For Crystallization From Liquid Or Supercritical State Patents (Class 117/206)
  • Publication number: 20120125255
    Abstract: A method for producing a crystal of a metal nitride of Group 13 of the periodic table, the method comprises: preparing a solution or melt containing a raw material and a solvent, and growing a crystal of a metal nitride of Group 13 of the periodic table in the solution or melt in a crystal producing apparatus, to produce the crystal of a metal nitride of Group 13 of the periodic table, wherein a member in the crystal producing apparatus, which contacts with the solution or melt comprises: at least one metal selected from the elements of Groups 4 to 6 of the periodic table; and a nitride layer that contains a nitride of at least one selected from the elements of Groups 4 to 6 of the periodic table, on the surface of the member.
    Type: Application
    Filed: December 5, 2011
    Publication date: May 24, 2012
    Applicant: MITSUBISHI CHEMICAL CORPORATION
    Inventor: Yuya SAITO
  • Publication number: 20120112135
    Abstract: A method of producing a semiconductor crystal is provided. The method includes the steps of preparing a longitudinal container with a seed crystal and an impurity-containing melt placed in a bottom section and with a suspension part arranged in an upper section and suspending a dropping raw material block made of a semiconductor material having an impurity concentration lower than the impurity concentration of the impurity-containing melt, and creating a temperature gradient in the longitudinal direction of the longitudinal container to melt the dropping raw material block, and solidifying the impurity-containing melt from the side that is in contact with the seed crystal (8) while dropping a produced melt into the impurity-containing melt, thereby producing a semiconductor crystal.
    Type: Application
    Filed: July 23, 2010
    Publication date: May 10, 2012
    Applicant: Sumitomo Electric Industries, Ltd.
    Inventors: Takashi Sakurada, Tomohiro Kawase
  • Patent number: 8172942
    Abstract: The arc discharge apparatus comprises a plurality of carbon electrodes connected to respective phases of a power supply for heating a silica powder and causing it to fuse by generating arc discharge between the carbon electrodes. All of the carbon electrodes have a density in a range from 1.30 g/cm3 to 1.80 g/cm3, and variability in density among the carbon electrodes is 0.2 g/cm3 or less. The carbon particles that constitute the carbon electrodes preferably have a particle diameter of 0.3 mm or less.
    Type: Grant
    Filed: October 17, 2008
    Date of Patent: May 8, 2012
    Assignees: Japan Super Quartz Corporation, Sumco Corporation
    Inventors: Masanori Fukui, Koichi Suzuki, Takeshi Fujita
  • Patent number: 8172944
    Abstract: The device for producing a block of crystalline material from a bath of molten material comprises a crucible having a bottom and heat extraction means arranged under the crucible. It also comprises means for modulating the thermal conductivity fitted between the bottom of the crucible and the heat extraction means. The means for modulating the thermal conductivity comprise a plurality of plates made from thermally conducting material of low emissivity, parallel to the bottom of the crucible, and means for moving said plates closer to and away from one another.
    Type: Grant
    Filed: July 3, 2008
    Date of Patent: May 8, 2012
    Assignee: Commissariat a l'Energie Atomique
    Inventors: Florence Servant, Denis Camel, Benoit Marie, Damien Ponthenier
  • Publication number: 20120097092
    Abstract: A crystal growth apparatus includes a vacuum sealable container, a crucible in the vacuum sealable container. The crucible can receive a polycrystalline material. The crucible comprises a seed well configured to hold a seed crystal. The wall of the crucible can include a base layer of a first material and a coated layer of a second material. The base layer provides mechanical strength to the crucible. A heater can heat the polycrystalline material to form a melt in contact with the seed crystal. The coated layer of the crucible allows a single crystal to grow in the melt.
    Type: Application
    Filed: October 20, 2010
    Publication date: April 26, 2012
    Inventor: Meng Zhu
  • Patent number: 8123856
    Abstract: In the flux method, a source nitrogen gas is sufficiently heated before feeding to an Na—Ga mixture. The apparatus of the invention is provided for producing a group III nitride based compound semiconductor. The apparatus includes a reactor which maintains a group III metal and a metal differing from the group III metal in a molten state, a heating apparatus for heating the reactor, an outer vessel for accommodating the reactor and the heating apparatus, and a feed pipe for feeding a gas containing at least nitrogen from the outside of the outer vessel into the reactor. The feed pipe has a zone for being heated together with the reactor by means of the heating apparatus, wherein the zone is heated inside the outer vessel and outside the reactor.
    Type: Grant
    Filed: April 5, 2007
    Date of Patent: February 28, 2012
    Assignees: Toyoda Gosei Co., Ltd., NGK Insulators, Ltd., Osaka University
    Inventors: Shiro Yamazaki, Makoto Iwai, Takanao Shimodaira, Takatomo Sasaki, Yusuke Mori, Fumio Kawamura
  • Patent number: 8114215
    Abstract: The present invention reports a defect that has not been reported, and discloses a defect-controlled silicon ingot, a defect-controlled wafer, and a process and apparatus for manufacturing the same. The new defect is a crystal defect generated when a screw dislocation caused by a HMCZ (Horizontal Magnetic Czochralski) method applying a strong horizontal magnetic field develops into a jogged screw dislocation and propagates to form a cross slip during thermal process wherein a crystal is cooled. The present invention changes the shape and structure of an upper heat shield structure arranged between a heater and an ingot above a silicon melt, and controls initial conditions or operation conditions of a silicon single crystalline ingot growth process to reduce a screw dislocation caused by a strong horizontal magnetic field and prevent the screw dislocation from propagating into a cross slip.
    Type: Grant
    Filed: October 23, 2008
    Date of Patent: February 14, 2012
    Assignee: Siltron, Inc.
    Inventors: Do-Won Song, Young-Hun Kim, Eun-Sang Ji, Young-Kyu Choi, Hwa-Jin Jo
  • Patent number: 8114218
    Abstract: A single crystal pull apparatus has a multilayer crucible wherein the crucible has an outer crucible, an insertable layer intimately fitted thereon, and a wire frame positioned between the insertable layer and an inner crucible. The insertable layer, wire frame and inner crucible are preferably composed of platinum. Furthermore the insertable layers have thin walls and the frame has a small diameter such that they can be easily reshaped after any deformation occurring as a result of the single crystal growth process.
    Type: Grant
    Filed: September 2, 2008
    Date of Patent: February 14, 2012
    Assignee: Siemens Medical Solutions USA, Inc.
    Inventors: Olexy V. Radkevich, Keith Ritter
  • Patent number: 8101022
    Abstract: A crystal-growing furnace system with an emergent pressure-release arrangement includes an isolated chamber and a furnace upper body. The top board is provided with an opening and three first guides, and the furnace upper body with a lower opening and three second guides, wherein the lower opening of the furnace upper body covers, correspondingly, on the opening of the top board. In case a crystal-growing furnace, combined oppositely by the furnace upper body and the furnace lower body, has an over-high internal pressure, the pressure will overcome the weight of, and lift up the furnace upper body. At this moment, the furnace upper body will slightly move upward and away from enclosing the furnace lower body, so that the over-high internal pressure in the furnace will be released immediately to prevent the furnace from being exploded and from resulting in public accidents.
    Type: Grant
    Filed: July 28, 2008
    Date of Patent: January 24, 2012
    Assignee: Green Energy Technology, Inc.
    Inventors: Shiow-Jeng Lew, Hur-Lon Lin
  • Patent number: 8066814
    Abstract: A crystal-growing furnace having a slurry drainage duct structure includes a furnace body, a supporting table, a loading frame, a plurality of eaves elements, and a set of eaves gutters. The supporting table includes a table plate and a plurality of supporting posts. The loading frame includes a lower plate and four side plates, where four elongated eaves boards descend from sides of the lower plate. Four eaves gutters, having V-shaped grooves, are connected with one another and disposed beneath the four eaves elements correspondingly. Any high-temperature silicon slurry leaks from a furnace crucible will be guided by the elongated eaves boards into the V-shaped grooves of the eaves gutters to prevent the silicon slurry from flowing along the periphery of the table plate and down to the supporting posts.
    Type: Grant
    Filed: May 28, 2008
    Date of Patent: November 29, 2011
    Assignee: Green Energy Technology Inc.
    Inventors: Shiow-Jeng Lew, Hur-Lon Lin
  • Patent number: 8062423
    Abstract: A crystal-growing furnace with a convectional cooling structure includes a furnace body, a heating room, and at least one heater. The heating room is accommodated in the furnace body, and includes an upper partition, a plurality of side partitions, and a lower partition. The upper partition is provided with an upper opening, and the lower partition with a central opening. Further, the heating room is provided with an upper door, a lower door, an upper driver, and a lower driver. When silicon slurry is to be cooled and solidified, cooling gaseous stream flows into a lower portion of the heating room through the central opening. Then the upper opening is opened by the upper door which is driven by the upper driver, so that heated gaseous stream is discharged from the upper opening and flows downward along furnace inside wall, and flows back to the heating room from the central opening.
    Type: Grant
    Filed: May 21, 2008
    Date of Patent: November 22, 2011
    Assignee: Green Energy Technology Inc.
    Inventor: Shiow-Jeng Lew
  • Patent number: 8057598
    Abstract: Disclosed therein is an apparatus for producing a polycrystalline silicon ingot for a solar cell, which has uniform crystal grains formed by solidifying silicon melted in a crucible using a cooling plate. The polycrystalline silicon ingot producing apparatus includes: a crucible for melting silicon; conveying shafts for adjusting the height of the crucible; heaters for heating the crucible; and a cooling plate located below the crucible for cooling the crucible.
    Type: Grant
    Filed: June 8, 2007
    Date of Patent: November 15, 2011
    Inventors: Young Sang Cho, Young Jo Kim
  • Publication number: 20110253032
    Abstract: Disclosed is a technology of producing quantum dots that are nano-size semiconducting crystals. A quantum dot producing apparatus includes a mixer for mixing precursor solutions, and a heating furnace with a plurality of heating areas providing different temperature conditions to heat the precursor mixture. Between the heating areas, a buffer may be installed which provides a low-temperature condition to prevent addition nucleation. Through this configuration, nucleation is separated from nuclear growth, uniformity in particle size of quantum dots is improved, which enables the mass-production of quantum dots, rather than a quantum dot producing apparatus with a single heating area that provides a constant temperature condition.
    Type: Application
    Filed: October 27, 2009
    Publication date: October 20, 2011
    Inventors: Sohee Jeong, Chang-Soo Han, Won-Sik Seo
  • Publication number: 20110247550
    Abstract: An apparatus for growing an epitaxial film and transferring it to an assembly substrate is disclosed. The film growth and transfer are made using an epitaxy lateral overgrowth technique. The formed epitaxial film on an assembly substrate can be further processed to form devices such as solar cell, light emitting diode, and other devices and assembled into higher integration of desired applications.
    Type: Application
    Filed: March 14, 2011
    Publication date: October 13, 2011
    Inventor: Eric Ting-Shan Pan
  • Publication number: 20110223092
    Abstract: Boron-containing compounds, gasses and fluids are used during ammonothermal growth of group-Ill nitride crystals. Boron-containing compounds are used as impurity getters during the ammonothermal growth of group-Ill nitride crystals. In addition, a boron-containing gas and/or supercritical fluid is used for enhanced solubility of group-Ill nitride into said fluid.
    Type: Application
    Filed: November 4, 2009
    Publication date: September 15, 2011
    Applicant: THE REGENTS OF THE UNIVERSITY OF CALIFORNIA
    Inventors: Siddha Pimputkar, Derrick S. Kamber, James S. Speck, Shuji Nakamura
  • Patent number: 8012258
    Abstract: The liquid surface position of the melt in the crucible in the silicon single crystal growth process utilizing the Czochralski method is monitored using the melt surface position on the occasion of seeding as a reference position and an estimated melt surface position can be calculated according to every situation, so that the distance between the melt and the thermal shield or water-cooling structure can be controlled with high precision. When the estimated melt surface position passes a preset upper limit and approaches the thermal shield, an alarm goes off and, further, when the melt comes into contact with the thermal shield or approaches the water-cooling structure, an alarm goes off if desired and, at the same time, the crucible is forcedly stopped from moving, so that a serious accident such as steam-incurred explosion resulting from the melt coming into contact with the water-cooling structure can be prevented.
    Type: Grant
    Filed: May 25, 2007
    Date of Patent: September 6, 2011
    Assignee: Sumco Corporation
    Inventors: Hiroshi Hayakawa, Tokuji Maeda
  • Publication number: 20110209659
    Abstract: A method for controlling the relative and absolute growth rates of all possible crystallographic planes of a group-III nitride crystal during ammonothermal growth. The growth rates of the various exposed crystallographic planes of the group-III nitride crystal are controlled by modifying the environment and/or conditions within the reactor vessel, which may be subdivided into a plurality of separate zones, wherein each of the zones has their own environment and conditions. The environment includes the amount of atoms, compounds and/or chemical complexes within each of the zones, along with their relative ratios and the relative motion of the atoms, compounds and/or chemical complexes within each of the zones and among the zones. The conditions include the thermodynamic properties each of the zones possess, such as temperatures, pressures and/or densities.
    Type: Application
    Filed: November 4, 2009
    Publication date: September 1, 2011
    Applicant: THE REGENTS OF THE UNIVERSITY OF CALIFORNIA
    Inventors: Siddha Pimputkar, Derrick S. Kamber, James S. Speck, Shuji Nakamura
  • Publication number: 20110203514
    Abstract: Reactor designs for use in ammonothermal growth of group-III nitride crystals envision a different relative placement of source materials and seed crystals with respect to each other, and with respect to the vessel containing a solvent. This placement results in a difference in fluid dynamical flow patterns within the vessel.
    Type: Application
    Filed: November 4, 2009
    Publication date: August 25, 2011
    Applicant: THE REGENTS OF THE UNIVERSITY OF CALIFORNIA
    Inventors: Siddha Pimputkar, Derrick S. Kamber, James S. Speck, Shuji Nakamura
  • Publication number: 20110198614
    Abstract: A manufacturing method for a SiC single crystal film which allows stable growth of a SiC epitaxial film with a low doping concentration on a substrate with a diameter of at least 2 inches by the LPE method using a SiC solution in solvent of a melt includes an evacuation step in which the interior of a crystal growth furnace is evacuated with heating until the vacuum pressure at the crystal growth temperature is 5×10?3 Pa or lower prior to introducing a raw material for the melt into the furnace. Then, a crucible containing a raw material for the melt is introduced into the furnace, a SiC solution is formed, and a SiC epitaxial film is grown on a substrate immersed in the solution.
    Type: Application
    Filed: February 24, 2011
    Publication date: August 18, 2011
    Applicants: SUMITOMO METAL INDUSTRIES, LTD., Mitsubishi Electric Corporation
    Inventors: Kazuhiko KUSUNOKI, Kazuhito Kamei, Nobuyoshi Yashiro, Ryo Hattori
  • Publication number: 20110185964
    Abstract: A system and method for growing diamond crystals from diamond crystal seeds by epitaxial deposition at low temperatures and atmospheric and comparatively low pressures. A solvent is circulated (by thermal convection and/or pumping), wherein carbon is added in a hot leg, transfers to a cold leg having, in some embodiments, a range of progressively lowered temperatures and concentrations of carbon via the circulating solvent, and deposits layer-by-layer on diamond seeds located at the progressively lower temperatures since as diamond deposits the carbon concentration lowers and the temperature is lowered to keep the solvent supersaturated. The solvent includes metal(s) or compound(s) that have low melting temperatures and transfer carbon at comparatively low temperatures. A controller receives parameter signals from a variety of sensors located in the system, processes these signals, and optimizes diamond deposition by outputting the necessary control signals to a plurality of control devices (e.g.
    Type: Application
    Filed: April 11, 2011
    Publication date: August 4, 2011
    Inventor: Zalman M. Shapiro
  • Publication number: 20110183498
    Abstract: An improved high pressure apparatus and methods for processing supercritical fluids is described. The apparatus includes a capsule, a heater, and at least one ceramic ring contained by a metal sleeve. The apparatus is capable of accessing pressures and temperatures of 0.2-2 GPa and 400-1200° C.
    Type: Application
    Filed: January 25, 2011
    Publication date: July 28, 2011
    Applicant: Soraa, Inc.
    Inventor: Mark P. D'Evelyn
  • Publication number: 20110168080
    Abstract: A method and apparatus for growing a single crystal Kb2Cl5 material in a growth furnace comprising an upper zone set at 480° C. A single crystal Kb2Cl5 material is grown from a single Kb2Cl5 grain until a eutectic point is reached. The upper zone is cooled at 1°/hour to 380° C. The single crystal Kb2Cl5 material is annealed. The single crystal Kb2Cl5 material is cooled at 10°/hour to room temperature. Optionally, the method further includes loading an ampoule with Kb2Cl5 powder, the ampoule including a plug, which includes a seeding well and an aperture. The Kb2Cl5 powder is melted, thereby generating a melt. The melt is frozen to capture a polycrystalline Kb2Cl5 material in the seeding well, thereby generating a polycrystalline Kb2Cl5 seed. The ampoule is loaded into the growth furnace. The polycrystalline Kb2Cl5 material is melted except for the polycrystalline Kb2Cl5 seed, the polycrystalline Kb2Cl5 seed including the single Kb2Cl5 grain.
    Type: Application
    Filed: March 17, 2011
    Publication date: July 14, 2011
    Inventors: NICHOLAS J. CONDON, Steven R. Bowman, Shawn P. O'Connor
  • Publication number: 20110168081
    Abstract: An apparatus for forming monocrystalline silicon ribbon. The apparatus includes a crucible wherein a silicon melt is formed. The melt is allowed to flow substantially vertically out of the crucible and to contact a silicon seed crystal before solidification. Pursuant to solidification into a ribbon, further cooling of the ribbon occurs under controlled conditions and the ribbon is ultimately cut. Also, a method for forming monocrystalline silicon ribbon using the aforementioned apparatus.
    Type: Application
    Filed: January 12, 2010
    Publication date: July 14, 2011
    Inventors: Tao Li, Qingyue Pan, Drew Knopfel
  • Publication number: 20110142741
    Abstract: A method for growing crystals in solution is suitable for the rapid, controlled and effective preparation of crystals of large dimensions from a solution supersaturated with a compound. The crystal growth is carried out under static conditions. To do this: the growth is performed in a crystallisation chamber kept at a constant temperature Tc, which chamber is in fluid communication with a saturation chamber at a temperature Ts, similarly constant and different from Tc, with solubility of the compound at the temperature Ts greater than the solubility of the compound at the temperature Tc. A continuous circulation of the solution between the crystallisation and saturation chambers is established, thus maintaining a constant supersaturation rate within the crystallisation chamber. Furthermore, the circulating solution is subjected to a treatment for eliminating and inhibiting the formation of aggregates, enabling the nucleation of parasitic crystallites to be inhibited.
    Type: Application
    Filed: December 3, 2007
    Publication date: June 16, 2011
    Applicant: CENTRE NATIONAL DE LA RECHERCHE SCIENTIFQUE(C.N.R.
    Inventors: Alain Jean Theodore Ibanez, Julien Raphael Zaccaro
  • Patent number: 7959732
    Abstract: Apparatus and method for growing a crystal from a melt of a growth material, wherein crystal growth occurs at a solid-liquid interface between the melt and the crystal, and a characteristic of the solid-liquid interface is determined by using a float atop the melt and a detector for detecting displacement of the float. The characteristic of the solid-liquid interface can be at least one of the following: position, velocity or acceleration of the solid-liquid interface.
    Type: Grant
    Filed: June 19, 2006
    Date of Patent: June 14, 2011
    Assignee: Saint-Gobain Ceramics & Plastics, Inc.
    Inventors: Jan Jozef Buzniak, Valery Prunier
  • Patent number: 7959730
    Abstract: Embodiments of the present invention relate to a process for obtaining silicon crystals from silicon. The method includes contacting silicon powder with a solvent metal to provide a mixture containing silicon, melting the silicon under submersion to provide a first molten liquid, contacting the first molten liquid with a first gas to provide dross and a second molten liquid, separating the dross and the second molten liquid, cooling the second molten liquid to form first silicon crystals and a first mother liquid and separating the first silicon crystals and the first mother liquid.
    Type: Grant
    Filed: October 3, 2008
    Date of Patent: June 14, 2011
    Assignee: 6N Silicon Inc.
    Inventor: Scott Nichol
  • Patent number: 7959733
    Abstract: A film formation apparatus for a semiconductor process includes a source gas supply circuit to supply into a process container a source gas for depositing a thin film on target substrates, and a mixture gas supply circuit to supply into the process container a mixture gas containing a doping gas for doping the thin film with an impurity and a dilution gas for diluting the doping gas. The mixture gas supply circuit includes a gas mixture tank disposed outside the process container to mix the doping gas with the dilution gas to form the mixture gas, a mixture gas supply line to supply the mixture gas from the gas mixture tank into the process container, a doping gas supply circuit to supply the doping gas into the gas mixture tank, and a dilution gas supply circuit to supply the dilution gas into the gas mixture tank.
    Type: Grant
    Filed: July 16, 2009
    Date of Patent: June 14, 2011
    Assignee: Tokyo Electron Limited
    Inventors: Kazuhide Hasebe, Pao-Hwa Chou, Chaeho Kim
  • Publication number: 20110120365
    Abstract: A process for removal of contaminants from a melt of non-ferrous metals comprising the following steps: providing an apparatus (1) for melting and solidifying non-ferrous metals comprising a crucible (2) for holding a non-ferrous metal melt and a process chamber (4), in which the crucible (2) can be placed, wherein the crucible (2) contains an additive (17), providing a melt (19) in the crucible (2), heating the melt (19) in the crucible (2) to a predetermined temperature, whereby the additive (17) can react with contaminants in the melt (19), and segregating the reacted contaminants from the melt (19).
    Type: Application
    Filed: November 25, 2009
    Publication date: May 26, 2011
    Inventors: Hui She, Geoffrey Crabtree
  • Publication number: 20110089523
    Abstract: Provided are systems and processes for forming a three-dimensional circuit on a substrate. A radiation source produces a beam that is directed at a substrate having an isolating layer interposed between circuit layers. The circuit layers communicate with reach other via a seed region exhibiting a crystalline surface. At least one circuit layer has an initial microstructure that exhibits electronic properties unsuitable for forming circuit features therein. After being controllably heat treated, the initial microstructure of the circuit layer having unsuitable properties is transformed into one that exhibits electronic properties suitable for forming circuit feature therein. Also provided are three-dimensional circuit structures optionally formed by the inventive systems and/or processes.
    Type: Application
    Filed: December 21, 2010
    Publication date: April 21, 2011
    Applicant: ULTRATECH, INC.
    Inventors: Arthur W. Zafiropoulo, Yun Wang, Andrew M. Hawryluk
  • Patent number: 7922817
    Abstract: A feed assembly and method of use thereof of the present invention is used for the addition of a high pressure dopant such as arsenic into a silicon melt for CZ growth of semiconductor silicon crystals. The feed assembly includes a vessel-and-valve assembly for holding dopant, and a feed tube assembly, attached to the vessel-and-valve assembly for delivering dopant to a silicon melt. An actuator is connected to the feed tube assembly and a receiving tube for advancing and retracting the feed tube assembly to and from the surface of the silicon melt. A brake assembly is attached to the actuator and the receiving tube for restricting movement of the feed tube assembly and locking the feed tube assembly at a selected position.
    Type: Grant
    Filed: April 24, 2008
    Date of Patent: April 12, 2011
    Assignee: MEMC Electronic Materials, Inc.
    Inventors: Massoud Javidi, Steve Garner
  • Publication number: 20110048316
    Abstract: A method for minimizing unwanted ancillary reactions in a vacuum furnace used to process a material, such as growing a crystal. The process is conducted in a furnace chamber environment in which helium is admitted to the furnace chamber at a flow rate to flush out impurities and at a predetermined pressure to achieve thermal stability in a heat zone, to minimize heat flow variations and to minimize temperature gradients in the heat zone. During cooldown helium pressure is used to reduce thermal gradients in order to increase cooldown rates.
    Type: Application
    Filed: September 1, 2010
    Publication date: March 3, 2011
    Applicant: GT CRYSTAL SYSTEMS, LLC
    Inventors: Frederick Schmid, David B. Joyce, John Brouillette, Daniel P. Betty, Ryan Philpott
  • Publication number: 20110017124
    Abstract: The method is capable of producing a sapphire single crystal without forming cracks and without using an expensive crucible. The method comprises the steps of: putting a seed crystal and a raw material in a crucible; setting the crucible in a cylindrical heater; heating the crucible; and producing temperature gradient in the cylindrical heater so as to sequentially crystallize a melt. The crucible is composed of a material having a specific linear expansion coefficient which is capable of preventing mutual stress, which is caused by a difference between a linear expansion coefficient of the crucible and that of the sapphire single crystal in a direction perpendicular to a growth axis thereof, from generating in the crucible and the sapphire single crystal, or which is capable of preventing deformation of the crucible without generating a crystal defect caused by the mutual stress in the sapphire single crystal.
    Type: Application
    Filed: July 15, 2010
    Publication date: January 27, 2011
    Inventors: Keigo HOSHIKAWA, Chihiro Miyagawa, Taichi Nakamura
  • Publication number: 20110000424
    Abstract: The disclosure relates to a method for the crystallogenesis of a material that is electrically conducting at the molten state, by drawing from a molten mass of the material in a crucible, that comprises: progressively subjecting the molten material to a decreasing temperature so that a liquid-solid interface is formed; controlling the flatness of the liquid-solid interface of the material; subjecting the molten material, before and during solidification, to an electromagnetic kneading; the method including that the electromagnetic kneading is obtained by applying an alternating magnetic field. The disclosure also relates to a device for implementing the method.
    Type: Application
    Filed: February 27, 2009
    Publication date: January 6, 2011
    Inventors: Thierry Duffar, Gilbert Vian
  • Publication number: 20100319608
    Abstract: A silica glass crucible including an outer surface layer formed of a bubble-containing silica glass layer and an inner surface layer formed of a silica glass layer whose bubbles are invisible to the naked eye, so as to sufficiently disperse heat from the external radiation thereby preventing temperature irregularity in the silicon melt, and at the same time, exhibit excellent heat conductivity thereby giving a uniformly heated state over a wide range in the entire crucible without taking a long time for increasing the temperature to form a silicon melt, wherein an intermediate layer is interposed between the outer surface layer and the inner surface layer while in the intermediate layer, a bubble-containing silica glass layer (bubble-containing layer) including bubbles with a diameter of 100 ?m or smaller by 0.1% or more in the volumetric bubble content and a silica glass layer (transparent glass layer) including the bubbles by 0.05% or less in the volumetric bubble content are laminated.
    Type: Application
    Filed: September 29, 2008
    Publication date: December 23, 2010
    Applicant: JAPAN SUPER QUARTZ CORPORATION
    Inventor: Minoru Kanda
  • Publication number: 20100307406
    Abstract: This invention provides a floating zone melting apparatus in which a sample rod especially having a large diameter can be stably melted with a certainty and the crystal being grown can retain a flat shape at the interface of the solid phase and the liquid phase, whereby a single crystal having a large diameter can be grown. [Problem] It is an object to provide a floating zone melting apparatus of the infrared concentration heating type in which a sample is set in a sample chamber made of a transparent quartz tube, an atmospheric gas is introduced into the sample chamber, infrared rays emitted from a plurality of infrared ray irradiation means are converged to the sample to heat and melt the sample in this state, thereby obtaining a melt, and the melt is solidified on a seed crystal to grow a single crystal.
    Type: Application
    Filed: December 17, 2008
    Publication date: December 9, 2010
    Inventor: Isamu Shindo
  • Patent number: 7837969
    Abstract: The method of making a single crystal, especially a CaF2 single crystal, includes tempering, in which the crystal is heated at <18 K/h to a temperature of 1000° C. to 1350° C. and held at this temperature for at least 65 hours with maximum temperature differences within the crystal of <0.2 K. Subsequently the crystal is cooled with a cooling rate of at maximum 0.5 K/h above a limiting temperature between 900° C. to 600° C. and then further below this limiting temperature at maximum 3 K/h. The obtained CaF2 crystals have refractive index uniformity <0.025×10?6 (RMS) in a (111)-, (100)- or (110)-direction and a stress birefringence of less than 2.5 nm/cm (PV) and/or a stress birefringence of less than 1 nm/cm (RMS) in the (100)- or (110)-direction. In the (111)-direction the stress birefringence is <0.5 nm/cm (PV) and/or the stress birefringence is <0.15 nm/cm (RMS).
    Type: Grant
    Filed: March 25, 2009
    Date of Patent: November 23, 2010
    Assignee: Hellma Materials GmbH & Co. KG
    Inventors: Joerg Staeblein, Lutz Parthier
  • Publication number: 20100263586
    Abstract: A method for synthesizing ZnO, comprising continuously circulating a growth solution that is saturated with ZnO between a warmer deposition zone, which contains a substrate or seed, and a cooler dissolution zone, which is contains ZnO source material.
    Type: Application
    Filed: April 15, 2010
    Publication date: October 21, 2010
    Applicant: THE REGENTS OF THE UNIVERSITY OF CALIFORNIA
    Inventors: Jacob J. Richardson, Frederick F. Lange, Maryann E. Lange
  • Patent number: 7815732
    Abstract: The invention relates to a device for the partial crystallization of a phase in a solution, comprising at least one pump for circulation of the solution in a circuit of a heat exchanger formed from at least one tube in contact with a cooling circuit, characterized in that the circuit of the exchanger includes static means to mix the solution, so that the crystallized particles of the phase are continuously mixed with the solution during the circulation of said solution. The invention also relates to an assembly including several devices according to the invention or several parts of such a device. The invention also relates to a method to use such a device.
    Type: Grant
    Filed: January 5, 2005
    Date of Patent: October 19, 2010
    Assignee: Centre National de la Recherche Scientifique (CNRS)
    Inventor: Alain Michel Daniel Le Bail
  • Patent number: 7815736
    Abstract: An apparatus for supporting a single crystal during Czochralski crystal pulling below a thickened crystal neck has lower bearing surface(s) with a central opening inscribable with a horizontal circle of diameter D1, centered on a vertical axis, the bearing surface(s) connected by connecting element(s) to minimally one securing element for securing to a crystal pulling lifting device, the connecting elements arranged to provide a clear-space in the region above the bearing surface(s) in which a circle of diameter D2 centered on the vertical axis (D2>D1) is inscribable over a length of the vertical axis. The unitary apparatus is useful for crystal ingot growth by immersion into the semiconductor melt prior to growth of a Dash neck and a thickening of the Dash neck. The apparatus is then raised to support the crystal by bearing against the bottom of the thickening.
    Type: Grant
    Filed: August 24, 2006
    Date of Patent: October 19, 2010
    Assignee: Siltronic AG
    Inventor: Dieter Knerer
  • Publication number: 20100221142
    Abstract: A melt of a material is cooled and a sheet of the material is formed in the melt. This sheet is transported, cut into at least one segment, and cooled in a cooling chamber. The material may be Si, Si and Ge, Ga, or GaN. The cooling is configured to prevent stress or strain to the segment. In one instance, the cooling chamber has gas cooling.
    Type: Application
    Filed: October 16, 2009
    Publication date: September 2, 2010
    Applicant: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INC.
    Inventors: Peter L. KELLERMAN, Frederick Carlson, Frank Sinclair
  • Publication number: 20100192839
    Abstract: A group III element nitride single crystal is grown on a template immersed in a raw material liquid retained in a crucible and containing a group III material and one of an alkali metal and an alkali earth metal. The raw material liquid remaining after the growth of the single crystal is cooled and solidified, and by feeding a hydroxyl group-containing solution into the crucible, the solidified raw material is removed from around the template, and thus the group III element nitride single crystal is taken out from inside the solidified raw material. The template is disposed at a position away from the bottom of the crucible.
    Type: Application
    Filed: September 26, 2008
    Publication date: August 5, 2010
    Applicant: PANASONIC CORPORATION
    Inventors: Takeshi Hatakeyama, Hisashi Minemoto, Kouichi Hiranaka, Osamu Yamada
  • Publication number: 20100162947
    Abstract: A silica glass crucible used for pulling up a silicon single crystal and made from natural silica a raw material is provided with a region within a certain range from the center of a bottom section of the crucible and up to 0.5 mm deep from an inner surface and which substantially does not include gas bubbles, wherein an average value of a concentration of Al included in a region within the certain range from the center of the bottom section of the crucible and up to 0.5 mm deep from the inner surface is 30 ppm or more and 150 ppm or less. In the case where the inner layer of the crucible bottom section is formed in this way, dents in the inner surface are prevented and the generation of gas bubbles is reduced.
    Type: Application
    Filed: December 28, 2009
    Publication date: July 1, 2010
    Applicant: JAPAN SUPER QUARTZ CORPORATION
    Inventors: Kazuhiro HARADA, Satoshi KUDO
  • Patent number: 7744697
    Abstract: The present invention refers to an ammonobasic method for preparing a gallium-containing nitride crystal, in which gallium-containing feedstock is crystallized on at least one crystallization seed in the presence of an alkali metal-containing component in a supercritical nitrogen-containing solvent. The method can provide monocrystalline gallium-containing nitride crystals having a very high quality.
    Type: Grant
    Filed: October 14, 2003
    Date of Patent: June 29, 2010
    Assignees: Nichia Corporation, Ammono SP. Z O.O.
    Inventors: Robert Tomasz Dwiliński, Roman Marek Doradziński, Jerzy Garczyński, Leszek Piotr Sierzputowski, Yasuo Kanbara
  • Publication number: 20100140558
    Abstract: This invention relates to an apparatus and a method of use for a top-down directional solidification system, such as for casting solar grade silicon. The invention includes a vessel with a pressure relieving device to prevent pressure build up in the liquid as the solidification front advances from a downward direction. The invention also includes a drain to remove impurities, such as the concentration in the remaining liquid phase as casting nears completion.
    Type: Application
    Filed: December 2, 2009
    Publication date: June 10, 2010
    Applicant: BP Corporation North America Inc.
    Inventors: David E. Carlson, Nathan G. Stoddard
  • Publication number: 20100139550
    Abstract: The crucible for receiving a melt of a high-melting material has a refractory metal layer that has a melting point of at least 1800° C., which covers a part of the surface of the crucible that would otherwise come in contact with the melt. The refractory metal preferably has a thickness of less than 1 mm. It is either a coating deposited on the surface of the crucible or is a loosely connected foil applied to the surface of the crucible.
    Type: Application
    Filed: December 2, 2009
    Publication date: June 10, 2010
    Inventors: Tilo Aichele, Christoph Gross, Lutz Parthier
  • Publication number: 20100132608
    Abstract: A silica glass crucible for pulling up a silicon single crystal including a wall part, a corner part and a bottom part is provided with an outer layer formed from an opaque silica glass layer which includes many bubbles, and an inner layer formed from a transparent silica glass layer which substantially does not include bubbles, wherein at least one part of an inner surface of the wall part and the corner part being an uneven surface formed with multiple damaged parts having a depth of 50 ?m or more and 450 ?m or less, and wherein a region among the inner surface of the bottom part within a certain range from the center of the bottom part being a smooth surface which does is substantially not formed with damage.
    Type: Application
    Filed: November 27, 2009
    Publication date: June 3, 2010
    Applicant: JAPAN SUPER QUARTZ CORPORATION
    Inventors: Masaki MORIKAWA, Jun FURUKAWA, Satoshi KUDO
  • Publication number: 20100129657
    Abstract: A method and apparatus for growth of uniform multi-component single crystals is provided. The single crystal material has at least three elements and has a diameter of at least 50 mm, a dislocation density of less than 100 cm?2 and a radial compositional variation of less than 1%.
    Type: Application
    Filed: November 17, 2009
    Publication date: May 27, 2010
    Inventor: Partha Dutta
  • Patent number: 7718002
    Abstract: A crystal manufacturing apparatus for manufacturing a group III nitride crystal includes a crucible that holds a mixed molten liquid including an alkali metal and a group III metal; a reaction vessel accommodating the crucible in the reaction vessel; a heating device that heats the crucible with the reaction vessel; a holding vessel having a lid that is capable of opening and closing, accommodating the reaction vessel and the heating device in the holding vessel; a sealed vessel accommodating the holding vessel in the sealed vessel, having an operating device that enables opening the lid of the holding vessel for supplying source materials into the crucible and taking out a manufactured GaN crystal under a sealed condition, and closing the lid of the holding vessel that is sealed in the sealed vessel, the sealed vessel including an inert gas atmosphere or a nitrogen atmosphere; and a gas supplying device for supplying a nitrogen gas to the mixed molten liquid through each of the vessels.
    Type: Grant
    Filed: March 5, 2008
    Date of Patent: May 18, 2010
    Assignee: Ricoh Company, Ltd.
    Inventors: Seiji Sarayama, Hirokazu Iwata
  • Publication number: 20100116196
    Abstract: Systems, methods, and substrates directed to growth of monocrystalline germanium (Ge) crystals are disclosed. In one exemplary implementation, there is provided a method for growing a monocrystalline germanium (Ge) crystal. Moreover, the method may include loading first raw Ge material into a crucible, loading second raw Ge material into a container for supplementing the Ge melt material, sealing the crucible and the container in an ampoule, placing the ampoule with the crucible into a crystal growth furnace, as well as melting the first and second raw Ge material and controlling the crystallizing temperature gradient of the melt to reproducibly provide monocrystalline germanium ingots with improved/desired characteristics.
    Type: Application
    Filed: September 5, 2009
    Publication date: May 13, 2010
    Applicant: AXT, INC.
    Inventor: Weiguo Liu
  • Patent number: 7708833
    Abstract: An object of the invention is to carry out the flux method with improved work efficiency while maintaining the purity of flux at high level and saving flux material cost. The sodium-purifying apparatus includes a sodium-holding-and-management apparatus for maintaining purified sodium (Na) in a liquid state. Liquid sodium is supplied into a sodium-holding-and-management apparatus through a liquid-sodium supply piping maintained at 100° C. to 200° C. The sodium-holding-and-management apparatus further has an argon-gas-purifying apparatus for controlling the condition of argon (Ar) gas that fills the internal space thereof. Thus, by opening and closing a faucet at desired timing, purified liquid sodium (Na) supplied from the sodium-purifying apparatus can be introduced into a crucible as appropriate via the liquid-sodium supply piping, the sodium-holding-and-management apparatus, and the piping.
    Type: Grant
    Filed: March 11, 2008
    Date of Patent: May 4, 2010
    Assignees: Toyoda Gosei Co., Ltd., NGK Insulators, Ltd.
    Inventors: Shiro Yamazaki, Koji Hirata, Takayuki Sato, Seiji Nagai, Katsuhiro Imai, Makoto Iwai, Shuhei Higashihara, Takatomo Sasaki, Yusuke Mori, Fumio Kawamura