Contains An Atom Of Arsenic, Boron Or Metal Atom Other Than Alkali Metal Patents (Class 148/261)
  • Patent number: 11873408
    Abstract: The present invention relates to a method for providing electrically insulating and anti-corrosive coatings on electrical steel strip by using a phosphate-free aqueous dispersion. Furthermore, the invention relates to such an aqueous dispersion which is particularly suitable for providing electrically insulating and anti-corrosive coatings on electrical steel strip. The aqueous dispersion of the present invention is substantially free of phosphates and organic compounds and comprises silicates dissolved in water as an inorganic binder which forms the coating, and a mixture of oxide pigments of the elements titanium and aluminum. The subject matter of the invention also comprises a laminated electrical steel strip which is made from the electrical steel strip produced in the method according to the invention or from electrical steel strip coated with an aqueous dispersion according to the invention.
    Type: Grant
    Filed: June 5, 2020
    Date of Patent: January 16, 2024
    Inventors: Ard de Zeeuw, Todd Bryden, Andreas Arnold, Ramona Oliva, Volker Geick
  • Patent number: 10081312
    Abstract: A black plated resin part includes a resin base material, an underlying plating layer including a copper plating layer and a nickel plating layer formed in this order on the resin base material, a black chromium plating layer formed on the nickel plating layer, formed of trivalent chromium, and having a film thickness of not less than 0.15 ?m, and a corrosion resistant film formed on the black chromium plating layer, formed of chromic phosphate or molybdenum phosphate, and having a film thickness of not less than 7 nm. A brightness of the black chromium plating layer seen through the corrosion resistant film is expressed by an L* value of not more than 54 based on the L*a*b* color system.
    Type: Grant
    Filed: September 12, 2016
    Date of Patent: September 25, 2018
    Assignee: TOYODA GOSEI CO., LTD.
    Inventors: Yuji Hotta, Koji Nakatani
  • Publication number: 20130209830
    Abstract: A manufacturing method for steel sheets for containers produces steel sheets with excellent film adhesion qualities. This steel sheet for containers has, on a steel sheet, a chemical conversion coating with a metal Zr content of 1-100 mg/m2, a P content of 0.1-50 mg/m2, and an F content of no more than 0.1 mg/m2, upon which is formed a phenolic resin layer with a C content of 0.1-50 mg/m2. Moreover, the manufacturing method for steel sheets for containers is a method for obtaining the steel sheet for containers wherein the chemical conversion coating is formed on the steel sheet by subjecting the steel sheet to immersion in or electrolytic treatment with a treatment solution containing Zr ions, phosphoric acid ions, and F ions; and subsequently, the steel sheet upon which the chemical conversion coating has been formed is immersed in, or undergoes topical application of, an aqueous solution containing phenolic resin, then dried.
    Type: Application
    Filed: September 14, 2011
    Publication date: August 15, 2013
    Applicant: JFE STEEL CORPORATION
    Inventors: Takeshi Suzuki, Norihiko Nakamura, Yuka Miyamoto, Yoichi Tobiyama
  • Patent number: 8333847
    Abstract: A chemical conversion treatment liquid which can stably form a phosphate-type chemical conversion film on a steel material for a joint portion of an oil well steel pipe containing 0.5-13% Cr is developed. Using a chemical conversion treatment liquid to which a prescribed amount of potassium is added, a chemical conversion film containing a prescribed amount of potassium compounds and having a prescribed thickness can be formed on the threaded surface of a joint portion of an oil well steel pipe.
    Type: Grant
    Filed: March 3, 2011
    Date of Patent: December 18, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Masaru Izawa, Kunio Goto
  • Patent number: 8221559
    Abstract: A surface treatment with a zirconium ion that enables sufficient throwing power and superior anti-corrosion properties to be exhibited when thus surface treated metal base material is subjected to cation electrodeposition coating is provided. A metal surface treatment liquid thereof for cation electrodeposition coating includes zirconium ions, copper ions, and other metal ions, and having a pH of 1.5 to 6.5, in which: the other metal ions are at least one selected from the group consisting of tin ions, indium ions, aluminum ions, niobium ions, tantalum ions, yttrium ions and cerium ions; the concentration of zirconium ions is 10 to 10,000 ppm; the concentration ratio of the copper ions to the zirconium ions is 0.005 to 1 on a mass basis; and the concentration ratio of the other metal ions to the copper ions is 0.1 to 1,000 on a mass basis.
    Type: Grant
    Filed: March 19, 2008
    Date of Patent: July 17, 2012
    Assignee: Nippon Paint Co., Ltd.
    Inventors: Toshio Inbe, Hiroshi Kameda, Thomas Kolberg
  • Patent number: 7993438
    Abstract: An aqueous phosphoric bonding solution consists essentially of phosphoric acid, a source of magnesium ions, and a leachable corrosion inhibitor. The bonding solution is stable with respect to inorganic metal particles, such as aluminum, which are admixed to the bonding solution for the preparation of a coating slurry. Metal parts coated with the coating compositions have very satisfactory properties such as heat and corrosion resistance.
    Type: Grant
    Filed: August 2, 2010
    Date of Patent: August 9, 2011
    Assignee: Praxair S.T. Technology, Inc.
    Inventors: Mark F. Mosser, Kevin Eddinger, Eileen Fox, Thomas F. Lewis, III
  • Patent number: 7910024
    Abstract: Compositions and methods are described for inhibiting corrosion of corrodible metals present in contact with water in cooling water and other water storage systems. The compositions include concentrated stannous salts and agents to solubilize such salts.
    Type: Grant
    Filed: September 7, 2007
    Date of Patent: March 22, 2011
    Assignee: A.S. Inc.
    Inventors: William E. Stapp, Gary Westlund
  • Publication number: 20110024001
    Abstract: The invention provides a method and composition for coating a ferrous metal surface with a zirconium/vanadium conversion coating which is substantially free of an organic film forming composition and tannins. The method is a low temperature method which contemplates an aqueous conversion coating composition which is low in phosphates and which comprises zirconium, vanadium, fluoride, as well as phosphate ions in a ratio and a concentration effective for providing a conversion-coated ferrous metal surface.
    Type: Application
    Filed: October 11, 2010
    Publication date: February 3, 2011
    Inventors: Joseph D. Pemberton, John P. Jandrists
  • Patent number: 7789953
    Abstract: An aqueous phosphoric bonding solution consists essentially of phosphoric acid, a source of magnesium ions, and a leachable corrosion inhibitor. The bonding solution is stable with respect to inorganic metal particles, such as aluminum, which are admixed to the bonding solution for the preparation of a coating slurry. Metal parts coated with the coating compositions have very satisfactory properties such as heat and corrosion resistance.
    Type: Grant
    Filed: March 28, 2008
    Date of Patent: September 7, 2010
    Assignee: Praxair S.T. Technology, Inc.
    Inventors: Mark F. Mosser, Kevin Eddinger, Eileen Fox, Thomas F. Lewis, III
  • Publication number: 20100206437
    Abstract: A treatment solution for insulation coating for grain oriented electrical steel sheet includes at least one member selected from phosphates of Mg, Ca, Ba, Sr, Zn, Al, and Mn, and colloidal silica in a proportion of 0.2 to 10 mol in terms of SiO2 and a titanium chelate compound in a proportion of 0.01 to 4.0 mol in terms of Ti, relative to PO4: 1 mol in the phosphates.
    Type: Application
    Filed: August 28, 2008
    Publication date: August 19, 2010
    Applicant: JFE STEEL CORPORATION
    Inventors: Minoru Takashima, Mineo Muraki, Makoto Watanabe, Tomofumi Shigekuni
  • Patent number: 7537663
    Abstract: A corrosion-inhibiting coating, process, and system that provides a tight, adherent zinc- or zinc-alloy coating that is directly deposited onto steel or cast iron surfaces for enhanced corrosion protection. A process for applying the coating is also provided. The process includes the application of two sequential aqueous baths. The first bath contains a precursor zinc compound while the second bath contains a reducing agent to deposit the zinc directly upon the steel or cast iron.
    Type: Grant
    Filed: June 23, 2004
    Date of Patent: May 26, 2009
    Assignee: University of Dayton
    Inventors: Andrew W. Phelps, Jeffrey A. Sturgill
  • Patent number: 7402214
    Abstract: An aqueous composition for pretreating and depositing a coating on metal substrates is provided. The coating composition includes from about 1,500 to about 55,000 ppm based on the aqueous composition of a Group IIA dissolved metal ion, from about 100 to about 200,000 ppm based on the aqueous composition of a dissolved complex metal fluoride ion wherein the metal atom is selected from Group IIIA, Group IVA, Group IVB metals, Group VA, Group VB metals; and water. The composition is free of Group IIA metal fluoride precipitate achieved by including in the composition a complex metal salt different than the salt associated with the complex metal fluoride ion, with the complex metal salt being capable of complexing free fluoride ions to prevent a precipitation reaction. A process for coating a metal substrate with such an aqueous composition is further provided.
    Type: Grant
    Filed: April 28, 2003
    Date of Patent: July 22, 2008
    Assignee: PPG Industries Ohio, Inc.
    Inventors: Jeffrey Allen Greene, Donald Robb Vonk
  • Patent number: 7381281
    Abstract: A method of surface-treating a metal member involves heating, or heating under pressure, the metal member in an aqueous alkaline solution having a pH of 9 or more and containing a manganese compound and a chelating agent dissolved in water, whereby a mold release agent or dirt is removed from the metal member without any pre-cleaning process. The surface treatment forms on the metal member a surface treatment layer providing excellent corrosion resistance. Paint, which adheres well to the surface treatment layer, can provide additional corrosion protection.
    Type: Grant
    Filed: November 15, 2002
    Date of Patent: June 3, 2008
    Assignee: Chiyoda Chemical Co., Ltd
    Inventors: Akio Maeda, Seiji Kuge
  • Patent number: 7341677
    Abstract: A non-carcinogenic corrosion inhibiting additive includes an anodic corrosion inhibitor and/or a cathodic corrosion inhibitor and a solubility enhancer for the inhibitors in the form of a metal complexing agent.
    Type: Grant
    Filed: June 30, 2003
    Date of Patent: March 11, 2008
    Assignee: United Technologies Corporation
    Inventors: Xiaomei Yu, Weilong Zhang, Thomas Garosshen, Promila Bhatia, Mark Jaworowski, Foster Lamm, Xia Tang, Amy Besing, Mike A. Kryzman, Xiaoyuan Chang
  • Publication number: 20080000552
    Abstract: A process for increasing the adhesion between a copper or copper alloy surface and a polymeric material is disclosed. The process comprises treating the copper or copper alloy surface with an aqueous solution of cupric ions at a pH from 2.8 to 4.2 to form an oxide conversion coating on the copper or copper alloy surface. The so treated surface can then be bonded to the polymeric material.
    Type: Application
    Filed: June 30, 2006
    Publication date: January 3, 2008
    Inventor: Raymond A. Letize
  • Patent number: 7135075
    Abstract: An aqueous solution for depositing an inorganic corrosion resistant coating on a metal substrate is disclosed. The aqueous solution comprises a film-forming agent, a supplemental anion, and a substrate activator. The film-forming agent is a vanadate salt that forms the corrosion resistant coating. The supplemental anion accelerates the rate at which the corrosion resistant coating is formed. The substrate activator serves to remove any existing oxides from the metal substrate prior to the formation of the corrosion resistant coating. The present invention additionally covers objects so coated and methods of application.
    Type: Grant
    Filed: January 20, 2004
    Date of Patent: November 14, 2006
    Assignee: The Ohio State University
    Inventors: Rudolph G. Buchheit, Hong Guan, Valerie N. Laget
  • Patent number: 7048807
    Abstract: A cerium-based coating for corrosion resistance is applied by exposing a cleaned aluminum-based component to a corrosion-inhibiting cerium solution containing cerium ions in the presence of an oxidizing agent. The coating deposits spontaneously without an external source of electrons.
    Type: Grant
    Filed: August 8, 2002
    Date of Patent: May 23, 2006
    Assignee: The Curators of the University of Missouri
    Inventors: James O. Stoffer, Thomas J. O'Keefe, Matthew O'Keefe, Eric L. Morris, Scott Hayes, Paul Yu, Alex Williams, Berny F. Rivera Vasquez, Xuan Lin
  • Patent number: 7030183
    Abstract: A plating solution containing zinc, an electrically conductive salt, an adsorbent, and at least one of mono- to hexavalent metal ions. A treatment using either a solution which contains, all per liter, 2–60 g Zn, 40–300 g caustic alkali, 0.01–50 g adsorbent, 0.002–10 g Fe, 0.002–10 g Co, 0.05–30 g Mn, 0.001–2 g Cu, 0.005–10 g Ni, 0.002–3 g of at least one chosen from among Mo, W, V, Ti, Al, Ca, Ba, and Sn, and 0.01–30 g aliphatic amine or aliphatic amine polymer or a solution which contains, all per liter, 2–40 g Zn, 40–170 g caustic alkali, 0.01–50 g adsorbent, either 0.001–3 g Fe and 0.001–3 g Co or 0.005–5 g Fe and 0.005–5 g Ni, and 0.01–30 g aliphatic amine or aliphatic amine polymer.
    Type: Grant
    Filed: September 9, 2002
    Date of Patent: April 18, 2006
    Assignee: Nihon Hyomen Kagaku Kabushiki Kaisha
    Inventors: Masaaki Yamamuro, Mitsuomi Katori
  • Patent number: 7029769
    Abstract: An insulation film whose requisite constituent elements are first elements and a second element. The first elements include B, P, O and Fe. The second element can generate cations whose hexa-coordinated ion radius, defined by Shannon, R. D., is 0.073 nm or more, and which are bivalent or more. Since the second element having a large ion radius is incorporated into network formers made from the first elements, it is possible to improve the heat resistance of the insulation film.
    Type: Grant
    Filed: March 18, 2003
    Date of Patent: April 18, 2006
    Assignees: Kabushiki Kaisha Toyota Chuo Kenkyusho, Toyota Jidosha Kabushiki Kaisha, Finesinter Co., Ltd.
    Inventors: Shin Tajima, Takeshi Hattori, Mikio Kondoh, Kiyoshi Higashiyama, Hidefumi Kishimoto, Masaki Sugiyama, Tadayoshi Kikko
  • Patent number: 6887320
    Abstract: The present invention relates to a process for forming a chromate-free, corrosion resistant coating on a product formed from magnesium or a magnesium alloy and to a solution used for forming the coating. The solution has phosphate and fluoride ions and contains from 1.0 g/l to 5.0 g/l of an active corrosion inhibitor selected from the group consisting potassium permanganate, sodium tungstate, sodium vanadate, and mixtures thereof. The solution may also containing from 0.1 to 1.0 vol % of a surfactant which reduces reaction time. The solution is maintained at a temperature of 120 to 200 degrees Fahrenheit and has a pH of 5 to 7. The process for forming the coating broadly comprises degreasing the magnesium or magnesium alloy product in a degreasing solution, cleaning the product in a highly alkaline cleaning solution, deoxidizing the product in a deoxidizing solution, and immersing the product in the coating solution for a time period of 15 minutes to 90 minutes.
    Type: Grant
    Filed: February 11, 2002
    Date of Patent: May 3, 2005
    Assignees: United Technologies Corporation, Hamilton Sundstrand Corporation
    Inventors: Owen M. Briles, Mark Jaworowski, Michael A. Kryzman
  • Patent number: 6878217
    Abstract: The chemical conversion film containing, at least as the constituent components thereof, (a) at least one of the metals selected from molybdenum, zirconium, vanadium, and tungsten; (b) a rare earth metal constituting the magnet; and (c) oxygen, which is formed on the surface of a rare earth metal-based permanent magnet according to the present invention, contains a composite metal oxide provided on the surface of the R-rich phase having a lower oxidation-reduction potential through a preferential reaction of the metallic ions that are present in the form of complex ions or oxide ions, such as of molybdenum, contained in the treatment solution, with the rare earth metals that elute from the magnet. Thus formed composite metal oxide reduces the difference in corrosion potential as to realize a uniform surface potential, and effectively suppresses the corrosion based on potential difference.
    Type: Grant
    Filed: October 8, 2002
    Date of Patent: April 12, 2005
    Assignee: Neomax Co. Ltd.
    Inventors: Atsushi Kikugawa, Fumiaki Kikui
  • Patent number: 6863743
    Abstract: The present invention provides a conversion coating solution containing polymetalates and/or heteropolymetalates to oxidize the surface of various metal substrates. The polymetalates have the general formula MxOyn?, where M is selected from the group comprising Mo, V and W. The heteropolymetalates have the general formula BMxOyn?, where B is a heteroatom selected from P, Si, Ce, Mn or Co, and M is again selected from Mo, V, W or combinations thereof. The concentration of polymetalates and/or heteropolymetalates anions is preferably between about 1% and about 5% by weight. Examples of typical anions used include, but are not limited to, (PMo12O40)3?, (PMo10V2O40)5?, (MnPW11O39)5?, (PW12O40)3?, (SiMo12O40)4?, (SiW12O40)4?, (Mo7O24)6?, (CeMo12O42)8? and mixtures thereof.
    Type: Grant
    Filed: December 30, 2002
    Date of Patent: March 8, 2005
    Assignee: Lynntech Coatings, Ltd.
    Inventors: Zoran Minevski, Cahit Eylem, Jason Maxey, Carl Nelson
  • Patent number: 6835460
    Abstract: Excellent adhesion to subsequently applied paint or elastomer is obtained by coating a metal substrate with a phosphate conversion coating by contact with a liquid phosphating solution that contains zinc cations, phosphate anions, and at least one adhesion promoter selected from (i) film-forming organic substances, (ii) polymers of vinyl phenols modified by substitution of substituted aminomethyl moieties on their aromatic rings, (iii) inorganic oxides of one of the elements silicon, aluminum, titanium, and zirconium. Preferably, the phosphating solution also contains manganese and nickel cations and either iron cations or hydroxylamine. If adhesion to paint is desired, the adhesion promoter preferably is an acrylic film-forming substance, while if adhesion to elastomers is desired, the adhesion promoter preferably is a polymer of vinyl phenol and the phosphating solution preferably also contains calcium cations.
    Type: Grant
    Filed: May 24, 2004
    Date of Patent: December 28, 2004
    Assignee: Henkel Kommanditgesellschaft auf Aktien
    Inventors: Brian B. Cuyler, Bruce H. Goodreau, Robert W. Miller, Thomas J. Prescott
  • Patent number: 6818313
    Abstract: A corrosion-inhibiting coating, process, and system that provides a tight, adherent zinc- or zinc-alloy coating that is directly deposited onto steel or cast iron surfaces for enhanced corrosion protection. A process for applying the coating is also provided. The process includes the application of two sequential aqueous baths. The first bath contains a precursor zinc compound while the second bath contains a reducing agent to deposit the zinc directly upon the steel or cast iron.
    Type: Grant
    Filed: July 24, 2002
    Date of Patent: November 16, 2004
    Assignee: University of Dayton
    Inventors: Andrew W. Phelps, Jeffrey A. Sturgill
  • Patent number: 6780256
    Abstract: An aqueous solution and method for applying the solution to a metal surface form a zinc phosphate coating on the metal surface. The zinc phosphate coating minimizes corrosion and improves adhesion of subsequently coated materials such as sealants and paints. The solution of the composition and method of application consume free acidity otherwise left on the metal surface, and obviate the need for subsequent rinsing or extensive drying or stoving operations. The composition includes an aqueous solution including water, a zinc source, phosphoric acid, a polyhydric compound (preferably pentaerythritol), a metal salt, and optionally, an oxidizer.
    Type: Grant
    Filed: August 27, 2002
    Date of Patent: August 24, 2004
    Assignee: Bulk Chemicals, Inc.
    Inventor: José B. Rivera
  • Patent number: 6756092
    Abstract: A chemical conversion treatment liquid which can stably form a phosphate-type chemical conversion film on a steel material for a joint portion of an oil well steel pipe containing 0.5-13% Cr is developed. Using a chemical conversion treatment liquid to which a prescribed amount of potassium is added, a chemical conversion film containing a prescribed amount of potassium compounds and having a prescribed thickness can be formed on the threaded surface of a joint portion of an oil well steel pipe.
    Type: Grant
    Filed: October 23, 2002
    Date of Patent: June 29, 2004
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Masaru Izawa, Kunio Goto
  • Patent number: 6753095
    Abstract: The aim of the present invention is to provide a phosphate treated zinc coated steel sheet with excellent workability. A steel sheet coated with a zinc based alloy has a phosphate treated coating on the surface thereof. The phosphate treated coating comprises mainly granulated crystals, specifically, crystals in which the average ratio of the major axis to the minor axis is not less than 1.00 and not more than 2.90. Moreover, the method for producing the phosphate treated coating uses a phosphate treatment solution in which the amount of Mg ions is ≧6 g/l and the amount of Zn ions is ≧0.5 g/l, or a phosphate treatment solution in which the amount of Mg ions is ≧10 g/l, the amount of Zn ions is 0≦ and <0.5 g/l, and the amount of nitric acid ions is ≧40 g/l.
    Type: Grant
    Filed: February 11, 2002
    Date of Patent: June 22, 2004
    Assignee: Nippon Steel Corporation
    Inventors: Hidetoshi Shindou, Kiyokazu Isizuka, Keiichi Sanada, Kazuo Takahashi, Teruaki Yamada, Daisuke Ito, Shigekazu Ooba
  • Patent number: 6740424
    Abstract: A chromium-free corrosion inhibiting coating composition, which does not utilize harmful chromium compounds and can be used for corrosion inhibition of a metal surface, comprising a slurry mixture in which coated aluminum fine powder treated with a hydrophilic coupling agent is suspended in an acidic phosphate bonding solution and which can be stored in a refrigerator, is disclosed. A titanium-coupling agent is preferable to use as the coupling agent, which treats a surface of the aluminum fine powder. In this aqueous chromium-free corrosion inhibiting coating composition, 25 to 40% by weight of the aluminum fine powder a surface of which is treated with the coupling agent is suspended in the acidic phosphate bonding solution.
    Type: Grant
    Filed: August 1, 2001
    Date of Patent: May 25, 2004
    Inventors: Yasuhiko Endo, Tomio Sakai, Saburo Shimada
  • Patent number: 6692583
    Abstract: A conversion coating composition and a method of applying the conversion coating composition to magnesium and magnesium alloy articles prior to painting to prevent corrosion. The conversion coating composition comprises a source of vanadate ions, a material comprising phosphorus, and nitric acid or a source of nitrate ions. In addition, the composition may also contain boric acid or a source of borate ions and a source of fluoride ions or a source of fluoroborate ions.
    Type: Grant
    Filed: February 14, 2002
    Date of Patent: February 17, 2004
    Inventors: Jon Bengston, Mark Wojtaszek, Gerald Wojcik, Massimo Dimarco
  • Patent number: 6673470
    Abstract: A surface treated tin-plated steel sheet which has an alloy layer formed on the surface of a steel sheet, a tin plating layer being formed on said alloy layer with a remaining exposed portion of the alloy layer having an area of 30% or more of that of the alloy layer and, formed on said tin plating layer and said exposed portion of the alloy layer, a coating film containing P and Si in an amount of 0.5 to 100 mg/m2 and 0.1 to 250 mg/m2, respectively; and a chemical treatment solution for use in preparing the steel sheet which comprises a phosphate ion, a tin ion and a silane coupling agent and has a pH of 1.5 to 5.5. The surface treated tin-plated steel sheet is free from chromium which causes problems from an environmental view point, and also is excellent in adhesion with a paint, corrosion resistance after being coated, rust resistance, and formability.
    Type: Grant
    Filed: July 8, 2002
    Date of Patent: January 6, 2004
    Assignee: Kawasaki Steel Corporation
    Inventors: Tomofumi Shigekuni, Hisatada Nakakoji, Kazuo Mochizuki, Chiaki Kato
  • Patent number: 6669786
    Abstract: Disclosed are processes and compositions of solutions for chromate-replacement coatings for aluminum and aluminum alloys. A preferred method includes forming a boehmite coating layer that includes Al (III) ions on an aluminum surface, and applying an ionic conversion coating solution to the coating layer. The ionic conversion coating solution comprises hexavalent and trivalent ions. The trivalent ions are selected from the group consisting of Ce, Ga, Mn, Sc, Ti, Te and V. The hexavalent ions are selected from the group consisting of Mn, Mo, Se and W. It is contended that the resulting coatings provide corrosion resistance and self-healing effect in any defects present in the coatings.
    Type: Grant
    Filed: May 16, 2001
    Date of Patent: December 30, 2003
    Assignee: Concurrent Technologies Corporation
    Inventor: Krishnaswamy Sampath
  • Publication number: 20030230363
    Abstract: Rinsing or sealing solutions based on cobalt are described for barrier films such as anodic coatings, phosphate coatings, or “black oxide” coatings. The treated films contain a trivalent or tetravalent cobalt/valence stabilizer complex. The rinsing or sealing bath may also contain an optional preparative agent or an optional solubility control agent. The oxidized cobalt is present in the coating in a “sparingly soluble” form. The valence stabilizers can be either inorganic or organic in nature. Cobalt/valence stabilizer combinations are chosen based on the well-founded principles of cobalt coordination chemistry. A number of cobalt/valence stabilizer combinations that match the performance of conventional hexavalent chromium systems are presented.
    Type: Application
    Filed: January 4, 2002
    Publication date: December 18, 2003
    Inventors: Jeffrey Allen Sturgill, Andrew Wells Phelps, Joseph Thomas Swartzbaugh
  • Patent number: 6620263
    Abstract: The phosphate concentration, and therefore the pollution potential, of conventional high quality phosphating compositions containing zinc, manganese, and, optionally, nickel or copper cations, can be reduced without loss of corrosion protective value of the phosphate coatings formed by maintaining concentrations of active ingredients within prescribed ranges. Under the most preferred conditions, the corrosion resistance of phosphated and then painted cold rolled steel and the paint adhesion to phosphated and then painted electrogalvanized steel are improved over values obtained with the now most commonly used commercial high quality low zinc phosphating processes.
    Type: Grant
    Filed: September 20, 2002
    Date of Patent: September 16, 2003
    Assignee: Henkel Kommanditgesellschaft auf Aktien
    Inventor: Michael L. Sienkowski
  • Publication number: 20030150526
    Abstract: A conversion coating composition and a method of applying the conversion coating composition to magnesium and magnesium alloy articles prior to painting to prevent corrosion. The conversion coating composition comprises a source of vanadate ions, a material comprising phosphorus, and nitric acid or a source of nitrate ions. In addition, the composition may also contain boric acid or a source of borate ions and a source of fluoride ions or a source of fluoroborate ions.
    Type: Application
    Filed: February 14, 2002
    Publication date: August 14, 2003
    Inventors: Jon Bengston, Mark Wojtaszek, Gerald Wojcik, Massimo Dimarco
  • Publication number: 20030121569
    Abstract: The present invention provides a conversion coating solution containing polymetalates and/or heteropolymetalates to oxidize the surface of various metal substrates. The polymetalates have the general formula MxOyn−, where M is selected from the group comprising Mo, V and W. The heteropolymetalates have the general formula BMxOyn−, where B is a heteroatom selected from P, Si, Ce, Mn or Co, and M is again selected from Mo, V, W or combinations thereof. The concentration of polymetalates and/or heteropolymetalates anions is preferably between about 1% and about 5% by weight. Examples of typical anions used include, but are not limited to, (PMo12O40)3−, (PMo10V2O40)5−, (MnPW11O39)5−, (PW12O40)3−, (SiMo12O40)4−, (SiW12O40)4−, (Mo7O24)6−, (CeMo12O42)8−and mixtures thereof.
    Type: Application
    Filed: December 30, 2002
    Publication date: July 3, 2003
    Applicant: Lynntech Coatings, Ltd.
    Inventors: Zoran Minevski, Cahit Eylem, Jason Maxey, Carl Nelson
  • Patent number: 6582530
    Abstract: A non-chromate protective coating and coating solution useful for coating iron and iron alloys, particularly steel, includes V2O5, Ce2(MoO4)3 or SrWO4 as a corrosion inhibitive component
    Type: Grant
    Filed: September 5, 2002
    Date of Patent: June 24, 2003
    Assignee: United Technologies Corporation
    Inventors: Thomas R. Hanlon, Mark R. Jaworowski, Michael A. Kryzman, John H. Vontell
  • Patent number: 6551417
    Abstract: Tri-cation zinc phosphate conversion coating compositions are disclosed. The compositions include a phosphate component, ions of nickel, manganese, and zinc, and a glycerophosphate component, such as disodium glycerophosphate. Coatings formed from these compositions provide improved corrosion resistance to metal substrates and provide a uniform layer for the application of paint finishes. Processes of making and using these compositions are also disclosed.
    Type: Grant
    Filed: September 20, 2000
    Date of Patent: April 22, 2003
    Assignee: GE Betz, Inc.
    Inventors: Edward A. Rodzewich, Bruce V. Haberle, Joseph E. Murphy
  • Patent number: 6530999
    Abstract: Phosphate conversion coatings having very fine crystal size are obtained using liquid compositions containing phosphate, zinc cations and relatively low concentrations of Co, Ni and Mn.
    Type: Grant
    Filed: October 10, 2001
    Date of Patent: March 11, 2003
    Assignee: Henkel Corporation
    Inventors: Kevin K. Meagher, Brian B. Cuyler
  • Patent number: 6503342
    Abstract: Disclosed is a process for the production of Zintl compounds by thermal decomposition of heterometallic phosphinidene complexes. The heterometallic phosphinidene complex typically comprises at least two metals, at least one of which is selected from a Group I metal, M1, and another being a metal M2, selected from Group 13, 14 or 15 of the Periodic Table. The heterometallic phosphinidene complex further comprises one or more phosphinidene ligands, [PR], wherein R is typically a substituted or unsubstituted hydrocarbyl group, and a Lewis base stabilizing ligand. Thermal decomposition of the heterometallic phosphinidene complexes in accordance with the invention forms a Zintl compound comprising metals M1 and M2 coordinated to Lewis base stabilizing ligands, Lg. The invention further provides a process for removal of the stabilizing ligand from the Zintl compounds to form an intermetallic compound.
    Type: Grant
    Filed: December 22, 2000
    Date of Patent: January 7, 2003
    Inventors: Dominic Wright, Alex Hopkins, Neil Stoodley
  • Patent number: 6500276
    Abstract: The present invention provides a conversion coating solution containing polymetalates and/or heteropolymetalates to oxidize the surface of various metal substrates. The polymetalates have the general formula MxOyn−, where M is selected from the group comprising Mo, V and W. The heteropolymetalates have the general formula BMxOyn−, where B is a heteroatom selected from P, Si, Ce, Mn or Co, and M is again selected from Mo, V, W or combinations thereof. The concentration of polymetalates and/or heteropolymetalates anions is preferably between about 1% and about 5% by weight. Examples of typical anions used include, but are not limited to, (PMo12O40)3−, (PMo10V2O40)5−, (MnPW11O39)5−, (PW12O40)3−, (SiMo12O40)4−, (SiW12O40)4−, (Mo7O24)6−, (CeMo7O24)8−and mixtures thereof.
    Type: Grant
    Filed: December 15, 1999
    Date of Patent: December 31, 2002
    Assignee: Lynntech Coatings, Ltd.
    Inventors: Zoran Minevski, Cahit Eylem, Jason Maxey, Carl Nelson
  • Patent number: 6468364
    Abstract: An anticorrosion treatment of an aluminium/zinc alloy surface is disclosed. The treatment includes the steps of forming on the alloy surface a coating of a solution which contain 5-40 grams of molybdenum per litre of the solution, 2-19% by volume of a phosphoric acid, and a surface etchant. The treatment also includes drying the coating to form a dried coating having a loading of molybdenum of at least 10 mg/m2 of the dried coating and of phosphorus of at least 15 mg/m2 of the dried coating.
    Type: Grant
    Filed: February 26, 2001
    Date of Patent: October 22, 2002
    Assignee: BHP Steel (JLA) Pty Ltd
    Inventor: Shannon Marecic
  • Patent number: 6440231
    Abstract: A process for the production of a rubber-to-metal bond on steel, galvanized steel, aluminum and/or magnesium is provided The process comprises at least the following steps: a) chemical pretreatment of the metal parts, b) intermediate rinsing, and c) vulcanizing-on of natural or synthetic rubber using primers and/or binders. The chemical pretreatment in step a) is carried out with an aqueous solution with a pH value of 3.5 to 5.5 which contains: 4 to 20 g/l of phosphate ions, 0.1 to 1 g/l of free or complexed fluoride, and 0.04 to 1 g/l of nitrate ions.
    Type: Grant
    Filed: July 19, 1996
    Date of Patent: August 27, 2002
    Assignee: Henkel Kommanditgesellschaft auf Aktien
    Inventors: Wolf-Dieter Beiersdorf, Werner Gruber, Hans Scheer, Juergen Foell, Birgit Gies, Peter Kuhm, Franz-Josef Schueller
  • Patent number: 6409844
    Abstract: An article of magnesium or its alloy having a surface layer containing magnesium condensed phosphate and magnesium phosphate, which can be produced by treating an article of magnesium or its alloy with a treating liquid containing 1,000 to 20,000 ppm of alkaline metal ions, 1,000 to 50,000 ppm of condensed phosphate ions, and 100 to 20,000 ppm of borate ions, and having pH of at least 8. The treated article has good corrosion resistance, and a coating can be formed on the surface of the article with good adhesion.
    Type: Grant
    Filed: August 30, 2000
    Date of Patent: June 25, 2002
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Naohiro Shikata, Yoshiaki Kondou, Yukio Nishikawa, Yoshihiko Nishizawa, Yoshinori Sakamoto, Takeshi Fujiwaki
  • Patent number: 6395105
    Abstract: A process for phosphating metal surfaces in which a nitrite- and nickel-free zinc-containing phosphating solution is applied to the metal surfaces which, if desired, are then rinsed and subsequently after-rinsed with an aqueous solution with a pH value of 3 to 7 which contains 0.001 to 10 g/l of one or more of the cations of Li, Cu and Ag.
    Type: Grant
    Filed: July 17, 2000
    Date of Patent: May 28, 2002
    Assignee: Henkel Kommanditgesellschaft auf Aktien
    Inventors: Winfried Wichelhaus, Helmut Endres, Karl-Heinz Gottwald, Horst-Dieter Speckmann, Jan-Willem Brouwer
  • Patent number: 6376092
    Abstract: The present invention has an object to provide a surface-treated steel sheet which has highly balanced corrosion resistance and formability, and satisfies fundamental properties required mainly for steel sheets for automobile body, and a manufacturing method thereof. The surface-treated steel sheet of the invention is excellent in corrosion resistance and formability, comprising an amorphous inorganic film containing at least 5% magnesium and having a weight within a range of from 0.1 to 2.0 g/m2, formed on the surface of a zinc or zinc alloy plated steel sheet; wherein the inorganic film is soluble in an acidic solution and hardly soluble in a neutral or alkaline solution, and a manufacturing method thereof is provided. A zinc phosphate film may be provided between the galvanized steel sheet and the amorphous inorganic film.
    Type: Grant
    Filed: October 23, 2000
    Date of Patent: April 23, 2002
    Assignee: Nippon Steel Corporation
    Inventors: Kiyokazu Ishizuka, Hidetoshi Shindo, Kimitaka Hayashi, Daisuke Ito
  • Patent number: 6368426
    Abstract: Concentrates containing (a) an hydroxylamine sulfate accelerator, and (b) zinc, nickel, manganese, and phosphate ions are formulated into aqueous coating solutions for treating metal surfaces, such as ferrous, zinc, and aluminum surfaces. In the process of using this solution, hydroxylamine ions become depleted or reduced in concentration in the applied solution. A replenishing solution is added for reusing the solution until the replenished coating solution reaches a sulfate level of no more than 14 g/l.
    Type: Grant
    Filed: January 31, 2000
    Date of Patent: April 9, 2002
    Assignee: Henkel Corporation
    Inventors: Michael L. Sienkowski, Gerald J. Cormier
  • Patent number: 6368394
    Abstract: A heat curable bonding composition for providing a coating to a solid substrate comprises water, phosphate ions, borate ions, and aluminum ions. The bonding composition has a pH in the range from about 1.4 to about 2.2, and is substantially free of chromate ions, molybdate ions, and magnesium ions.
    Type: Grant
    Filed: October 18, 1999
    Date of Patent: April 9, 2002
    Assignee: Sermatech International, Inc.
    Inventors: John E. Hughes, Mark F. Mosser, Kevin B. Eddinger, Ronald E. Myers
  • Patent number: 6361622
    Abstract: A composition and method for coating and touching up a metal surface is provided. The composition contains from about 0.5 to about 240 millimoles per kilograms of a fluorometallate ion, from about 0.5 grams/liters to about 10 grams/liter of phosphorous-containing inorganic oxy anions calculated at their stoichiometric equivalent as H3PO4; from about 0.05 g/l to about 3.5 g/l of hexavalent chromium and from about 0.10 g/l to about 2.20 g/l of trivalent chromium ions.
    Type: Grant
    Filed: February 22, 2000
    Date of Patent: March 26, 2002
    Assignee: Henkel Corporation
    Inventors: David R. McCormick, Andreas Lindert
  • Patent number: RE38285
    Abstract: A metallic surface treating solution characterized in that it is an aqueous solution at pH 0.1 to 6.5 comprising a source of at least one selected from the group consisting of Mo, W, V, Nb, Ta, Ti, Zr, Ce, Sr, and trivalent chromium, an oxidizing substance source, and an oxyacid or oxyacid salt of phosphorus or its anhydride, a surface treating method using the treating solution, and metals thereby treated on the surface.
    Type: Grant
    Filed: May 2, 2002
    Date of Patent: October 28, 2003
    Assignee: Nihon Hyomen Kagaku Kabushiki Kaisha
    Inventors: Hideo Susa, Masaaki Yamamuro, Mitsuomi Katori
  • Patent number: RE40406
    Abstract: A composition and method for coating and touching up a metal surface is provided. The composition contains from about 0.5 to about 240 millimoles per kilogram of a fluorometallate ion, from about 0.5 grams/liters to about 10 grams/liter of phosphorous-containing inorganic oxy anions calculated at their stoichiometric equivalent as H3PO4; from about 0.05 g/l to about 3.5 g/l of hexavalent chromium and from about 0.10 g/l to about 2.20 g/l of trivalent chromium ions and a surfactant.
    Type: Grant
    Filed: March 26, 2004
    Date of Patent: July 1, 2008
    Assignee: Henkel KGaA
    Inventors: David R. McCormick, Andreas Lindert