Having Means To Expose A Portion Of A Substrate To Coating Medium Patents (Class 118/720)
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Publication number: 20140170315Abstract: A thin-film deposition apparatus includes a deposition source, which ejects deposition vapors toward a substrate via an ejection hole, and an angle restricting plate, which is arranged adjacent to the ejection hole so as to restrict, within a set range, an angle of ejecting the deposition vapors from the ejection hole. The angle restricting plate includes a fixed restricting plate, which is fixed with respect to the ejection hole, and a movable restricting plate, which is movable with respect to the ejection hole.Type: ApplicationFiled: May 30, 2013Publication date: June 19, 2014Inventor: Seong-Jong KANG
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Publication number: 20140162385Abstract: A deposition apparatus for performing a deposition process by using a mask with respect to a substrate, the deposition apparatus includes a chamber, a support unit in the chamber, the support unit including first holes and being configured to support the substrate, a supply unit configured to supply at least one deposition raw material toward the substrate, and movable alignment units through the first holes of the support unit, the alignment units being configured to support the mask and to align the mask with respect to the substrate.Type: ApplicationFiled: September 8, 2013Publication date: June 12, 2014Applicant: SAMSUNG DISPLAY CO., LTD.Inventors: Myung-Soo HUH, Suk-Won JUNG, Jeong-Ho YI, Sang-Hyuk HONG, Yong-Suk LEE
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Devices for positioning carbon nanoparticles, and systems for controlling placement of nanoparticles
Patent number: 8747557Abstract: The present invention is generally directed to a system for controlling placement of nanoparticles, and methods of using same. In one illustrative embodiment, the device includes a substrate and a plurality of funnels in the substrate, wherein each of the funnels comprises an inlet opening and an elongated, rectangular shaped outlet opening. In one illustrative embodiment, the method includes creating a dusty plasma comprising a plurality of carbon nanotubes, positioning a mask between the dusty plasma and a desired target for the carbon nanotubes, the mask having a plurality of openings extending therethrough, and extinguishing the dusty plasma to thereby allow at least some of the carbon nanotubes in the dusty plasma to pass through at least some of the plurality of openings in the mask and land on the target.Type: GrantFiled: March 5, 2009Date of Patent: June 10, 2014Assignee: Micron Technology, Inc.Inventors: Krupakar Murali Subramanian, Neal Rueger, Gurtej Sandhu -
Patent number: 8728334Abstract: A protective chuck is disposed on a substrate with a gas layer between the bottom surface of the protective chuck and the substrate surface. The gas layer protects a surface region against a fluid layer covering the substrate surface. In some embodiments, the pressure fluctuation at the gas layers is monitored, and through the dynamic feedback, the gas flow rate can be adjusted to achieve a desired operation regime. The dynamic control of operation regime setting can also be applied to high productivity combinatorial systems having an array of protective chucks.Type: GrantFiled: November 29, 2011Date of Patent: May 20, 2014Assignee: Intermolecular, Inc.Inventor: Rajesh Kelekar
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Publication number: 20140134829Abstract: In accordance with an embodiment of the present invention, a process tool includes a chuck configured to hold a substrate. The chuck is disposed in a chamber. The process tool further includes a shielding unit with a central opening. The shielding unit is disposed in the chamber over the chuck.Type: ApplicationFiled: November 9, 2012Publication date: May 15, 2014Applicant: INFINEON TECHNOLOGIES AGInventor: Manfred Engelhardt
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Publication number: 20140124400Abstract: A partially metallized packaging film and method of making is disclosed. In one aspect, at least one portion of a vaporized metal stream is shielded from contacting a sheet of packaging film during the metallization process. The shield is a rigid plate and can be shaped to provide a sharp transition from transparent film to opaque film, or it can provide a gradual transition from transparent film to opaque film. The partially metallized packaging film can be used with a form, fill and seal machine or other packaging machine to create a food package with a product viewing window. In one aspect, the barrier web comprises a bio-based film.Type: ApplicationFiled: January 13, 2014Publication date: May 8, 2014Applicant: Frito-Lay North America, Inc.Inventors: Edward Anthony BEZEK, Anthony Robert KNOERZER, Steven Kenneth TUCKER
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Patent number: 8715518Abstract: A protective chuck is disposed on a substrate with a gas bearing layer between the bottom surface of the protective chuck and the substrate surface. The gas bearing layer protects a surface region against a fluid layer covering the substrate surface. The protection of the gas bearing is a non-contact protection, reducing or eliminating potential damage to the substrate surface due to friction. The gas bearing can enable combinatorial processing of a substrate, providing multiple isolated processing regions on a single substrate with different material and processing conditions.Type: GrantFiled: October 12, 2011Date of Patent: May 6, 2014Assignee: Intermolecular, Inc.Inventor: Rajesh Kelekar
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Publication number: 20140116337Abstract: In an aspect, an organic material deposition apparatus including a process chamber, a first transfer rail, a second transfer rail, at least one mask assembly, at least one substrate assembly, and at least one deposition source unit is provided. The first and second transfer rails may be located in the process chamber, and the second transfer rail may be located on and spaced apart from the first transfer rail.Type: ApplicationFiled: July 22, 2013Publication date: May 1, 2014Applicant: Samsung Display Co., Ltd.Inventor: Hak Min Kim
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Patent number: 8709218Abstract: A vacuum processing apparatus includes an evacuatable vacuum chamber, a substrate holder which is provided in the vacuum chamber, has a substrate chuck surface vertically facing down, and includes an electrostatic chuck mechanism which electrostatically chucks a substrate, a substrate support member which is provided in the vacuum chamber to keep the substrate parallel to the substrate chuck surface and support the substrate in an orientation that allows the substrate chuck surface to chuck the substrate, and a moving mechanism which moves at least one of the substrate holder and the substrate supported by the substrate support member so as to bring the substrate and the substrate holder into contact with each other, thereby causing the substrate holder to chuck the substrate.Type: GrantFiled: October 10, 2012Date of Patent: April 29, 2014Assignee: Canon Anelva CorporationInventors: Hajime Yamamoto, Hiroyuki Imai
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Patent number: 8691016Abstract: A deposition mask 601 is used to form a thin film 3 in a prescribed pattern on a substrate 10 by deposition. Each of a plurality of improved openings 62A of the deposition mask 601 has a protruding opening portion 64, and is formed so that the opening amount at an end in a lateral direction is larger than that in a central portion in the lateral direction. In a deposition apparatus 50, the deposition mask 601 is held in a fixed relative positional relation with a deposition source 53 by a mask unit 55. In the case of forming the thin film 3 in a stripe pattern on the substrate 10 by the deposition apparatus 50, deposition particles are sequentially deposited on the substrate 10 while relatively moving the substrate 10 along a scanning direction with a gap H being provided between the substrate 10 and the deposition mask 601.Type: GrantFiled: October 29, 2010Date of Patent: April 8, 2014Assignee: Sharp Kabushiki KaishaInventors: Tohru Sonoda, Nobuhiro Hayashi, Shinichi Kawato
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Publication number: 20140084263Abstract: An organic layer deposition apparatus includes a transfer unit; a first conveyer unit including a guide member having accommodation grooves, a first accommodation part, a second accommodation part, and a connection part that connects the first accommodation part to the second accommodation part; a second conveyer unit for moving the transfer unit without the substrate; a loading unit for fixing the substrate on the transfer unit; a deposition unit including a chamber and an organic layer deposition assembly; and an unloading unit for separating the substrate, wherein the first accommodation part of the guide member is located close to ground compared to the second accommodation part, and includes a lower member, an upper member, elastic members located between the lower and upper members. The substrate fixed on the transfer unit is spaced from the organic layer deposition assembly while being transferred by the first conveyer unit.Type: ApplicationFiled: March 12, 2013Publication date: March 27, 2014Applicant: SAMSUNG DISPLAY CO., LTD.Inventors: Yong-Hyun Jin, Jae-Ha Lim
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Patent number: 8668815Abstract: Embodiments of the invention generally relate to a process kit for a semiconductor processing chamber, and a semiconductor processing chamber having a kit. More specifically, embodiments described herein relate to a process kit including a cover ring, a shield, and an isolator for use in a physical deposition chamber. The components of the process kit work alone and in combination to significantly reduce particle generation and stray plasmas. In comparison with existing multiple part shields, which provide an extended RF return path contributing to RF harmonics causing stray plasma outside the process cavity, the components of the process kit reduce the RF return path thus providing improved plasma containment in the interior processing region.Type: GrantFiled: April 26, 2012Date of Patent: March 11, 2014Assignee: Applied Materials, Inc.Inventors: Donny Young, Lara Hawrylchak
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Patent number: 8669192Abstract: First and second vapor deposition particles (91a, 91b) discharged from first and second vapor deposition source openings (61a, 61b) pass through first and second limiting openings (82a, 82b) of a limiting plate unit (80), pass through mask opening (71) of a vapor deposition mask (70) and adhere to a substrate (10) so as to form a coating film. If regions on the substrate to which the first vapor deposition particles and the second vapor deposition particles adhere if the vapor deposition mask is assumed not to exist are respectively denoted by a first region (92a) and a second region (92b), the limiting plate unit limits the directionalities of the first vapor deposition particles and the second vapor deposition particles in a first direction (10a) that travel to the substrate such that the second region is contained within the first region. Accordingly, it is possible to form a light emitting layer with a doping method by using vapor deposition by color.Type: GrantFiled: January 4, 2012Date of Patent: March 11, 2014Assignee: Sharp Kabushiki KaishaInventors: Shinichi Kawato, Satoshi Inoue, Tohru Sonoda
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Patent number: 8663389Abstract: A method and apparatus for depositing III-V material is provided. The apparatus includes a reactor partially enclosed by a selectively permeable membrane 12. A means is provided for generating source vapors, such as a vapor-phase halide of a group III element (IUPAC group 13) within the reactor volume 10, and an additional means is also provided for introducing a vapor-phase hydride of a group V element (IUPAC group 15) into the volume 10. The reaction of the group III halide and the group V hydride on a temperature-controlled substrate 18 within the reactor volume 10 produces crystalline III-V material and hydrogen gas. The hydrogen is preferentially removed from the reactor through the selectively permeable membrane 12, thus avoiding pressure buildup and reaction imbalance. Other gases within the reactor are unable to pass through the selectively permeable membrane.Type: GrantFiled: May 21, 2011Date of Patent: March 4, 2014Inventor: Andrew Peter Clarke
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Patent number: 8663437Abstract: A deposition apparatus includes a shutter storage unit which is connected to a processing chamber via an opening and stores a shutter in the retracted state into an exhaust chamber, and a shield member which is formed around the opening of the shutter storage unit and covers the exhaust port of the exhaust chamber. The shield member has, at a position of a predetermined height between the opening of the shutter storage unit and a deposition unit, the first exhaust path which communicates with the exhaust port of the exhaust chamber.Type: GrantFiled: May 18, 2010Date of Patent: March 4, 2014Assignee: Canon Anelva CorporationInventors: Nobuo Yamaguchi, Kimiko Mashimo, Shinya Nagasawa
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Publication number: 20140053778Abstract: A hybrid ion implantation apparatus that is equipped with shaping masks that shape the two edges of a ribbon-like ion beam IB in the short-side direction, a profiler that measures the current distribution in the long-side direction of the ion beam IB shaped by the shaping masks, and an electron beam supply unit that supplies an electron beam EB across the entire region in the long-side direction of the ion beam IB prior to its shaping by the shaping masks, wherein the electron beam supply unit varies the supply dose of the electron beam EB at each location in the long-side direction of the ion beam IB according to results of measurements by the profiler.Type: ApplicationFiled: August 19, 2013Publication date: February 27, 2014Applicant: NISSIN ION EQUIPMENT CO., LTDInventor: Masao NAITO
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Patent number: 8656859Abstract: A mask assembly includes a frame including an opening part; and unit masks that are disposed on the opening part and having both ends of each of the unit masks supported by the frame in the state where tensile force is applied in one direction, each of the unit masks including: pattern opening parts disposed in the one direction; and a first groove disposed adjacent to the pattern opening parts and between the pattern opening parts and an edge of the unit mask, and formed to be depressed from a surface of the unit mask.Type: GrantFiled: March 2, 2011Date of Patent: February 25, 2014Assignee: Samsung Display Co., Ltd.Inventors: Jae-Min Hong, Kyung-Han Kim
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Patent number: 8658545Abstract: A vapor deposition source (60), a limiting plate unit (80), and a vapor deposition mask (70) are disposed in this order. The limiting plate unit includes a plurality of limiting plates (81) disposed along a first direction. At least a portion of surfaces (83) defining a limiting space (82) of the limiting plate unit and surfaces (84) of the limiting plate unit opposing the vapor deposition source is constituted by at least one outer surface member (110, 120) capable of attaching to and detaching from a base portion (85). Accordingly, a vapor deposition device that is capable of forming a coating film in which edge blur is suppressed on a large-sized substrate and that has excellent maintenance performance can be obtained.Type: GrantFiled: December 15, 2011Date of Patent: February 25, 2014Assignee: Sharp Kabushiki KaishaInventors: Shinichi Kawato, Satoshi Inoue, Tohru Sonoda
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Patent number: 8652342Abstract: A semiconductor fabrication apparatus and a method of fabricating a semiconductor device using the same performs semiconductor etching and deposition processes at an edge of a semiconductor substrate after disposing the semiconductor substrate at a predetermined place in the semiconductor fabrication apparatus. The semiconductor fabrication apparatus has lower, middle and upper electrodes sequentially stacked. The semiconductor substrate is disposed on the middle electrode. Semiconductor etching and deposition processes are performed on the semiconductor substrate in the semiconductor fabrication apparatus. The semiconductor fabrication apparatus forms electrical fields along an edge of the middle electrode during performance of the semiconductor etching and deposition processes.Type: GrantFiled: May 10, 2012Date of Patent: February 18, 2014Assignee: Samsung Electronics Co., LtdInventors: Kyung-Woo Lee, Jin-Sung Kim, Joo-Byoung Yoon, Yeong-Cheol Lee, Sang-Jun Park, Hee-Kyeong Jeon
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Publication number: 20140041587Abstract: The present invention provides a masking device for vapor deposition of organic material of an organic electroluminescent diode, which includes a mask frame, cover plates arranged at opposite end edges of the mask frame to face toward a vapor deposition side, and a mask positioned on the cover plates. The mask frame is rectangular in shape and has a central portion forming a rectangular receiving opening, whereby size of the receiving opening is variable through adjustment made on positions of the cover plates. The mask forms a plurality of openings that is uniformly distributed thereon. The masking device includes a mask that shows a uniform distribution of mass so as to avoid inconsistent timing of attraction of various zones of the mask during magnetic attraction of the mask and thus positional shift of pixel caused thereby.Type: ApplicationFiled: August 17, 2012Publication date: February 13, 2014Applicant: Shenzhen China Star Optoelectronics Technology Co. Ltd.Inventors: Taipi Wu, Yuanchun Wu
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Publication number: 20140041586Abstract: The present invention provides a masking device for vapor deposition of organic material of an organic electroluminescent diode, including a mask frame and a plurality of divide shallow masks mounted on the mask frame. Gaps are formed between the divide shallow masks. The gap formed between two adjacent ones of the divide shallow masks is identical. The mask frame is rectangular in shape and has a central portion forming a receiving opening. The number of the divide shallow masks is determined according to width of the receiving opening of the mask frame and widths of the divide shallow masks. The overall width of all the divide shallow masks plus the widths of the gaps therebetween is greater than or equal to the width of the receiving opening. This arrangement helps realizing size enlargement of mask for vapor deposition of the diode and also facilitates vapor deposition of the organic material.Type: ApplicationFiled: August 17, 2012Publication date: February 13, 2014Applicant: Shenzhen China Star Optoelectronics Technology Co., LTD.Inventors: Taipi Wu, Yifan Wang
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Patent number: 8647485Abstract: Apparatus for processing substrates is disclosed herein. In some embodiments, an apparatus includes a first shield having a first end, a second end, and one or more first sidewalls disposed between the first and second ends, wherein the first end is configured to interface with a first support member of a process chamber to support the first shield in a position such that the one or more first sidewalls surround a first volume of the process chamber; and a second shield having a first end, a second end, and one or more second sidewalls disposed between the first and second ends of the second shield and about the first shield, wherein the first end of the second shield is configured to interface with a second support member of the process chamber to support the second shield such that the second shield contacts the first shield to form a seal therebetween.Type: GrantFiled: March 30, 2012Date of Patent: February 11, 2014Assignee: Applied Materials, Inc.Inventors: Muhammad Rasheed, Donny Young, Kirankumar Savandaiah, Uday Pai
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Patent number: 8646405Abstract: A deposition mask capable of forming layers with different thicknesses and a method of fabricating the same are disclosed. In one embodiment, the deposition mask includes i) a plurality of regions spaced apart from each other, wherein the plurality of regions comprise at least a first region and a second region and ii) first and second surfaces opposing each other, wherein the first surface is configured to receive a deposition material. Also, a through-hole is defined in each of the plurality of regions, and wherein at least one of the through-holes in the first surface of the mask is divided into a plurality of sub-regions. Further, the number of a sub-region or sub-regions of the first region is different from that of the second region.Type: GrantFiled: August 20, 2010Date of Patent: February 11, 2014Assignee: Samsung Display Co., Ltd.Inventor: Chi-Wook An
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Publication number: 20140033980Abstract: A deposition apparatus includes a deposition source unit that has a crucible heating a deposition material filled therein to vaporize the deposition material and a plurality of nozzles spraying the vaporized deposition material, a substrate disposed to face the nozzles, a blind plate disposed between the deposition source unit and the substrate and including a plurality of first openings to guide a traveling direction of the deposition material sprayed from the nozzles, a mask disposed between the substrate and the blind plate and including a plurality of second openings to provide a path through which the deposition material passing through the first openings of the blind plate is deposited on the substrate, and a heater unit that heats the blind plate at a predetermined temperature to vaporize the deposition material stacked up on the blind plate.Type: ApplicationFiled: February 15, 2013Publication date: February 6, 2014Applicant: SAMSUNG DISPLAY CO., LTD.Inventor: Heung-Cheol Jeong
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Publication number: 20140034917Abstract: An organic layer deposition assembly, an organic layer deposition apparatus, an organic light-emitting display apparatus, and a method of manufacturing the organic light-emitting display apparatus, in order to improve a characteristic of a deposited layer, the organic layer deposition assembly including a deposition source for discharging a deposition material; a deposition source nozzle unit disposed at a side of the deposition source, and including a plurality of deposition source nozzles; and a patterning slit sheet disposed while facing the deposition source nozzle unit, and including a plurality of patterning slits and one or more alignment confirmation pattern slits that are formed at edge portions of the plurality of patterning slits, wherein the deposition material that is discharged from the deposition source passes through the patterning slit sheet and then is formed on the substrate, while a deposition process is performed.Type: ApplicationFiled: March 11, 2013Publication date: February 6, 2014Applicant: SAMSUNG DISPLAY CO., LTD.Inventors: Myung-Ki Lee, Sung-Bong Lee, Dong-Seob Jeong, Mu-Hyun Kim
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Patent number: 8631761Abstract: Provided is a mask frame assembly for thin-film deposition. The mask frame assembly including a mask frame having an opening defined therethrough, the mask frame configured to retain a mask, at least one supporter configured to contact the mask for supporting the mask, and a fixing unit coupled to the supporter and the mask frame.Type: GrantFiled: March 27, 2012Date of Patent: January 21, 2014Assignee: Samsung Display Co., Ltd.Inventor: Taek-Kyo Kang
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Publication number: 20140014918Abstract: An organic layer deposition apparatus, a method of manufacturing an organic light-emitting display device by using the same, and an organic light-emitting display device manufactured using the method, and in particular, an organic layer deposition apparatus that is suitable for use in the mass production of a large substrate and enables high-definition patterning, a method of manufacturing an organic light-emitting display device by using the same, and an organic light-emitting display device manufactured using the method.Type: ApplicationFiled: March 8, 2013Publication date: January 16, 2014Applicant: SAMSUNG DISPLAY CO., LTD.Inventor: Kyu-Seob Han
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Publication number: 20140014921Abstract: An organic layer deposition apparatus includes: a conveyer unit including a transfer unit for attaching a substrate, a first conveyer unit, and a second conveyer unit; and a deposition unit including a vacuum chamber and an organic layer deposition assembly for depositing an organic layer on the substrate. The organic layer deposition assembly includes: a deposition source for discharging a deposition material; a deposition source nozzle unit including a plurality of deposition source nozzles; a patterning slit sheet including a plurality of patterning slits that are arranged in a first direction; and a deposition source shutter that moves in the first direction, and selectively blocks the deposition material that is vaporized in the deposition source. The transfer unit moves between the first and second conveyer units. The transfer unit keeps the attached substrate spaced apart from the organic layer deposition assembly while being transferred by the first conveyer unit.Type: ApplicationFiled: March 11, 2013Publication date: January 16, 2014Applicant: SAMSUNG DISPLAY CO., LTD.Inventor: Young-Mook Choi
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Publication number: 20140014269Abstract: A processing apparatus includes a substrate supporting unit that supports a substrate in a processing space in which the substrate is processed, a first partitioning member that includes a ceiling portion having an opening and partitions the processing space from an outer space, and a second partitioning member that is attached to the first partitioning member so as to close the opening and partition the processing space from the outer space together with the first partitioning member. The second partitioning member is attached to the first partitioning member so that the second partitioning member is removable from the first partitioning member by moving the second partitioning member toward a space which a lower surface of the ceiling portion faces.Type: ApplicationFiled: September 18, 2013Publication date: January 16, 2014Applicant: CANON ANELVA CORPORATIONInventors: Tomoaki Osada, Masami Hasegawa
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Patent number: 8628617Abstract: A method and apparatus for depositing a film on a substrate includes introducing a vaporizable material from a source positioned above a substrate. The vaporizable material is vaporized and directed as an vapor feed stream from the source, away from the substrate. The vapor feed stream is redirected as a plume from a redirector, towards the substrate and deposited as a film on the substrate.Type: GrantFiled: November 20, 2009Date of Patent: January 14, 2014Assignee: First Solar, Inc.Inventor: Erel Milshtein
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Patent number: 8628620Abstract: A vapor deposition device (50) includes a mask (60) having periodic patterns, and only a region of the mask (60) where a one-period pattern is formed is exposed. A length of the mask base material along a direction perpendicular to a long-side direction of the mask base material is shorter than a length of a film formation substrate (200) along a direction of scanning of the film formation substrate (200). The mask (60) is provided so that the long-side direction of the mask base material is perpendicular to the direction of scanning and that the exposed region is allowed to move in a direction perpendicular to the direction of scanning by rotation of a wind-off roll (91) and a wind-up roll (92).Type: GrantFiled: December 28, 2011Date of Patent: January 14, 2014Assignee: Sharp Kabushiki KaishaInventors: Shinichi Kawato, Nobuhiro Hayashi, Tohru Sonoda, Satoshi Inoue
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Publication number: 20140010957Abstract: A vapor deposition particle emitting device (30) includes a hollow rotor (40) provided with a first and a second nozzle sections (50 and 60), a rolling mechanism, and heat exchangers (52 and 62), and when the rolling mechanism causes the rotor (40) to rotate, the heat exchangers (52 and 62) switch between cooling and heating in accordance with placement of the nozzle section so that that one of the nozzle sections which faces outward has a temperature lower than a temperature at which vapor deposition material turns into gas and the other nozzle section has a temperature equal to or higher than the temperature at which the vapor deposition material turns into the gas.Type: ApplicationFiled: March 7, 2012Publication date: January 9, 2014Applicant: Sharp Kabushiki KaishaInventors: Satoshi Inoue, Shinichi Kawato, Tohru Sonoda
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Patent number: 8617409Abstract: A protective chuck is magnetically levitated on a substrate with a gas layer between the bottom surface of the protective chuck and the substrate surface. The gas layer protects a surface region of the substrate against a fluid layer covering the remaining of the substrate surface without contacting the substrate, reducing or eliminating potential damage to the substrate surface. The magnetically levitated protective chuck can enable combinatorial processing of a substrate, providing multiple isolated processing regions on a single substrate with different material and processing conditions.Type: GrantFiled: November 22, 2011Date of Patent: December 31, 2013Assignee: Intermolecular, Inc.Inventors: Rajesh Kelekar, Kent Riley Child
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Publication number: 20130340680Abstract: The vapor deposition particle injecting device (20) includes a crucible (22), a holder (21) having at least one injection hole (21a), and plate members (23 through 25) provided in the holder (21). The plate members (23 through 25) have respective openings (23a through 25a) corresponding to the injection hole (21a), and the plate members (23 through 25) are arranged away from each other in a direction perpendicular to the opening planes of the openings. The injection hole (21a) and the openings (23a through 25a) overlap each other in the plan view.Type: ApplicationFiled: March 5, 2012Publication date: December 26, 2013Applicant: Sharp Kabushiki KaishaInventors: Tohru Sonoda, Shinichi Kawato, Satoshi Inoue, Satoshi Hashimoto
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Publication number: 20130337597Abstract: A vapor deposition device includes a vapor deposition source (60) having a plurality of vapor deposition source openings (61) that discharge vapor deposition particles (91), a limiting unit (80) having a plurality of limiting openings (82), and a vapor deposition mask (70) in which a plurality of mask openings (71) are formed only in a plurality of vapor deposition regions (72) where the vapor deposition particles that have passed through a plurality of limiting openings reach. The plurality of vapor deposition regions are arranged along a second direction that is orthogonal to the normal line direction of the substrate (10) and the movement direction of the substrate, with non-vapor deposition regions (73) where the vapor deposition particles do not reach being sandwiched therebetween.Type: ApplicationFiled: March 2, 2012Publication date: December 19, 2013Applicant: Sharp Kabushiki KaishaInventors: Shinichi Kawato, Satoshi Inoue, Tohru Sonoda, Satoshi Hashimoto
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Publication number: 20130319331Abstract: A vapor deposition particle injection device (501) of the present invention includes: vapor deposition particle generating sections (110) and (120) for generating vapor deposition particles in the form of vapor by heating vapor deposition materials (114) and (124); and a nozzle section (170) which (i) is connected to the vapor deposition particle generating sections (110) and (120) and (ii) has an injection hole (171) from which the vapor deposition particles generated by the vapor deposition particle generating sections (110) and (120) are injected outward. The vapor deposition particle generating section (120) has a smaller capacity for the vapor deposition material than the vapor deposition particle generating section (110).Type: ApplicationFiled: March 8, 2012Publication date: December 5, 2013Applicant: Sharp Kabushiki KaishaInventors: Tohru Sonoda, Shinichi Kawato, Satoshi Inoue, Satoshi Hashimoto
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Publication number: 20130323881Abstract: Vapor deposition particles (91) discharged from at least one vapor deposition source opening (61) pass through a plurality of limiting openings (82) of a limiting unit (80) and a plurality of mask openings (71) of a vapor deposition mask (70), and adhere to a substrate (10) that relatively moves along a second direction (10a) so as to form a coating film. The limiting unit includes a plurality of plate members stacked on one another. Accordingly, it is possible to efficiently form a vapor deposition coating film in which edge blurring is suppressed on a large-sized substrate at a low cost.Type: ApplicationFiled: March 2, 2012Publication date: December 5, 2013Applicant: Sharp Kabushiki KaishaInventors: Tohru Sonoda, Shinichi Kawato, Satoshi Inoue, Satoshi Hashimoto
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Publication number: 20130323882Abstract: A vapor deposition particle injection device (30) includes a vapor deposition particle generating section (41), at least one nozzle stage made of an intermediate nozzle section (51), a vapor deposition particle emitting nozzle section (61), and heat exchangers (43, 63, 53). The vapor deposition particle emitting nozzle section (61) is controlled so as to be at a temperature lower than a temperature at which a vapor deposition material turns into gas. Meanwhile, the intermediate nozzle section (51) is controlled by the heat exchanger (53) so as to be at a temperature between a temperature of the vapor deposition particle generating section (41) and a temperature of the vapor deposition particle emitting nozzle section (61).Type: ApplicationFiled: March 7, 2012Publication date: December 5, 2013Inventors: Satoshi Inoue, Shinichi Kawato, Tohru Sonoda, Satoshi Hashimoto
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Publication number: 20130312913Abstract: An arrangement for depositing a film at a bevel edge of a substrate in a plasma chamber. The arrangement includes a gas delivery system for supplying gas into the chamber. The arrangement also includes a pair of electrodes including a movable electrode and a stationary electrode, wherein the substrate is disposed on one of the pair of electrodes. The arrangement further includes a gap controller module configured for adjusting an electrode gap between the pair of electrodes to a gap distance configured to prevent plasma formation over a center portion of the substrate. The gap distance is also dimensioned such that a plasma-sustainable condition around the bevel edge of the substrate is formed. The arrangement moreover includes a heater disposed below the substrate and powered by an RE source, wherein the heater is maintained at a chuck temperature conducive for facilitating film deposition on the bevel edge of the substrate.Type: ApplicationFiled: August 5, 2013Publication date: November 28, 2013Inventors: Neungho Shin, Patrick Chung, Yunsang Kim
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Publication number: 20130316079Abstract: The invention relates to an apparatus (1) for coating a surface (21) of a substrate (20). The apparatus comprises a processing chamber (2) with a particle source (3) for producing coating particles (19), which are also deposited on the inner wall (5) of the processing chamber (2) and on shielding apparatuses (4?) arranged therein during operation, in addition to the desired coating of the substrate surface. As the operating time increases, the layer thickness of these deposits (6) grows until the latter undergo spalling, which can lead to contamination of the substrate surfaces to be coated. In order to prevent this, shielding screens (10, 10?) are arranged on the inner wall (5) of the processing chamber (2) and/or on the shielding apparatuses (4?) and prevent deposits (6, 7) which undergo spalling from passing into the interior (17) of the processing chamber (2). The shielding screens (10, 10?) consist preferably of an expanded metal.Type: ApplicationFiled: October 21, 2011Publication date: November 28, 2013Applicant: LEYBOLD OPTICS GMBHInventors: Jens Ellrich, Emmerich Manfed Novak, Andreas Caspari
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Publication number: 20130298829Abstract: A thin film deposition apparatus used to manufacture large substrates on a mass scale and that allows high-definition patterning, and a method of manufacturing an organic light-emitting display apparatus using the same, the apparatus inclues a loading unit fixing a substrate onto an electrostatic chuck; a deposition unit including a chamber maintained in a vacuum state and a thin film deposition assembly disposed in the chamber, separated from the substrate by a predetermined distance, to deposit a thin film on the substrate fixed on the electrostatic chuck; an unloading unit separating the substrate on which a deposition process is completed, from the electrostatic chuck; a first circulation unit sequentially moving the electrostatic chuck on which the substrate is fixed, to the loading unit, the deposition unit, and the unloading unit; and a second circulation unit returning the electrostatic chuck separated from the substrate to the loading unit from the unloading unit, wherein the first circulation unit pType: ApplicationFiled: July 16, 2013Publication date: November 14, 2013Inventors: Chang-Mog Jo, Jong-Heon Kim, Yong-Sup Choi, Sang-Soo Kim, Hee-Cheol Kang, Young-Mook Choi
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Patent number: 8580092Abstract: Embodiments of the invention generally provide a process kit for use in a physical deposition chamber (PVD) chamber. In one embodiment, the process kit provides adjustable process spacing, centering between the cover ring and the shield, and controlled gas flow between the cover ring and the shield contributing to uniform gas distribution, which promotes greater process uniformity and repeatability along with longer chamber component service life.Type: GrantFiled: January 19, 2011Date of Patent: November 12, 2013Assignee: Applied Materials, Inc.Inventors: Lara Hawrylchak, Kirankumar Savandaiah
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Publication number: 20130291796Abstract: A crucible (50) of the present invention includes: an opening (55a) from which vapor deposition particles are injected toward a film formation substrate on which a film is to be formed; a focal point member (54a), provided so as to face the opening (55a), which reflects vapor deposition particles injected from the opening (55a); and a revolution paraboloid (55b) which reflects, toward the film formation substrate, vapor deposition particles which have been reflected by the focal point member (54a).Type: ApplicationFiled: January 13, 2012Publication date: November 7, 2013Applicant: Sharp Kabushiki KaishaInventors: Satoshi Inoue, Shinichi Kawato, Tohru Sonoda
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Publication number: 20130295716Abstract: First and second vapor deposition particles (91a, 91b) discharged from first and second vapor deposition source openings (61a, 61b) pass through first and second limiting openings (82a, 82b) of a limiting plate unit (80), pass through mask opening (71) of a vapor deposition mask (70) and adhere to a substrate (10) so as to form a coating film. If regions on the substrate to which the first vapor deposition particles and the second vapor deposition particles adhere if the vapor deposition mask is assumed not to exist are respectively denoted by a first region (92a) and a second region (92b), the limiting plate unit limits the directionalities of the first vapor deposition particles and the second vapor deposition particles in a first direction (10a) that travel to the substrate such that the second region is contained within the first region. Accordingly, it is possible to form a light emitting layer with a doping method by using vapor deposition by color.Type: ApplicationFiled: January 4, 2012Publication date: November 7, 2013Applicant: Sharp Kubushiki KaishaInventors: Shinichi Kawato, Satoshi Inoue, Tohru Sonoda
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Publication number: 20130295714Abstract: Systems and methods for site controlled crystallization are disclosed. According to one aspect, a method for forming a composite film is disclosed. In one example embodiment, the method includes forming a layer of amorphous material. The method also includes forming a layer of metal material on each of a plurality of selected regions of the layer of amorphous material to form a structure including the layer of metal material on the layer of amorphous material, and annealing the structure to generate metal-induced crystallization at the interface of the layer of metal material and each of the selected regions of the layer of amorphous material such that crystalline structures are formed.Type: ApplicationFiled: May 1, 2013Publication date: November 7, 2013Applicant: BOARD OF TRUSTEES OF THE UNIVERSITY OF ARKANSASInventors: Hameed Naseem, Benjamin Newton, Matthew G. Young
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Publication number: 20130287964Abstract: An ion implantation system including a plasma source, a mask-slit, and a plasma chamber. The plasma source is configured to generate a plasma within the plasma chamber in response to the introduction of a gas therein. The mask-slit is electrically isolated from the plasma chamber. A positive voltage bias is applied to the plasma chamber above a bias potential used to generate the plasma. The positive voltage bias drives the plasma potential to accelerate the ions to a desired implant energy. The accelerated ions pass through an aperture in the mask-slit and are directed toward a substrate for implantation. The mask-slit is electrically isolated from the plasma chamber and is maintained at ground potential with respect to the plasma.Type: ApplicationFiled: April 26, 2012Publication date: October 31, 2013Applicant: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INC.Inventors: Svetlana B. Radovanov, Victor M. Benveniste, Bon-Woong Koo, Richard M. White, Kevin M. Daniels
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Publication number: 20130280840Abstract: A vapor deposition device (50) in accordance with the present invention is a vapor deposition device for forming a film on a film formation substrate (60), the vapor deposition device including a vapor deposition source (80) that has an injection hole (81) from which vapor deposition particles are injected, a vapor deposition particle crucible (82) for supplying the vapor deposition particles to the vapor deposition source (80), and a rotation motor (86) for changing a distribution of the injection amount of the vapor deposition particles by rotating the vapor deposition source (80).Type: ApplicationFiled: December 19, 2011Publication date: October 24, 2013Applicant: Sharp Kabushiki KaishaInventors: Tohru Sonoda, Shinichi Kawato, Satoshi Inoue, Satoshi Hashimoto
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Publication number: 20130276701Abstract: A Film (7) is provided on at least a part of a surface of each of a vapor deposition preventing plate (3) and a shutter (4) of a vacuum chamber (5) on which surface vapor deposition particles are vapor-deposited, the film (7) being provided so as to be peeled off from the each of the vapor deposition preventing plate (3) and the shutter (4), and the film being made of a material differing in at least one of a melting point, a sublimation point, solubility in a given solvent, microbial biodegradability, and photodegradability from a material of which a vapor-deposited film that is formed on the film (7) is made.Type: ApplicationFiled: December 20, 2011Publication date: October 24, 2013Applicant: Sharp Kabushiki KaishaInventors: Tohru Sonoda, Shinichi Kawato, Satoshi Inoue, Satoshi Hashimoto
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Publication number: 20130280466Abstract: A method and system of forming large-diameter SiC single crystals suitable for fabricating high crystal quality SiC substrates of 100, 125, 150 and 200 mm in diameter are described. The SiC single crystals are grown by a seeded sublimation technique in the presence of a shallow radial temperature gradient. During SiC sublimation growth, a flux of SiC bearing vapors filtered from carbon particulates is substantially restricted to a central area of the surface of the seed crystal by a separation plate disposed between the seed crystal and a source of the SiC bearing vapors. The separation plate includes a first, substantially vapor-permeable part surrounded by a second, substantially non vapor-permeable part. The grown crystals have a flat or slightly convex growth interface. Large-diameter SiC wafers fabricated from the grown crystals exhibit low lattice curvature and low densities of crystal defects, such as stacking faults, inclusions, micropipes and dislocations.Type: ApplicationFiled: April 22, 2013Publication date: October 24, 2013Inventors: Ilya Zwieback, Thomas E. Anderson, Andrew E. Souzis, Gary E. Ruland, Avinash K. Gupta, Varatharajan Rengarajan, Ping Wu, Xueping Xu
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Publication number: 20130273746Abstract: A vapor deposition device (50) includes a mask (60) having periodic patterns, and only a region of the mask (60) where a one-period pattern is formed is exposed. A length of the mask base material along a direction perpendicular to a long-side direction of the mask base material is shorter than a length of a film formation substrate (200) along a direction of scanning of the film formation substrate (200). The mask (60) is provided so that the long-side direction of the mask base material is perpendicular to the direction of scanning and that the exposed region is allowed to move in a direction perpendicular to the direction of scanning by rotation of a wind-off roll (91) and a wind-up roll (92).Type: ApplicationFiled: December 28, 2011Publication date: October 17, 2013Applicant: Sharp Kabushiki KaishaInventors: Shinichi Kawato, Nobuhiro Hayashi, Tohru Sonoda, Satoshi Inoue