide semiconductor film was formed to have a thickness of 15 nm by a sputtering method under the following conditions: an oxide target whose atomic ratio of In to Ga and Zn is 1:1:1 was used; an argon (Ar) gas at a flow rate of 30 sccm and an oxygen (O2) gas at a flow rate of 15 sccm were used as deposition gases; pressure was 0.4 Pa; substrate temperature was 300° C.; the distance between the target and the substrate was 60 mm; and a DC power of 0.5 kW was applied. Note that the first oxide semiconductor film and the second oxide semiconductor film were successively formed without exposure to the air.
Next, heat treatment was performed. The heat treatment was performed under a nitrogen atmosphere at 450° C. for one hour, and then performed under an oxygen atmosphere at 450° C.
Then, the first and second semiconductor films were processed into island shapes by ICP etching under the following conditions: a mixed atmosphere of boron trichloride (BCl3) at a flow rate of 60 sccm and chlorine (Cl2) at a flow rate of 20 sccm was used; power supply was 450 W; bias power was 100 W; pressure was 1.9 Pa; and substrate temperature was 70° C.
Next, a tungsten film was formed over the first and second oxide semiconductor films to have a thickness of 100 nm by a sputtering method under the following conditions: a tungsten target was used; an argon (Ar) gas at a flow rate of 80 sccm was used as a deposition gas; pressure was 0.8 Pa; substrate temperature was 230° C.; the distance between the target and the substrate was 60 mm; and a DC power of 1.0 kW was applied.
Subsequently, the tungsten film was subjected to ICP etching three times to form a source electrode and a drain electrode. The first etching was performed under the following conditions: a mixed atmosphere of a carbon tetrafluoride (CF4) gas at a flow rate of 45 sccm, a chlorine (Cl2) gas at a flow rate of 45 sccm, and an oxygen (O2) gas at a flow rate of 55 sccm was used; power supply was 3000 W; bias power was 110 W; and pressure was 0.67 Pa. The second etching was performed under the following conditions: an oxygen (O2) atmosphere at a flow rate of 100 sccm was used; power supply was 2000 W; bias power was 0 W; and pressure was 3.00 Pa. The third etching was performed under the following conditions: a mixed atmosphere of a carbon tetrafluoride (CF4) gas at a flow rate of 45 sccm, a chlorine (Cl2) gas at a flow rate of 45 sccm, and an oxygen (O2) gas at a flow rate of 55 sccm was used; power supply was 3000 W; bias power was 110 W; and pressure was 0.67 Pa.
Then, over the second oxide semiconductor film and the source and drain electrodes, a third oxide semiconductor film was formed to have a thickness of 5 nm by a sputtering method under the following conditions: an oxide target whose atomic ratio of In to Ga and Zn is 1:3:2 was used; an argon (Ar) gas at a flow rate of 30 sccm and an oxygen (O2) gas at a flow rate of 15 sccm were used as deposition gases; pressure was 0.4 Pa; substrate temperature was 200° C.; the distance between the target and the substrate was 60 mm; and a DC power of 0.5 kW was applied.
Next, a hafnium oxide film to be a first gate insulating film was formed to have a thickness of 20 nm over the third oxide semiconductor film by a sputtering method under the following conditions: a hafnium oxide target was used; an argon gas at a flow rate of 25 sccm and an oxygen gas at a flow rate of 25 sccm were used as deposition gases; pressure was 0.6 Pa; substrate temperature was 200° C.; and an RF power of 2.5 kW was applied.
After that, over the hafnium oxide film, a silicon oxynitride film to be a second gate insulating film was formed to have a thickness of 15 nm by a PECVD method under the following conditions: silane (SiH4) at a flow rate of 1 sccm and dinitrogen monoxide (N2O) at a flow rate of 800 sccm were used as source gases; pressure in a reaction chamber was 200 Pa; substrate temperature was 350° C.; and a high-frequency power of 150 W was supplied to parallel plate electrodes with a 60 MHz high frequency power source.
Next, a tantalum nitride film was formed to have a thickness of 30 nm over the silicon oxynitride film by a sputtering method under the following conditions: a tantalum nitride target was used; an argon (Ar) gas at a flow rate of 50 sccm and a nitrogen (N2) gas at a flow rate of 10 sccm were used as deposition gases; pressure was 0.6 Pa; substrate temperature was room temperature; and a DC power of 1.0 kW was applied. Over the tantalum nitride film, a tungsten film was formed to have a thickness of 135 nm by a sputtering method under the following conditions: a tungsten target was used; an argon gas at a flow rate of 100 sccm was used as a deposition gas; pressure was 2.0 Pa; substrate temperature was 230° C.; the distance between the target and the substrate was 60 mm: and a DC power of 4.0 kW was applied.
After that, the tantalum nitride film and the tungsten film were subjected to ICP etching twice to form a gate electrode. The first etching was performed under the following conditions: a mixed atmosphere of a carbon tetrafluoride (CF4) gas at a flow rate of 55 sccm, a chlorine (Cl2) gas at a flow rate of 45 sccm, and an oxygen (O2) gas at a flow rate of 55 sccm was used; power supply was 3000 W; bias power was 110 W; and pressure was 0.67 Pa. The second etching was performed under the following conditions: a chlorine (Cl2) atmosphere at a flow rate of 100 sccm was used; power supply was 2000 W; bias power was 50 W; and pressure was 0.67 Pa.
Then, with the use of a mask, the first and second gate insulating films and the third oxide semiconductor film were processed into island shapes by ICP etching under the following conditions: a boron trichloride (BCl3) gas atmosphere at a flow rate of 80 sccm was used; power supply was 450 W; bias power was 100 W; and pressure was 1.0 Pa.
Subsequently, over the gate electrode and the source and drain electrodes, an aluminum oxide film was formed to have a thickness of 70 nm by a sputtering method under the following conditions: an aluminum oxide target was used; an argon (Ar) gas at a flow rate of 25 sccm and an oxygen (O2) gas at a flow rate of 25 sccm were used as deposition gases; pressure was 0.4 Pa; substrate temperature was 250° C.; the distance between the target and the substrate was 60 mm; and a DC power of 2.5 kW was applied.
Then, over the aluminum oxide film, a silicon oxynitride film was formed to have a thickness of 300 nm by a PECVD method under the following conditions: silane (SiH4) at a flow rate of 5 sccm and dinitrogen monoxide (N2O) at a flow rate of 1000 sccm were used as source gases; pressure in a reaction chamber was 133 Pa; substrate temperature was 325° C.; and a high-frequency power of 35 W was supplied to parallel plate electrodes with a 13.56 MHz high frequency power source.
Through the above steps, transistors of the example sample were fabricated. Note that the fabricated transistor having a channel length of 0.47 μm and a channel width of 1.0 μm is referred to as Example Sample C. The transistor having the same structure as Example Sample C except for the gate insulating film (only the first gate insulating film was provided and the second gate insulating film was not provided) is referred to as Comparative Sample D. The transistor having the same structure as Example Sample C except that the third oxide semiconductor film was not provided is referred to as Comparative Sample E.
Next, in the formed three transistors, a drain current (Id: [A]) was measured under the conditions where a drain voltage (Vd: [V]) was set to 0.1 V or 3.0 V and a gate voltage (Vg: [V]) was swept from −3 V to 3 V.
The results in
This application is based on Japanese Patent Application serial no. 2013-196301 filed with Japan Patent Office on Sep. 23, 2013, the entire contents of which are hereby incorporated by reference.
Claims
1. A semiconductor device comprising:
- a transistor comprising: a first gate electrode; a semiconductor layer comprising a channel formation region and overlapping with the first gate electrode; a first insulating film between the first gate electrode and the semiconductor layer; a second insulating film between the first gate electrode and the first insulating film; and a source electrode and a drain electrode each in contact with a side surface of the semiconductor layer,
- wherein the semiconductor layer comprises indium, zinc, and oxygen,
- wherein the semiconductor layer comprises: a first semiconductor film; a second semiconductor film over the first semiconductor film; and a third semiconductor film over the second semiconductor film, and
- wherein the first insulating film has a higher dielectric constant than the second insulating film.
2. The semiconductor device according to claim 1, wherein each of the source electrode and the drain electrode is in contact with an upper surface of the second semiconductor film and a lower surface of the third semiconductor film.
3. The semiconductor device according to claim 1, wherein the first gate electrode faces a side surface of the second semiconductor film.
4. The semiconductor device according to claim 3, wherein the second semiconductor film is between a first region and a second region of the first gate electrode.
5. The semiconductor device according to claim 1, comprising a third insulating film under the semiconductor layer,
- wherein the third insulating film comprises a projecting portion,
- wherein the first semiconductor film is over the projecting portion, and
- wherein the third semiconductor film is in contact with the projecting portion.
6. The semiconductor device according to claim 1, wherein the first gate electrode is over the semiconductor layer.
7. The semiconductor device according to claim 1, wherein the semiconductor layer is over the first gate electrode.
8. The semiconductor device according to claim 1,
- wherein the transistor comprises a second gate electrode overlapping with the first gate electrode, and
- wherein the semiconductor layer, the first insulating film, and the second insulating film are between the first gate electrode and the second gate electrode.
9. A semiconductor device comprising:
- a transistor comprising: a first gate electrode; a semiconductor layer comprising a channel formation region and overlapping with the first gate electrode; a first insulating film between the first gate electrode and the semiconductor layer; a second insulating film between the first gate electrode and the first insulating film; and a source electrode and a drain electrode each in contact with a side surface of the semiconductor layer,
- wherein the semiconductor layer comprises indium, zinc, and oxygen,
- wherein the semiconductor layer comprises: a first semiconductor film; a second semiconductor film over the first semiconductor film; and a third semiconductor film over the second semiconductor film, and
- wherein a band gap of the first insulating film is smaller than a band gap of the second insulating film and larger than a band gap of the semiconductor layer.
10. The semiconductor device according to claim 9, wherein each of the source electrode and the drain electrode is in contact with an upper surface of the second semiconductor film and a lower surface of the third semiconductor film.
11. The semiconductor device according to claim 9, wherein the first gate electrode faces a side surface of the second semiconductor film.
12. The semiconductor device according to claim 11, wherein the second semiconductor film is between a first region and a second region of the first gate electrode.
13. The semiconductor device according to claim 9, comprising a third insulating film under the semiconductor layer,
- wherein the third insulating film comprises a projecting portion,
- wherein the first semiconductor film is over the projecting portion, and
- wherein the third semiconductor film is in contact with the projecting portion.
14. The semiconductor device according to claim 9, wherein the first gate electrode is over the semiconductor layer.
15. The semiconductor device according to claim 9, wherein the semiconductor layer is over the first gate electrode.
16. The semiconductor device according to claim 9,
- wherein the transistor comprises a second gate electrode overlapping with the first gate electrode, and
- wherein the semiconductor layer, the first insulating film, and the second insulating film are between the first gate electrode and the second gate electrode.
17. A semiconductor device comprising:
- a transistor comprising: a first gate electrode; a semiconductor layer comprising a channel formation region and overlapping with the first gate electrode; a first insulating film between the first gate electrode and the semiconductor layer; a second insulating film between the first gate electrode and the first insulating film; and
- a source electrode and a drain electrode each in contact with a side surface of the semiconductor layer,
- wherein the semiconductor layer comprises indium, zinc, and oxygen,
- wherein the semiconductor layer comprises: a first semiconductor film; a second semiconductor film over the first semiconductor film; and a third semiconductor film over the second semiconductor film, and
- wherein the first insulating film comprises hafnium oxide.
18. The semiconductor device according to claim 17, wherein each of the source electrode and the drain electrode is in contact with an upper surface of the second semiconductor film and a lower surface of the third semiconductor film.
19. The semiconductor device according to claim 17, wherein the first gate electrode faces a side surface of the second semiconductor film.
20. The semiconductor device according to claim 19, wherein the second semiconductor film is between a first region and a second region of the first gate electrode.
21. The semiconductor device according to claim 17, comprising a third insulating film under the semiconductor layer,
- wherein the third insulating film comprises a projecting portion,
- wherein the first semiconductor film is over the projecting portion, and
- wherein the third semiconductor film is in contact with the projecting portion.
22. The semiconductor device according to claim 17, wherein the first gate electrode is over the semiconductor layer.
23. The semiconductor device according to claim 17, wherein the semiconductor layer is over the first gate electrode.
24. The semiconductor device according to claim 17,
- wherein the transistor comprises a second gate electrode overlapping with the first gate electrode, and wherein the semiconductor layer, the first insulating film, and the second insulating film are between the first gate electrode and the second gate electrode.
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Type: Grant
Filed: Sep 15, 2014
Date of Patent: Feb 16, 2016
Patent Publication Number: 20150084044
Assignee: Semiconductor Energy Laboratory Co., Ltd. (Kanagawa-ken)
Inventors: Tetsuhiro Tanaka (Atsugi), Toshihiko Takeuchi (Atsugi), Yasumasa Yamane (Atsugi)
Primary Examiner: Elias M Ullah
Application Number: 14/486,179
International Classification: H01L 21/8234 (20060101); H01L 29/06 (20060101); H01L 29/12 (20060101);